Reaction kettle capable of sampling and fully reacting

By designing a stirring mechanism and an ultrasonic generator in the reactor, the problem of uneven stirring of the traditional reactor is solved, the full contact and complete reaction of the reactants are achieved, and the product quality is improved.

CN119680509APending Publication Date: 2025-03-25JIANGSU HANGYE ENERGY TECH CO LTD
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Patent Information

Application Number
CN202411943739.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

The stirring of traditional reactors is uneven during the chemical reaction process, resulting in large differences in local reaction rates, which cannot ensure that the reactants are in full contact and complete reaction, affecting the quality of the final product.

Method used

A reactor including a stirring mechanism and an ultrasonic generator is designed. The stirring mechanism drives the connecting rod and the agitating plate to rotate through the motor to achieve uniform stirring; the ultrasonic generator generates high-frequency vibration, further improving the mixing effect of the material.

Benefits of technology

Through uniform stirring and ultrasonic vibration, the reaction state between the reactants is improved, the full contact and complete reaction of the reactants are ensured, and the quality of the final product is improved.

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Abstract

The invention relates to the technical field of reaction kettles, and discloses a reaction kettle capable of sampling and fully reacting, the reaction kettle comprises a kettle body, the lower surface of the kettle body is fixedly connected with a plurality of supporting legs, the middle part of the left side of the kettle body is fixedly connected with a liquid viewing pipe, and a sealing mechanism is arranged above the kettle body. A sealing mechanism is arranged in the kettle body, a stirring mechanism is arranged in the kettle body, the sealing mechanism comprises an external thread, the external thread is arranged above the outer surface of the kettle body, and a threaded cover is arranged above the kettle body. According to the reaction kettle capable of sampling and fully reacting, a motor is installed in the middle of the upper surface of a threaded cover, the motor drives a connecting rod on the outer surface to rotate through a rotating rod at the bottom, a stirring plate sleeves the outer surface of the connecting rod and can rotate on the outer surface of the connecting rod, and a limiting disc limits the position of the stirring plate; the stirring plates longitudinally rotate while the connecting rods rotate, so that the effect of improving the reaction state between reactants can be achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of reactors, in particular to a reactor capable of sampling and fully reacting. Background Art

[0002] A reactor is a container used for chemical reactions in the chemical, pharmaceutical, food and other industries. It provides the necessary conditions for chemical reactions, such as temperature, pressure and stirring, to ensure that the reactants can fully contact each other and undergo the expected chemical changes.

[0003] Traditional reactors have uneven internal stirring during chemical reactions, which leads to large differences in local reaction rates and cannot ensure that the reactants are in full contact and complete reaction, affecting the quality of the final product. Summary of the invention

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the present invention provides a reaction kettle that can be sampled and fully reacted, has the advantages of being able to improve the reaction state between reactants, and solves the problems mentioned in the above background technology.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a reaction kettle capable of sampling and fully reacting, comprising a kettle body, a plurality of supporting legs being fixedly connected to the lower surface of the kettle body, a liquid sight tube being fixedly connected to the middle portion of the left side of the kettle body, a sealing mechanism being arranged above the kettle body, a stirring mechanism being arranged inside the kettle body, the sealing mechanism comprising an external thread, the external thread being arranged above the outer surface of the kettle body, a threaded cover being arranged above the kettle body, a plurality of gripping rods being fixedly connected to the outer surface of the threaded cover, the stirring mechanism comprising a motor, the bottom of the motor being fixedly installed at the middle portion of the upper surface of the threaded cover, the bottom of the motor being fixedly connected to a rotating rod, a plurality of connecting rods being fixedly connected to the left and right sides of the rotating rod, a plurality of stirring plates being arranged on the outer surface of the connecting rod, and limit disks being fixedly connected to the outer portions of the middle portions of the left and right sides of the stirring plates.

[0008] Preferably, a heating tube is fixedly connected to the inner wall of the kettle body, and a connecting head is fixedly connected to the middle part of the upper front side of the kettle body.

[0009] The heating tube heats the inside of the kettle to ensure that the chemical reaction proceeds at a suitable temperature, and the connector is used to connect the heating tube on the inner wall.

