Laser welding machine for welding irregular metal parts
By designing a laser welding machine for irregular metal parts, using components such as brackets, stabilization devices and welding devices, the problem of difficulty in efficient welding of irregular metal parts in the prior art is solved, and a safe and efficient welding process is achieved.
Patent Information
- Application Number
- CN202411749006.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-03-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing laser welding technology is difficult to efficiently weld irregular metal parts, resulting in workers' safety risks and low welding quality.
A laser welding machine for welding and processing of irregular metal parts is designed, using components such as brackets, stabilization devices, clamping devices, limiting devices, drive devices and welding devices. Through the cooperation of cylinders, motors, springs and buffer components, stable clamping of irregular metal parts and tight sliding of protective shells is achieved, ensuring that the welding equipment can fully weld irregular metal parts.
The device avoids harm to workers, improves welding quality, and ensures stable welding of irregular metal parts.
Smart Images

Figure CN119681424A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of laser welding, and mainly relates to a laser welding machine used for welding irregular metal parts. Background Art
[0002] Laser welding is an efficient and precise welding method that uses a high-energy-density laser beam as a heat source. Laser welding is one of the important aspects of the application of laser material processing technology. In the 1970s, it was mainly used for welding thin-walled materials and low-speed welding. The welding process is a heat conduction type, that is, the laser radiation heats the surface of the workpiece, and the surface heat diffuses to the inside through heat conduction. By controlling the width, energy, peak power and repetition frequency of the laser pulse, the workpiece is melted to form a specific molten pool;
[0003] At present, when laser welding irregular metal parts, due to their irregular size, many laser welders are difficult to perform laser welding. Therefore, laser welding of irregular metal parts is still more often done by manually holding the irregular metal parts. However, this has the disadvantage that it is very easy to cause harm to workers, and the quality of laser welding is also low, that is, the quality of the weld at the welding point is low. Therefore, it is necessary to design a laser welding machine for welding irregular metal parts to solve the above problems. Summary of the invention
[0004] The object of the present invention is to provide a laser welding machine for welding irregular metal parts to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: a laser welding machine for welding irregular metal parts, comprising a bracket, the top of the bracket is connected to a stabilizing device, the bottom of the bracket and the stabilizing device is connected to a clamping device, one side of the clamping device is connected to a limiting device, and one side of the limiting device is connected to the irregular metal part;
[0006] The top of the bracket is connected to a driving device, and the top of the bracket is connected to a welding device. The welding device includes a turntable rotatably connected to the top of the bracket, a first cylinder connected to one side of the bottom of the turntable, a Z-shaped plate connected to the driving end of the first cylinder and a second cylinder connected to one side of the bottom of the Z-shaped plate, the driving end of the second cylinder is connected to a fixed plate, one side of the fixed plate is connected to a buffer component, one side of the buffer component is connected to a protective shell, one side of the buffer component is connected to a welding device, and the welding device is located inside the protective shell.
[0007] In the present invention, the first cylinder facilitates the lowering of the Z-shaped plate so that the two irregular metal parts are in contact and the welding equipment is lowered. The second cylinder facilitates the movement of the protective shell so that the protective shell is close to the irregular metal part. The buffer assembly provides a buffer space for the protective shell. The turntable rotates to rotate the welding equipment and the protective shell, so that the elastic force of the buffer assembly causes the protective shell to slide along the surface of the irregular metal part.
[0008] Furthermore, the driving device includes a rotating motor connected to one side of the top of the bracket, a first gear connected to the driving end of the rotating motor, a second gear meshingly connected to one side of the first gear and a hollow cylinder connected to the bottom of the second gear, and the bottom of the hollow cylinder is connected to a turntable.
[0009] In the present invention, the first gear drives the second gear to rotate, thereby driving the hollow cylinder to rotate, and further causing the turntable to rotate.
[0010] Furthermore, the buffer assembly includes a first telescopic member connected to both sides of the fixed plate, a first spring sleeved on the first telescopic member and a buffer plate connected to one side of the first telescopic member, and one side of the buffer plate is connected to the welding equipment and the protective shell.
[0011] In the present invention, the first spring facilitates the reset of the buffer plate, thereby making the protective shell close to the irregular metal piece.
[0012] Furthermore, a C-shaped frame is fixed on the top of the bracket, and the bottom of the C-shaped frame is connected to a stabilizing device. The stabilizing device includes a sliding rod connected to the bottom of the C-shaped frame and a sleeve slidably connected to the bottom of the sliding rod. The bottom of the sleeve is connected to a clamping device, and the bottom of the sleeve is rotatably connected to a Z-shaped plate.
