Aluminum alloy template surface punching device
By introducing automatic fuel injection system and clamping components into the aluminum alloy template punching device, the burr problem caused by operators' easy forgetting to replenish stamping oil is solved, which improves punching accuracy and efficiency, and reduces safety risks.
Patent Information
- Application Number
- CN202411779149.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-03-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the punching process of aluminum alloy templates, operators need to regularly replenish stamping oil, which is easy to forget and lead to burrs, operating accuracy and efficiency are difficult to guarantee, and there are safety hazards.
A surface drilling device for aluminum alloy templates is designed, using automatic oil injection system and clamping components, automatically spray stamping oil and quickly position the clamping template to avoid manual operation.
Automatic oil injection and precise positioning during the punching process are realized, improving the quality and efficiency of punching, and reducing safety risks.
Smart Images

Figure CN119681108A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of aluminum alloy template processing technology, and in particular to a device for punching holes on the surface of an aluminum alloy template. Background Art
[0002] Aluminum alloy formwork is a building formwork made of aluminum alloy. It is a new generation of formwork system after wooden formwork and steel formwork. It has the characteristics of light weight, high strength and good durability, and is widely used in the field of construction. When processing aluminum alloy formwork, it is necessary to cut, punch, weld and spray the aluminum formwork raw materials in sequence. In the punching process, a hydraulic single-row punching machine is generally used to punch holes on the side of the aluminum formwork. The Chinese utility model patent with the authorization publication number CN210333939U discloses a hydraulic single-row punching machine for aluminum formwork, which includes a frame, a driving motor and a plunger pump are arranged on the frame, an oil tank is arranged at the upper end of the frame, an upper slider is arranged below the oil tank, and the plunger pump is used to drive the upper slider to slide up and down, an upper die seat is arranged at the lower end of the upper slider, and a plurality of punching pins are arranged on the bottom surface of the upper die seat, and a lower die seat is arranged below the upper die seat, and the lower die seat is fixedly installed horizontally on the workbench, and punching holes are arranged on the lower die seat corresponding to the punching pins. The driving motor drives the plunger pump, and the plunger pump drives the upper die seat to slide up and down through the upper slider, and the upper die seat drives the punch needle to slide up and down. When it slides down to the punching position, the aluminum template is punched.
[0003] Before punching the aluminum template, the operator is generally required to brush stamping oil on the surface of a row of punching needles of the punching machine to reduce the friction between the punching needles and the aluminum template during subsequent punching, eliminate burrs at the holes of the aluminum template, and protect the punching needles. Then the side of the aluminum template is clamped at the punching position under the punching needle for punching. During the punching process, the operator needs to hold the aluminum template by hand for positioning to avoid displacement of the aluminum template and affect the punching accuracy. After the punching is completed, the operator removes the aluminum template and arranges it in order for the next process.
[0004] In view of the above-mentioned related technologies, the inventors found that the operation process has the following problems: 1. After the stamping oil on the surface of the punching needle is consumed after multiple stampings, the operator needs to replenish it regularly, but the operator may sometimes forget to brush the oil, resulting in burrs at the punching holes of the aluminum template, affecting the product processing quality; 2. Due to the different proficiency levels of the operators, and the need for the operators to repeatedly manually position the aluminum template, the positioning accuracy and work efficiency cannot be effectively guaranteed; 3. Since the operator needs to hold the side of the aluminum template with his hand when punching, it is close to the punching needle, and there are certain safety hazards. Summary of the invention
[0005] In order to spray stamping oil onto the surface of the punch needle in time and quickly and conveniently position the aluminum alloy template, thereby ensuring the quality and accuracy of the punching of the aluminum alloy template, improving the punching efficiency and ensuring the safety of the processing process, the present application provides an aluminum alloy template surface punching device.
[0006] The present application provides an aluminum alloy template surface punching device that adopts the following technical solution: A device for punching holes on the surface of an aluminum alloy template comprises a punching machine body, wherein the punching machine body comprises an upper slider, an upper die base, a lower die base and a workbench, wherein the upper slider is used to drive the upper die base to rise and fall, and wherein the lower die base is slidably connected with a first clamping assembly and a second clamping assembly, wherein the first clamping assembly and the second clamping assembly are respectively used to position and clamp the two ends of the aluminum alloy template, and wherein an oil spray nozzle is slidably connected with the upper die base, wherein the oil spray nozzle is used to automatically spray stamping oil.
[0007] By adopting the above technical scheme, the aluminum alloy template is placed on the lower die seat, and the first clamping assembly is first brought into contact with and clamped at one end of the aluminum alloy template, and then the second clamping assembly is moved to the other end of the aluminum alloy template to lock it, so that the aluminum alloy template is quickly and conveniently positioned and clamped for subsequent punching, without the need for manual support by the operator, thereby ensuring the accuracy of the punching of the aluminum alloy template, improving the punching efficiency, and ensuring the safety of the processing process; in addition, the punching needle is automatically sprayed with stamping oil by the oil spray nozzle, and there is no need for manual spraying, and the stamping oil can be sprayed on the surface of the punching needle in time, thereby protecting the punching needle and avoiding burrs at the punching position of the aluminum alloy template, thereby ensuring the quality of the punching of the aluminum alloy template.
