Slurry method slice preparation equipment and preparation method

By designing and premixing devices in the thick slurry sheet preparation equipment, the moisture content of viscous slurry and coating slurry is controlled, and the problems of unstable viscosity and low production efficiency in the preparation process of thick slurry sheet are solved, and the consistency of sheet thickness and improvement of production efficiency are achieved.

CN119679190APending Publication Date: 2025-03-25CHINA TOBACCO JIANGSU INDAL +1
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Patent Information

Application Number
CN202411899327.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

During the preparation of thick slurry flakes, the mixture with high moisture content results in unstable viscosity, affecting the consistency of coating thickness and sheet thickness. The prior art reduces viscosity changes by reducing the amount of mixture, but increases labor intensity and reduces production efficiency.

Method used

A thick slurry sheet preparation equipment is designed, including a mixing device, a premix device, a finished product tank and a molding device. By first mixing the material and water in the mixing tank to form a viscous slurry, and adding water to premix it online in the premix tank to form a coating slurry, controlling the water content of the viscous slurry and preventing the deposition of the viscous slurry, ensuring the effectiveness and continuity of the coating slurry.

Benefits of technology

It effectively prevents the deposition of solid substances in the viscous slurry, reduces viscosity changes, improves production efficiency, and ensures the consistency of the thickness of the flakes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of tobacco preparation, and discloses thick slurry method sheet preparation equipment and a preparation method. The thick slurry method slice preparation equipment comprises a blending device, a premixing device, a finished product tank and a forming device. The blending device comprises a blending tank and a feeding mechanism communicated with the blending tank, and the feeding mechanism is used for mixing materials and water according to the proportion and filling the materials and the water into the blending tank to form viscous slurry. The premixing device comprises a premixing tank and a water adding mechanism, and the blending tank and the water adding mechanism can convey materials and water into the premixing tank according to the proportion to be premixed so as to form the coating slurry. And the premixing tank can convey the coating slurry into the finished product tank. And the finished product tank outputs the uniformly mixed coating slurry to the forming device, and the forming device is used for forming the coating slurry to form a sheet. According to the thick slurry method sheet preparation equipment, the viscous slurry can be uniformly mixed, and the viscous slurry can be prevented from depositing when standing for a long time.
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Description

Technical Field

[0001] The invention relates to the technical field of tobacco preparation, and in particular to a thick slurry thin sheet preparation device and a preparation method. Background Art

[0002] The main method for preparing heated cigarette core materials is thick slurry thin sheets. The thick slurry thin sheets are obtained by casting the mixture containing tobacco powder on the annular steel belt of the thin sheet forming device, and then baking, peeling, secondary baking and winding. In the thick slurry thin sheet preparation process, the moisture content of the mixture containing tobacco powder is 78%-82%, and the mixture has good fluidity and can be cast on the annular steel belt by its own gravity. The stirring time required for the uniform mixing of the mixture in this process is relatively long, and materials such as tobacco powder and plant fiber pulp will swell and solid matter will be deposited after being soaked in a large amount of water for a long time, which will affect the viscosity stability of the mixture, and then affect the coating thickness of the mixture and the consistency of the thickness of the thin sheets produced.

[0003] In the prior art, in order to solve the above problems, the amount of the mixed material prepared at one time is generally reduced to reduce the mixing time, thereby reducing the viscosity change of the mixed material. However, this method increases the labor intensity of the staff and greatly reduces the production efficiency. Summary of the invention

[0004] The object of the present invention is to provide a thick slurry thin slice preparation device and preparation method, which can prevent solid matter deposition in viscous slurry, reduce viscosity change and improve production efficiency.

[0005] To achieve this object, the present invention adopts the following technical solutions:

[0006] Thick slurry flake preparation equipment, including:

[0007] A mixing device, comprising a mixing tank and a feeding mechanism connected to the mixing tank, wherein a first agitator for stirring is arranged in the mixing tank, and the feeding mechanism is used to mix the material and water and add the mixture into the mixing tank;

[0008] A premixing device, comprising a premixing tank and a water adding mechanism, wherein the premixing feed port of the premixing tank is connected to the discharge port of the blending tank, and the premixing water inlet of the premixing tank is connected to the water adding mechanism;

[0009] A finished product tank, wherein a second agitator for stirring is arranged in the finished product tank, and a feed inlet of the finished product tank is connected to a premix discharge outlet of the premix tank;

[0010] The forming device receives the slurry output from the finished product tank and is used to form the slurry into thin sheets.

