Double-servo pure electric bending machine and working method
Through the coordinated working of the servo cylinder and servo motor of the dual servo pure electric bending machine, combined with the design of the limit strip and clamping plate, the precise position adjustment and bending of the workpiece is achieved, solving the problem of bending position deviation of the workpiece in the prior art, and improving the bending pass rate and production efficiency.
Patent Information
- Application Number
- CN202411995959.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-25
AI Technical Summary
In the prior art, the workpiece is reliant on marking or judgment to determine the bending position when bending, resulting in a deviation in the bending position of the workpiece during batch processing, increasing the output of unqualified bending workpieces and wasting production efficiency.
The dual servo pure electric bending machine is adopted to achieve precise position adjustment and side bending of the workpiece through the coordinated work of the servo cylinder and the servo motor, and ensure stable clamping and precise bending of the workpiece by using limit strips and clamping plates.
Through closed-loop control, the position accuracy of the workpiece side bend reaches ±1mm and ±1°, which reduces the bending position deviation, improves the workpiece side bend pass rate, and enhances production efficiency.
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Figure CN119681079A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of bending machines, and in particular relates to a dual-servo pure electric bending machine. Background Art
[0002] CN112496198B discloses a bending mechanism and an automatic bending machine. The bending mechanism comprises: a bending die, provided with a bending groove for the workpiece to be bent to pass through along the X direction, the side wall of the bending groove restricts the degree of freedom of the workpiece to be bent in the Z direction; and a bending servo motor.
[0003] The above scheme can selectively bend the workpiece to be bent from one of the two opposite sides of the workpiece to be bent to the other side, has high versatility, and has a simple and compact structure and low cost. However, in the prior art, when bending the workpiece, workers only determine the bending position by marking or judgment, which will cause deviations in the bending position of the workpiece during batch processing, thereby increasing the output of unqualified bent workpieces, wasting production efficiency and increasing workload. Summary of the invention
[0004] The purpose of the present invention is to provide a dual-servo pure electric bending machine, which aims to solve the problem in the prior art that when bending a workpiece, the bending position is determined only by marking or judgment, which will lead to deviations in the bending position of the workpiece during batch processing, thereby increasing the output of unqualified bent workpieces, wasting production efficiency and increasing workload.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] Dual servo pure electric bending machine, characterized by:
[0007] Bending equipment body;
[0008] A sliding seat, fixedly connected to the upper end of the bending equipment body;
[0009] The clamping mechanism comprises:
[0010] A clamping box is slidably connected to the upper end of the sliding seat;
[0011] The servo electric cylinder is fixedly connected to the upper end of the clamping box;
[0012] The sliding frame is fixedly connected to the thin rod of the servo electric cylinder;
[0013] Two clamping plates are rotatably connected to the lower end of the sliding frame;
[0014] Regulatory agencies include:
[0015] A first circular groove is provided at the upper end of the bending device body;
[0016] A second circular groove is provided in the bending device body;
[0017] A ring gear rotatably connected to the first circular groove;
[0018] A servo motor is fixedly connected to the upper inner wall of the bending equipment body;
[0019] A transmission gear is fixedly connected to the output end of the servo motor, and the transmission gear is meshed with the ring gear;
[0020] A rotating table, fixedly connected to the upper end of the ring gear;
[0021] A bend rod is fixedly connected to the upper end of the rotating platform;
[0022] A swing seat, fixedly connected to the upper end of the bending equipment body; and
[0023] The two swing rods are rotatably connected to the clamping box and the lower end of the transmission gear respectively, and one end of the two swing rods rotates with each other.
[0024] As a preferred solution of the present invention, the upper end of the bending equipment body is fixedly connected to a limit strip, one side end of the clamping box is fixedly connected to a butt joint tube, and a rubber layer is provided on the surface of the limit strip.
[0025] As a preferred solution of the present invention, an air pipe is fixedly connected to the upper end of the bending equipment body, a nozzle is fixedly connected to the upper end of the air pipe, and a plastic layer is provided on the surface of the air pipe.
[0026] As a preferred solution of the present invention, four connecting columns are fixedly connected to the upper end of the bending equipment body, and the upper ends of the four connecting columns are fixedly connected to pull rings. The four connecting columns are fixedly connected to the upper end of the bending equipment body by threads.