[0008] Optionally, multiple groups of punch needle assemblies are slidably connected to the bottom of the upper mold base, and the punch needle assemblies include a punch needle slide and a punch needle. Multiple groups of guide assemblies are slidably connected to the lower mold base, and the multiple groups of guide assemblies are arranged in a one-to-one correspondence with the multiple groups of punch needle assemblies. Each group of guide assemblies and the punch needle assemblies are connected by a group of connecting assemblies. The guide assembly includes a guide slide and a guide sleeve. The guide slide slides on the lower mold base, and the two adjacent groups of guide slides are connected by a telescopic piece. The punch needle is vertically slidably connected in the corresponding guide sleeve. The lower mold base is rotatably connected with a pitch adjusting screw. The guide slide close to the first clamping assembly is connected to the lower mold base by bolts, and a slider is provided on the adjacent guide slide, and the slider is slidably connected to the pitch adjusting screw.
[0009] By adopting the above technical scheme, the hole spacing on aluminum alloy templates of different specifications is also different. At this time, it is necessary to adjust the spacing between the punching needles to change the spacing of the holes. When adjusting the spacing, the first punching position on the aluminum alloy template can be aligned with the locked guide sleeve first, and then the first clamping assembly is used to fix the aligned end of the aluminum alloy template. At this time, the pitch adjusting screw is rotated to make the slider drive the guide slide thereon to move, and the movement is stopped when the guide sleeve is aligned with the second punching position on the aluminum alloy template. During the sliding process, since the first guide slide has been locked, when the second guide slide is moved, the telescopic parts between the two adjacent guide slides will be driven to contract or extend. When the distance between the current two guide sleeves reaches the distance between the two punching positions, the distances between the remaining guide sleeves are also adjusted to the corresponding punching positions, and then the second clamping assembly is used to lock the other end of the aluminum alloy template, thereby completing the adjustment of the distances between all guide sleeves at one time, that is, completing the adjustment of the spacing between the punching needles, so that the spacing of the holes to be punched can be changed conveniently and quickly, thereby improving the scope of application of the punching device.
[0010] Optionally, the telescopic member includes two fixed blocks and four connecting rods that are connected end to end and rotatably connected, the two fixed blocks are respectively arranged on two adjacent guide slides, two of the connecting rods are rotatably connected to one fixed block, and the other two connecting rods are rotatably connected to another fixed block, and the four connecting rods form a diamond structure.
[0011] By adopting the above technical solution, when the distance between the first two guide slides changes, since the first guide slide is in a fixed state, the distance between the other two adjacent guide slides can be driven to change synchronously through the connecting rod. Only one distance needs to be changed to change the distance between all guide slides, which is simple and convenient to operate.
[0012] Optionally, the guide slide close to the first clamping assembly and the guide slide adjacent thereto are both provided with pointers.
[0013] By adopting the above technical solution, pointers are provided on the guide slide close to the first clamping assembly and the guide slide adjacent thereto, so that it is convenient to observe whether the guide slide is aligned with the center of the punching position during movement, thereby improving the accuracy of changing the spacing and improving the efficiency during operation.
[0014] Optionally, the first clamping assembly includes a first positioning plate and a first clamping plate, the first positioning plate is used to abut against one end of the guide assembly close to the locking of the aluminum alloy template, the first positioning plate is rotatably connected to a first locking screw, and the first locking screw is used to drive the first clamping plate to slide.
[0015] By adopting the above technical solution, after the first punching position on the aluminum alloy template is aligned, the first positioning plate can be pushed to make it abut against one end of the aluminum alloy template. At this time, the first locking screw is rotated to make the first clamping plate clamp the aluminum alloy template, thereby completing the positioning of the aluminum alloy template and facilitating the subsequent distance adjustment operation.
[0016] Optionally, the second clamping assembly includes a second positioning plate, a second clamping plate and a second locking screw, the second positioning plate is used to abut against one end of the guide assembly away from the locking of the aluminum alloy template, the second positioning plate is slidably connected with a second guide block, the second clamping plate is arranged on the second guide block, and the second locking screw is used to drive the second guide block to slide.
[0017] By adopting the above technical solution, when the spacing between the punching needles is adjusted, that is, the punching needle and the punching position of the aluminum alloy template are aligned, the second positioning plate can be pushed to abut against the aluminum alloy template, and the second locking screw can be rotated to make the second clamping plate abut against the aluminum alloy template, thereby locking the aluminum alloy template for subsequent punching. There is no need for the operator to hold it with his hands, which improves the accuracy and safety of the punching process.