[0013] In the present invention, the cooperation between the slide bar and the sleeve facilitates improving the stability of the clamping device and facilitates the clamping device to be lifted and lowered along with the Z-shaped plate.
[0014] Furthermore, the clamping device includes a fixing seat connected to the bracket and the bottom of the sleeve, a driving motor connected to one side of the fixing seat, a bidirectional screw connected to the driving end of the driving motor, and a clamping plate connected to both sides of the bidirectional screw.
[0015] In the present invention, the rotation of the bidirectional screw rod facilitates the clamping plates on both sides to move in opposite directions, thereby achieving the clamping and loosening of the irregular metal piece.
[0016] Furthermore, the limiting device includes a C-shaped plate connected to one side of the fixing seat, a second telescopic member connected to both sides of the C-shaped plate, a second spring sleeved on the second telescopic member and a limiting plate connected to one side of the second telescopic member.
[0017] In the present invention, the second spring facilitates the resetting of the limiting plate.
[0018] Furthermore, a first bevel is provided on the inner side of the top of the limiting plate, and the limiting plate cooperates with the irregular metal part.
[0019] In the present invention, the first beveled edge facilitates the irregular metal piece to press the limiting plate, thereby causing the limiting plate to shrink.
[0020] Furthermore, a rubber pad is installed on the inner side of the clamping plate.
[0021] In the present invention, the rubber pad increases the friction between the clamping plate and the irregular metal piece, thereby preventing the irregular metal piece from sliding.
[0022] Furthermore, the two sides of the protective shell are rotatably connected to the rollers, and the two sides of the protective shell are provided with second bevels, and the second bevels are located on the two sides of the rollers.
[0023] In the present invention, the roller reduces the friction between the protective shell and the irregular metal part, avoids scratches on the surface of the irregular metal part, and avoids wear of the protective shell.
[0024] Furthermore, a welding pipe is provided on one side of the welding device, and the welding pipe is located inside the protective shell.
[0025] In the present invention, the welding pipe is located inside the protective shell to protect the welding pipe and prevent the welding pipe from being worn.
[0026] Compared with the prior art, the present invention has the following beneficial effects:
[0027] The present invention uses the elastic force of the second spring to make the limit plate squeeze the irregular metal part, thereby limiting the position of the irregular metal part, and drives the bidirectional screw rod to rotate by the driving motor, so that the clamping plates on both sides move in opposite directions, thereby realizing the clamping of the irregular metal part, and the Z-type plate is lowered by the first cylinder, so that the two irregular metal parts are in contact, and the buffer assembly and the protective shell are moved by the second cylinder, so that the protective shell is tightly attached to the irregular metal part. At this time, the first spring is compressed, and the elastic force of the first spring is used to make the protective shell tightly attached to the irregular metal part. The first gear is driven to rotate by the rotating motor, thereby driving the second gear to rotate, and then driving the hollow cylinder and the turntable to rotate, so that the welding equipment and the protective shell are rotated, and the protective shell slides along the surface of the irregular metal part, so that the welding equipment can fully weld the irregular metal part. The device avoids harm to workers and improves the quality of welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0029] Figure 2 A cross-sectional view of the present invention as a whole;
[0030] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0031] Figure 4 A partial cross-sectional view of the present invention as a whole;
[0032] Figure 5 for Figure 4 Enlarged view of point B in the middle;
[0033] Figure 6 A cross-sectional view of the present invention as a whole;
[0034] Figure 7 It is a cross-sectional view of the present invention as a whole.
[0035] In the figure: 10, bracket; 20, driving device; 21, rotating motor; 22, first gear; 23, second gear; 24, hollow cylinder; 30, welding device; 31, turntable; 32, first cylinder; 33, Z-shaped plate; 34, second cylinder; 35, fixing plate; 36, buffer assembly; 361, first telescopic member; 362, first spring; 363, buffer plate; 37, welding equipment; 371, welding pipe; 3 8. Protective shell; 381. Roller; 382. Second bevel; 40. Clamping device; 41. Fixed seat; 42. Driving motor; 43. Bidirectional screw rod; 44. Clamping plate; 441. Rubber pad; 50. Limiting device; 51. C-shaped plate; 52. Second telescopic member; 53. Second spring; 54. Limiting plate; 541. First bevel; 60. Irregular metal part; 70. Stabilizing device; 71. Sleeve; 72. Sliding rod. DETAILED DESCRIPTION
[0036] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.