[0027] As a preferred solution of the present invention, two connecting plates are fixedly connected to one side end of the bending equipment body, a placement box is fixedly connected to the lower ends of the two connecting plates, and two through holes are provided on one side end of the two connecting plates.
[0028] As a preferred solution of the present invention, the upper end of the bending equipment body is fixedly connected to a rotating seat, the upper end of the rotating seat is rotatably connected to a measuring device, and a dust-proof layer is provided on the surface of the measuring device.
[0029] As a preferred solution of the present invention, the upper ends of the two clamping disks rotate relative to each other, the two clamping disks are rotatably connected to an inner wall of one side of the clamping box, and both of the two clamping disks are provided with an anti-slip layer.
[0030] As a preferred solution of the present invention, four rotating wheels are fixedly connected to the lower end of the bending equipment body, the rotating table is rotatably connected to the circumferential surface of the swing seat, and the first circular groove is connected to the second circular groove.
[0031] As a preferred solution of the present invention, the clamping box and the transmission gear rotate in cooperation with each other through two swing rods, so that the transmission gear can drive one end of the clamping box through the swing rod.
[0032] The working method of the dual-servo pure electric bending machine includes the following steps:
[0033] S1: Workpiece side bending preparation stage
[0034] Workpiece positioning: Slide the workpiece into the butt tube and through the swing seat to place it in the appropriate position.
[0035] Dimension measurement: Workers use measuring equipment to measure and judge the size of the workpiece to ensure that the position of the workpiece meets the processing requirements.
[0036] Servo cylinder action: Start the servo cylinder to drive the sliding frame to move, so that the two clamping plates can clamp the workpiece.
[0037] Workpiece Fixing: The workpiece is fixed in the butt tube through the clamping action of the clamping disc in preparation for side bending.
[0038] Servo motor action: The servo motor starts, driving the transmission gear to rotate, and then drives the clamping box to move through the swing rod, so as to achieve precise position adjustment of the workpiece and provide precise position control for side bending.
[0039] S2: Workpiece side bending execution stage
[0040] Transmission gear rotates: The transmission gear continues to rotate, so that the prying rod on the rotating table can press against the workpiece.
[0041] Side bending of workpiece: The side bending of the workpiece is achieved by applying force through the lever.
[0042] Limit control: After side bending, the limit bar limits the turntable to control the side bending curvature and position of the workpiece.
[0043] Function of the swing seat: The rounded corner design on the surface of the swing seat helps to effectively bend the workpiece and further control the side bending angle.
[0044] S3: Auxiliary Operations and Equipment Movement
[0045] Use of the placement box: The placement box on one side of the bending equipment body is used to temporarily place the workpiece to be processed, which is convenient for workers to take.
[0046] Connecting plate fixation: The connecting plate fixes the placement box on the bending equipment body to enhance the load-bearing capacity of the placement box.
[0047] Equipment movement: On the construction site, the bending equipment body can be moved to the working position by connecting the pull ring with a crane.
[0048] Universal wheel convenience: The universal wheel design under the bending equipment body makes the equipment easy for workers to push and move, improving the flexibility of operation.
[0049] Compared with the prior art, the present invention has the following beneficial effects:
[0050] 1. Place the workpiece in the butt joint tube, then run the servo electric cylinder to drive the slide frame to move, so that the slide frame drives the clamping plate to clamp the workpiece, and then the clamping box can fix the workpiece, and then run the servo motor to drive the transmission gear to rotate, pull the swing rod to swing, and then pull the clamping box to adjust the position of the workpiece, and at the same time, the bending rod can bend the workpiece. The servo electric cylinder is responsible for clamping the workpiece and moving it in a straight line, while the servo motor is responsible for transmission and bending. Through closed-loop control, the position accuracy of the two can reach ±1mm and ±1°, thereby ensuring the accuracy of the workpiece side bending. When processing workpieces in batches, this method can reduce the accuracy deviation caused by the side bending of the workpiece, thereby increasing the qualified rate of the side bending of the workpiece.
