Umbrella tube processing equipment

By designing an umbrella pipe processing equipment that can perform pressing groove and punching operations simultaneously, the problems of long time and high cost caused by separation of operations in the prior art are solved, and high efficiency and energy-saving processing effects are achieved.

CN119681113AInactive Publication Date: 2025-03-25NANTONG XINAO HARDWARE
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Patent Information

Application Number
CN202411830507.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-03-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the existing umbrella pipe processing technology, the pressure groove and opening operations need to be carried out separately, resulting in long processing time and high equipment costs.

Method used

Design an umbrella pipe processing equipment, through the combination of casing mold, pressing groove mold and punching rod, the pressing groove and punching operations are carried out simultaneously on the same equipment.

Benefits of technology

The time of umbrella pipe pressure groove and punching operation is shortened, production efficiency is improved, energy and equipment costs are saved, and high-efficiency and energy-saving processing effect is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to umbrella tube processing equipment applied to the field of umbrella production, which comprises a mounting bracket, a sleeve mold for sleeving an umbrella tube is fixed on one side of the mounting bracket, and a groove pressing mold matched with the sleeve mold is mounted at the upper end of the mounting bracket through a driving structure in a liftable manner; the side, adjacent to the sleeve die, of the installation support is provided with a punching rod matched with the sleeve die, the driving structure synchronously drives the punching rod to move front and back through the transmission assembly, the sleeve die, the groove pressing die, the punching rod, the transmission assembly and other structures are adopted, groove pressing and punching operation can be conducted on an umbrella pipe at the same time, and the punching efficiency is improved. Therefore, the time for groove pressing and punching operation on the umbrella tube is shortened, and the production efficiency is improved; meanwhile, the same power source can be applied to groove pressing and punching at the same time, the purpose of saving energy for groove pressing and punching is achieved, the equipment cost and the production cost are saved, and therefore the umbrella tube machining equipment has the advantages of being high in efficiency and saving energy.
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Description

Technical Field

[0001] The present invention relates to a pipe processing device, in particular to an umbrella pipe processing device applied to the umbrella production field. Background Art

[0002] An umbrella is a tool for providing shade or shelter from rain or snow. It is usually made of oil paper, oilcloth or plastic cloth, and has the meaning of providing shade or shelter. The materials used to make an umbrella usually include stretchable cloth and other materials that can be used as a frame and winding threads. It is raised by hand when used. Although the main purpose of the umbrella when it was first invented was to block the sunlight, it is most often used as a tool to keep out the rain on rainy days.

[0003] The existing umbrella tubes are processed by mechanical equipment. During the processing, strong bending equipment is generally used to roll the metal strip into a round tube. After the winding is completed, the seams of the steel strip are welded, and finally the round tube is cut to a fixed length, that is, the processing of the round tube umbrella tube is completed. In order to realize the processing of hexagonal and octagonal umbrella tubes, the round tube umbrella tube needs to be shaped so that the round tube umbrella tube passes through a shaping hole and is processed into the required shape. In the process of passing through the shaping hole, the weld position of the umbrella tube is easily damaged, resulting in the umbrella tube being unqualified. In the prior art, it is necessary to manually screen whether the cut umbrella tube is damaged, which consumes a lot of time.

[0004] In order to solve the problem that the weld of the umbrella tube is easily damaged during the process of passing through the shaping hole, a metal strip rolled umbrella tube processing equipment in the market adopts a one-time processing and molding process design, which has a certain market share.

[0005] The specification of Chinese patent CN114505365B discloses a processing device for rolling umbrella tubes with metal strips, comprising a processing base, on which a steel strip rolling mechanism, a welding mechanism and a cutting mechanism are arranged in sequence, a shaping mechanism is arranged between the welding mechanism and the cutting mechanism, the shaping mechanism has a shaping hole, an air cavity is arranged in the shaping hole, sealing rings are fixed at both ends of the inner wall of the air cavity, the air cavity is connected to an air pump with an air pressure detection sensor through a pipeline, an automatic cracked tube rejection mechanism is arranged on the rear side of the cutting mechanism, the automatic cracked tube rejection mechanism comprises a V-shaped groove, a notch perpendicular to the V-shaped groove is arranged on the V-shaped groove, a movable seat driven by a cylinder is arranged on one side of the V-shaped groove, a push block matching the notch is arranged on the movable seat, the cylinder, the air pressure detection sensor and the air pump are all connected to a control device, and the processing device for rolling umbrella tubes with metal strips can process the umbrella tube into a required shape at one time and automatically reject the cracked umbrella tube.