[0018] Optionally, the oil spray nozzle is located between the first positioning plate and the second positioning plate, and a sliding frame is provided on the upper mold base, and a driving motor and an oil spray screw are installed on the sliding frame. The driving motor is used to drive the oil spray screw to rotate, and the oil spray screw is slidably connected to an oil spray slide, and the oil spray nozzle is arranged on the oil spray slide.
[0019] By adopting the above technical solution, the driving motor drives the injection screw to rotate, and the injection screw drives the injection nozzle to slide through the injection slide, so that the punch needle can be automatically sprayed with stamping oil without manual spraying, thereby ensuring the timeliness of injection.
[0020] Optionally, a pressure sensor is provided on the side of the second positioning plate facing the oil injection slide seat, the pressure sensor is electrically connected to the drive motor, and the pressure sensor is used to control the direction of the drive motor.
[0021] By adopting the above technical solution, the pressure sensor is electrically connected to the drive motor. When the oil injection slide slides to abut against the second positioning plate, the drive motor turns, so that the oil injection nozzle only sprays stamping oil to the punch needles between the first positioning plate and the second positioning plate, while other punch needles are not sprayed. Therefore, the number of punch needles that need to be sprayed is determined according to the number of punch needles used according to the length of the aluminum alloy template, effectively saving stamping oil.
[0022] Optionally, the lower die seat includes a guide seat and a punching seat, the guide seat is located above the punching seat, the punching seat is provided with a working slot for placing an aluminum alloy template, the guide assembly is slidably connected to the guide seat, the punching seat is provided with a stamping groove, and the stamping groove is located directly below the guide sleeve.
[0023] By adopting the above technical solution, when punching, the aluminum alloy template is placed in the working slot, the upper slider drives the upper die seat to slide downward, and the upper die seat drives the punch needle to slide downward. Under the guidance of the guide sleeve, the punch needle is aligned with the punching position to punch holes in the aluminum alloy template. After punching, the aluminum sheet that falls off falls into the punching slot, and the punching process is completed.
[0024] Optionally, a discharge platform is provided in the stamping groove, the height of the top surface of the discharge platform is lower than the top surface of the stamping groove, and a hydraulic cylinder is provided below the discharge platform.
[0025] By adopting the above technical solution, when the drilling is completed, the hydraulic cylinder drives the discharge platform to descend, so that the aluminum sheets in the discharge trough fall to the ground, so as to facilitate the cleaning and recycling of the aluminum sheets.
[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. Place the aluminum alloy template on the lower die base, first make the first clamping assembly contact and clamp one end of the aluminum alloy template, then move the second clamping assembly to the other end of the aluminum alloy template to lock it, quickly and conveniently position and clamp the aluminum alloy template for subsequent punching, without the need for operators to hold the holes, thus ensuring the punching accuracy of the aluminum alloy template, improving the punching efficiency and ensuring the safety of the processing process; 2. The punching needle is automatically sprayed with stamping oil through the oil spray nozzle, and no manual spraying is required. The stamping oil can be sprayed on the surface of the punching needle in time to protect the punching needle and avoid burrs at the punching of the aluminum alloy template, thus ensuring the quality of the punching of the aluminum alloy template; 3. The hole spacing on aluminum alloy templates of different specifications is also different. At this time, it is necessary to adjust the spacing between the punching needles to change the spacing of the holes. When adjusting the spacing, the first punching position on the aluminum alloy template can be aligned with the locked guide sleeve first, and then the first clamping assembly is used to fix the aligned end of the aluminum alloy template. At this time, the pitch adjusting screw is rotated to make the slider drive the guide slide on it to move, and stop moving when the guide sleeve is aligned with the second punching position on the aluminum alloy template. During the sliding process, since the first guide slide has been locked, when the second guide slide is moved, the telescopic member between the two adjacent guide slides will be driven to contract or extend. When the distance between the current two guide sleeves reaches the distance between the two punching positions, the distances between the remaining guide sleeves are also adjusted to the corresponding punching positions, and then the second clamping assembly is used to lock the other end of the aluminum alloy template, so as to complete the adjustment of the distance between all guide sleeves at one time, that is, complete the adjustment of the spacing between the punching needles, so that the spacing of the holes to be punched can be changed conveniently and quickly, thereby improving the scope of application of the punching device. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the embodiment of the present application; Figure 2 It is a partial structural schematic diagram of the embodiment of the present application, mainly used to show the punch needle assembly and the oil injection assembly; Figure 3 It is a left view of a part of the structure of the embodiment of the present application, mainly used to show the lower mold base; Figure 4 It is a partial structural diagram of an embodiment of the present application, mainly used to show the guide component; Figure 5 It is a partial structural diagram of an embodiment of the present application, mainly used to show the connection components; Figure 6 It is a partial structural cross-sectional view of an embodiment of the present application, mainly used to show the discharging assembly; Figure 7 It is a partial structural schematic diagram of an embodiment of the present application, mainly used to show the clamping mechanism; Figure 8 It is a partial structural diagram of an embodiment of the present application, mainly used to display the distance adjustment component.