[0051] 2. The air pipe arranged on the bending equipment body can supply air to the nozzle, so that the nozzle can clean the surface of the bending equipment body, thereby increasing the cleanliness of the working environment. At the same time, the inside of the clamping box can be cleaned, which can reduce the accumulation of debris on the surface of the clamping disk, and it is not easy to cause slippage when clamping the workpiece. The nozzle arranged on the air pipe can be aligned with the bending equipment body and the clamping box, so that the surface can be cleaned, reducing the accumulation of debris on the surface of the bending equipment body and the clamping box. The connecting column arranged on the bending equipment body can be fixed to the bending equipment body through a thread, so that it is convenient to remove and install the pull ring in daily use, and the firmness of the bending equipment body can be increased when the bending equipment body is lifted. The pull ring arranged on the connecting column can be connected to an external crane, and the worker can lift and move it when using it, so as to facilitate the effect of carrying the bending equipment body for movement;
[0052] 3. By means of a connecting plate arranged on one side of the bending equipment body, the placement box can be fixedly installed on one side of the bending equipment body by screws, and the placement box can be conveniently stored when in use and placed. By means of a placement box arranged under the connecting plate, the workpiece can be effectively stored, so that it is convenient for workers to take the workpiece. The through grooves arranged on both sides of the placement box can facilitate workers to take and place the workpiece. By means of a rotating seat arranged on the bending equipment body, the measuring device can be driven to rotate, so that the measuring device can accurately find the side bending position of the workpiece, so that it is convenient for the device to control the side bending angle of the workpiece. By means of a measuring device arranged on the rotating seat, the extension length of the workpiece can be observed, so that it is convenient for the device to judge the condition of the workpiece. By means of an anti-dust layer arranged on the surface of the measuring device, the dust on the surface of the measuring device can be effectively reduced, and the surface neatness of the measuring device can be increased. The two clamping discs rotate with each other to clamp the workpiece. The anti-slip layer arranged on the surface of the clamping disc can effectively fix the workpiece, so as to increase the stability of the clamping box and the workpiece, and it is not easy to cause slippage when the equipment is used. By means of a clamping disc rotating in the clamping box, the sliding frame can drive the clamping disc to swing. BRIEF DESCRIPTION OF THE DRAWINGS
[0053] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0054] Figure 1 This is a first-view stereogram of the present invention;
[0055] Figure 2 It is an exploded view of the present invention;
[0056] Figure 3 For the present invention Figure 2 Exploded view of the ring gear;
[0057] Figure 4 For the present invention Figure 3 Exploded view of the middle sliding rack;
[0058] Figure 5 For the present invention Figure 3 A cross-sectional view of the middle clamping box;
[0059] Figure 6 For the present invention Figure 2 A cross-sectional view of the bending equipment body;
[0060] Figure 7 This is a stereoscopic diagram from a second viewing angle of the present invention.
[0061] In the figure: 1. Bending equipment body; 2. Air pipe; 3. Placement box; 4. Pull ring; 5. Measuring equipment; 601. Ring gear; 602. Sliding seat; 603. Swing rod; 604. Transmission gear; 605. Clamping box; 606. Servo cylinder; 607. Sliding frame; 608. Swing seat; 609. Turntable; 610. Clamping plate; 611. Prying rod; 612. First circular groove; 613. Second circular groove; 614. Servo motor; 7. Connecting column; 8. Nozzle; 9. Turntable; 10. Connecting plate; 11. Butt joint; 12. Limit strip. DETAILED DESCRIPTION
[0062] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0063] Example
[0064] See also Figure 1-Figure 7 , the present invention provides the following technical solutions:
[0065] Dual servo pure electric bending machine, including:
[0066] Bending equipment body 1;
[0067] The sliding seat 602 is fixedly connected to the upper end of the bending equipment body 1;
[0068] The clamping mechanism comprises:
[0069] The clamping box 605 is slidably connected to the upper end of the sliding seat 602;
[0070] The servo electric cylinder 606 is fixedly connected to the upper end of the clamping box 605;
[0071] The sliding frame 607 is fixedly connected to the thin rod of the servo electric cylinder 606;
[0072] Two clamping plates 610 are rotatably connected to the lower end of the sliding frame 607;
[0073] Regulatory agencies include:
[0074] The first circular groove 612 is provided at the upper end of the bending device body 1;
[0075] The second circular groove 613 is provided in the bending device body 1;
[0076] The ring gear 601 is rotatably connected to the first circular groove 612;
[0077] The servo motor 614 is fixedly connected to the upper inner wall of the bending equipment body 1;
[0078] The transmission gear 604 is fixedly connected to the output end of the servo motor 614, and the transmission gear 604 is meshed with the ring gear 601;
[0079] The rotating platform 609 is fixedly connected to the upper end of the ring gear 601;
[0080] The prying rod 611 is fixedly connected to the upper end of the rotating platform 609;
[0081] A swing seat 608, fixedly connected to the upper end of the bending equipment body 1; and
[0082] The two swinging rods 603 are rotatably connected to the clamping box 605 and the lower end of the transmission gear 604 respectively, and one end of the two swinging rods 603 rotates relative to each other.
