A high voltage wiring harness assembly for new energy vehicles

By designing the retracting, replenishing, compensation and monitoring mechanism in the high-voltage wiring harness of new energy vehicles, the problem of offset and damage of the wiring harness under vibration and wear is solved, extending the service life and improving the transmission efficiency.

CN119673545BActive Publication Date: 2025-06-06YANCHENG HUAYUE AUTO PARTS CO LTD

Patent Information

Application Number
CN202510165808.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2025-06-06
Estimated Expiration
2045-02-14

AI Technical Summary

Technical Problem

The high-voltage wiring harness of new energy vehicles is prone to offset and damage during vibration and wear, resulting in reduced transmission efficiency and shortened service life.

Method used

A high-voltage wiring harness assembly for new energy vehicles was designed, including a retracting and releasing mechanism, a compensation mechanism and a monitoring mechanism. The retracting and releasing mechanism detects and adjusts the length of the wire harness through the vibration sensor, the compensation mechanism adjusts the length of the wire harness through the distance sensor to avoid deviation, and the monitoring mechanism monitors the damage of the wire harness in real time through magnetic field detection.

Benefits of technology

It extends the service life of the wiring harness, improves transmission efficiency, and realizes real-time monitoring and timely repair of wiring harness damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a high-voltage wire harness assembly for new energy vehicles, including a wire harness body, connectors are installed at both ends of the wire harness body, and the wire harness body is sequentially provided with a conductor layer, an insulating layer, a protective layer, a shielding layer and a sheath layer from the inside to the outside; a retracting mechanism for retracting and releasing the wire harness body, the retracting mechanism includes a sleeve fixedly sleeved outside the wire harness body, a slip ring is slidably sleeved outside the sleeve, a support plate is fixedly welded at the upper end of the slip ring, a vibration sensor is embedded in the support plate, a mounting plate is slidably connected to the upper end of the support plate, and an adjustment mechanism for adjusting the support plate is provided on the mounting plate; a compensation mechanism is used to compensate for the deviation of the wire harness body caused by vibration, and the compensation mechanism includes two grooves arranged outside the sleeve. Compared with the prior art, the present invention can monitor the wire harness, extend the service life of the wire harness, and compensate for the length of the wire harness without affecting the transmission efficiency of the wire harness.
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Description

Technical Field

[0001] The present invention relates to the field of automobile manufacturing, and in particular to a high-voltage wire harness assembly for new energy vehicles. Background Art

[0002] The overall automotive wiring harness can be divided into two types: low-voltage wiring harness and high-voltage wiring harness. Traditional fuel vehicles mainly use low-voltage wiring harnesses, while new energy vehicles mainly use high-voltage wiring harnesses. High-voltage wiring harnesses can be configured in the internal and external wiring harness connections of electric vehicles according to different voltage levels. It is mainly used for internal wiring harness signal distribution in the distribution box, efficient and high-quality transmission of electrical energy, shielding of external signal interference, etc. High-voltage wiring harnesses are the neural network of the high-voltage system of new energy vehicles, which is very important. The high-voltage wiring harness of new energy vehicles is mainly composed of connectors, terminals, wires, coverings and other parts.

[0003] When the high-voltage wire harness used in new energy vehicles is powered on, the structure of the high-voltage wire harness itself can effectively shield external signal interference. When the high-voltage wire harness is damaged, a strong magnetic field will be generated around it. Over time, it is easy to affect the operation of new energy vehicles. In addition, when the vehicle is running, there will be certain bumps. Over time, the high-voltage wire harness and the vehicle body are prone to serious wear and tear, reducing its service life. When installing the existing high-voltage wire harness, in order to avoid the deviation of the wire harness due to vibration, the wire harness needs to be clamped. However, the clamping installation will cause the high-voltage wire harness to be squeezed and deformed, resulting in a smaller cross-sectional area of ​​the high-voltage wire harness, increased resistance, and reduced current transmission efficiency, which not only increases energy loss, but also easily causes the operating temperature of the high-voltage wire harness to increase, reducing the service life of the high-voltage wire harness.

