Waste steel recycling and reusing resourceful processing technology and equipment thereof
By setting a rotating filter bag in the flue gas filtration and separation equipment and agitating the airflow with the projection designed by the inner and outer clamping, combined with the cleaning design of the scraper plate and the inner cross plate, the problems of uneven airflow distribution and wear of the filter bag are solved, and the filtration efficiency and system stability are improved.
Patent Information
- Application Number
- CN202510031513.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2045-01-09
AI Technical Summary
In existing flue gas filtration and separation equipment, uneven air flow distribution leads to uneven wear of the filter bag, reduced filtration efficiency, and the difference in the temperature of the gas ejected from the pulse compressed air leads to the filter bag condensation and paste bag, affecting the filtration effect.
By setting up a rotating filter bag in the housing unit, the internal and external clamping design of the inner support and insertion rod is formed to form a protrusion, stir the air flow and evenly distribute it. Combined with the design of the scraper plate, inner concave block and inner cross plate, the particulate matter on the surface of the filter bag is cleaned, and the air flow is cleaned and distributed through the up and down movement of the pressure and discharge plate to ensure that the air flow is evenly distributed.
The uniformity of airflow distribution is achieved, the wear and condensation of filter bags is reduced, and the filtration efficiency and system stability are improved.
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Figure CN119680293A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of waste recycling, and in particular to a waste steel recycling and resource processing technology and equipment. Background Art
[0002] In the production of steel mills, high-value metal particles such as steel slag particles, iron particles and iron crystal powder will exist in the flue gas of steel smelting. Therefore, it is necessary to treat the flue gas of steel smelting in order to recover the high-value metal particles. After recovery, the metal particles will be reprocessed to produce scrap steel briquettes suitable for secondary smelting.
[0003] The prior art has the following problems: The existing flue gas filtration and separation of metal particles will cause the flue gas to enter a special dust removal and filtration device such as a bag filter, and the gas and the metal particles inside it will be separated by the dust collector. However, the existing filtration equipment often uses the bottom side intake, and then the flue gas is filtered by the filter bag and then exhausted from the top; The flue gas entering the dust collector will first impact the filter bags closest to the air inlet. These filter bags bear the greatest airflow load, while the filter bags far from the air inlet are relatively lightly loaded, resulting in uneven airflow distribution. The filter bags near the air inlet will suffer from increased wear due to long-term impact of high-pressure airflow. At the same time, the pressure difference of these filter bags will be higher, further affecting the stability and efficiency of the system. The filter bags near the air inlet are more prone to dust accumulation, while the filter bags far away may not be fully utilized due to insufficient airflow, resulting in reduced overall filtration efficiency. After dust accumulates on the filter bags, the pulser compressed air will be started to impact the filter bags for dust removal. If the temperature of the gas ejected by the pulse compressed air is different from the temperature inside the equipment, it will cause condensation on the filter bags and stick them, further affecting the overall filtration effect. Summary of the invention
[0004] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: A waste steel recycling and resource processing technology, comprising: Step 1: Uniform airflow: rotate the filter bag inside the housing unit so that the raised portion of the filter bag stirs the airflow inside the housing unit; Step 2: Raw material collection: During the rotation and stirring of the filter bag, the scraper plate and the inner concave block scrape the surface of the filter bag, and the inner cross plate impacts and vibrates the inside of the filter bag, so that the particles attached to the surface of the filter bag are cleaned and discharged into the inside of the collection chamber; Step 3: Mix evenly: The particles collected in the collecting chamber are screened again, so that the steel slag iron particles and iron crystal powder inside are mixed by a mixer and then transported to the punching machine; Step 4: stamping: The stamping machine stamps the mixed particles mixed by the mixer to stamp the mixed particles into blocks.
[0006] Another object of the present invention is to provide a waste steel recycling and resource processing equipment to address the deficiencies of the prior art, including: The housing unit comprises a collecting chamber, a processing chamber and a discharge chamber which are sequentially connected from bottom to top along the height direction thereof, and an air inlet pipe and an air exhaust pipe are respectively installed at the bottom and the top of the processing chamber, and is characterized in that it also comprises: A collecting and separating unit, which is installed inside the shell unit, and includes a plurality of filter bags rotatably arranged inside the processing chamber, wherein the internal support of the filter bag is provided with an inner pillar and a cross plate three, the tops of the four corners of the cross plate three are provided with inner pillars, and plug rods are provided between adjacent inner pillars, and the plug rods are provided on the outer surface of the filter bag, and the filter bag is clamped between adjacent plug rods and the inner pillars to form a raised portion for uniformly stirring the airflow, the outer surface of the filter bag is movably connected with a scraper plate and an inner concave block, and the interior of the filter bag is movably provided with an inner cross plate.
[0007] As a preferred solution of the scrap steel recycling and resource processing equipment of the present invention, wherein: a partition circular plate is fixedly connected to the inner wall of the processing chamber, a clamping ring is provided on the top of the partition circular plate, and the clamping ring is fixedly connected to the inner wall of the processing chamber; An active part is rotatably arranged between the partition circular plate and the retaining ring, a plurality of mounting openings are arranged in a ring on the surface of the partition circular plate, a rotating part is movably connected to the surface of the partition circular plate outside the mounting opening, a driven part is rotatably connected to the surface of the rotating part, and a plurality of connecting columns are fixedly connected to the surface of the driven part.
[0008] As a preferred solution of the waste steel recycling and resource processing equipment of the present invention, the driven member is movably connected to the pressure plate through a connecting column, a gasket is clamped between the pressure plate and the driven member, and an opening on the inner side of the pressure plate extends downward to form an extension plate integrally; The pressure plate is fixedly connected by an extension plate and a collar plate, a flange cavity is arranged between the collar plate, the gasket and the pressure plate, a through cavity is conductively connected to the bottom of the flange cavity, and the through cavity is arranged between the collar plate and the follower, the rotating part and the separating circular plate.