[0011] As an optional scheme of the thick slurry method thin sheet preparation equipment, the materials include smoke generating agent, adhesive, plant fiber pulp, dispersant, baking powder and smoke powder;

[0012] The feeding mechanism includes a first feeder, a second feeder, a third feeder and a fourth feeder. The first feeder is used to mix the smoke generating agent, the adhesive and water in proportion and add the mixture into the mixing tank. The second feeder is used to mix the plant fiber slurry and the dispersant and add the mixture into the mixing tank. The third feeder is used to add the fermentation powder into the mixing tank. The fourth feeder is used to add the smoke powder into the mixing tank.

[0013] As an optional solution for the thick slurry method slice preparation equipment, the fourth feeder is provided with a discharge pipe and a dispersing component, the discharge pipe extends into the preparation tank and is fixedly connected to the preparation tank, the smoke powder is output through the discharge pipe, and the dispersing component is used to break up the smoke powder output through the discharge pipe.

[0014] As an optional solution of the thick slurry method thin-sheet preparation equipment, a stirring output component is provided in the premixing tank, and the stirring output component includes:

[0015] A stirring container is arranged in the premixing tank, and the stirring container is provided with an inlet and an outlet, the inlet is communicated with both the premixing water inlet of the premixing tank and the premixing feed inlet of the premixing tank, and the outlet is communicated with the premixing discharge port of the premixing tank;

[0016] A screw rod is rotatably disposed in the stirring container;

[0017] The stirring driving member is used to drive the screw rod to rotate.

[0018] As an optional solution of the thick slurry method thin slice preparation equipment, the outlet includes a plurality of waist-shaped holes circumferentially distributed on the side wall of the stirring container.

[0019] As an optional solution for the thick slurry method flake preparation equipment, a plurality of circumferentially distributed rotor scrapers are provided on the outer wall of the screw rod at a position directly opposite to the outlet, and a clearance fit is arranged between the end of the rotor scraper facing away from the screw rod and the inner wall of the stirring container.

[0020] As an optional solution of the thick slurry method thin-sheet preparation equipment, a buffer tank is connected between the discharge port of the mixing tank and the premixing feed port of the premixing tank.

[0021] As an optional solution for the thick slurry process thin slice preparation equipment, the buffer tank and the finished product tank are both provided with heaters.

[0022] A method for preparing a thin slice by a thick slurry method is applied to the device for preparing a thin slice by a thick slurry method described in any of the above schemes, and the method for preparing a thin slice by a thick slurry method comprises the following steps:

[0023] S1, the feeding mechanism mixes the material and water and adds them into the mixing tank, and the first agitator stirs and mixes them to form a viscous slurry, and the water content of the viscous slurry is 55%±5%;

[0024] S2, allowing the viscous slurry to stand for a set time;

[0025] S3, conveying the viscous slurry to a premixing tank, and adding water into the premixing tank by a water adding mechanism, the viscous slurry and water are mixed in the premixing tank to form a coating slurry, and the water content of the coating slurry is 79%±5%;

[0026] S4, transporting the coating slurry in the premixing tank to a finished product tank, and stirring and mixing it by a second stirrer;

[0027] S5, conveying the coating slurry to a forming device, and forming the coating slurry into a sheet.

[0028] As an optional solution for the thick slurry flake preparation method, the materials include a smoke generator, a binder, a plant fiber pulp, a dispersant, a baking powder and a smoke powder;

[0029] The feeding mechanism comprises a first feeder, a second feeder, a third feeder and a fourth feeder;

[0030] Step S1 is specifically as follows:

[0031] S1-1, the first feeder mixes the smoke generating agent, the adhesive and water in proportion and then injects the mixture into the mixing tank;

[0032] S1-2, the second feeder mixes the plant fiber slurry and the dispersant and then adds the mixture into the mixing tank;

[0033] S1-3, the third feeder adds the baking powder into the mixing tank;

[0034] S1-4, the fourth feeder adds the tobacco powder into the mixing tank and the first agitator mixes it evenly.