[0004] Therefore, based on the above problems, we invented a high-voltage wire harness assembly for new energy vehicles. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a high-voltage wire harness assembly for new energy vehicles to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a high-voltage wiring harness assembly for new energy vehicles, comprising:

[0007] A wiring harness body, both ends of which are equipped with connectors, and the wiring harness body is provided with a conductor layer, an insulating layer, a protective layer, a shielding layer and a sheath layer in sequence from the inside to the outside;

[0008] A retractable mechanism, used for retracting and releasing the wire harness body, the retractable mechanism comprising a sleeve fixedly sleeved outside the wire harness body, a slip ring slidably sleeved outside the sleeve, a support plate fixedly welded to the upper end of the slip ring, a vibration sensor embedded in the support plate, a mounting plate slidably connected to the upper end of the support plate, and an adjustment mechanism for adjusting the support plate provided on the mounting plate;

[0009] A compensation mechanism, used for compensating for the deviation of the wiring harness body caused by vibration, the compensation mechanism comprising two grooves arranged outside the sleeve, first threaded rods are rotatably installed in the two grooves, threaded blocks are threadedly sleeved outside the two first threaded rods, the two threaded blocks are fixedly connected to the sleeve, the two threaded blocks are slidably connected to the inner side wall of the groove, one end of the two first threaded rods rotates through the sleeve and is connected through the transmission mechanism, a first motor is fixedly installed outside the sleeve, the driving shaft of the first motor rotates through the sleeve and is coaxially fixedly connected to one of the first threaded rods, and a distance sensor is installed outside the wiring harness body to detect the distance between the distance sensor and the slip ring;

[0010] A monitoring mechanism is used to monitor whether the wiring harness body is damaged. The monitoring mechanism includes multiple rings sleeved outside the wiring harness body, the multiple rings are fixedly sleeved with the same T-rail, the T-rail is slidably sleeved with a U-shaped plate, the inner wall of the U-shaped plate is provided with a groove matching the T-rail, the inner walls of both arms of the U-shaped plate are provided with a rotating groove, a rotating rod is rotatably connected in the rotating groove, a gear is coaxially fixedly connected outside the rotating rod, the T-rail is provided with a tooth groove meshing with the gear, a cavity is provided in the U-shaped plate, one end of the two rotating rods rotates through the U-shaped plate and extends to the cavity, the two rotating rods are connected by a gear set, and the end of the U-shaped plate away from the T-rail is fixedly connected to a cross plate, and a probe is installed on the cross plate.

[0011] Furthermore, the adjustment mechanism includes an adjustment groove arranged at the lower end of the mounting plate, a second threaded rod is rotatably connected in the adjustment groove, a second motor is installed in the adjustment groove, a driving shaft of the second motor is coaxially and fixedly connected to the second threaded rod, an adjustment block is provided on the external thread sleeve of the second threaded rod, the adjustment block is slidably connected to the inner side wall of the adjustment groove, and the adjustment block is fixedly connected to the support plate.

[0012] Furthermore, the vibration sensor is electrically connected to the second motor.

[0013] Furthermore, the transmission mechanism includes two transmission gears, which are coaxially fixedly connected to the two first threaded rods respectively, and a transmission ring is rotatably connected outside the sleeve, and the transmission ring is provided with an annular tooth groove that meshes with the two transmission gears.

[0014] Furthermore, the gear set includes two first gears meshing with each other, the two first gears are rotatably connected to the inner wall of the cavity, the two rotating rods are coaxially fixedly connected with the second gear, the two second gears are respectively meshingly connected with the two first gears, and a third motor is installed in the cavity, and the drive shaft of the third motor is coaxially fixedly connected to one of the first gears.

[0015] Furthermore, the T-rail is made of soft rubber material and can be deformed along with the bending deformation of the wiring harness body.