[0009] As a preferred solution of the waste steel recycling and resource processing equipment of the present invention, wherein: a plurality of mounting blocks are fixedly arranged on the surface of the opening in the middle of the collar plate, and a plurality of inner pillars are fixedly connected to the bottom of the collar plate; Two plug rods are threadedly inserted inside any of the mounting blocks, the two plug rods form a group, the two plug rods in a group are distributed in a straight line, and the plug rods on the inner side of a group of plug rods are concavely arranged between adjacent inner pillars.
[0010] As a preferred solution of the waste steel recycling and resource processing equipment of the present invention, the filter bag is composed of a sleeve-fixed part at the top and a raised part and a recessed part at the bottom of the sleeve-fixed part, and the recessed part is arranged between adjacent raised parts; The sleeve fixing part passes through the through cavity and is embedded in the inside of the flanging cavity. The pressing plate presses the sleeve fixing part onto the top of the collar plate through a gasket. The inserting rod presses the sleeve fixing part on the top to be threadedly connected with the opening on the surface of the mounting block.
[0011] As a preferred solution of the waste steel recycling and resource processing equipment of the present invention, the side of the exhaust pipe is connected with a suction member, the inner wall of the processing chamber is fixedly connected with a rotating driving member, the output shaft of the rotating driving member is fixedly connected with a transmission gear, the rotating driving member is meshed with the active member through the transmission gear, and the inner side of the active member is meshed with a plurality of driven members; A reciprocating driving source is installed on the inner top of the discharge chamber, and the output shaft of the reciprocating driving source is fixedly connected to a cross plate 1, the center of the cross plate 1 is movably connected to a center column, the bottoms of the four corners of the cross plate 1 are movably connected to external connecting columns, the bottom of the external connecting column is fixedly connected to an inner cross plate, and the inner cross plate is movably connected to the inner support column through the opening groove on its outer side.
[0012] As a preferred solution of the waste steel recycling and resource processing equipment of the present invention, wherein: the surface of the recessed portion is movably connected with a scraper plate, an inner concave block is arranged between adjacent scraper plates, and the inner concave block is movably arranged on the surface of the raised portion; The middle part of the scraper plate is slidably connected to the inner plug rod surface of a group of plug rods through a bayonet, the outer plug rods of a group of plug rods are movably connected to the opening in the middle part of the scraper plate, and a slot is provided on the outer side of the inner concave block.
[0013] As a preferred solution of the scrap steel recycling and resource processing equipment described in the present invention, the central column is movably connected to the cross plate 2 after passing through the dividing circular plate, and the cross plate 2 is fixedly connected to a linkage ring on the side opposite to the central column, and the linkage ring is movably connected through a slot and an inner concave block.
[0014] As a preferred solution of the waste steel recycling and resource processing equipment described in the present invention, wherein: a pressure plate is fixedly connected to the bottom of the central column, the outer side of the pressure plate is slidably connected to the inner wall of the processing chamber, the surface of the pressure plate is ring-arranged with a movable opening, the movable opening is movably connected through a slot and an inner concave block, and a plurality of filter layers are evenly distributed on the surface of the pressure plate; A blocking plate is installed on the top of the cross plate three, and a sliding groove is extended inwardly from the opening groove, and the sliding groove is slidably connected with the blocking plate.
[0015] Beneficial effects of the present invention: 1. Through the internal and external clamping design of the inner support and the insertion rod, the filter bag forms a convex part which rotates and stirs the airflow distribution inside the processing chamber. The convex part increases the airflow contact area while stirring the airflow, so that the airflow particles are evenly distributed inside the processing chamber by the rotating filter bag, and during the rotation of the filter bag, its own rotating centrifugal force will loosen some particles on its surface, and combined with the impact vibration of the inner cross plate inside the filter bag and the up and down scraping of the scraper plate and the inner concave block on the surface of the filter bag, it is difficult for particles to adhere to the surface of the filter bag. The pressure plate which is arranged on the outer side of the filter bag and moves up and down, when it moves up and down, pulls the scraper plate and the inner concave block to scrape and clean the surface of the filter bag, and the particles scraped by the filter bag are pushed down and precipitated by the pressure plate, thereby reducing the secondary dust attachment after the attachments on the surface of the filter bag are scraped off, and the up and down movement of the pressure plate will vertically disturb the airflow of the filter bag disturbed by the rotation of the convex part, so that the airflow distribution is more uniform.
[0016] Second, by starting the vacuum component, the vacuum component continuously draws the gas inside the flue into the interior of the processing chamber. After the gas enters the interior of the processing chamber, the rotary drive component is started, so that the rotary drive component drives the active component to rotate through the transmission gear at its bottom, so that the active component drives the driven component to rotate during the rotation, so that during the rotation of the driven component, through the connection of the connecting column, the pressure plate, the ring plate and the mounting block, the plug rod and the inner support are driven to rotate with the driven component, so that the filter bag clamped between the plug rod and the inner support also rotates accordingly, and during the rotation of the filter bag, the raised part on the side of the filter bag stirs the air inside the processing chamber during the rotation of the filter bag, so that the gas inside the processing chamber is more evenly distributed under the stirring of the raised part along with the filter bag, thereby reducing the installation position of the air inlet pipe, resulting in different filtering and separation loads of the filter bags at different positions, thereby causing wear and filtering efficiency problems.
[0017] 3. Through the internal and external clamping design of the inner support and the insertion rod, the surface of the filter bag forms inner and outer depressions and protrusions, thereby increasing the contact area between the filter bag surface and the airflow inside the processing chamber, and the side of the protrusion will continuously hit the smoke and dust inside the processing chamber as the protrusion rotates with the filter bag, thereby improving the filtration efficiency of the filter bag. The protrusion of the protrusion will increase the degree of agitation of the filter bag in contact with the air when the filter bag rotates centrifugally, making it difficult for particles in the smoke to adhere to the surface of the filter bag.