[0006] In the above-mentioned prior art and the technology similar to the above-mentioned prior art, in the subsequent production, operations such as grooving and opening holes are required on the umbrella tube, so as to facilitate the subsequent assembly of the umbrella tube into a retractable and fixed main umbrella rib; However, in the prior art, the grooving and hole-making operations on umbrella tubes usually need to be performed separately, which takes a long time for the overall processing and requires two types of equipment, grooving and hole-making, respectively, resulting in high processing equipment costs. Summary of the invention

[0007] In view of the above-mentioned prior art, the technical problem to be solved by the present invention is how to use the same equipment to perform grooving and hole opening operations simultaneously, thereby improving production efficiency and reducing equipment (production) costs.

[0008] In order to solve the above problems, the present invention provides an umbrella tube processing device, including a mounting bracket, a sleeve mold for sleeve the umbrella tube is fixed on one side of the mounting bracket, and a groove pressing mold adapted to the sleeve mold is installed on the upper end of the mounting bracket in a manner that can be lifted and lowered by a driving structure; A punching rod adapted to the casing mold is installed on one side of the mounting bracket adjacent to the casing mold, and the driving structure synchronously drives the punching rod to move forward and backward through the transmission assembly; When the groove pressing die descends, it cooperates with the sleeve die to press the groove on the upper end of the umbrella tube. When the punching rod moves to the front end, it cooperates with the sleeve die to punch a hole on one side of the umbrella tube.

[0009] In the above-mentioned umbrella tube processing equipment, by arranging a sleeve mold, a grooving mold and a punching rod, the umbrella tube processing equipment can simultaneously perform grooving and punching operations on the umbrella tube, thereby reducing the time for grooving and punching operations on the umbrella tube and improving production efficiency; at the same time, the process is realized by the same equipment, and the punching rod is driven by converting the power of the driving structure through the transmission component, so that the same power source can be applied to both grooving and punching operations, thereby achieving the purpose of saving energy for grooving and punching operations, saving equipment costs and production costs, so that the umbrella tube processing equipment has the advantages of high efficiency and energy saving.

[0010] As a further supplement to the present application, ear blocks are fixed on both sides of the rear end of the punching rod; The transmission components include: A rack, which is fixed to one side of the driving structure through a connecting piece and is synchronously driven by the driving structure; A driven gear meshing with the rack; A transmission gear set, wherein one of the gears of the transmission gear set is coaxially fixed with the driven gear; A driving screw rod, one end of which rotates and penetrates the rear side wall of the mounting bracket, a front end thread of the driving screw rod penetrates one of the ear blocks, and an end of the driving screw rod away from the punching rod is also fixedly sleeved with another gear of the transmission gear set.

[0011] As a further supplement to this application, the driving structure includes: A stamping cylinder, which is fixed to the upper end of the side wall of one side of the mounting bracket through a fixing plate; The buffer mounting structure has a lower end fixed to the groove pressing die, an upper end fixed to the lower end of the piston rod of the punching cylinder, and one side of the upper end of the buffer mounting structure is fixed to one side of the rack through a connecting plate.

[0012] As a further supplement to this application, the buffer installation structure includes: A movable plate, the lower end of which is fixed to the upper end of the groove pressing mold; A fixed plate, the upper end of which is fixed to the lower end of the piston rod of the punching cylinder; A slide bar, the lower end of which movably passes through the fixed plate and is fixed to the upper end of the movable plate; The buffer spring is sleeved on the slide bar, and the upper and lower ends of the buffer spring are respectively fixed on the lower end of the fixed plate and the upper end of the movable plate.