[0037] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.
[0038] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The terms used herein and / or include any and all combinations of one or more related listed items.
[0039] For examples, please refer to the attached Figure 1-7 , a laser welding machine for welding irregular metal parts, comprising a bracket 10, the top of the bracket 10 is connected to a stabilizing device 70, the bottom of the bracket 10 and the stabilizing device 70 is connected to a clamping device 40, one side of the clamping device 40 is connected to a limiting device 50, and one side of the limiting device 50 is connected to an irregular metal part 60;
[0040] The top of the bracket 10 is connected to the driving device 20, and the top of the bracket 10 is connected to the welding device 30. The welding device 30 includes a turntable 31 rotatably connected to the top of the bracket 10, a first cylinder 32 connected to the bottom side of the turntable 31, a Z-shaped plate 33 connected to the driving end of the first cylinder 32 and a second cylinder 34 connected to the bottom side of the Z-shaped plate 33, the driving end of the second cylinder 34 is connected to a fixed plate 35, one side of the fixed plate 35 is connected to a buffer assembly 36, one side of the buffer assembly 36 is connected to a protective shell 38, one side of the buffer assembly 36 is connected to a welding device 37, and the welding device 37 is located inside the protective shell 38.
[0041] It should be noted that, in this embodiment, the Z-type plate 33 is lowered by the first cylinder 32, so that the two irregular metal parts 60 are in contact and the welding equipment 37 is lowered, the protective shell 38 is moved by the second cylinder 34, so that the protective shell 38 is close to the irregular metal part 60, the buffer assembly 36 is used to provide a buffer space for the protective shell 38, and the welding equipment 37 and the protective shell 38 are rotated by rotating the turntable 31, so that the protective shell 38 slides along the surface of the irregular metal part 60 through the elastic force of the buffer assembly 36.
[0042] For examples, please refer to the attached Figure 2 and Figure 7 The driving device 20 includes a rotating motor 21 connected to one side of the top of the bracket 10, a first gear 22 connected to the driving end of the rotating motor 21, a second gear 23 meshingly connected to one side of the first gear 22 and a hollow cylinder 24 connected to the bottom of the second gear 23, and the bottom of the hollow cylinder 24 is connected to a turntable 31.
[0043] It should be noted that, in this embodiment, the first gear 22 is driven to rotate by the rotating motor 21, thereby driving the second gear 23 to rotate, and further driving the hollow cylinder 24 and the rotating disk 31 to rotate.
[0044] For examples, please refer to the attached Figure 7 The buffer assembly 36 includes a first telescopic member 361 connected to both sides of the fixed plate 35, a first spring 362 sleeved on the first telescopic member 361 and a buffer plate 363 connected to one side of the first telescopic member 361, and one side of the buffer plate 363 is connected to the welding equipment 37 and the protective shell 38.
[0045] It should be noted that, in the present embodiment, the buffer plate 363 is reset by the elastic force of the first spring 362 , so that the protective shell 38 is closely attached to the irregular metal part 60 , making it easier for the welding device 37 to weld the irregular metal part 60 .
[0046] For examples, please refer to the attached Figure 7 A C-shaped frame is fixed on the top of the bracket 10, and the bottom of the C-shaped frame is connected to a stabilizing device 70. The stabilizing device 70 includes a sliding rod 72 connected to the bottom of the C-shaped frame and a sleeve 71 slidably connected to the bottom of the sliding rod 72. The bottom of the sleeve 71 is connected to the clamping device 40, and the bottom of the sleeve 71 is rotatably connected to the Z-shaped plate 33.
[0047] It should be noted that, in the present embodiment, the slide bar 72 and the sleeve 71 cooperate to improve the stability of the clamping device 40 and facilitate the clamping device 40 to be lifted and lowered along with the Z-shaped plate 33 .
[0048] For examples, please refer to the attached Figure 6 The clamping device 40 includes a fixing seat 41 connected to the bracket 10 and the bottom of the sleeve 71, a driving motor 42 connected to one side of the fixing seat 41, a bidirectional screw rod 43 connected to the driving end of the driving motor 42, and a clamping plate 44 connected to both sides of the bidirectional screw rod 43.
[0049] It should be noted that, in the present embodiment, the bidirectional screw rod 43 is driven to rotate by the driving motor 42 , so that the clamping plates 44 on both sides move in opposite directions, thereby achieving the clamping and loosening of the irregular metal part 60 .