[0028] Explanation of the accompanying drawings: 1. Punching machine body; 11. Upper die seat; 111. First slide; 112. Second slide; 12. Lower die seat; 121. Guide seat; 122. Punching seat; 123. Working slot; 124. Adjusting slot; 125. Punching slot; 13. Upper slider; 14. Workbench; 15. Mounting plate; 16. Frame; 2. Punch needle assembly; 21. Punch needle slide; 22. Punch needle; 3. Guide assembly; 31. Guide slide; 32. Guide sleeve; 33. Support plate; 34. Guide hole; 4. Connecting assembly; 41. Connecting rod; 42. Connecting block; 5. Discharging assembly; 51. Hydraulic cylinder; 52. Support seat; 53. Discharging table; 54. Discharging slot; 6. Clamping mechanism; 61. First clamping assembly; 611. First fixed Positioning plate; 612, first clamping plate; 613, first locking screw; 614, first guide block; 615, rotating handle; 62, second clamping assembly; 621, second positioning plate; 622, locking block; 623, third slide; 624, second clamping plate; 625, second locking screw; 626, second guide block; 627, limit plate; 7, distance adjustment assembly; 71, telescopic member; 711, fixed block; 712, connecting rod; 713, clearance groove; 72, distance adjustment screw; 73, pointer; 74, slider; 75, fourth slide; 76, rotating hand wheel; 8, oil injection assembly; 81, sliding frame; 82, oil injection slide; 83, oil injection screw; 84, drive motor; 85, oil injection nozzle; 86, pressure sensor; 9, aluminum alloy template. DETAILED DESCRIPTION
[0029] The following is combined with Figure 1-8 This application is described in further detail.
[0030] The embodiment of the present application discloses a device for punching holes on the surface of an aluminum alloy template.
[0031] Reference Figure 1A device for punching holes on the surface of an aluminum alloy template includes a punching machine body 1. An upper die seat 11 of the punching machine body 1 is provided with multiple sets of punch needle assemblies 2. The multiple sets of punch needle assemblies 2 slide along the length direction of the upper die seat 11. A lower die seat 12 of the punching machine body 1 is provided with multiple sets of guide assemblies 3. The multiple sets of guide assemblies 3 are arranged one-to-one with the multiple sets of punch needle assemblies 2. The distance between the multiple sets of guide assemblies 3 is adjusted by a distance adjustment assembly 7. The guide assemblies 3 are connected to the corresponding punch needle assemblies 2 by a connecting assembly 4, so that the distance between the punch needle assemblies 2 can be adjusted, and then the punching distance and number of the aluminum alloy template 9 can be adjusted. It is suitable for aluminum alloy templates 9 with different punching requirements. A clamping mechanism 6 is provided on the lower die seat 12 for positioning the aluminum alloy template 9 and fixing the aluminum alloy template 9 when punching. The aluminum alloy template 9 can be quickly and conveniently positioned without the operator's hand support, thereby ensuring the quality and accuracy of the punching of the aluminum alloy template 9, and improving the punching efficiency, while ensuring the safety of the processing process. The upper die seat 11 is also provided with an oil spraying assembly 8, which is used to automatically and regularly spray stamping oil on the punching needle assembly 2, without the need for manual oil spraying by the operator. On the one hand, this reduces the workload of the operator, and on the other hand, it keeps the punching needle assembly 2 in a lubricated state at all times, avoiding burrs when punching the aluminum alloy template 9, and protecting the punching needle 22, thereby extending the service life of the punching needle 22. In order to facilitate the cleaning and recovery of the aluminum sheets that fall off after punching the aluminum alloy template 9, a discharging assembly 5 is provided under the workbench 14 of the punching machine body 1, which is used to clean the aluminum sheets that fall off.
[0032] Reference Figure 2 The bottom of the upper slider 13 is connected with two mounting plates 15 by bolts, and the upper die seat 11 is connected between the two mounting plates 15 by bolts. The bottom surface of the upper die seat 11 is provided with a first slide groove 111 along its length direction, and the punch needle assembly 2 includes a punch needle slide seat 21 and a punch needle 22. The punch needle slide seat 21 is slidably connected in the first slide groove 111, and the punch needle 22 is fixedly connected to the bottom surface of the punch needle slide seat 21.
[0033] Reference Figure 3 The lower die base 12 includes a guide base 121 and a punching base 122. The punching base 122 is fixedly connected to the top surface of the workbench 14, and the guide base 121 is fixedly connected to the top surface of the punching base 122. A working slot 123 is provided on the side of the punching base 122 away from the punching machine body 1. When punching, the aluminum alloy template 9 is placed in the working slot 123 and abuts against the inner wall of the working slot 123. The guide base 121 is located above the aluminum alloy template 9 and the bottom surface of the guide base 121 abuts against the top surface of the aluminum alloy template 9.