[0013] As a further supplement to the present application, a main pressing groove is provided at the upper end of the sleeve mold, a secondary pressing groove is provided at one end of the main pressing groove, and a punching hole adapted to the punching rod is provided at one side of the sleeve mold; The distance between the side wall of the main pressure groove at one end away from the secondary pressure groove and the side wall of the sleeve mold at one end away from the secondary pressure groove is equal to the length of the secondary pressure groove; The groove pressing die comprises a main pressing block matched with the main pressing groove, and a secondary pressing block matched with the secondary pressing groove is integrally formed at one end of the main pressing block.

[0014] As a further supplement to the present application, a feed hole is provided at the lower end of the sleeve mold, the feed hole is connected to the punching hole, the feed hole extends downward and opens downward, and the width of the feed hole is greater than the diameter of the punching hole.

[0015] As a further supplement to the present application, a slide groove is provided on one side of the rear side wall of the mounting bracket close to the rack, and a sliding block slidably connected to the slide groove is fixed on one side of the rack close to the rear side wall of the mounting bracket.

[0016] As a further supplement to the present application, a guide rod is fixed to the rear side wall of the mounting bracket, and one end of the guide rod movably passes through another ear block.

[0017] In summary, when it is necessary to groove and punch holes in the umbrella tube, the staff only needs to sleeve the umbrella tube on the sleeve mold, and make one end of the umbrella tube close to the side wall of one side of the mounting bracket, and then use the piston rod of the stamping cylinder to drive the fixed plate to descend, and the fixed plate drives the movable plate below to descend at the same time through the buffer spring, so that the groove pressing mold at the lower end of the movable plate is pressed on the upper end of the umbrella tube sleeved on the sleeve mold. At this time, the buffer spring is gradually contracted by the pressure of the fixed plate, and the fixed plate continues to slide downward along the sliding rod, and the elastic force of the buffer spring applies a gradually increasing pressure to the movable plate, and finally the groove pressing mold presses a groove on the umbrella tube to complete the groove pressing operation; At the same time, the fixed plate drives the rack to descend synchronously through the connecting piece. During the descent of the rack, the driven gear is driven to rotate. The driven gear drives the transmission gear set to rotate through the rotating shaft. The transmission gear set further drives the driving screw to rotate. When the driving screw rotates, the punching rod is driven forward through the ear block, so that the punching rod cooperates with the sleeve mold to punch holes on one side of the umbrella tube. In this way, the umbrella tube processing equipment can perform grooving and punching operations on the umbrella tube at the same time, thereby reducing the time for grooving and punching operations on the umbrella tube and improving production efficiency; at the same time, the process is realized by the same equipment, and the power of the driving structure is converted by the transmission component to drive the punching rod, so that the same power source can be applied to the two operations of grooving and punching at the same time, so as to achieve the purpose of saving energy for grooving and punching operations, saving equipment costs and production costs, so that the umbrella tube processing equipment has the advantages of high efficiency and energy saving. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of the first implementation method of the present application; Figure 2 This is a schematic diagram of the rear axle side structure when the mounting bracket is hidden in the first embodiment of the present application; Figure 3 This is a schematic diagram of the casing mold structure of the first embodiment of the present application; Figure 4 This is a schematic diagram of the structure of the groove pressing die according to the first embodiment of the present application; Figure 5 This is a side sectional view of the sleeve mold according to the first embodiment of the present application; Figure 6 This is a top view of the transmission assembly of the first embodiment of the present application; Figure 7 for Figure 6 A magnified view of the structure at center; Figure 8 This is a schematic diagram of the working posture of the groove pressing die and the punching rod in the first embodiment of the present application.

[0019] Description of the numbers in the figure: 1. Mounting bracket; 2. Sleeve mold; 21. Main pressure groove; 22. Auxiliary pressure groove; 23. Punching hole; 24. Cutting hole; 3. Pressure groove mold; 31. Main pressure block; 32. Auxiliary pressure block; 4. Punching rod; 41. Ear block; 5. Punching cylinder; 6. Movable plate; 7. Fixed plate; 8. Transmission assembly; 81. Rack; 82. Driven gear; 83. Transmission gear set; 84. Drive screw; 85. Guide rod; 9. Slide rod; 10. Buffer spring; 11. Slide groove; 12. Slider. DETAILED DESCRIPTION

[0020] An implementation method of the present application is described in detail below with reference to the accompanying drawings.