[0016] Furthermore, the conductor layer is made of bare copper conductor material for transmitting high voltage electricity, the insulating layer is made of cross-linked polyolefin material for preventing leakage of high voltage electricity, the protective layer is made of polyester fiber material, which is resistant to high temperature, water and moisture, the shielding layer is made of tinned copper wire for isolating electromagnetic interference, and the sheath is made of cross-linked polyolefin for protecting the inside of the wiring harness body.

[0017] Furthermore, the first motor is electrically connected to the distance sensor.

[0018] Furthermore, the third motor is electrically connected to the vehicle power supply.

[0019] Compared with the prior art, the present invention provides a high-voltage wiring harness assembly for new energy vehicles, which has the following beneficial effects:

[0020] 1. A high-voltage wire harness assembly for new energy vehicles is provided with a retracting and releasing mechanism. When the vehicle is bumpy, the vibration sensor detects the amplitude of the vehicle vibration. When the vibration exceeds a certain amplitude, the second motor drives the second threaded rod to rotate, and the second threaded rod drives the adjustment block to move. The adjustment block moves through the support plate and the slip ring, and the slip ring drives the wire harness body to move through the sleeve, so that the wire harness body that is fixed at two points and in contact with the vehicle is appropriately extended, so that the wire harness changes from high-frequency vibration to low-frequency vibration as the vehicle vibrates. On the one hand, the friction frequency between the wire harness body and the vehicle is reduced, and on the other hand, the length of the wire harness body is changed, so that the position of the wire harness body in contact with the vehicle body is changed, thereby extending the service life of the wire harness body.

[0021] 2. This kind of high-voltage wire harness assembly for new energy vehicles is provided with a compensation mechanism. In order to avoid affecting the transmission efficiency of the wire harness body, the sleeve is arranged outside the wire harness body, and the wire harness body is not fixed. At this time, over time, due to vibration, a certain offset will be generated between the wire harness body and the sleeve. Through the detection of the distance sensor, when the distance is far or close, the two first threaded rods are driven to rotate by the first motor. During the rotation of the first threaded rod, the sleeve will be driven to move relative to the threaded block. The sleeve drives the wire harness body to move until it is in a suitable position, so that the length of the wire harness body can be compensated without affecting the transmission efficiency of the wire harness body.

[0022] 3. This kind of high-voltage wire harness assembly for new energy vehicles is provided with a monitoring mechanism. When the vehicle power is turned on, the power of the third motor is also turned on. The third motor drives the two first gears to rotate. The two first gears drive the two rotating rods to rotate through the two second gears. The two rotating rods drive the U-shaped plate to move on the T-shaped rail through the two gears. The U-shaped plate drives the probe to move through the cross plate. The probe can monitor the magnetic field near the wire harness body. When the probe moves to a certain place and the magnetic field nearby suddenly increases, it means that the wire harness body here is damaged and needs to be repaired and replaced in time to realize real-time monitoring of the wire harness body.

[0023] The present invention can monitor the wire harness, extend the service life of the wire harness, and compensate for the length of the wire harness without affecting the transmission efficiency of the wire harness. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of the present invention;

[0025] Figure 2 It is a schematic diagram of the structure of the compensation mechanism and the adjustment mechanism in the present invention;

[0026] Figure 3 It is a structural perspective view of the compensation mechanism and the adjustment mechanism in the present invention;

[0027] Figure 4 It is a structural schematic diagram of the monitoring mechanism in the present invention;

[0028] Figure 5 It is a structural schematic diagram of the U-shaped plate in the present invention;

[0029] Figure 6 It is a structural perspective view of the U-shaped plate in the present invention;

[0030] Figure 7 It is a schematic diagram of the cross-sectional structure of the wiring harness body in the present invention.