[0034] Reference Figure 4The guide seat 121 is provided with a distance adjusting groove 124 along its length direction, and the multiple guide assemblies 3 are all slidably connected in the distance adjusting groove 124. The guide assembly 3 includes a guide slide 31, a guide sleeve 32 and a support plate 33. The support plate 33 is slidably connected to the top surface of the guide seat 121, the guide slide 31 is fixedly connected to the bottom surface of the support plate 33, the guide slide 31 is slidably connected in the distance adjusting groove 124, a guide hole 34 is vertically provided on the top surface of the guide slide 31, and the guide sleeve 32 is coaxially fixedly connected in the guide hole 34, and the inner diameter of the guide sleeve 32 is equal to the diameter of the punching needle 22.
[0035] Reference Figure 2 and Figure 5 The connecting assembly 4 includes a connecting rod 41 and a connecting block 42. The connecting rod 41 is fixedly connected to the top surface of the corresponding support plate 33 and is located at the end of the support plate 33 away from the working slot 123. The connecting rod 41 is vertically arranged. The connecting block 42 is fixedly connected to the back of the corresponding punch slide 21. A groove corresponding to the connecting rod 41 is provided in the connecting block 42, so as to be slidably connected to the connecting rod 41. A second slide groove 112 is provided on the back of the upper die seat 11 along its length direction. The connecting blocks 42 of the multiple connecting assemblies 4 are all slidably connected in the second slide groove 112. Through the connecting rod 41 and the connecting block 42, the punch 22 is always located directly above the corresponding guide sleeve 32 and is coaxially arranged with the guide sleeve 32.
[0036] Reference Figure 6 The top surface of the punching seat 122 is provided with a punching groove 125 along its length direction, and the punching groove 125 is located directly below the guide sleeve 32. The discharge assembly 5 includes two groups of hydraulic cylinders 51 and a support seat 52. The two groups of hydraulic cylinders 51 are arranged below the workbench 14. The support seat 52 is fixedly connected to the top of the telescopic shaft of the two groups of hydraulic cylinders 51. The punching groove 125 of the punching seat 122 is through from top to bottom, and the workbench 14 also has a discharge groove 54 corresponding to the punching groove 125. The top surface of the support seat 52 is fixedly connected with a discharge platform 53. The discharge platform 53 is located in the discharge groove 54 and the punching groove 125, and the top surface of the discharge platform 53 is lower than the top surface of the punching groove 125.
[0037] When punching, the aluminum alloy template 9 is placed in the working slot 123, the plunger pump drives the upper die seat 11 to slide downward through the upper slider 13, and the upper die seat 11 drives the punching needle 22 to slide downward. Under the guidance of the guide sleeve 32, the punching needle 22 is aligned with the punching position to punch holes in the aluminum alloy template 9, and the aluminum sheet that falls off after punching falls into the punching slot 125. When the punching is completed, the hydraulic cylinder 51 drives the discharge platform 53 to descend through the support seat 52, so that the aluminum sheet in the discharge slot 54 falls to the ground for easy cleaning and recycling.
[0038] Reference Figure 1The clamping mechanism 6 includes a first clamping component 61 and a second clamping component 62, which are respectively used to clamp the two ends of the aluminum alloy template 9. After the aluminum alloy template 9 is placed in the working slot 123, the first clamping component 61 is firstly abutted against one end of the aluminum alloy template 9, and then pushed to align the punching position of the aluminum alloy template 9 closest to the first clamping component 61 with the guide sleeve 32 closest to the first clamping component 61. At this time, the first clamping component 61 is locked, and then the positions of other guide sleeves 32 are adjusted by the distance adjustment component 7 to align other guide sleeves 32 with the corresponding punching positions, and then the second clamping component 62 is moved to the other end of the aluminum alloy template 9 and abutted therewith. At this time, the second clamping component 62 is locked, thereby completing the positioning and clamping locking of the aluminum alloy template 9, so as to facilitate subsequent punching without the need for the operator to hold the hole manually, thereby improving the accuracy and safety of the processing process.
[0039] Reference Figure 7 The first clamping assembly 61 includes a first positioning plate 611 and a first locking member. The first positioning plate 611 is slidably connected to the top surface of the punching seat 122 and is clamped in the guide seat 121. The first locking member is arranged on the first positioning plate 611. The first locking member includes a first clamping plate 612, a first locking screw 613 and a first guide block 614. The first clamping plate 612 is located on the side of the first positioning plate 611 away from the guide seat 121. The first guide block 614 is fixedly connected to the top of the first clamping plate 612 and slidably connected to the first positioning plate 611. A groove adapted to the first positioning plate 611 is provided in the first guide block 614. The first locking screw 613 is rotatably connected to the first positioning plate 611. The first locking screw 613 is axially arranged horizontally and perpendicular to the length direction of the guide seat 121. The first locking screw 613 passes through the first guide block 614 and is threadedly connected to the first guide block 614. When the first locking screw 613 is rotated, the distance between the first clamping plate 612 and the punching seat 122 can be adjusted. After the aluminum alloy template 9 is placed in the working slot 123 and the distance adjustment is completed, the first positioning plate 611 is pushed to make it abut against one end of the aluminum alloy template 9. At this time, the first locking screw 613 is rotated to make the first clamping plate 612 clamp the aluminum alloy template 9, thereby completing the positioning of the aluminum alloy template 9. To facilitate the rotation of the first locking screw 613, a rotating handle 615 is fixedly connected to one end of the first locking screw 613 away from the first guide block 614.