[0083] In a specific embodiment of the present invention, the workpiece is placed in the butt joint tube 11, and then the servo electric cylinder 606 is operated to drive the sliding frame 607 to move, so that the sliding frame 607 drives the clamping plate 610 to clamp the workpiece, and then the clamping box 605 can fix the workpiece, and then the servo motor 614 is operated to drive the transmission gear 604 to rotate, which can pull the swing rod 603 to swing and then pull the clamping box 605 to adjust the position of the workpiece, and at the same time, the bending rod 611 can bend the workpiece, and then the workpiece is bent sideways while determining the accurate position, so as to increase the effect of the workpiece bending finished product. In the whole bending process, the servo electric cylinder 606 and the servo motor 614 work together accurately. The servo electric cylinder 606 is responsible for clamping and fixing the workpiece, while the servo motor 614 is responsible for realizing accurate position adjustment and bending action. This collaborative work ensures high efficiency and high precision of the entire bending process. The air pipe 2 set on the bending equipment body 1 can limit the rotating table 609, thereby controlling the side bending angle of the workpiece, and the rubber layer set on the surface of the limiting strip 12 can effectively reduce the wear caused by the collision of the rotating table 609 with the limiting strip 12. The docking pipe 11 set on one side of the clamping box 605 can allow the workpiece to penetrate into the clamping box 605, thereby assisting the clamping plate 610 to fix the workpiece, and at the same time, the workpiece can be slid to the workpiece in the swing seat 608. The air pipe 2 arranged on the bending equipment body 1 can supply air to the nozzle 8, so that the nozzle 8 can clean the surface of the bending equipment body 1, thereby increasing the cleanliness of the working environment. At the same time, the inside of the clamping box 605 can be cleaned, which can reduce the accumulation of debris on the surface of the clamping disk 610, and it is not easy to cause slippage when clamping the workpiece. The nozzle 8 arranged on the air pipe 2 is aligned with the bending equipment body 1 and the clamping box 605, and then the surface can be cleaned, reducing the accumulation of debris on the surface of the bending equipment body 1 and the clamping box 605. By means of the connecting column 7 provided on the bending equipment body 1, the bending equipment body 1 can be fixed with the bending equipment body 1 through a thread, so that in daily use, the pull ring 4 can be conveniently removed and installed, and the firmness of the bending equipment body 1 can be increased when the bending equipment body 1 is lifted. By means of the pull ring 4 provided on the connecting column 7, the bending equipment body 1 can be connected with an external crane, and the worker can lift and move it when in use, so as to facilitate the carrying and movement of the bending equipment body 1. By means of the connecting plate 10 provided on one side of the bending equipment body 1, the placement box 3 can be fixedly installed on one side of the bending equipment body 1 through screws, and the placement box 3 can be conveniently stored when in use and placed. By means of the placement box 3 provided under the connecting plate 10, the workpiece can be effectively stored, so that it is convenient for the worker to take the workpiece. The through grooves provided on both sides of the placement box 3 can facilitate the worker to take and place the workpiece. By means of the rotating seat 9 provided on the bending equipment body 1, the measuring device 5 can be driven to rotate, so that the measuring device 5 can accurately find the side bending position of the workpiece, so as to facilitate the device to control the side bending angle of the workpiece. By means of the measuring device 5 provided on the rotating seat 9,The extended length of the workpiece can be observed, which makes it easier for the device to judge the condition of the workpiece. The dust-proof layer arranged on the surface of the measuring device 5 can effectively reduce the dust on the surface of the measuring device 5, thereby increasing the neatness of the surface of the measuring device 5. The two clamping disks 610 rotate with each other to clamp the workpiece. The anti-slip layer arranged on the surface of the clamping disk 610 can effectively fix the workpiece, thereby increasing the stability of the clamping box 605 and the workpiece, and is not easy to cause slippage when the equipment is used. The clamping disk 610 is arranged to rotate in the clamping box 605, so that the sliding frame 607 can drive the clamping disk 610 to swing. It should be noted that the specific type of measuring device 5 and servo electric cylinder 606 to be used is selected by relevant technical personnel familiar with the field, and the above-mentioned use of the measuring device 5 and the servo electric cylinder 606 belongs to the technology known to existing technical personnel, and this scheme will not be repeated. ,
[0084] For details, please refer to Figure 3 The upper end of the bending equipment body 1 is fixedly connected with a limit strip 12 , one side end of the clamping box 605 is fixedly connected with a butt joint 11 , and a rubber layer is provided on the surface of the limit strip 12 .