[0035] Beneficial effects of the present invention:

[0036] The present invention provides a thick slurry method thin sheet preparation equipment, which first mixes and mixes materials and a certain amount of water in a mixing tank to form a viscous slurry, so that the water content of the viscous slurry can be controlled within 55%±5%, that is, the water content in the viscous slurry is lower than the water content in the coating slurry, so that the viscous slurry can be mixed evenly and can prevent the viscous slurry from sedimentation when it is left standing for a long time; then, the viscous slurry is pre-mixed with water online to form a coating slurry, so that the water content of the coating slurry can be controlled within 79%±5%, and the coating slurry is output and formed into a thin sheet after being stirred in a molding tank, thereby ensuring the effectiveness and continuity of the coating slurry. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 It is a schematic structural diagram of a thick slurry method thin-sheet preparation device provided in an embodiment of the present invention;

[0038] Figure 2 It is a schematic structural diagram of a dispersing component and a discharging pipe involved in an embodiment of the present invention;

[0039] Figure 3 It is a structural schematic diagram of a premixing tank and a stirring output assembly involved in an embodiment of the present invention;

[0040] Figure 4 It is a structural schematic diagram of the finished product tank and the degassing assembly involved in the present invention;

[0041] Figure 5 The present invention provides a flow chart of a method for preparing a thin sheet by a thick slurry method.

[0042] In the figure:

[0043] 1. blending device; 11. blending tank; 12. first feeder; 13. second feeder; 14. third feeder; 15. fourth feeder; 151. discharge pipe; 152. dispersion component; 1521. transmission shaft; 1522. dispersion impeller;

[0044] 2. Premixing device; 21. Premixing tank; 211. Premixing water inlet; 212. Premixing feed inlet; 213. Premixing discharge outlet; 22. Water adding mechanism; 221. Metering pump; 222. First flow meter; 23. Stirring output assembly; 231. Stirring container; 2311. Inlet; 2312. Outlet; 232. Screw rod; 2321. Rotor scraper; 233. Stirring drive member;

[0045] 3. Finished product tank; 31. Degassing assembly; 311. Waterproof breathable valve; 312. Ultrasonic generator; 313. Transducer; 32. Feed pipe;

[0046] 4. Forming device; 41. Primary baking mechanism; 42. Peeling mechanism; 43. Secondary baking mechanism; 44. Winding mechanism;

[0047] 5. Cache tank; 51. Second flow meter;

[0048] 6. Spiral output device. DETAILED DESCRIPTION

[0049] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar parts or parts having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0050] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, it can be a mechanical connection or an electrical connection, it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0051] In the description of the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include the first feature being in direct contact with the second feature, or may include the first feature being in contact with the second feature through another feature between them instead of being in direct contact. Moreover, a first feature being "above", "above" and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0052] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0053] like Figure 1-Figure 4As shown, an embodiment of the present invention provides a thick slurry method thin sheet preparation device, including a mixing device 1, a premixing device 2, a finished product tank 3 and a forming device 4. Among them, the mixing device 1 includes a mixing tank 11 and a feeding mechanism connected to the mixing tank 11, and a first agitator is arranged in the mixing tank 11. The feeding mechanism is used to mix the material and water in proportion and add them into the mixing tank 11 to form a viscous slurry. The first agitator can stir the viscous slurry to ensure uniform mixing. The premixing device 2 includes a premixing tank 21 and a water adding mechanism 22. The premixing feed port 212 of the premixing tank 21 is connected to the discharge port of the mixing tank 11, and the premixing water inlet 211 of the premixing tank 21 is connected to the water adding mechanism 22. The mixing tank 11 and the water adding mechanism 22 can respectively transport the material and water to the premixing tank 21 in proportion for premixing to form a coating slurry. The finished product tank 3 is provided with a second agitator, the feed port of the finished product tank 3 is connected to the premixing outlet 213 of the premixing tank 21, the premixing tank 21 can transport the coating slurry to the finished product tank 3, and the second agitator can stir the coating slurry to ensure uniform mixing. The finished product tank 3 outputs the uniformly mixed slurry (i.e., the coating slurry) to the forming device 4, and the forming device 4 is used to shape the coating slurry to form a sheet.

[0054] The thick slurry method thin film preparation equipment first mixes the material and a certain amount of water in the mixing tank 11 to prepare the viscous slurry, so that the water content of the viscous slurry can be controlled within 55%±5%, that is, the water content in the viscous slurry is lower than the water content in the coating slurry, so that the viscous slurry can be mixed evenly and can prevent the viscous slurry from sedimentation when it is left standing for a long time; then the viscous slurry is pre-mixed with water online to form a coating slurry, so that the water content of the coating slurry can be controlled within 79%±5%, and the coating slurry is stirred again in a molding tank and then output and molded into a thin film, thereby ensuring the effectiveness and continuity of the coating slurry.