[0031] In the figure: 1. wiring harness body; 2. connector; 3. conductor layer; 4. insulation layer; 5. protective layer; 6. shielding layer; 7. sheath layer; 8. retracting and releasing mechanism; 9. sleeve; 10. slip ring; 11. support plate; 12. mounting plate; 13. adjustment mechanism; 14. compensation mechanism; 15. groove; 16. first threaded rod; 17. threaded block; 18. transmission mechanism; 19. first motor; 20. detection distance sensor; 21. monitoring mechanism; 22. collar; 23. T-rail; 24. U-plate; 25. rotating groove; 26. rotating rod; 27. gear; 28. cavity; 29. ​​gear set; 30. cross plate; 31. probe; 32. second threaded rod; 33. second motor; 34. adjustment block; 35. transmission gear; 36. transmission ring; 37. first gear; 38. second gear; 39. third motor. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] As introduced in the background technology, there are deficiencies in the prior art. In order to solve the above technical problems, this application proposes a high-voltage wire harness assembly for new energy vehicles.

[0034] like Figure 1-7 As shown, a high-voltage wiring harness assembly for new energy vehicles includes:

[0035] A wiring harness body 1, with connectors 2 installed at both ends of the wiring harness body 1. The wiring harness body 1 is provided with a conductor layer 3, an insulating layer 4, a protective layer 5, a shielding layer 6 and a sheath layer 7 from the inside to the outside. It should be noted that the conductor layer 3 is made of a bare copper conductor material for transmitting high voltage electricity, the insulating layer 4 is made of a cross-linked polyolefin material for preventing high voltage electricity leakage, the protective layer 5 is made of a polyester fiber material, and has the functions of high temperature resistance, waterproofness and moisture resistance, the shielding layer 6 is made of a tinned copper wire material for isolating electromagnetic interference, and the sheath is made of a cross-linked polyolefin material for protecting the inside of the wiring harness body 1;

[0036] In order to avoid excessive friction between the wiring harness body 1 and the vehicle body due to vehicle body vibration, a retracting and releasing mechanism 8 is provided for retracting and releasing the wiring harness body 1. The retracting and releasing mechanism 8 includes a sleeve 9 fixedly sleeved outside the wiring harness body 1, a slip ring 10 is slidably sleeved outside the sleeve 9, a support plate 11 is fixedly welded on the upper end of the slip ring 10, and a vibration sensor is embedded in the support plate 11. It should be noted that the vibration sensor is electrically connected to the second motor 33, and a mounting plate 12 is slidably connected to the upper end of the support plate 11. The mounting plate 12 is provided with an adjusting mechanism 13 for adjusting the support plate 11. It is worth mentioning that the adjusting mechanism 13 includes an adjusting groove provided at the lower end of the mounting plate 12, a second threaded rod 32 is rotatably connected in the adjusting groove, a second motor 33 is installed in the adjusting groove, a driving shaft of the second motor 33 is coaxially fixedly connected to the second threaded rod 32, an adjusting block 34 is provided on the outer thread of the second threaded rod 32, the adjusting block 34 is slidably connected to the inner side wall of the adjusting groove, and the adjusting block 34 is fixedly connected to the support plate 11;

[0037] Through the above technical features: when the vehicle is bumpy, the vibration sensor detects the amplitude of the vehicle vibration. When the vibration exceeds a certain amplitude, the second motor 33 drives the second threaded rod 32 to rotate, and the second threaded rod 32 drives the adjustment block 34 to move. The adjustment block 34 moves through the support plate 11 and the slip ring 10, and the slip ring 10 drives the wiring harness body 1 to move through the sleeve 9, so that the wiring harness body 1 fixed at two points and in contact with the vehicle is appropriately extended. When the wiring harness body 1 vibrates with the vehicle, the length of the wiring harness body 1 between the two fixed points is extended, and the wiring harness body 1 is relatively loose. When vibrating at this time, the wiring harness body 1 changes from the original high-frequency vibration to low-frequency vibration. On the one hand, the friction frequency between the wiring harness body 1 and the vehicle is reduced, and wear is reduced. On the other hand, the length of the wiring harness body 1 is changed, so that the position of the wiring harness body 1 in contact with the vehicle body is changed, thereby extending the service life of the wiring harness body 1.