[0085] In this embodiment: by setting the air pipe 2 on the bending equipment body 1, the rotating table 609 can be limited, and then the side bending angle of the workpiece can be controlled, and the rubber layer set on the surface of the limit bar 12 can effectively reduce the wear caused by the collision of the rotating table 609 on the limit bar 12. By setting the docking tube 11 on one side of the clamping box 605, the workpiece can be penetrated into the clamping box 605, and then the clamping plate 610 can be assisted to fix the workpiece, and at the same time, the workpiece can be slid into the swing seat 608.
[0086] For details, please refer to Figure 2 The upper end of the bending equipment body 1 is fixedly connected with an air pipe 2, the upper end of the air pipe 2 is fixedly connected with a nozzle 8, and a plastic layer is provided on the surface of the air pipe 2.
[0087] In the present embodiment: the air pipe 2 arranged on the bending equipment body 1 can supply air to the nozzle 8, so that the nozzle 8 can clean the surface of the bending equipment body 1, thereby increasing the cleanliness of the working environment, and at the same time, it can clean the inside of the clamping box 605, which can reduce the accumulation of debris on the surface of the clamping plate 610, and it is not easy to cause slippage when clamping the workpiece. By setting the nozzle 8 on the air pipe 2, it is aligned with the bending equipment body 1 and the clamping box 605, and then the surface can be cleaned, reducing the accumulation of debris on the surface of the bending equipment body 1 and the clamping box 605.
[0088] For details, please refer to Figure 2Four connecting columns 7 are fixedly connected to the upper end of the bending equipment body 1, and the upper ends of the four connecting columns 7 are fixedly connected to the pull ring 4. The four connecting columns 7 are fixedly connected to the upper end of the bending equipment body 1 through threads.
[0089] In the present embodiment: by means of the connecting column 7 provided on the bending equipment body 1, it can be fixed to the bending equipment body 1 through a thread, so that in daily use, the pull ring 4 can be conveniently removed and installed, and the firmness of the bending equipment body 1 can be increased when the bending equipment body 1 is lifted. The pull ring 4 provided on the connecting column 7 can be connected to an external crane, and workers can lift and move it when in use, thereby facilitating the carrying of the bending equipment body 1 for movement.
[0090] For details, please refer to Figure 2 Two connecting plates 10 are fixedly connected to one side end of the bending equipment body 1, and a placement box 3 is fixedly connected to the lower ends of the two connecting plates 10. Two through holes are provided on one side end of the two connecting plates 10.
[0091] In this embodiment: by setting a connecting plate 10 on one side of the bending equipment body 1, the placement box 3 can be fixedly installed on one side of the bending equipment body 1 by screws, and the placement box 3 can be conveniently stored during use and placement. By setting the placement box 3 under the connecting plate 10, the workpiece can be effectively stored, thereby facilitating workers to take the workpiece. The through grooves set on both sides of the placement box 3 can facilitate workers to take and place the workpiece.
[0092] For details, please refer to Figure 2 The upper end of the bending equipment body 1 is fixedly connected with a rotating seat 9, the upper end of the rotating seat 9 is rotatably connected with a measuring device 5, and the surface of the measuring device 5 is provided with a dust-proof layer.