[0055] Optionally, the thick slurry method slice preparation equipment also includes a buffer tank 5, which is connected between the discharge port of the preparation tank 11 and the premixing feed port 212 of the premixing tank 21, that is, the preparation tank 11 transports the prepared viscous slurry to the buffer tank 5 for standing for a set time (30-40 minutes). Within the set time, the viscous slurry can be further prepared in the preparation tank 11, avoiding waiting time and improving production efficiency.

[0056] Optionally, both the discharge port of the preparation tank 11 and the discharge port of the buffer tank 5 are provided with a spiral output device 6 , and the viscous slurry is output through the spiral output device 6 .

[0057] Optionally, the water adding mechanism 22 includes a water source, a metering pump 221 and a first flow meter 222. The input end of the metering pump 221 is connected to the water source through a water pipe, and the output end of the metering pump 221 is connected to the premixing water inlet 211 of the premixing tank 21 through a water pipe. The first flow meter 222 is arranged between the metering pump 221 and the premixing tank 21. The metering pump 221 can pump water into the premixing tank 21. The first flow meter 222 is used to measure water to control the opening or closing of the metering pump 221.

[0058] A second flow meter 51 is provided between the buffer tank 5 and the premixing tank 21 , and the second flow meter 51 is used to measure the viscous slurry to control the output of the spiral output device 6 .

[0059] Specifically, the materials include a smoke generator (optionally glycerol), a binder (optionally CMC), plant fiber pulp (optionally wood pulp fiber, such as coniferous wood or hardwood), a dispersant (optionally alkali metal phosphate, such as sodium tripolyphosphate or sodium pyrophosphate), a baking powder (such as yeast) and smoke powder.

[0060] The feeding mechanism includes a first feeder 12, a second feeder 13, a third feeder 14 and a fourth feeder 15, wherein the first feeder 12 is used to mix the smoke generating agent, the adhesive and the water in proportion and then inject the mixture into the mixing tank 11; the second feeder 13 is used to mix the plant fiber slurry and the dispersant in proportion and inject the mixture into the mixing tank 11, the dispersant can promote the dispersion of the plant fiber slurry in the water and avoid the agglomeration of the plant fiber slurry; the third feeder 14 is used to inject the fermentation powder into the mixing tank 11, the fermentation powder can decompose the macromolecular organic substances such as protein and carbohydrate of the tobacco powder into small molecules, reduce the pungent feeling of the slice when heated and smoked, and make the slice have a good fermented fat aroma, on the other hand, part of the macromolecular organic substances in the tobacco powder are decomposed, reducing the swelling of the tobacco powder in the water, and at the same time, the carbon dioxide produced during the fermentation process is wrapped in the viscous slurry to form a honeycomb structure to prevent deposition; the fourth feeder 15 is used to inject the tobacco powder into the mixing tank 11. The above materials are added into the mixing tank 11 to form a viscous slurry.

[0061] Specifically, Figure 2 As shown, the fourth feeder 15 is provided with a discharge pipe 151 and a dispersion component 152. The discharge pipe 151 extends into the mixing tank 11 and is fixedly connected to the mixing tank 11. The smoke powder is output through the discharge pipe 151. The dispersion component 152 is used to break up the smoke powder and make it fly and settle when the smoke powder is output through the discharge pipe 151, so as to ensure the uniformity of mixing.

[0062] More specifically, the dispersing component 152 includes a dispersing drive member (an optional motor), a transmission shaft 1521 and a dispersing impeller 1522. The transmission shaft 1521 extends into the mixing tank 11 and is rotatably connected to the mixing tank 11. The dispersing impeller 1522 is arranged at one end of the transmission shaft 1521 located in the mixing tank 11. The dispersing drive member is fixedly arranged on the outer wall of the mixing tank 11, and the output shaft of the dispersing drive member is connected to the transmission shaft 1521 through a coupling. The transmission shaft 1521 is distributed parallel to the discharge pipe 151. The dispersing impeller 1522 can extend to the bottom of the discharge pipe 151. When the smoke powder is output through the discharge pipe 151, the dispersing drive member can drive the transmission shaft 1521 to rotate to drive the dispersing impeller 1522 to rotate. The dispersing impeller 1522 is provided with a plurality of blades. When the dispersing impeller 1522 rotates, the plurality of blades can break up the smoke powder output through the discharge pipe 151 to make the smoke powder fly and settle.