[0021] The first implementation method: The present invention provides an umbrella tube processing device, please refer to Figure 1 , including a mounting bracket 1, a sleeve mold 2 for sleeve the umbrella tube is fixed on one side of the mounting bracket 1, and a groove pressing mold 3 adapted to the sleeve mold 2 is installed on the upper end of the mounting bracket 1 in a manner that can be lifted and lowered through a driving structure; A punching rod 4 adapted to the sleeve mold 2 is installed on one side of the mounting bracket 1 adjacent to the sleeve mold 2, and the driving structure drives the punching rod 4 to move forward and backward synchronously through the transmission assembly 8; When the groove pressing die 3 descends, it cooperates with the sleeve die 2 to press the groove on the upper end of the umbrella tube. When the punching rod 4 moves toward the front end, it cooperates with the sleeve die 2 to punch a hole on one side of the umbrella tube.

[0022] Based on the above structure, when it is necessary to groove and punch holes in the umbrella tube, the staff only needs to put the umbrella tube on the sleeve mold 2 and make one end of the umbrella tube close to the side wall of one side of the mounting bracket 1, and then use the driving structure to drive the grooving mold 3 to descend and cooperate with the sleeve mold 2 to groove the umbrella tube. At the same time, the driving structure synchronously drives the punching rod 4 to move forward through the transmission component 8, so that the punching rod 4 cooperates with the sleeve mold 2 to punch holes on one side of the umbrella tube, so that the umbrella tube processing equipment can groove and punch holes on the umbrella tube at the same time, thereby reducing the time for grooving and punching operations on the umbrella tube and improving production efficiency; at the same time, the power of the driving structure is converted by the transmission component 8 to drive the punching rod 4, and the same power source can be applied to both grooving and punching operations, so as to achieve the purpose of saving energy for grooving and punching operations, saving equipment costs and production costs, so that the umbrella tube processing equipment has the advantages of high efficiency and energy saving.

[0023] Figure 2 and Figure 8 It is shown that ear blocks 41 are fixed on both sides of the rear end of the punching rod 4; The transmission assembly 8 includes a rack 81, a driven gear 82, a transmission gear set 83 and a driving screw 84; The rack 81 is fixed to one side of the driving structure through a connecting piece and is synchronously driven by the driving structure; the driven gear 82 is meshed with the rack 81; one of the gears of the transmission gear set 83 is coaxially fixed with the driven gear 82; one end of the driving screw 84 rotates to penetrate the rear side wall of the mounting bracket 1, and the front end of the driving screw 84 is threaded to penetrate one of the ear blocks 41, and the end of the driving screw 84 away from the punching rod 4 is also fixedly sleeved with another gear of the transmission gear set 83; A guide rod 85 is also fixed on the rear side wall of the mounting bracket 1 , and one end of the guide rod 85 movably passes through the other ear block 41 .

[0024] Through the arrangement of the rack 81, the driven gear 82, the transmission gear set 83 and the driving screw 84, when the driving structure drives the groove pressing mold 3 to descend, the rack 81 descends accordingly. During the descent of the rack 81, the driven gear 82 is driven to rotate. The driven gear 82 drives the transmission gear set 83 to rotate through the rotating shaft. The transmission gear set 83 further drives the driving screw 84 to rotate. When the driving screw 84 rotates, it drives the punching rod 4 to move forward through the ear block 41, thereby realizing the purpose of transmitting the power of the driving structure to the punching rod 4 through the transmission assembly 8, and achieving the energy-saving effect of driving two structures with the same power.

[0025] Figure 2 The driving structure shown includes a stamping cylinder 5 and a buffer mounting structure. The stamping cylinder 5 is fixed to the upper end of the side wall of one side of the mounting bracket 1 through a fixing plate; the lower end of the buffer mounting structure is fixed to the groove pressing mold 3, and the upper end of the buffer mounting structure is fixed to the lower end of the piston rod of the stamping cylinder 5. One side of the upper end of the buffer mounting structure is fixed to one side of the rack 81 through a connecting plate.