[0018] 4. In the process of the filter bag rotating to even out the airflow, the reciprocating propulsion source is started at a fixed time so that the output shaft of the reciprocating propulsion source pushes the cross plate 1, the center column and the outer connecting column to move downward, and in the process of the output shaft of the reciprocating propulsion source pushing downward, the rotating driving member drives the driven member and the filter bag to reduce or stop the speed, so as to facilitate the precipitation of particulate matter in the airflow inside the processing chamber.
[0019] 5. During the downward movement of the outer connecting column, the inner cross plate at its bottom will approach cross plate three along the inner support and finally hit the surface of cross plate three, so that cross plate three drives the inner support and the filter bag outside the inner support to vibrate, thereby causing the filter bag as a whole to be subjected to internal vibration. In the process of the filter bag's rotation and centrifugation and the raised part guiding the air to impact its side, the particles attached to the surface of the filter bag will be loosened. Combined with the impact vibration generated by the inner cross plate hitting cross plate three, the loosened particles will be loosened and fall into the collection chamber for sedimentation and collection. Therefore, under the combined effect of the particles attached to the surface of the filter bag loosened by rotation and centrifugation and the internal vibration, the particles attached to the overall surface of the filter bag are further reduced.
[0020] 6. The downward movement of the center column will drive the linkage ring and the scraper plate inside the linkage ring that rotates synchronously with the filter bag to move downward synchronously through the cross plate 2. In this process, the rotating drive member drives the driven member and the filter bag to reduce or stop the rotation speed, so that the scraper plate moves downward along the insertion rod through the scraper plate and the inner concave block, and the scraper plate and the inner concave block scrape the outer surface of the filter bag, thereby reducing condensation and sticking of the filter bag surface, thereby further improving the adhesion of particulate matter on the surface of the filter bag, and keeping the filtration efficiency of the filter bag relatively stable. On the basis of the combination of rotating centrifugal loosening of surface attached particles and internal vibration, the filter bag further scrapes its contact surface with the particles, thereby improving the separation and treatment effect of the filter bag on flue gas particles.
[0021] 7. The central column can scrape the inner wall of the processing chamber by driving the pressure plate to move up and down to reduce the attachments on its surface, and the pressure plate that reciprocates up and down can regularly redistribute the rotating uniform airflow of the filter bag in its internal active opening, so that the pressure plate that moves up and down will produce vertical disturbances, making the smoke distribution above and below the filter bag more even, so that the vertical disturbance of the pressure plate and the rotational disturbance of the filter bag through the raised part further improve the uniform distribution of the airflow inside the processing chamber.
[0022] 8. The cross plate 3 is separated from the inside of the raised part by the baffle plate at the top thereof, and an exhaust space exists between the baffle plate and the filter bag, so that the baffle plate blocks and guides the air passing through the filter bag, thereby increasing the airflow rate of the filter bag rotating and stirring under the internal support and blocking of the baffle plate, thereby further improving the degree of uniform airflow of the filter bag rotating and stirring under the internal support and blocking of the baffle plate.
[0023] 9. Replace the cross plate 2 with a pressure plate, so that when the center column drives the pressure plate to move downward, the rotating drive member drives the driven member and the filter bag to reduce or stop the rotation speed, and the pressure plate drives the flue gas particles at its bottom to move downward toward the collecting chamber through the filter layer on its surface, so that the flue gas particles at the bottom of the pressure plate are more easily deposited inside the collecting chamber under its push, and the pressure plate is regularly pressed down to promote cleaning, so that the particulate matter in the airflow inside the processing chamber will not excessively accumulate, and the content of flue gas particles contacted by the filter bag will remain relatively stable for a certain period of time, and the downward movement of the pressure plate will also drive the scraper plate and the inner concave block inside it to move downward through the movable port, so that the scraper plate and the inner concave block clean the surface of the filter bag, so that the particle attachments scraped off by the scraper plate will be partially pushed and precipitated by the downward movement of the pressure plate, reducing the secondary dust after the surface of the filter bag is cleaned, and the filtering and separation effect of the filter bag is improved after the pressure plate is moved down for cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the following is a brief introduction to the drawings required for describing the embodiment, wherein: Figure 1 It is a schematic diagram of the process flow of the present invention; Figure 2 It is a schematic diagram of the overall structure of the device of the present invention; Figure 3 It is a schematic diagram of the internal structure connection of the device of the present invention; Figure 4 This is a schematic diagram of the structural connection of the collection and separation unit of the present invention; Figure 5 for Figure 4 A schematic diagram of the enlarged structure of part A; Figure 6 This is a schematic diagram of the bottom structure connection of the separating circular plate of the present invention; Figure 7 It is a schematic diagram of the connection between the cross plate 2 and the linkage ring structure of the present invention; Figure 8 This is a schematic diagram of the connection of the compression plate structure of the present invention; Fig. 9 This is a schematic diagram of the connection of the filter bag installed in the collection and separation unit of the present invention; Fig.10 This is a schematic diagram of the connection of the filter bag structure of the present invention; Fig.11 This is a schematic diagram of the connection between the plug rod and the inner support supporting the filter bag of the present invention; Fig.12 for Fig.11 A schematic diagram of the enlarged structure of part B; Fig.13 This is a schematic diagram of the internal structure connection of the collection and separation unit of the present invention; Fig.14 for Fig.13 A schematic diagram of the enlarged structure of the middle C part; Fig.15 This is a schematic diagram of the connection of the three structures of the inner support and the cross plate of the present invention; Fig.16 This is a schematic diagram of the separation of the pressure plate, gasket and follower of the present invention; Fig.17 for Fig.16 A schematic diagram of the enlarged