[0038] In order to maintain the transmission efficiency of the high-voltage wire harness, it is not stuck when it is fixed. When it is subjected to vibration for a long time, the wire harness at the fixed point will have a certain offset. In order to compensate for the offset, a compensation mechanism 14 is provided to compensate for the offset of the wire harness body 1 caused by vibration. The compensation mechanism 14 includes two grooves 15 arranged outside the sleeve 9, and first threaded rods 16 are rotatably installed in the two grooves 15. Threaded blocks 17 are threadedly sleeved on the outside of the two first threaded rods 16. The two threaded blocks 17 are fixedly connected to the sleeve 9, and the two threaded blocks 17 are slidably connected to the inner wall of the groove 15. One end of the two first threaded rods 16 rotates through the sleeve 9. And it is connected by transmission mechanism 18. Further, the transmission mechanism 18 includes two transmission gears 35, and the two transmission gears 35 are respectively coaxially fixedly connected with the two first threaded rods 16. A transmission ring 36 is rotatably connected outside the sleeve 9. The transmission ring 36 is provided with an annular tooth groove meshing with the two transmission gears 35. A first motor 19 is fixedly installed outside the sleeve 9. It should be noted that the first motor 19 is electrically connected to the distance sensor 20. The driving shaft of the first motor 19 rotates through the sleeve 9 and is coaxially fixedly connected with one of the first threaded rods 16. A distance sensor 20 is installed outside the wiring harness body 1 for detecting the distance between the distance sensor 20 and the slip ring 10;

[0039] Through the above technical features: through the distance sensor detection, when the wiring harness body 1 is offset and the distance is far or close, the first motor 19 drives one of the first threaded rods 16 to rotate, and the first threaded rod 16 drives the other first threaded rod 16 to rotate through the transmission ring 36 and the two transmission gears 35. During the rotation of the first threaded rod 16, the sleeve 9 will drive the movement of the sleeve 9 relative to the threaded block 17, and the sleeve 9 drives the wiring harness body 1 to move until it reaches a suitable position, thereby compensating for the length of the wiring harness body 1.

[0040] In order to monitor whether the wiring harness body 1 is damaged in real time and to repair it in time, a monitoring mechanism 21 is set up to monitor whether the wiring harness body 1 is damaged. The monitoring mechanism 21 includes a plurality of rings 22 sleeved on the outside of the wiring harness body 1, and a same T-rail 23 is fixedly sleeved outside the plurality of rings 22. It should be noted that the T-rail 23 is made of soft rubber material and can be deformed along with the bending deformation of the wiring harness body 1. A U-shaped plate 24 is slidably sleeved outside the T-rail 23, and a groove matching the T-rail 23 is provided on the inner wall of the U-shaped plate 24. A rotating groove 25 is provided on the inner walls of both arms of the U-shaped plate 24. A rotating rod 26 is rotatably connected in the rotating groove 25, and a gear 27 is coaxially fixedly connected outside the rotating rod 26. A tooth groove meshing with the gear 27 is provided on the T-rail 23, and a cavity 28 is provided in the U-shaped plate 24. , one end of the two rotating rods 26 rotates through the U-shaped plate 24 and extends to the cavity 28, and the two rotating rods 26 are connected by a gear set 29. It is worth mentioning that the gear set 29 includes two mutually meshing first gears 37, and the two first gears 37 are rotatably connected to the inner wall of the cavity 28. The two rotating rods 26 are coaxially fixedly connected with a second gear 38, and the two second gears 38 are respectively meshed with the two first gears 37. A third motor 39 is installed in the cavity 28. Furthermore, the third motor 39 is electrically connected to the car power supply, and the drive shaft of the third motor 39 is coaxially fixedly connected to one of the first gears 37. The end of the U-shaped plate 24 away from the T-shaped rail 23 is fixedly connected to a cross plate 30, and a probe 31 is installed on the cross plate 30. It should be noted that the probe 31 is connected to an external magnetometer.