[0063] Alternatively, if Figure 3 As shown, a stirring output component 23 is provided in the premixing tank 21, the buffer tank 5 conveys the viscous slurry into the premixing tank 21, and the water adding mechanism 22 conveys water into the premixing tank 21. The stirring output component 23 is used to premix the viscous slurry and water in the premixing tank 21 to form a coating slurry, and output the coating slurry to reduce the mixing time of the coating slurry in the finished product tank 3 and ensure uniform mixing.

[0064] Specifically, the stirring output component 23 includes a stirring container 231, a screw rod 232 and a stirring drive 233 (which can be selected as a motor). The stirring container 231 is arranged in the premixing tank 21, and the stirring container 231 is provided with an inlet 2311 and an outlet 2312. The inlet 2311 is connected to the premixing water inlet 211 of the premixing tank 21 and the premixing feed port 212 of the premixing tank 21. The outlet 2312 is connected to the premixing discharge port 213 of the premixing tank 21. The screw rod 232 is rotatably arranged in the stirring container 231, and one end extends to the outside of the premixing tank 21. The stirring drive 233 is fixedly arranged on the premixing tank 21, and the output shaft of the stirring drive 233 is connected to the screw rod 232 through a coupling. The stirring drive 233 can drive the screw rod 232 to rotate. The water adding mechanism 22 and the buffer tank 5 respectively transport water and viscous slurry to the stirring container 231, and the stirring driving member 233 drives the screw rod 232 to rotate to stir the water and viscous slurry to form a coating slurry. The rotation of the screw rod 232 can drive the coating slurry to be output through the outlet 2312, so as to achieve premixing of the viscous slurry and water. It can be understood that after the coating slurry is output through the outlet 2312, it enters the space between the premixing tank 21 and the stirring container 231, and is output through the premixing outlet 213 of the premixing tank 21.

[0065] Optionally, the outlet 2312 includes a plurality of waist-shaped holes circumferentially distributed on the side wall of the stirring container 231 , and when the spiral rod 232 rotates, it can drive the coating slurry to extrude through the waist-shaped holes, further improving the premixing effect.

[0066] Furthermore, a plurality of circumferentially distributed rotor scrapers 2321 are provided on the outer wall of the screw rod 232 at positions aligned with the waist-shaped hole, that is, the height of the rotor scraper 2321 from the inlet 2311 of the stirring container 231 is equal to the height of the waist-shaped hole from the inlet 2311 of the stirring container 231, and a clearance fit is provided between the end of the rotor scraper 2321 away from the screw rod 232 and the inner wall of the stirring container 231. This structure enables the screw rod 232 to shear the coating slurry extruded through the waist-shaped hole when rotating, so that the coating slurry is output in segments.

[0067] like Figure 4 As shown, the feed port of the finished product tank 3 is provided with a degassing component 31, which can eliminate bubbles in the coating slurry online, even if the bubbles in the coating slurry escape, thereby improving the compactness of the sheet and avoiding the quality degradation caused by the perforation of the sheet caused by the bubbles. Specifically, the degassing component 31 includes a waterproof breathable valve 311, an ultrasonic generator 312 and a transducer 313. The feed port of the finished product tank 3 is provided with a feed pipe 32, which extends into the finished product tank 3, the waterproof breathable valve 311 is arranged on the feed pipe 32 at one end of the finished product tank 3, and the premix tank 21 is connected with the feed pipe 32 through the feed pipe, the transducer 313 is arranged in the feed pipe, and the ultrasonic generator 312 is arranged outside the feed pipe, the ultrasonic generator 312 enables the transducer 313 to generate ultrasonic waves and vibrate in the entire specific frequency spectrum, so as to eliminate bubbles in the coating slurry and make the prepared sheet free of perforations.

[0068] Optionally, a plurality of finished product tanks 3 may be provided, and all of the plurality of finished product tanks 3 are connected to the premix discharge port 213 of the premix tank 21 to ensure continuous production.