structure of the D part; Fig.18 for Fig.16 A schematic diagram of the enlarged structure of part E in the middle; Fig.19 This is a schematic diagram of the connection between the baffle plate and the slide groove structure of the present invention; In the figure: 1. Shell unit; 101. Collection chamber; 1011. Discharge valve; 102. Processing chamber; 1021. Inlet pipe; 1022. Exhaust pipe; 1023. Pumping member; 1024. Separation circular plate; 10241. Mounting port; 1025. Clamp ring; 1026. Rotary drive member; 10261. Transmission gear; 103. Discharge chamber; 1031. Reciprocating driving source; 1032. Cross plate 1; 1033. Center column; 10331. Cross plate 2; 10332. Linkage ring; 10333. Discharge plate; 10334. Movable port; 1034. External connecting column; 2. Collection and separation unit; 201. Active member; 202. Follower; 2021. Connecting column; 2022. Rotating member; 2023. Gasket; 2024. Press plate; 20241. Extension plate; 203. Filter bag; 2031. Protrusion; 2032. Recessed portion; 2033. Sleeve fixing portion; 204. Scraper plate; 2041. Bayonet; 2042. Inner concave block; 20421. Slot; 205. Insert rod; 2051. Reinforcement sleeve; 206. Inner cross plate; 2061. Opening slot; 2062. Slide slot; 207. Inner pillar; 2071. Cross plate three; 2072. Ring plate; 2073. Through cavity; 2074. Flanged cavity; 2075. Mounting block; 2076. Block plate. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] Embodiment 1: This embodiment Figure 1 As shown, a waste steel recycling and resource processing technology comprises: like Figure 1-19 As shown, step 1, uniform airflow: rotating the filter bag 203 inside the housing unit 1, so that the protrusion 2031 in the filter bag 203 stirs the airflow inside the housing unit 1; Step 2: Raw material collection: During the rotation and stirring of the filter bag 203, the scraper plate 204 and the inner concave block 2042 scrape the surface of the filter bag 203, and the inner cross plate 206 impacts and vibrates the inside of the filter bag 203, so that the particles attached to the surface of the filter bag 203 are cleaned and discharged into the inside of the collection chamber 101; Step 3: Mixing evenly: The particles collected in the collecting chamber 101 are screened again, so that the steel slag iron particles and iron crystal powder inside are mixed by a mixer and then transported to the punching machine; Step 4: stamping: The stamping machine stamps the mixed particles mixed by the mixer to stamp the mixed particles into blocks.
[0027] The heavy metal particles inside the flue are recovered and the recovered raw materials are screened and mixed to obtain stamping raw materials. The stamping raw materials are formed into briquettes under the pressure of a stamping machine. The briquettes are added to steel raw materials for smelting to produce steel plates and rebars, thereby effectively increasing the degree of metal resource recycling and reuse. Example 2: This implementation refers to Figure 2-19As shown, this embodiment is different from the first embodiment in that: A waste steel recycling and resource processing equipment, comprising: a housing unit 1, the housing unit 1 comprises a collecting chamber 101, a processing chamber 102 and a discharge chamber 103 which are sequentially connected from bottom to top along the height direction thereof, an air inlet pipe 1021 and an air exhaust pipe 1022 are respectively installed at the bottom and the top of the processing chamber 102, characterized in that it also comprises: A collecting and separating unit 2 is installed inside the shell unit 1, and the collecting and separating unit 2 includes a plurality of filter bags 203 rotatably arranged inside the processing chamber 102, the internal support of the filter bag 203 is provided with an inner pillar 207 and a cross plate 2071, the tops of the four corners of the cross plate 2071 are provided with inner pillars 207, and an insertion rod 205 is provided between adjacent inner pillars 207, and the insertion rod 205 is provided on the outer surface of the filter bag 203, and the filter bag 203 is clamped between adjacent insertion rods 205 and the inner pillars 207 to form a raised portion 2031 for uniformly stirring the airflow, the outer surface of the filter bag 203 is movably connected with a scraper plate 204 and an inner concave block 2042, and the interior of the filter bag 203 is movably provided with an inner cross plate 206.
[0028] Specifically, Figure 2-5 As shown, the side of the exhaust pipe 1022 is connected to a suction member 1023, the bottom of the collection chamber 101 is installed with a discharge valve 1011, the inner wall of the processing chamber 102 is fixedly connected to a rotating driving member 1026, the output shaft of the rotating driving member 1026 is fixedly connected to a transmission gear 10261, the rotating driving member 1026 is meshed with the active member 201 through the transmission gear 10261, the inner side of the active member 201 is meshed with a plurality of driven members 202, the active member 201 is preferably an internal gear ring, and the driven member 202 is preferably a gear with an opening in the middle; A reciprocating driving source 1031 is installed on the inner top of the discharge chamber 103, and the output shaft of the reciprocating driving source 1031 is fixedly connected to a cross plate 1032, and the center of the cross plate 1032 is movably connected to a center column 1033, and the bottoms of the four corners of the cross plate 1032 are movably connected to external connecting columns 1034, and the bottoms of the external connecting columns 1034 are fixedly connected to an inner cross plate 206, and the inner cross plate 206 is movably connected to the inner support column 207 through an opening groove 2061 on its outer side, and the opening groove 2061 does not contact the filter bag 203.
[0029] Specifically, Figure 6-7As shown, the center column 1033 is movably connected to the cross plate 10331 after passing through the dividing circular plate 1024. The cross plate 10331 is fixedly connected to a linkage ring 10332 on the side opposite to the center column 1033. The linkage ring 10332 is movably connected to the inner concave block 2042 through the slot 20421.
[0030] Specifically, Figure 3-6 and Fig. 9 as well as Fig.14 As shown, a partition circular plate 1024 is fixedly connected to the inner wall of the processing chamber 102, and a clamping ring 1025 is provided on the top of the partition circular plate 1024, and the clamping ring 1025 is fixedly connected to the inner wall of the processing chamber 102; An active part 201 is rotatably arranged between the separating circular plate 1024 and the retaining ring 1025, and a plurality of mounting openings 10241 are arranged in a ring on the surface of the separating circular plate 1024, and a rotating part 2022 is movably connected to the surface of the separating circular plate 1024 outside the mounting openings 10241, and a driven part 202 is rotatably connected to the surface of the rotating part 2022, and the driven part 202 and the rotating part 2022 are preferably fixedly connected to the top surface of the inner ring of the bearing, and the outer ring of the rotating part 2022 is fixedly connected to the surface of the separating circular plate 1024, so that the driven part 202 rotates relative to the rotating part 2022, and a plurality of connecting columns 2021 are fixedly connected to the surface of the driven part 202.