[0040] Reference Figure 7The second clamping assembly 62 includes a second positioning plate 621 and a second locking piece. A locking block 622 is fixedly connected to the second positioning plate 621. A third sliding groove 623 is opened along the length direction of the punching seat 122 away from the guide seat 121. The locking block 622 is slidably connected in the third sliding groove 623, thereby fixing the second positioning plate 621 on the punching seat 122. The second locking member includes a second clamping plate 624, a second locking screw 625 and a second guide block 626. The second positioning plate 621 is fixedly connected to a limiting plate 627 facing the first positioning plate 611. The second guide block 626 is slidably connected between the second positioning plate 621 and the limiting plate 627. The second locking screw 625 is rotatably connected to the limiting plate 627 and the axial direction of the second locking screw 625 is parallel to the axial direction of the first locking screw 613. The second guide block 626 is threadedly connected to the second locking screw 625. The second clamping plate 624 is fixedly connected to the second guide block 626 away from one end of the second locking screw 625. When the other end of the aluminum alloy template 9 is locked, the second positioning plate 621 is pushed to abut against the aluminum alloy template 9, and the second locking screw 625 is rotated to make the second clamping plate 624 abut against the aluminum alloy template 9, thereby locking the aluminum alloy template 9 for punching. To facilitate the rotation of the second locking screw 625 , a rotating handle 615 is also fixedly connected to one end of the second locking screw 625 away from the second guide block 626 .
[0041] Reference Figure 1 , Figure 7 and Figure 8The pitch adjustment component 7 includes a telescopic member 71, a pitch adjustment screw 72 and two pointers 73. A telescopic member 71 is provided between two adjacent groups of guide components 3. A group of guide components 3 close to the first positioning plate 611 is locked on the guide seat 121 by bolts. One pointer 73 is fixedly connected to the support plate 33 of this group of guide components 3, which is recorded as the first pointer, and the other pointer 73 is fixedly connected to a support plate 33 adjacent to it, which is recorded as the second pointer. The telescopic member 71 includes two fixed blocks 711 and four connecting rods 712. The two fixed blocks 711 are respectively fixedly connected to the adjacent sides of two adjacent guide slides 31. Two connecting rods 712 are rotatably connected to one fixed block 711, and the other two connecting rods 712 are rotatably connected to the other fixed block 711. The two connecting rods 712 on one fixed block 711 are rotatably connected to the two connecting rods 712 on the other fixed block 711. The four connecting rods 712 form a rhombus structure. A clearance groove 713 is provided along the length direction of the guide seat 121 away from the punching seat 122 to facilitate the extension and retraction of the connecting rod 712. The pitch-adjusting screw 72 is rotatably connected to the guide seat 121. The axial direction of the pitch-adjusting screw 72 is parallel to the length direction of the guide seat 121. A slider 74 is threadedly connected to the pitch-adjusting screw 72. A fourth slide groove 75 is provided in the guide seat 121 along its length direction. The slider 74 is slidably connected to the fourth slide groove 75. The top surface of the slider 74 extends out of the fourth slide groove 75 and is fixedly connected to the guide slide seat 31 where the second pointer is located. The end of the pitch-adjusting screw 72 close to the first pointer extends out of the frame 16 of the punching machine body 1 and is fixedly connected to a rotating hand wheel 76 to facilitate the rotation of the pitch-adjusting screw 72.
[0042] When adjusting the spacing between the guide sleeves 32 according to the spacing between the punching positions of the aluminum alloy template 9, first align the first pointer with the center of the first punching position on the aluminum alloy template 9, and then use the first clamping assembly 61 to fix one end of the aluminum alloy template 9, then rotate the distance adjusting screw 72 to make the slider 74 drive the guide slide 31 where the second pointer is located to move, and stop moving when the second pointer is aligned with the center of the second punching position on the aluminum alloy template 9. During the sliding process, since the guide slide 31 where the first pointer is located is locked, when the guide slide 31 where the second pointer is located is moved, the connecting rod 712 between the two adjacent guide slides 31 will be driven to contract or extend. When the distance between the first pointer and the second pointer reaches the distance between the two punching positions, the distances between the remaining guide sleeves 32 are also adjusted to the corresponding punching positions, and then the support plate 33 of the guide assembly 3 closest to the second positioning plate 621 is locked using bolts, thereby completing the adjustment of the distances between all guide sleeves 32 at one time. The operation is simple and convenient, and is suitable for punching aluminum alloy templates 9 with different hole spacings.