[0010] Preferably, a placement plate is fixedly connected to the lower front side of the kettle body, an ultrasonic generator is fixedly mounted on the upper surface of the placement plate, and a transducer is arranged in the middle of the right side of the kettle body.

[0011] The back of the placement plate is vertically connected to the bottom of the front of the kettle body and is used to place the ultrasonic generator. The ultrasonic generator generates a sine wave or pulse signal of a specific frequency. After being amplified, these signals are transmitted to the transducer through a cable. When the transducer receives the high-frequency electrical signal, the piezoelectric crystal inside it begins to expand and contract rapidly, forming high-frequency vibration, providing a more uniform mixing effect for the material inside the kettle body.

[0012] Preferably, a discharge pipe is fixedly connected to the middle portion of the lower surface of the kettle body, and a control valve is provided at the middle portion of the right side of the discharge pipe.

[0013] The material inside the kettle body can be discharged through the discharge pipe for sampling, and the control valve is used to control the flow of the discharge pipe.

[0014] Preferably, a clamping groove is provided on the upper surface of the kettle body, a clamping tube is provided above the clamping groove, and a sealing gasket is fixedly connected to the upper surface of the clamping tube.

[0015] The clamping groove is embedded in the upper surface of the kettle body, the clamping tube can be clamped in the inside of the clamping groove, and the sealing gasket can be placed on the upper surface of the kettle body through the clamping tube at the bottom to ensure the sealing between the threaded cover and the kettle body.

[0016] Preferably, a feed pipe is fixedly connected to the middle left portion of the upper surface of the threaded cover, a storage barrel is fixedly connected to the top of the feed pipe, a sealing plug is provided above the storage barrel, a cover plate is fixedly connected to the upper surface of the sealing plug, and a handle is fixedly connected to the middle portion of the upper surface of the cover plate.

[0017] The material is put into the storage barrel and enters the kettle body through the feed pipe. The sealing plug can be embedded on the top of the storage barrel. The cover plate can be covered on the upper surface of the storage barrel through the sealing plug at the bottom to seal the top. The handle is convenient for the operator to take the cover plate.

[0018] Compared with the prior art, the present invention provides a reactor that can be sampled and fully reacted, and has the following beneficial effects:

[0019] 1. The reactor capable of sampling and fully reacting has a motor installed in the middle of the upper surface of the threaded cover. The motor drives the connecting rod on the outer surface to rotate through the rotating rod at the bottom. The stirring plate is sleeved on the outer surface of the connecting rod and can rotate on its outer surface. The limiting disk limits the position of the stirring plate. When the connecting rod rotates, the stirring plate rotates longitudinally, thereby achieving the effect of improving the reaction state between the reactants.

[0020] 2. The reactor that can take samples and fully react has an ultrasonic generator installed on the surface of the plate. The ultrasonic generator generates a sine wave or pulse signal of a specific frequency. When the transducer receives the high-frequency electrical signal, it forms a high-frequency vibration, thereby providing a more uniform mixing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 It is a schematic diagram of the front cross-sectional view of the kettle body of the present invention;

[0023] Figure 3 It is a schematic diagram of the stirring mechanism structure of the present invention.