[0031] Specifically, Fig.14 As shown, the follower 202 is movably connected to the pressure plate 2024 through a connecting column 2021, a gasket 2023 is clamped between the pressure plate 2024 and the follower 202, and an opening on the inner side of the pressure plate 2024 extends downward to form an integral extension plate 20241; The nut on the top of the pressure plate 2024 is connected to the thread on the top of the connecting column 2021, so that the pressure plate 2024 and the gasket 2023 are installed on the surface of the driven member 202 through the nut. The pressure plate 2024 is fixedly connected to the extension plate 20241 and the collar plate 2072. The outer side of the collar plate 2072 is movably connected to the inner openings of the driven member 202 and the rotating member 2022 and the installation port 10241. A flange cavity 2074 is provided between the collar plate 2072 and the gasket 2023 and the pressure plate 2024 . The bottom of the flange cavity 2074 is connected to a through cavity 2073 . The through cavity 2073 is provided between the collar plate 2072 and the follower 202 , the rotating member 2022 and the partition circular plate 1024 .
[0032] Specifically, Fig.14As shown, a plurality of mounting blocks 2075 are fixedly arranged on the surface of the middle opening of the collar plate 2072, and a plurality of inner pillars 207 are fixedly connected to the bottom of the collar plate 2072; Two plug rods 205 are threadedly inserted inside any of the mounting blocks 2075, and the two plug rods 205 form a group. The two plug rods 205 in a group are distributed in a straight line, and the inner plug rods 205 in a group are recessed between adjacent inner pillars 207. The bottoms of each group of plug rods 205 are interconnected by a reinforcement sleeve 2051, and the top surface of the reinforcement sleeve 2051 is lower than the bottom surface of the filter bag 203.
[0033] Specifically, Figure 9-14 As shown, the filter bag 203 is composed of a sleeve-fixed portion 2033 at the top, a raised portion 2031 and a recessed portion 2032 at the bottom of the sleeve-fixed portion 2033, and the recessed portion 2032 is arranged between adjacent raised portions 2031; A recessed portion 2032 is clamped between the inner side of the insertion rod 205 in a group of insertion rods 205 and the adjacent inner pillar 207, a protruding portion 2031 is clamped between the inner pillar 207 and the inner side of the insertion rods 205 in two adjacent groups of insertion rods 205, the sleeve portion 2033 passes through the through cavity 2073 and is embedded in the inside of the flanging cavity 2074, the pressing plate 2024 presses the sleeve portion 2033 onto the top of the ring plate 2072 through the gasket 2023, and the sleeve portion 2033 of the insertion rod 205 is pressed against the top and is threadedly connected to the opening on the surface of the mounting block 2075.
[0034] Specifically, Figure 7 and 9 As shown in FIG. 12 , the surface of the recessed portion 2032 is movably connected with a scraper plate 204, and an inner concave block 2042 is disposed between adjacent scraper plates 204, and the inner concave block 2042 is movably disposed on the surface of the raised portion 2031; The middle part of the scraper plate 204 is slidably connected to the surface of the inner plug rod 205 in a group of plug rods 205 through a bayonet 2041, and the outer plug rod 205 in a group of plug rods 205 is movably connected to the opening in the middle part of the scraper plate 204. Preferably, the contact surface between the scraper plate 204 and the inner concave block 2042 and the filter bag 203 is provided with a high-temperature resistant rubber layer, and a slot 20421 is provided on the outer side of the inner concave block 2042.
[0035] It should be noted that the vacuum component 1023 is preferably a vacuum pump, the rotating drive component 1026 is preferably a three-phase asynchronous reduction motor, and the reciprocating driving source 1031 is preferably a cylinder or an electric telescopic cylinder. The above equipment is controlled by a unified PLC and powered by external energy.
[0036] Operation process: Preparation before treatment: by connecting the air inlet pipe 1021 to the flue of the steelmaking furnace, the exhaust component 1023 extracts the gas inside the collection chamber 101, the processing chamber 102 and the discharge chamber 103 when it is started, so that the air inside the flue enters the bottom of the processing chamber 102 through the air inlet pipe 1021, and then is processed and separated by the filter bag 203, and then is transported to the subsequent purification step through the exhaust pipe 1022 and the exhaust component 1023; The filter bag 203 is sleeved on the surface of the inner pillar 207 and the cross plate 2071, and the filter bag 203 between the adjacent inner pillars 207 is pushed inward by the inner insertion rod 205 of a group of insertion rods 205 to form a recessed portion 2032, and the two adjacent inner insertion rods 205 will push and pull the filter bag 203 to be recessed inward to form a recessed portion 2032, so that the inner pillar 207 in the middle of the adjacent recessed portions 2032 is lifted up to form a raised portion 2031. After the recessed portion 2032 and the raised portion 2031 are formed, the top of the insertion rod 205 pushes the sleeve fixing portion 2033 at its top position to be inserted into the opening on the surface of the mounting block 2075 for threaded connection, and the remaining sleeve fixing portion 2033 passes through the through cavity 2073 and is clamped into the flange cavity 2 074, insert the gasket 2023 between the pressing plate 2024 and the collar plate 2072, and then insert the filter bag 203 clamped by the inner pillar 207 and the insertion rod 205 into the interior of the installation opening 10241 and pass through the scraper plate 204 and the inner concave block 2042. After the filter bag 203 is inserted into the interior of the installation opening 10241, the pressing plate 2024 is fixed to the surface of the connecting column 2021 by a nut, so that the gasket 2023 is pressed between the pressing plate 2024 and the driven member 202 by the pressing plate 2024, and then when the driven member 202 rotates, the inner pillar 207 and the insertion rod 205 at the bottom of the collar plate 2072 and the installation block 2075 can be driven to rotate accordingly through the connection between the connecting column 2021 and the pressing plate 2024; After the filter bag 203 passes through the installation opening 10241, the scraper plate 204 and the inner concave block 2042, and the pressure plate 2024 and the connecting column 2021 are fixed, the installation of the filter bag 203 inside the processing chamber 102 is completed. At this time, the scraper plate 204 and the inner concave block 2042 are arranged on the outside of the filter bag 203, and the inner cross plate 206 is arranged inside the filter bag 203. The center column 1033 and the outer connecting column 1034 are installed with the cross plate 1032, so that the output shaft of the reciprocating propulsion source 1031 and the cross plate 1032 are plugged in, and then the opened discharge chamber 103 is snap-fitted and closed to the top of the processing chamber 102.