[0069] Optionally, both the buffer tank 5 and the finished product tank 3 are provided with heaters, and heating by the heaters can keep the viscous slurry in the buffer tank 5 and the coating slurry in the finished product tank 3 at a set temperature (30°C±5°C).

[0070] In this embodiment, the forming device 4 includes a primary baking mechanism 41, a peeling mechanism 42, a secondary baking mechanism 43 and a winding mechanism 44 which are distributed in sequence. The coating slurry in the finished can 3 is cast on the annular steel belt of the primary baking mechanism 41 for primary baking, then peeled off by the peeling mechanism 42, and then transported to the annular steel belt or mesh belt of the secondary baking mechanism 43 for secondary baking and then output, and wound up by the winding mechanism 44.

[0071] like Figure 5As shown, the embodiment of the present invention further provides a method for preparing a thin slice by a thick slurry method, which is applied to the above-mentioned device for preparing a thin slice by a thick slurry method. The method for preparing a thin slice by a thick slurry method comprises the following steps:

[0072] S1, the feeding mechanism mixes the material and water in proportion and adds them into the mixing tank 11, and the first agitator stirs and mixes them to form a viscous slurry. The water content of the viscous slurry is 55%±5%. This step controls the water content of the viscous slurry at 55%±5%, so that the deposition and soaking swelling of the tobacco powder are slowed down when the viscous slurry is left standing for a long time.

[0073] S2, let the viscous slurry stand in the buffer tank 5 for a set time (30min-40min)

[0074] S3, adding the viscous slurry and water into the premixing tank 21 in proportion to premix to form a coating slurry, the water content of the coating slurry is 79%±5%. In this process, water is added to the viscous slurry online to achieve premixing with water;

[0075] S4, conveying the coating slurry in the premixing tank 21 to the finished product tank 3, and stirring and mixing by the second stirrer;

[0076] S5, conveying the coating slurry in the finished can 3 to the forming device 4, and the forming device 4 forms the coating slurry output from the finished can 3 into a sheet.

[0077] The thick slurry thin slice preparation method can effectively speed up the mixing speed, improve the mixing uniformity, slow down the soaking, swelling and deposition of tobacco powder in the viscous slurry, and improve the consistency of the thin slice thickness.

[0078] Furthermore, step S1 is specifically as follows:

[0079] S1-1, the first feeder 12 first mixes the smoke generating agent, adhesive and water in proportion and then adds them into the mixing tank 11. Preferably, the smoke generating agent and adhesive can be pre-mixed and then mixed with water, so that the smoke generating agent can form a protective layer on the surface of the adhesive, which can prevent the adhesive from agglomerating in water and achieve rapid swelling of the adhesive in water.

[0080] S1-2, the second feeder 13 mixes the plant fiber pulp and the dispersant and adds them into the mixing tank 11. The dispersant can promote the dispersion of the plant fiber pulp in water and avoid agglomeration of the plant fiber pulp.

[0081] S1-3, the third feeder 14 adds baking powder into the mixing tank 11.

[0082] S1-4, the fourth feeder 15 adds the tobacco powder into the mixing tank 11, and the first stirrer stirs and mixes the tobacco powder evenly.

[0083] By dissolving the adhesive in water first, the dissolution effect of the adhesive can be ensured, and the tobacco powder is added to the mixing tank 11 last to avoid the tobacco powder and water mixing time being too long. By adding baking powder, the viscous slurry can form a honeycomb structure, further slowing down the sedimentation of the viscous slurry when it is standing.

[0084] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. Thick slurry flake preparation equipment, characterized in that: include: A mixing device (1) comprises a mixing tank (11) and a feeding mechanism connected to the mixing tank (11), wherein a first stirrer for stirring is arranged in the mixing tank (11), and the feeding mechanism is used to mix materials and water and add the materials and water into the mixing tank (11); A premixing device (2), comprising a premixing tank (21) and a water adding mechanism (22), wherein a premixing feed port (212) of the premixing tank (21) is connected to a feed outlet of the blending tank (11), and a premixing water inlet (211) of the premixing tank (21) is connected to the water adding mechanism (22); A finished product tank (3), wherein a second stirrer for stirring is arranged in the finished product tank (3), and the feed inlet of the finished product tank (3) is connected to the premix discharge port (213) of the premix tank (21); The forming device (4) receives the slurry output from the finished product tank (3) and is used to form the slurry into thin sheets.