[0024] Wherein: 1. kettle body; 101. supporting leg; 102. liquid sight tube; 103. heating tube; 104. connector; 105. placement plate; 106. ultrasonic generator; 107. transducer; 108. discharge pipe; 109. control valve; 2. sealing mechanism; 201. external thread; 202. threaded cover; 203. gripping rod; 204. clamping groove; 205. clamping tube; 206. sealing gasket; 207. feed pipe; 208. storage barrel; 209. sealing plug; 210. cover plate; 211. handle; 3. stirring mechanism; 301. motor; 302. rotating rod; 303. connecting rod; 304. stirring plate; 305. limit plate. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figure 1-3A reaction kettle capable of sampling and fully reacting comprises a kettle body 1, a plurality of supporting legs 101 are fixedly connected to the lower surface of the kettle body 1, a liquid sight tube 102 is fixedly connected to the middle of the left side of the kettle body 1, a sealing mechanism 2 is arranged above the kettle body 1, a stirring mechanism 3 is arranged inside the kettle body 1, the sealing mechanism 2 comprises an external thread 201, the external thread 201 is arranged above the outer surface of the kettle body 1, a threaded cover 202 is arranged above the kettle body 1, a plurality of gripping rods 203 are fixedly connected to the outer surface of the threaded cover 202, the stirring mechanism 3 comprises a motor 301, the bottom of the motor 301 is fixedly installed on the middle of the upper surface of the threaded cover 202, a rotating rod 302 is fixedly connected to the bottom of the motor 301, a plurality of connecting rods 303 are fixedly connected to the left and right sides of the rotating rod 302, and a plurality of stirring plates are arranged on the outer surface of the connecting rod 303 304, the outer parts of the middle parts of the left and right sides of the stirring plate 304 are fixedly connected with the limit disk 305, the supporting legs 101 support the kettle body 1, the liquid sight tube 102 is corrosion-resistant and high-temperature-resistant, so that the operator can monitor the internal situation in real time without opening the reactor, the threaded cover 202 can be screwed on the top of the kettle body 1 through the external thread 201 on the outer surface of the kettle body 1 to block the top of the kettle body 1, the grip 203 facilitates the operator to rotate the threaded cover 202, the motor 301 drives the connecting rod 303 on the outer surface to rotate through the rotating rod 302 at the bottom, the stirring plate 304 is sleeved on the outer surface of the connecting rod 303, and can rotate on its outer surface, the limit disk 305 is responsible for limiting the stirring plate 304, and the stirring plate 304 can rotate longitudinally while the connecting rod 303 rotates to ensure that the materials are evenly and completely mixed.

[0027] Specifically, Figure 1 and Figure 2 As shown, a heating tube 103 is fixedly connected to the inner wall of the kettle body 1 , and a connector 104 is fixedly connected to the middle of the upper front of the kettle body 1 .

[0028] Through the above technical solution, the heating tube 103 heats the interior of the kettle body 1 to ensure that the chemical reaction is carried out at a suitable temperature, and the connector 104 is used to connect the heating tube 103 on the inner wall.

[0029] Specifically, Figure 1 As shown, a placement plate 105 is fixedly connected to the lower front of the kettle body 1 , an ultrasonic generator 106 is fixedly installed on the upper surface of the placement plate 105 , and a transducer 107 is arranged in the middle of the right side of the kettle body 1 .

[0030] Through the above technical solution, the back side of the placement plate 105 is vertically connected to the bottom of the front side of the kettle body 1, and is used to place the ultrasonic generator 106. The ultrasonic generator 106 generates a sine wave or pulse signal of a specific frequency. After being amplified, these signals are transmitted to the transducer 107 through a cable. When the transducer 107 receives the high-frequency electrical signal, the piezoelectric crystal inside it begins to expand and contract rapidly, forming high-frequency vibration, thereby providing a more uniform mixing effect for the material inside the kettle body 1.

[0031] Specifically, Figure 2 As shown, a discharge pipe 108 is fixedly connected to the middle of the lower surface of the kettle body 1 , and a control valve 109 is provided in the middle of the right side of the discharge pipe 108 .

[0032] Through the above technical solution, the material inside the kettle body 1 can be discharged through the discharge pipe 108 for sampling, and the control valve 109 is used to control the flow of the discharge pipe 108.

[0033] Specifically, Figure 2 As shown, a clamping groove 204 is provided on the upper surface of the kettle body 1 , a clamping tube 205 is provided above the clamping groove 204 , and a sealing gasket 206 is fixedly connected to the upper surface of the clamping tube 205 .

[0034] Through the above technical solution, the card slot 204 is embedded in the upper surface of the kettle body 1, the card tube 205 can be stuck inside the card slot 204, and the sealing gasket 206 can be placed on the upper surface of the kettle body 1 through the card tube 205 at the bottom to ensure the sealing between the threaded cover 202 and the kettle body 1.