[0037] Formal treatment: By starting the suction member 1023, the suction member 1023 continuously draws the gas inside the flue into the processing chamber 102. After the gas enters the processing chamber 102, the rotary drive member 1026 is started, so that the rotary drive member 1026 drives the active member 201 to rotate through the transmission gear 10261 at the bottom thereof, so that the active member 201 drives the driven member 202 to rotate during the rotation, so that during the rotation of the driven member 202, the connection between the connecting column 2021, the pressure plate 2024, the collar plate 2072 and the mounting block 2075 drives the insertion rod 205 and the inner support 207 to rotate with the driven member 202, so that the The filter bag 203 also rotates accordingly, and during the rotation of the filter bag 203, the raised portion 2031 on the side thereof stirs the air inside the processing chamber 102, so that the gas inside the processing chamber 102 is more evenly distributed under the stirring of the filter bag 203 by the raised portion 2031, thereby reducing the installation position of the air inlet pipe 1021, resulting in different filtering and separation loads of the filter bag 203 at different positions, thereby causing wear and filtering efficiency problems. In order to make the filter bag 203 clamped between the insertion rod 205 and the inner support 207 more compact after the raised portion 2031 and the recessed portion 2032 are formed, the inner diameter of the filter bag 203 is matched with the diameter of the cross plate 2071; Through the inner and outer clamping design of the inner support 207 and the insertion rod 205, the surface of the filter bag 203 forms inner and outer recessed parts 2032 and raised parts 2031, thereby increasing the contact area between the surface of the filter bag 203 and the airflow inside the processing chamber 102, and the side of the raised part 2031 will continuously hit the smoke and dust inside the processing chamber 102 when the raised part 2031 rotates with the filter bag 203, thereby improving the filtering efficiency of the filter bag 203, and the protrusion of the raised part 2031 will increase the degree of agitation of the filter bag 203 in contact with the air when the filter bag 203 is rotating and centrifuged, so that the particles inside the smoke are not easy to adhere to the surface of the filter bag 203; In the process of the filter bag 203 rotating to form a uniform airflow, the reciprocating driving source 1031 is started at a fixed time, so that the output shaft of the reciprocating driving source 1031 pushes the cross plate 1032, the center column 1033 and the outer connecting column 1034 to move downward, and in the process of the output shaft of the reciprocating driving source 1031 pushing downward, the rotating driving member 1026 drives the driven member 202 and the filter bag 203 to reduce or stop the rotation speed, so as to facilitate the precipitation of particles in the airflow inside the processing chamber 102; During the downward movement of the outer connecting column 1034, the inner cross plate 206 at its bottom will approach the cross plate three 2071 along the inner support 207 and finally hit the surface of the cross plate three 2071, so that the cross plate three 2071 drives the inner support 207 and the filter bag 203 outside the inner support 207 to vibrate, thereby causing the filter bag 203 to be subjected to internal vibration as a whole. In the process of the filter bag 203 rotating and centrifuging and the raised portion 2031 guiding the air to agitate and hit its side, the particles attached to the surface of the filter bag 203 will be loosened. Combined with the impact vibration generated by the inner cross plate 206 hitting the cross plate three 2071, the loosened particles will be loosened and fall into the collection chamber 101 for sedimentation and collection. Therefore, under the combined effect of the rotating centrifugal loosening of the particles attached to the surface of the filter bag 203 and the internal vibration, the particles attached to the overall surface of the filter bag 203 are further reduced. like Figure 6-7 , and the downward movement of the central column 1033 will drive the linkage ring 10332 and the scraper plate 204 inside the linkage ring 10332 to move downward synchronously through the cross plate 10331. In this process, the rotating driving member 1026 drives the rotation speed of the driven member 202 and the filter bag 203 to decrease or stop, so that the scraper plate 204 moves downward along the insertion rod 205 through the scraper plate 204 and the inner concave block 2042, so that the scraper plate 204 and the inner concave block 2042 scrape the outer surface of the filter bag 203, thereby reducing the condensation and sticking of the filter bag 203 surface, thereby further improving the adhesion of particulate matter on the surface of the filter bag 203, making the filtration efficiency of the filter bag 203 remain relatively stable, and making the filter bag 203 further scrape its contact surface with the particulate matter on the basis of the combination of rotating centrifugal loosening of surface attached particles and internal vibration, thereby improving the separation and treatment effect of the filter bag 203 on the flue gas particulate matter.
[0038] The central column 1033 can scrape the inner wall of the processing chamber 102 to reduce the attachments on its surface by driving the pressure plate 10333 to move up and down, and the pressure plate 10333 that reciprocates up and down can regularly redistribute the rotating uniform airflow of the filter bag 203 in its internal movable opening 10334, so that the pressure plate 10333 that moves up and down will produce vertical disturbances, making the smoke distribution above and below the filter bag 203 more uniform, so that the vertical disturbance of the pressure plate 10333 and the rotational disturbance of the filter bag 203 through the protrusion 2031 further improve the uniform distribution of the airflow inside the processing chamber 102.