[0093] In this embodiment: by setting the rotating seat 9 on the bending equipment body 1, the measuring equipment 5 can be driven to rotate, so that the measuring equipment 5 can accurately find the side bending position of the workpiece, thereby facilitating the equipment to control the side bending angle of the workpiece. By setting the measuring equipment 5 on the rotating seat 9, the extension length of the workpiece can be observed, thereby facilitating the equipment to judge the condition of the workpiece. By setting the anti-dust layer on the surface of the measuring equipment 5, the dust on the surface of the measuring equipment 5 can be effectively reduced, thereby increasing the cleanliness of the surface of the measuring equipment 5.
[0094] For details, please refer to Figure 3 and Figure 4 The upper ends of the two clamping plates 610 rotate relative to each other, and the two clamping plates 610 are rotatably connected to the inner wall of one side of the clamping box 605, and both clamping plates 610 are provided with an anti-slip layer.
[0095] In the present embodiment: the two clamping plates 610 rotate relative to each other to clamp the workpiece, and the anti-skid layer arranged on the surface of the clamping plate 610 can effectively fix the workpiece, thereby increasing the stability of the clamping box 605 and the workpiece, and is not prone to slippage when the equipment is in use. By rotating the clamping plate 610 in the clamping box 605, the sliding frame 607 can drive the clamping plate 610 to swing.
[0096] For details, please refer to Figure 1 Four rotating wheels are fixedly connected to the lower end of the bending equipment body 1 , the rotating platform 609 is rotatably connected to the circumferential surface of the swing seat 608 , and the first circular groove 612 is connected to the second circular groove 613 .
[0097] In this embodiment: by setting a rotating wheel under the bending equipment body 1, the bending equipment body 1 can be driven to move, so that it is convenient for workers to drive the bending equipment body 1 to move, thereby facilitating the workers' operation. The first circular groove 612 is connected to the second circular groove 613, so that the transmission gear 604 can drive the ring gear 601 to rotate, thereby driving the equipment to operate.
[0098] The working principle and use process of the present invention are as follows: first, the workpiece is slid into the butt joint 1 and passed through the swing seat 2, and the workpiece size is accurately measured using the measuring device 3. Then, the servo electric cylinder 4 drives the sliding frame 5 to move, so that the clamping plate 6 can clamp and fix the workpiece. The servo motor 7 is responsible for driving the transmission gear 8 to rotate, and drives the clamping box 10 to move through the swing rod 9 to achieve precise position adjustment of the workpiece. In the side bending execution stage, the rotation of the transmission gear 8 causes the bend rod 12 on the rotating table 11 to press against the workpiece to achieve side bending, and the limit bar 13 limits the rotating table 11 to control the side bending curvature and position of the workpiece. The rounded corner design on the surface of the swing seat 2 helps to effectively control the side bending angle of the workpiece. The auxiliary operation includes using the placement box 14 to temporarily place the workpiece to be processed, and fixing it to the bending equipment body 16 through the connecting plate 15 to enhance the load-bearing capacity. The equipment can be moved to the working position through the crane and the pull ring 17, and the universal wheel 18 under the bending equipment body 16 is designed to facilitate workers to push and move.
Claims
1. Dual servo pure electric bending machine, characterized by: include: Bending equipment body (1); A sliding seat (602) fixedly connected to the upper end of the bending equipment body (1); A clamping mechanism, the clamping mechanism comprising: A clamping box (605) is slidably connected to the upper end of the sliding seat (602); A servo electric cylinder (606) is fixedly connected to the upper end of the clamping box (605); A sliding frame (607) is fixedly connected to the thin rod of the servo electric cylinder (606); Two clamping plates (610) rotatably connected to the lower end of the sliding frame (607); The regulating mechanism comprises: A first circular groove (612) is provided at the upper end of the bending device body (1); A second circular groove (613) is provided in the bending device body (1); A ring gear (601) rotatably connected to the first circular groove (612); A servo motor (614) is fixedly connected to the upper inner wall of the bending equipment body (1) and the output end is fixed to a transmission gear (604), and the transmission gear (604) is meshed with a ring gear (601); A rotating platform (609) fixedly connected to the upper end of the ring gear (601); A bend rod (611) is fixedly connected to the upper end of the rotating platform (609); A swing seat (608) is fixedly connected to the upper end of the bending equipment body (1); and two swing rods (603) are rotatably connected to the lower ends of the clamping box (605) and the transmission gear (604), and one end of the two swing rods (603) rotates relative to each other.