2. The thick slurry flake preparation equipment according to claim 1, characterized in that: The materials include smoke generating agent, adhesive, plant fiber pulp, dispersant, baking powder and tobacco powder; The feeding mechanism comprises a first feeder (12), a second feeder (13), a third feeder (14) and a fourth feeder (15); the first feeder (12) is used to mix the smoke generating agent, the adhesive and water in proportion and add the mixture into the mixing tank (11); the second feeder (13) is used to mix the plant fiber slurry and the dispersant and add the mixture into the mixing tank (11); the third feeder (14) is used to add the fermentation powder into the mixing tank (11); and the fourth feeder (15) is used to add the smoke powder into the mixing tank (11).

3. The thick slurry flake preparation equipment according to claim 2, characterized in that: The fourth feeder (15) is provided with a discharge pipe (151) and a dispersion component (152); the discharge pipe (151) extends into the mixing tank (11) and is fixedly connected to the mixing tank (11); the tobacco powder is output through the discharge pipe (151); and the dispersion component (152) is used to disperse the tobacco powder output through the discharge pipe (151).

4. The thick slurry flake preparation equipment according to claim 1, characterized in that: The premixing tank (21) is provided with a stirring output component (23), and the stirring output component (23) comprises: A stirring container (231) is arranged in the premixing tank (21), and the stirring container (231) is provided with an inlet (2311) and an outlet (2312), the inlet (2311) is communicated with both the premixing water inlet (211) of the premixing tank (21) and the premixing feed port (212) of the premixing tank (21), and the outlet (2312) is communicated with the premixing discharge port (213) of the premixing tank (21); A screw rod (232) is rotatably disposed in the stirring container (231); The stirring driving member (233) is used to drive the spiral rod (232) to rotate.

5. The thick slurry thin slice preparation equipment according to claim 4, characterized in that: The outlet (2312) includes a plurality of waist-shaped holes circumferentially distributed on the side wall of the stirring container (231).

6. The thick slurry thin slice preparation equipment according to claim 4, characterized in that: A plurality of circumferentially distributed rotor scrapers (2321) are provided on the outer wall of the screw rod (232) at a position directly opposite to the outlet (2312), and a clearance fit is arranged between one end of the rotor scraper (2321) away from the screw rod (232) and the inner wall of the stirring container (231).

7. The thick slurry thin slice preparation equipment according to claim 1, characterized in that: A buffer tank (5) is connected between the material outlet of the mixing tank (11) and the premixing material inlet (212) of the premixing tank (21).

8. The thick slurry thin slice preparation equipment according to claim 7, characterized in that: The buffer tank (5) and the finished product tank (3) are both provided with heaters.

9. A method for preparing a thick slurry sheet, characterized in that: The thick slurry method thin slice preparation device applied to any one of claims 1 to 8, the thick slurry method thin slice preparation method comprising the following steps: S1, the feeding mechanism mixes the material and water and adds them into the mixing tank (11), and the first agitator stirs and mixes them to form a viscous slurry, and the water content of the viscous slurry is 55%±5%; S2, allowing the viscous slurry to stand for a set time; S3, conveying the viscous slurry to a premixing tank (21), and adding water into the premixing tank (21) by a water adding mechanism (22), wherein the viscous slurry and water are mixed in the premixing tank (21) to form a coating slurry, wherein the water content of the coating slurry is 79%±5%; S4, conveying the coating slurry in the premixing tank (21) to the finished product tank (3), and stirring and mixing it by a second stirrer; S5, conveying the coating slurry to a forming device (4), wherein the forming device (4) forms the coating slurry into a sheet.

10. The method for preparing a thick slurry sheet according to claim 9, characterized in that: The materials include smoke generating agent, adhesive, plant fiber pulp, dispersant, baking powder and tobacco powder; The feeding mechanism comprises a first feeder (12), a second feeder (13), a third feeder (14) and a fourth feeder (15); Step S1 is specifically as follows: S1-1, the first feeder (12) mixes the smoke generating agent, the adhesive and water in proportion and then injects the mixture into the mixing tank (11); S1-2, the second feeder (13) mixes the plant fiber slurry and the dispersant and then injects the mixture into the mixing tank (11); S1-3, the third feeder (14) adds the baking powder into the mixing tank (11); S1-4, the fourth feeder (15) adds the tobacco powder into the mixing tank (11) and the first stirrer mixes it evenly.