[0041] Through the above technical features: when the vehicle power is turned on, the power of the third motor 39 is turned on at the same time, the third motor 39 drives the two first gears 37 to rotate relative to each other, the two first gears 37 drive the two rotating rods 26 to rotate relative to each other through the two second gears 38, the two rotating rods 26 drive the U-shaped plate 24 to move on the T-shaped rail 23 through the two gears 27, the U-shaped plate 24 drives the probe 31 to move through the cross plate 30, the probe 31 can monitor the magnetic field near the wiring harness body 1, when the probe 31 moves to a certain place, when the magnetic field nearby suddenly increases, it means that the wiring harness body 1 here is damaged, and the wiring harness body needs to be repaired and replaced in time to realize real-time monitoring of the wiring harness body 1.

[0042] 1) Operation: When the vehicle is bumpy, the vibration sensor detects the amplitude of the vehicle vibration. When the vibration exceeds a certain amplitude, the second motor 33 drives the second threaded rod 32 to rotate, and the second threaded rod 32 drives the adjustment block 34 to move. The adjustment block 34 moves through the support plate 11 and the slip ring 10, and the slip ring 10 drives the wire harness body 1 to move through the sleeve 9, so that the wire harness body 1 fixed at two points and in contact with the vehicle is appropriately extended.

[0043] 2) Compensation: Through the detection of the distance sensor, when the wiring harness body 1 is offset and the distance is far or close, the first motor 19 drives one of the first threaded rods 16 to rotate, and the first threaded rod 16 drives the other first threaded rod 16 to rotate through the transmission ring 36 and the two transmission gears 35. During the rotation of the first threaded rod 16, the sleeve 9 will drive the movement of the relative thread block 17, and the sleeve 9 drives the wiring harness body 1 to move until it reaches a suitable position, so that the length of the wiring harness body 1 can be compensated.

[0044] 3) Monitoring: When the vehicle power is turned on, the power of the third motor 39 is turned on at the same time. The third motor 39 drives the two first gears 37 to rotate relative to each other. The two first gears 37 drive the two rotating rods 26 to rotate relative to each other through the two second gears 38. The two rotating rods 26 drive the U-shaped plate 24 to move on the T-shaped rail 23 through the two gears 27. The U-shaped plate 24 drives the probe 31 to move through the cross plate 30. The probe 31 can monitor the magnetic field near the wiring harness body 1. When the probe 31 moves to a certain place, it is observed that the magnetic field near the magnetometer display suddenly increases, indicating that the wiring harness body 1 here is damaged and needs to be repaired and replaced in time to realize real-time monitoring of the wiring harness body 1.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-voltage wire harness assembly for new energy vehicles, characterized in that: include, A wiring harness body (1), wherein connectors (2) are installed at both ends of the wiring harness body (1), and the wiring harness body (1) is provided with a conductor layer (3), an insulating layer (4), a protective layer (5), a shielding layer (6) and a sheath layer (7) in sequence from the inside to the outside; A retractable mechanism (8) for retracting and releasing the wiring harness body (1), the retractable mechanism (8) comprising a sleeve (9) fixedly sleeved outside the wiring harness body (1), a slip ring (10) slidably sleeved outside the sleeve (9), a support plate (11) fixedly welded to the upper end of the slip ring (10), a vibration sensor embedded in the support plate (11), a mounting plate (12) slidably connected to the upper end of the support plate (11), and an adjustment mechanism (13) for adjusting the support plate (11); A compensation mechanism (14) for compensating for the displacement of the wiring harness body (1) caused by vibration, the compensation mechanism (14) comprising two grooves (15) arranged outside the sleeve (9), first threaded rods (16) being rotatably mounted in the two grooves (15), threaded blocks (17) being threadedly sleeved outside the two first threaded rods (16), the two threaded blocks (17) being fixedly connected to the sleeve (9), the two threaded blocks (17) being slidably connected to the inner side wall of the groove (15), one end of the two first threaded rods (16) being rotatably penetrated through the sleeve (9) and being transmission-connected through a transmission mechanism (18), a first motor (19) being fixedly mounted outside the sleeve (9), a drive shaft of the first motor (19) being rotatably penetrated through the sleeve (9) and being coaxially fixedly connected to one of the first threaded rods (16), and a distance sensor (20) being mounted outside the wiring harness body (1) for detecting the distance between the distance sensor (20) and the slip ring (10); A monitoring mechanism (21) is used to monitor whether the wiring harness body (1) is damaged, the monitoring mechanism (21) comprising a plurality of rings (22) sleeved on the outside of the wiring harness body (1), the plurality of rings (22) being fixedly sleeved with a same T-shaped rail (23) on the outside, the T-shaped rail (23) being slidably sleeved with a U-shaped plate (24) on the outside, the U-shaped plate (24) having an inner wall provided with a groove matching the T-shaped rail (23), the inner walls of both arms of the U-shaped plate (24) being provided with a rotating groove (25), the rotating groove (25) being rotatably connected with a rotating rod (26) The rotating rod (26) is coaxially fixedly connected to a gear (27) on the outside, the T-shaped rail (23) is provided with a tooth groove meshing with the gear (27), the U-shaped plate (24) is provided with a cavity (28), one end of the two rotating rods (26) rotates through the U-shaped plate (24) and extends to be arranged in the cavity (28), the two rotating rods (26) are connected by a gear set (29), and the end of the U-shaped plate (24) away from the T-shaped rail (23) is fixedly connected to a horizontal plate (30), and a probe (31) is installed on the horizontal plate (30).