[0043] Reference Figure 2 and Figure 7The oil injection assembly 8 includes a sliding frame 81, an oil injection slide 82, an oil injection screw 83, a driving motor 84, and an oil injection nozzle 85. The sliding frame 81 is fixedly connected to the mounting plate 15, and the length direction of the sliding frame 81 is parallel to the length direction of the mounting plate 15. The oil injection screw 83 is rotatably connected to the sliding frame 81 and its axial direction is parallel to the length direction of the sliding frame 81. The driving motor 84 is installed at one end of the sliding frame 81 and is used to drive the oil injection screw 83 to rotate. The oil injection slide 82 is slidably connected in the sliding frame 81 and is threadedly connected to the oil injection screw 83. Stamping oil is supplied to the oil injection nozzle 85 through a pipeline. The oil injection nozzle 85 is fixedly connected in the oil injection slide 82 and its opening is arranged toward the punching needle 22. The driving motor 84 drives the oil injection screw 83 to rotate, and the oil injection screw 83 drives the oil injection nozzle 85 to slide through the oil injection slide 82, so that the punching needle 22 can be automatically sprayed with stamping oil, and the oil injection nozzle 85 can be controlled by the control system of the punching machine body 1 to spray oil regularly. In order to save stamping oil, the oil injection slide 82 is located on the side of the second positioning plate 621 facing the first positioning plate 611, and a pressure sensor 86 is installed on the side of the second positioning plate 621 facing the oil injection slide 82. The pressure sensor 86 is electrically connected to the drive motor 84. When the oil injection slide 82 slides to abut against the second positioning plate 621, the drive motor 84 turns, so that the oil injection nozzle 85 only sprays stamping oil on the punch needle 22 between the first positioning plate 611 and the second positioning plate 621, but not on other punch needles 22. In this way, the number of punch needles 22 that need to be sprayed is determined according to the number of punch needles 22 used according to the length of the aluminum alloy template 9, thereby effectively saving stamping oil.
[0044] The implementation principle of an aluminum alloy template surface punching device in an embodiment of the present application is as follows: before punching the aluminum alloy template 9, first place it on the working slot 123 of the stamping seat, align the center of the first punching position on the aluminum alloy template 9 with the first pointer, and then push the first positioning plate 611 to make it abut against one end of the aluminum alloy template 9. At this time, rotate the first locking screw 613 to make the first clamping plate 612 clamp the aluminum alloy template 9, thereby completing the positioning of the aluminum alloy template 9.
[0045] Next, rotate the distance adjusting screw 72 to allow the slider 74 to drive the guide slide 31 where the second pointer is located to move, and stop moving when the second pointer is aligned with the center of the second punching position on the aluminum alloy template 9. During the sliding process, since the guide slide 31 where the first pointer is located is locked, when the guide slide 31 where the second pointer is located is moved, the connecting rod 712 between the two adjacent guide slides 31 will be driven to contract or extend. When the distance between the first pointer and the second pointer reaches the distance between the two punching positions, the distances between the remaining guide sleeves 32 are also adjusted to the corresponding punching positions, and then the support plate 33 of the guide assembly 3 closest to the second positioning plate 621 is locked using bolts, thereby completing the adjustment of the distances between all guide sleeves 32 at one time, i.e., completing the alignment of the punch needle 22 and the punching position.
[0046] Then, the second positioning plate 621 is pushed to abut against the aluminum alloy template 9 , and the second locking screw 625 is rotated to make the second clamping plate 624 abut against the aluminum alloy template 9 , thereby locking the aluminum alloy template 9 .
[0047] Then, the driving motor 84 is started, and the driving motor 84 drives the oil injection screw 83 to rotate, and the oil injection screw 83 drives the oil injection nozzle 85 to slide through the oil injection slide 82, so that the punching needle 22 can be automatically sprayed with stamping oil, and the oil injection nozzle 85 can be controlled to spray oil regularly through the control system of the punching machine body 1. When the oil injection slide 82 slides to abut against the second positioning plate 621, the driving motor 84 turns, so that the oil injection nozzle 85 only sprays stamping oil to the punching needle 22 between the first positioning plate 611 and the second positioning plate 621, effectively saving stamping oil.
[0048] Finally, the punching is performed, the plunger pump drives the upper die seat 11 to slide downward through the upper slider 13, and the upper die seat 11 drives the punch needle 22 to slide downward. Under the guidance of the guide sleeve 32, the punch needle 22 is aligned with the punching position to punch holes in the aluminum alloy template 9, and the aluminum sheet that falls off after punching falls into the punching groove 125. When the punching is completed, the hydraulic cylinder 51 drives the discharge platform 53 to descend through the support seat 52, so that the aluminum sheet in the discharge groove 54 falls to the ground for easy cleaning and recycling.