2. The dual-servo pure electric bending machine according to claim 1 is characterized in that: The upper end of the bending equipment body (1) is fixedly connected to a limit strip (12), one side end of the clamping box (605) is fixedly connected to a butt joint tube (11), and a rubber layer is provided on the surface of the limit strip (12).
3. The dual-servo pure electric bending machine according to claim 1 is characterized in that: The upper end of the bending equipment body (1) is fixedly connected to an air pipe (2), the upper end of the air pipe (2) is fixedly connected to a nozzle (8), and a plastic layer is provided on the surface of the air pipe (2).
4. The dual-servo pure electric bending machine according to claim 1 is characterized in that: Four connecting columns (7) are fixedly connected to the upper end of the bending equipment body (1), and the upper ends of the four connecting columns (7) are all fixedly connected to pull rings (4). The four connecting columns (7) are fixedly connected to the upper end of the bending equipment body (1) by means of threads.
5. The dual-servo pure electric bending machine according to claim 1 is characterized in that: Two connecting plates (10) are fixedly connected to one side end of the bending equipment body (1), a placement box (3) is fixedly connected to the lower ends of the two connecting plates (10), and two through holes are provided on one side end of the two connecting plates (10).
6. The dual-servo pure electric bending machine according to claim 1 is characterized in that: The upper end of the bending equipment body (1) is fixedly connected to a rotating seat (9), the upper end of the rotating seat (9) is rotatably connected to a measuring device (5), and a dust-proof layer is provided on the surface of the measuring device (5).
7. The dual-servo pure electric bending machine according to claim 1 is characterized in that: One ends of the two clamping disks (610) are connected to each other for rotation, and the two clamping disks (610) are connected to the inner wall of one side of the clamping box (605) for rotation, and the two clamping disks (610) are provided with an anti-slip layer.
8. The dual-servo pure electric bending machine according to claim 1, characterized in that: Four rotating wheels are fixedly connected to the lower end of the bending equipment body (1); the rotating platform (609) is rotatably connected to the circumferential surface of the swing seat (608); and the first circular groove (612) is connected to the second circular groove (613).
9. The dual-servo pure electric bending machine according to any one of claims 1 to 8, characterized in that: The clamping box (605) and the transmission gear (604) rotate in cooperation with each other through two swinging rods (603), so that the transmission gear (604) can drive one end of the clamping box (605) through the swinging rod (603).
10. The working method of the dual-servo pure electric bending machine according to claim 9, characterized in that: The steps include: S1: Workpiece side bending preparation stage Workpiece positioning: Slide the workpiece into the butt tube and through the swing seat to place it in the appropriate position. Dimension measurement: Workers use measuring equipment to measure and judge the size of the workpiece to ensure that the position of the workpiece meets the processing requirements. Servo cylinder action: Start the servo cylinder to drive the sliding frame to move, so that the two clamping plates can clamp the workpiece. Workpiece Fixing: The workpiece is fixed in the butt tube through the clamping action of the clamping disc in preparation for side bending. Servo motor action: The servo motor starts, driving the transmission gear to rotate, and then drives the clamping box to move through the swing rod, so as to achieve precise position adjustment of the workpiece and provide precise position control for side bending. S2: Workpiece side bending execution stage Transmission gear rotates: The transmission gear continues to rotate, so that the prying rod on the rotating table can press against the workpiece. Side bending of workpiece: The side bending of the workpiece is achieved by applying force through the lever. Limit control: After side bending, the limit bar limits the turntable to control the side bending curvature and position of the workpiece. Function of the swing seat: The rounded corner design on the surface of the swing seat helps to effectively bend the workpiece and further control the side bending angle. S3: Auxiliary Operations and Equipment Movement Use of the placement box: The placement box on one side of the bending equipment body is used to temporarily place the workpiece to be processed, which is convenient for workers to take. Connecting plate fixation: The connecting plate fixes the placement box on the bending equipment body to enhance the load-bearing capacity of the placement box. Equipment movement: On the construction site, the bending equipment body can be moved to the working position by connecting the pull ring with a crane.
Citation Information
Patent Citations
A bending mechanism and an automatic bending machine
CN112496198B