[0039] Example 3: This implementation refers to Figure 2-19 As shown, this embodiment is different from the above embodiment in that: Specifically, Figure 8 Shown and Fig.19As shown, a pressure plate 10333 is fixedly connected to the bottom of the central column 1033, and the outer side of the pressure plate 10333 is slidably connected to the inner wall of the processing chamber 102. A movable opening 10334 is arranged on the surface of the pressure plate 10333, and the movable opening 10334 is movably connected through a slot 20421 and an inner concave block 2042. A plurality of filter layers are evenly distributed on the surface of the pressure plate 10333. The material of the filter layer is the same as that of the filter bag 203, both of which are filter cloth bags made of polyphenylene sulfide or polytetrafluoroethylene, and the filter layer does not overlap with the movable opening 10334 and does not contact with the inner wall of the processing chamber 102. A blocking plate 2076 is installed on the top of the cross plate 2071 , and a sliding groove 2062 is extended inwardly from the opening groove 2061 , and the sliding groove 2062 is slidably connected to the blocking plate 2076 .
[0040] The rest of the structures are the same as those of the first and second embodiments.
[0041] Operation process: As an improvement to the rotation of the filter bag 203, Fig.19 As shown, the cross plate 2071 separates the interior of the raised portion 2031 through the baffle plate 2076 on the top thereof, and an exhaust space exists between the baffle plate 2076 and the filter bag 203, so that the baffle plate 2076 blocks and guides the air passing through the filter bag 203, thereby increasing the amount of airflow that is rotated and stirred by the filter bag 203 under the internal support and blocking of the baffle plate 2076, thereby further improving the degree to which the filter bag 203 rotates and stirs the uniform airflow under the internal support and blocking of the baffle plate 2076.
[0042] like Figure 8As shown, the cross plate 10331 is replaced with the pressure plate 10333, so that when the center column 1033 drives the pressure plate 10333 to move downward, the rotating driving member 1026 drives the driven member 202 and the filter bag 203 to reduce or stop the rotation speed, and the pressure plate 10333 drives the flue gas particles at the bottom to move downward toward the collection chamber 101 through the filter layer on its surface, so that the flue gas particles at the bottom of the pressure plate 10333 are more easily deposited in the collection chamber 101 under its push, and the pressure plate 10333 is regularly pressed down to push and clean, so that the particles in the airflow inside the processing chamber 102 will not be Excessive aggregation makes the content of flue gas particles that the filter bag 203 contacts remain relatively stable for a certain period of time, and the downward movement of the pressure plate 10333 will also drive the scraper plate 204 and the inner concave block 2042 inside it to move downward through the movable opening 10334, so that the scraper plate 204 and the inner concave block 2042 clean the surface of the filter bag 203, so that the particle attachments scraped off by the scraper plate 204 will be partially pushed downward by the downward pressure plate 10333, thereby reducing the secondary dust after the surface of the filter bag 203 is cleaned, and the filtering and separation effect of the filter bag 203 is improved after the pressure plate 10333 moves downward to clean it.
[0043] In summary, the inner and outer clamping design of the inner support 207 and the insert rod 205 allows the filter bag 203 to form a raised portion 2031 that rotates and stirs the airflow distribution inside the processing chamber 102. The raised portion 2031 increases the airflow contact area while stirring the airflow, so that the airflow particles are evenly distributed inside the processing chamber 102 by the rotating filter bag 203. During the rotation of the filter bag 203, its own rotating centrifugal force will loosen some of the particles on its surface. Combined with the impact vibration of the inner cross plate 206 inside the filter bag 203 and the scraping plate 204 and the inner concave block 204 on the surface of the filter bag 203, the filter bag 203 is smooth and stable. The up and down scraping of 042 makes it difficult for particulate matter to adhere to the surface of the filter bag 203, and the pressure plate 10333 that is arranged on the outer side of the filter bag 203 and moves up and down, during its up and down movement, pulls the scraper plate 204 and the inner concave block 2042 to scrape and clean the surface of the filter bag 203, while the particulate matter scraped by the filter bag 203 is pushed down and precipitated by the pressure plate 10333, thereby reducing the secondary dust attachment after the attachment on the surface of the filter bag 203 is scraped off, and the up and down movement of the pressure plate 10333 will vertically disturb the airflow of the filter bag 203 rotated and disturbed by the raised portion 2031, so that the airflow distribution is more uniform.
Claims
1. A waste steel recycling and resource processing technology, characterized in that: include: Step 1: uniform airflow: the filter bag (203) is rotated inside the housing unit (1), so that the raised portion (2031) in the filter bag (203) stirs the airflow inside the housing unit (1); Step 2: Raw material collection: while the filter bag (203) is rotating and stirring, the scraping plate (204) and the inner concave block (2042) scrape the surface of the filter bag (203), and the inner cross plate (206) impacts and vibrates the inside of the filter bag (203), so that particulate matter attached to the surface of the filter bag (203) is cleaned and discharged into the inside of the collection chamber (101); Step 3: uniform mixing: the particles collected in the collecting chamber (101) are screened again, so that the steel slag iron particles and iron crystal powder inside are mixed by a mixer and then transported to the punching machine; Step 4: stamping: The stamping machine stamps the mixed particles mixed by the mixer to stamp the mixed particles into blocks.
2. A scrap steel recycling and resource processing equipment, applied to the scrap steel recycling and resource processing technology described in claim 1, comprising: A housing unit (1), the housing unit (1) comprising a collecting chamber (101), a processing chamber (102) and a discharge chamber (103) which are connected in sequence from bottom to top along the height direction thereof, an air inlet pipe (1021) and an air discharge pipe (1022) being respectively installed at the bottom and the top of the processing chamber (102), characterized in that it further comprises: A collecting and separating unit (2), the collecting and separating unit (2) being installed inside the housing unit (1), the collecting and separating unit (2) comprising a plurality of filter bags (203) rotatably arranged inside the processing chamber (102), the internal support of the filter bag (203) being provided with an inner support column (207) and a cross plate three (2071), the tops of the four corners of the cross plate three (2071) being provided with inner support columns (207), an insertion rod (205) being provided between adjacent inner support columns (207), the insertion rod (205) being provided on the outer surface of the filter bag (203), the filter bag (203) being clamped between adjacent insertion rods (205) and the inner support columns (207) to form a raised portion (2031) for uniformly stirring the airflow, the outer surface of the filter bag (203) being movably connected with a scraping plate (204) and an inner concave block (2042), and the interior of the filter bag (203) being movably provided with an inner cross plate (206).