[0035] Specifically, Figure 2 As shown, a feed pipe 207 is fixedly connected to the middle left portion of the upper surface of the threaded cover 202, a storage barrel 208 is fixedly connected to the top of the feed pipe 207, a sealing plug 209 is provided above the storage barrel 208, a cover plate 210 is fixedly connected to the upper surface of the sealing plug 209, and a handle 211 is fixedly connected to the middle portion of the upper surface of the cover plate 210.

[0036] Through the above technical solution, the material is put into the storage barrel 208 and enters the interior of the kettle body 1 through the feed pipe 207. The sealing plug 209 can be embedded on the top of the storage barrel 208. The cover plate 210 can cover the upper surface of the storage barrel 208 through the sealing plug 209 at the bottom to seal the top. The handle 211 is convenient for the operator to take the cover plate 210.

[0037] When in use, the operator places the material inside the storage barrel 208, and the material can enter the interior of the kettle body 1 through the feed pipe 207. The motor 301 drives the connecting rod 303 and the stirring plate 304 to rotate through the rotating rod 302 at the bottom to mix the material inside the kettle body 1. The ultrasonic generator 106 sends a signal to the transducer 107 to generate high-frequency vibration to ultrasonically vibrate the material inside the kettle body 1, thereby increasing the mixing effect of the material. When sampling is required, the operator opens the control valve 109 and takes out a certain amount of samples through the discharge pipe 108.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A reaction kettle capable of sampling and fully reacting, comprising a kettle body (1), characterized in that: A plurality of supporting legs (101) are fixedly connected to the lower surface of the kettle body (1); a liquid sight tube (102) is fixedly connected to the middle of the left side of the kettle body (1); a sealing mechanism (2) is arranged above the kettle body (1); a stirring mechanism (3) is arranged inside the kettle body (1); the sealing mechanism (2) comprises an external thread (201); the external thread (201) is arranged above the outer surface of the kettle body (1); a threaded cover (202) is arranged above the kettle body (1); and a plurality of threaded covers (202) are fixedly connected to the outer surface of the threaded cover (202). The stirring mechanism (3) comprises a motor (301), the bottom of the motor (301) is fixedly mounted on the middle part of the upper surface of the threaded cover (202), the bottom of the motor (301) is fixedly connected to a rotating rod (302), the left and right sides of the rotating rod (302) are fixedly connected to a number of connecting rods (303), the outer surface of the connecting rod (303) is provided with a number of stirring plates (304), and the outer parts of the middle parts of the left and right sides of the stirring plates (304) are fixedly connected to limit plates (305).

2. A reaction kettle capable of sampling and fully reacting according to claim 1, characterized in that: A heating tube (103) is fixedly connected to the inner wall of the kettle body (1), and a connector (104) is fixedly connected to the middle portion of the upper front side of the kettle body (1).

3. A reaction kettle capable of sampling and fully reacting according to claim 1, characterized in that: A placement plate (105) is fixedly connected to the lower front side of the kettle body (1), an ultrasonic generator (106) is fixedly mounted on the upper surface of the placement plate (105), and a transducer (107) is arranged in the middle of the right side of the kettle body (1).

4. A reaction kettle capable of sampling and fully reacting according to claim 1, characterized in that: A discharge pipe (108) is fixedly connected to the middle portion of the lower surface of the kettle body (1), and a control valve (109) is provided at the middle portion of the right side of the discharge pipe (108).

5. A reaction kettle capable of sampling and fully reacting according to claim 1, characterized in that: The upper surface of the kettle body (1) is provided with a clamping groove (204), a clamping tube (205) is arranged above the clamping groove (204), and a sealing gasket (206) is fixedly connected to the upper surface of the clamping tube (205).

6. A reaction kettle capable of sampling and fully reacting according to claim 5, characterized in that: A feed pipe (207) is fixedly connected to the middle left portion of the upper surface of the threaded cover (202); a material storage barrel (208) is fixedly connected to the top of the feed pipe (207); a sealing plug (209) is provided above the material storage barrel (208); a cover plate (210) is fixedly connected to the upper surface of the sealing plug (209); and a handle (211) is fixedly connected to the middle portion of the upper surface of the cover plate (210).