[0026] Figure 2 The buffer installation structure is shown to include a movable plate 6, a fixed plate 7, a slide bar 9 and a buffer spring 10; The lower end of the movable plate 6 is fixed to the upper end of the groove pressing mold 3; the upper end of the fixed plate 7 is fixed to the lower end of the piston rod of the stamping cylinder 5; the lower end of the sliding rod 9 movably passes through the fixed plate 7 and is fixed to the upper end of the movable plate 6; the buffer spring 10 is sleeved on the sliding rod 9, and the upper and lower ends of the buffer spring 10 are respectively fixed to the lower end of the fixed plate 7 and the upper end of the movable plate 6.

[0027] The piston rod of the punching cylinder 5 drives the fixed plate 7 to descend, and the fixed plate 7 drives the movable plate 6 below to descend at the same time through the buffer spring 10, so that the groove pressing mold 3 at the lower end of the movable plate 6 is pressed on the upper end of the umbrella tube sleeved on the sleeve mold 2. At this time, the buffer spring 10 is gradually contracted by the pressure of the fixed plate 7, and the fixed plate 7 continues to slide downward along the slide rod 9, and the elastic force of the buffer spring 10 applies a gradually increasing pressure to the movable plate 6, and finally the groove pressing mold 3 presses a groove on the umbrella tube to complete the groove pressing operation; while the fixed plate 7 descends, the fixed plate 7 drives the rack 81 to descend synchronously through the connecting piece, thereby finally achieving the purpose of the punching rod 4 moving synchronously to punch holes on the umbrella tube.

[0028] Figure 3-Figure 4 It is shown that a main pressing groove 21 is provided at the upper end of the sleeve mold 2, a secondary pressing groove 22 is provided at one end of the main pressing groove 21, and a punching hole 23 adapted to the punching rod 4 is provided at one side of the sleeve mold 2; The distance between the side wall of the main pressure groove 21 away from the secondary pressure groove 22 and the side wall of the sleeve mold 2 away from the secondary pressure groove 22 is equal to the length of the secondary pressure groove 22; The groove pressing die 3 comprises a main pressing block 31 adapted to the main pressing groove 21 , and a secondary pressing block 32 adapted to the secondary pressing groove 22 is integrally formed at one end of the main pressing block 31 .

[0029] By providing the main pressing groove 21, the auxiliary pressing groove 22, the main pressing block 31 and the auxiliary pressing block 32, a double-groove pressing operation is performed on the umbrella tube, thereby achieving the purpose of completing the pressing operation at one time.

[0030] Figure 5 It is shown that a feed hole 24 is opened at the lower end of the sleeve mold 2 , and the feed hole 24 is connected with the punching hole 23 . The feed hole 24 extends downward and opens downward, and the width of the feed hole 24 is greater than the diameter of the punching hole 23 .

[0031] By setting the discharge hole 24, when the punching rod 4 cooperates with the punching hole 23 of the sleeve mold 2 to punch the umbrella tube, the punching rod 4 pushes the punched umbrella tube fragments into the discharge hole 24. After the staff takes off the umbrella tube, the fragments automatically fall from the lower end opening of the discharge hole 24, so that the fragments generated by punching can fall automatically, eliminating the random cleaning steps and facilitating the subsequent grooving and punching operations.

[0032] Figure 6-Figure 7 It is shown that a slide groove 11 is opened on the side of the rear side wall of the mounting bracket 1 close to the rack 81, and a slider 12 is fixed on the side of the rack 81 close to the rear side wall of the mounting bracket 1, which is slidably connected to the slide groove 11. Through the arrangement of the slide groove 11 and the slider 12, the rack 81 remains stable during the descent process, so that the power of the descent of the fixed plate 7 can be stably converted into the rotational force of the driven gear 82, avoiding the unstable meshing of the rack 81 and the driven gear 82.

[0033] In view of current practical needs, the above-mentioned implementation mode adopted in this application is not limited to the scope of protection. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the scope of protection of the present invention.