2. A high-voltage wire harness assembly for new energy vehicles according to claim 1, characterized in that: The adjustment mechanism (13) comprises an adjustment slot arranged at the lower end of the mounting plate (12), a second threaded rod (32) being rotatably connected in the adjustment slot, a second motor (33) being installed in the adjustment slot, a drive shaft of the second motor (33) being coaxially fixedly connected to the second threaded rod (32), an adjustment block (34) being externally threadedly sleeved on the second threaded rod (32), the adjustment block (34) being slidably connected to an inner side wall of the adjustment slot, and the adjustment block (34) being fixedly connected to the support plate (11).

3. A high-voltage wire harness assembly for new energy vehicles according to claim 2, characterized in that: The vibration sensor is electrically connected to the second motor (33).

4. A high-voltage wire harness assembly for new energy vehicles according to claim 1, characterized in that: The transmission mechanism (18) comprises two transmission gears (35), the two transmission gears (35) being coaxially fixedly connected to the two first threaded rods (16) respectively, and the sleeve (9) is externally rotatably connected to a transmission ring (36), the transmission ring (36) being provided with an annular tooth groove meshing with both transmission gears (35).

5. The high-voltage wire harness assembly for new energy vehicles according to claim 1 is characterized in that: The gear set (29) comprises two mutually meshing first gears (37), the two first gears (37) being rotatably connected to the inner wall of the cavity (28), the two rotating rods (26) being coaxially fixedly connected to the second gears (38), the two second gears (38) being respectively meshingly connected to the two first gears (37), and a third motor (39) being installed in the cavity (28), the driving shaft of the third motor (39) being coaxially fixedly connected to one of the first gears (37).

6. A high-voltage wire harness assembly for new energy vehicles according to claim 1, characterized in that: The T-shaped rail (23) is made of a soft rubber material and can be deformed along with the bending deformation of the wiring harness body (1).

7. A high-voltage wire harness assembly for new energy vehicles according to claim 1, characterized in that: The conductor layer (3) is made of a bare copper conductor material and is used to transmit high voltage electricity. The insulating layer (4) is made of a cross-linked polyolefin material and is used to prevent leakage of high voltage electricity. The protective layer (5) is made of a polyester fiber material and has the functions of being resistant to high temperature, water and moisture. The shielding layer (6) is made of a tinned copper wire material and is used to isolate electromagnetic interference. The sheath is made of a cross-linked polyolefin material and is used to protect the interior of the wiring harness body (1).

8. The high-voltage wire harness assembly for new energy vehicles according to claim 1 is characterized in that: The first motor (19) is electrically connected to the distance sensor (20).

9. A high-voltage wire harness assembly for new energy vehicles according to claim 5, characterized in that: The third motor (39) is electrically connected to a vehicle power supply.

Citation Information

Patent Citations

  • Heavy truck lamp main wire harness

    CN216353529U

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