3. The scrap steel recycling and resource processing equipment according to claim 2, characterized in that: A separation circular plate (1024) is fixedly connected to the inner wall of the processing chamber (102); a clamping ring (1025) is provided on the top of the separation circular plate (1024); and the clamping ring (1025) is fixedly connected to the inner wall of the processing chamber (102); An active member (201) is rotatably arranged between the partition circular plate (1024) and the retaining ring (1025); a plurality of mounting openings (10241) are arranged in a ring on the surface of the partition circular plate (1024); a rotating member (2022) is movably connected to the surface of the partition circular plate (1024) outside the mounting openings (10241); a driven member (202) is rotatably connected to the surface of the rotating member (2022); and a plurality of connecting columns (2021) are fixedly connected to the surface of the driven member (202).
4. The scrap steel recycling and resource processing equipment according to claim 3, characterized in that: The driven member (202) is movably connected to the pressure plate (2024) via a connecting column (2021); a gasket (2023) is clamped between the pressure plate (2024) and the driven member (202); an opening on the inner side of the pressure plate (2024) extends downward and is integrally formed with an extension plate (20241); The pressing plate (2024) is fixedly connected via an extension plate (20241) and a collar plate (2072); a flanged cavity (2074) is provided between the collar plate (2072), the gasket (2023) and the pressing plate (2024); a through cavity (2073) is conductively connected to the bottom of the flanged cavity (2074); and the through cavity (2073) is provided between the collar plate (2072) and the driven member (202), the rotating member (2022) and the separating circular plate (1024).
5. The scrap steel recycling and resource processing equipment according to claim 4, characterized in that: A plurality of mounting blocks (2075) are fixedly arranged on the surface of the middle opening of the collar plate (2072), and a plurality of inner pillars (207) are fixedly connected to the bottom of the collar plate (2072); Two insertion rods (205) are threadedly inserted into the interior of any of the mounting blocks (2075), the two insertion rods (205) forming a group, the two insertion rods (205) in a group being distributed in a straight line, and the insertion rods (205) on the inner side of a group of insertion rods (205) being recessed and arranged between adjacent inner pillars (207).
6. The scrap steel recycling and resource processing equipment according to any one of claims 4-5, characterized in that: The filter bag (203) is composed of a sleeve-fixing portion (2033) at the top, and a raised portion (2031) and a recessed portion (2032) at the bottom of the sleeve-fixing portion (2033), wherein the recessed portion (2032) is arranged between adjacent raised portions (2031); The sleeve fixing portion (2033) passes through the through cavity (2073) and is embedded in the interior of the flange cavity (2074); the pressing plate (2024) presses the sleeve fixing portion (2033) onto the top of the collar plate (2072) via the gasket (2023); the insertion rod (205) presses the sleeve fixing portion (2033) at the top thereof to be threadedly connected to an opening on the surface of the mounting block (2075).
7. The scrap steel recycling and resource processing equipment according to claim 6, characterized in that: The side of the exhaust pipe (1022) is conductively connected to an exhaust member (1023); the inner wall of the processing chamber (102) is fixedly connected to a rotating driving member (1026); the output shaft of the rotating driving member (1026) is fixedly connected to a transmission gear (10261); the rotating driving member (1026) is meshedly connected to a driving member (201) via the transmission gear (10261); and a plurality of driven members (202) are meshedly connected to the inner side of the driving member (201); A reciprocating driving source (1031) is installed at the inner top of the discharge chamber (103); the output shaft of the reciprocating driving source (1031) is fixedly connected to a cross plate (1032); the center of the cross plate (1032) is movably connected to a center column (1033); the bottoms of the four corners of the cross plate (1032) are movably connected to external connecting columns (1034); the bottoms of the external connecting columns (1034) are fixedly connected to an inner cross plate (206); and the inner cross plate (206) is movably connected to an inner support column (207) via an opening groove (2061) on its outer side.
8. The scrap steel recycling and resource processing equipment according to claim 7, characterized in that: The surface of the recessed portion (2032) is movably connected to a scraper plate (204), an inner recessed block (2042) is provided between adjacent scraper plates (204), and the inner recessed block (2042) is movably provided on the surface of the raised portion (2031); The middle portion of the scraper plate (204) is slidably connected to the surface of the inner plug rod (205) in a group of plug rods (205) through a bayonet (2041); the outer plug rod (205) in a group of plug rods (205) is movably connected to the opening in the middle portion of the scraper plate (204); and a bayonet groove (20421) is provided on the outer side of the inner concave block (2042).
9. The scrap steel recycling and resource processing equipment according to claim 8, characterized in that: The central column (1033) is fixedly connected to the second cross plate (10331) after movably passing through the dividing circular plate (1024); a linkage ring (10332) is fixedly connected to the side of the second cross plate (10331) opposite to the central column (1033); and the linkage ring (10332) is movably connected via a slot (20421) and an inner concave block (2042).
10. The scrap steel recycling and resource processing equipment according to claim 8, characterized in that: A pressure plate (10333) is fixedly connected to the bottom of the central column (1033); the outer side of the pressure plate (10333) is slidably connected to the inner wall of the processing chamber (102); a movable opening (10334) is provided around the surface of the pressure plate (10333); the movable opening (10334) is movably connected via a slot (20421) and an inner concave block (2042); and a plurality of filter layers are evenly distributed on the surface of the pressure plate (10333); A blocking plate (2076) is installed on the top of the cross plate three (2071), and the opening groove (2061) extends inward to form a sliding groove (2062), and the sliding groove (2062) is slidably connected to the blocking plate (2076).
Citation Information
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