Claims

1. An umbrella tube processing device, comprising a mounting bracket (1), a sleeve mold (2) for sleeve-mounting the umbrella tube is fixed on one side of the mounting bracket (1), and a groove pressing mold (3) adapted to the sleeve mold (2) is installed on the upper end of the mounting bracket (1) in a manner that can be lifted and lowered by a driving structure, wherein: A punching rod (4) adapted to the sleeve mold (2) is installed on one side of the mounting bracket (1) adjacent to the sleeve mold (2), and the driving structure synchronously drives the punching rod (4) to move forward and backward through a transmission assembly (8); When the groove pressing die (3) descends, it cooperates with the sleeve die (2) to press a groove on the upper end of the umbrella tube, and when the punching rod (4) moves toward the front end, it cooperates with the sleeve die (2) to punch a hole on one side of the umbrella tube; Ear blocks (41) are fixed on both sides of the rear end of the punching rod (4); The transmission assembly (8) comprises: A rack (81), wherein the rack (81) is fixed to one side of the driving structure via a connecting piece and is synchronously driven by the driving structure; A driven gear (82), wherein the driven gear (82) is meshed with the rack (81); A transmission gear set (83), wherein one gear of the transmission gear set (83) is coaxially fixed with the driven gear (82); A driving screw rod (84), one end of which rotates to penetrate the rear side wall of the mounting bracket (1), a front end of which has a thread that penetrates one of the ear blocks (41), and an end of which is away from the punching rod (4) and is fixedly sleeved with another gear of the transmission gear set (83); The driving structure comprises: A stamping cylinder (5), wherein the stamping cylinder (5) is fixed to an upper end of a side wall of one side of the mounting bracket (1) via a fixing plate; A buffer mounting structure, wherein the lower end of the buffer mounting structure is fixed to the groove pressing die (3), the upper end of the buffer mounting structure is fixed to the lower end of the piston rod of the punching cylinder (5), and one side of the upper end of the buffer mounting structure is fixed to one side of the rack (81) via a connecting plate.

2. The umbrella tube processing equipment according to claim 1, characterized in that: The buffer installation structure comprises: A movable plate (6), the lower end of the movable plate (6) being fixed to the upper end of the groove pressing mold (3); A fixing plate (7), the upper end of the fixing plate (7) being fixed to the lower end of the piston rod of the punching cylinder (5); A slide rod (9), the lower end of which movably passes through the fixed plate (7) and is fixed to the upper end of the movable plate (6); A buffer spring (10), wherein the buffer spring (10) is sleeved on the slide rod (9), and the upper and lower ends of the buffer spring (10) are respectively fixed to the lower end of the fixed plate (7) and the upper end of the movable plate (6).

3. The umbrella tube processing equipment according to claim 1, characterized in that: A main pressing groove (21) is formed at the upper end of the sleeve mold (2), a secondary pressing groove (22) is formed at one end of the main pressing groove (21), and a punching hole (23) adapted to the punching rod (4) is formed at one side of the sleeve mold (2); The distance between the side wall of one end of the main pressure groove (21) away from the secondary pressure groove (22) and the side wall of one end of the sleeve mold (2) away from the secondary pressure groove (22) is equal to the length of the secondary pressure groove (22); The groove pressing die (3) comprises a main pressing block (31) adapted to the main groove (21), and a secondary pressing block (32) adapted to the secondary groove (22) is integrally formed at one end of the main pressing block (31).

4. The umbrella tube processing equipment according to claim 3, characterized in that: A feed hole (24) is provided at the lower end of the sleeve mold (2), the feed hole (24) is connected to the punch hole (23), the feed hole (24) extends downward and opens downward, and the width of the feed hole (24) is greater than the diameter of the punch hole (23).

5. The umbrella tube processing equipment according to claim 1, characterized in that: A sliding groove (11) is provided on a side of the rear side wall of the mounting bracket (1) close to the rack (81), and a sliding block (12) slidably connected to the sliding groove (11) is fixed on a side of the rack (81) close to the rear side wall of the mounting bracket (1).

6. The umbrella tube processing equipment according to claim 1, characterized in that: A guide rod (85) is also fixed on the rear side wall of the mounting bracket (1), and one end of the guide rod (85) movably passes through another ear block (41).

Citation Information

Patent Citations

  • A processing equipment for rolling metal strips into umbrella tubes

    CN114505365B