[0049] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A device for punching holes on the surface of an aluminum alloy template, comprising a punching machine body (1), wherein the punching machine body (1) comprises an upper slide block (13), an upper die base (11), a lower die base (12) and a workbench (14), wherein the upper slide block (13) is used to drive the upper die base (11) to rise and fall, and wherein: The lower die base (12) is slidably connected to a first clamping assembly (61) and a second clamping assembly (62), the first clamping assembly (61) and the second clamping assembly (62) are respectively used to position and clamp the two ends of the aluminum alloy template (9), and the upper die base (11) is slidably connected to an oil spray nozzle (85), the oil spray nozzle (85) is used to automatically spray stamping oil.
2. The aluminum alloy template surface punching device according to claim 1, characterized in that: The bottom of the upper die base (11) is slidably connected to a plurality of punch needle assemblies (2), the punch needle assemblies (2) comprising a punch needle slide (21) and a punch needle (22), and the upper part of the lower die base (12) is slidably connected to a plurality of guide assemblies (3), the plurality of guide assemblies (3) being arranged in a one-to-one correspondence with the plurality of punch needle assemblies (2), each of the plurality of guide assemblies (3) and the punch needle assemblies (2) being connected via a set of connecting assemblies (4), the guide assemblies (3) comprising a guide slide (31) and a guide sleeve (32), the guide slide (3 1) sliding on the lower die base (12), two adjacent groups of guide slides (31) are connected by a telescopic member (71), the punching needle (22) is vertically slidably connected in the corresponding guide sleeve (32), the lower die base (12) is rotatably connected with a pitch-adjusting screw (72), the guide slide (31) close to the first clamping assembly (61) is connected to the lower die base (12) by bolts, and a slider (74) is provided on the adjacent guide slide (31), and the slider (74) is slidably connected to the pitch-adjusting screw (72).
3. The device for punching holes on the surface of an aluminum alloy template according to claim 2, characterized in that: The telescopic member (71) comprises two fixed blocks (711) and four connecting rods (712) connected end to end and rotatably connected, the two fixed blocks (711) are respectively arranged on two adjacent guide slides (31), two of the connecting rods (712) are rotatably connected to one fixed block (711), and the other two connecting rods (712) are rotatably connected to the other fixed block (711), and the four connecting rods (712) form a rhombus structure.
4. The aluminum alloy template surface punching device according to claim 2, characterized in that: The guide slide (31) close to the first clamping assembly (61) and the guide slide (31) adjacent thereto are both provided with a pointer (73).
5. The aluminum alloy template surface punching device according to claim 1, characterized in that: The first clamping assembly (61) comprises a first positioning plate (611) and a first clamping plate (612); the first positioning plate (611) is used to abut against one end of the aluminum alloy template (9) close to the locked guide assembly (3); the first positioning plate (611) is rotatably connected to a first locking screw (613); the first locking screw (613) is used to drive the first clamping plate (612) to slide.
6. The aluminum alloy template surface punching device according to claim 1, characterized in that: The second clamping assembly (62) comprises a second positioning plate (621), a second clamping plate (624) and a second locking screw (625); the second positioning plate (621) is used to abut against one end of the aluminum alloy template (9) away from the locked guide assembly (3); the second positioning plate (621) is slidably connected to a second guide block (626); the second clamping plate (624) is disposed on the second guide block (626); and the second locking screw (625) is used to drive the second guide block (626) to slide.
7. The aluminum alloy template surface punching device according to claim 6, characterized in that: The oil injection nozzle (85) is located between the first positioning plate (611) and the second positioning plate (621); a sliding frame (81) is provided on the upper mold base (11); a driving motor (84) and an oil injection screw (83) are installed on the sliding frame (81); the driving motor (84) is used to drive the oil injection screw (83) to rotate; an oil injection slide seat (82) is slidably connected to the oil injection screw (83); and the oil injection nozzle (85) is provided on the oil injection slide seat (82).
8. The aluminum alloy template surface punching device according to claim 7, characterized in that: A pressure sensor (86) is provided on the side of the second positioning plate (621) facing the oil injection slide seat (82); the pressure sensor (86) is electrically connected to the drive motor (84); and the pressure sensor (86) is used to control the direction of the drive motor (84).
9. The aluminum alloy template surface punching device according to claim 2, characterized in that: The lower die seat (12) comprises a guide seat (121) and a punching seat (122), wherein the guide seat (121) is located above the punching seat (122), and the punching seat (122) is provided with a working slot (123) for placing an aluminum alloy template (9), and the guide assembly (3) is slidably connected to the guide seat (121), and the punching seat (122) is provided with a punching slot (125), and the punching slot (125) is located directly below the guide sleeve (32).
10. The aluminum alloy template surface punching device according to claim 9, characterized in that: A discharge platform (53) is arranged in the punching groove (125); the height of the top surface of the discharge platform (53) is lower than the top surface of the punching groove (125); and a hydraulic cylinder (51) is arranged below the discharge platform (53).
Citation Information
Patent Citations
Hydraulic single-row punching machine for aluminum template
CN210333939U