[0050] For examples, please refer to the attached Figure 3 The limiting device 50 includes a C-shaped plate 51 connected to one side of the fixing seat 41, a second telescopic member 52 connected to both sides of the C-shaped plate 51, a second spring 53 sleeved on the second telescopic member 52 and a limiting plate 54 connected to one side of the second telescopic member 52.
[0051] It should be noted that, in this embodiment, the elastic force of the second spring 53 causes the limiting plate 54 to press the irregular metal part 60 , thereby limiting the position of the irregular metal part 60 .
[0052] For examples, please refer to the attached Figure 3 A first bevel 541 is provided on the inner side of the top of the limiting plate 54 , and the limiting plate 54 cooperates with the irregular metal part 60 .
[0053] It should be noted that, in the present embodiment, the first bevel 541 facilitates the irregular metal member 60 to squeeze the limiting plate 54 , thereby causing the limiting plate 54 to shrink.
[0054] For examples, please refer to the attached Figure 6 A rubber pad 441 is installed on the inner side of the clamping plate 44 .
[0055] It should be noted that, in this embodiment, the rubber pad 441 increases the friction between the clamping plate 44 and the irregular metal part 60 , thereby preventing the irregular metal part 60 and the clamping plate 44 from sliding relative to each other.
[0056] For examples, please refer to the attached Figure 5 The two sides of the protective shell 38 are rotatably connected to the rollers 381 , and the two sides of the protective shell 38 are provided with second bevels 382 , and the second bevels 382 are located on the two sides of the rollers 381 .
[0057] It should be noted that, in the present embodiment, the roller 381 reduces the friction between the protective shell 38 and the irregular metal part 60 , thereby avoiding scratches on the surface of the irregular metal part 60 and avoiding wear of the protective shell 38 .
[0058] For examples, please refer to the attached Figure 5 A welding pipe 371 is provided on one side of the welding device 37 , and the welding pipe 371 is located inside the protective shell 38 .
[0059] It should be noted that, in the present embodiment, the welding tube 371 is located inside the protective shell 38 to protect the welding tube 371 and prevent the welding tube 371 from contacting the irregular metal part 60 and being worn.
[0060] The specific operation mode of the present invention is as follows:
[0061] The present invention uses the elastic force of the second spring 53 to make the limit plate 54 squeeze the irregular metal piece 60, thereby limiting the position of the irregular metal piece 60, and then drives the bidirectional screw rod 43 to rotate through the driving motor 42, so that the clamping plates 44 on both sides move in opposite directions, thereby clamping the irregular metal piece 60;
[0062] The Z-shaped plate 33 is lowered by the first cylinder 32, so that the two irregular metal parts 60 are in contact, and the welding device 37 can be lowered. The buffer assembly 36 and the protective shell 38 are moved by the second cylinder 34, so that the protective shell 38 is closely attached to the irregular metal part 60, and the protective shell 38 has a buffer space by the elastic force of the first spring 362. At this time, the first spring 362 is compressed, and the protective shell 38 is closely attached to the irregular metal part 60 by the elastic force of the first spring 362.
[0063] The first gear 22 is driven to rotate by rotating the motor 21, thereby driving the second gear 23 to rotate, and then driving the hollow cylinder 24 and the turntable 31 to rotate, so that the welding equipment 37 and the protective shell 38 are rotated, and then the elastic force of the first spring 362 causes the protective shell 38 to slide along the surface of the irregular metal part 60, so that the welding equipment 37 fully welds the connection of the irregular metal part 60.
[0064] The above is an exemplary description of the present invention in combination with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.
Claims
1. A laser welding machine for welding irregular metal parts, comprising a bracket (10), characterized in that: The top of the bracket (10) is connected to a stabilizing device (70), the bottoms of the bracket (10) and the stabilizing device (70) are connected to a clamping device (40), one side of the clamping device (40) is connected to a limiting device (50), and one side of the limiting device (50) is connected to an irregular metal piece (60); The top of the support (10) is connected to a driving device (20), and the top of the support (10) is connected to a welding device (30). The welding device (30) comprises a turntable (31) rotatably connected to the top of the support (10), a first cylinder (32) connected to one side of the bottom of the turntable (31), a Z-shaped plate (33) connected to a driving end of the first cylinder (32), and a second cylinder (34) connected to one side of the bottom of the Z-shaped plate (33). The driving end of the second cylinder (34) is connected to a fixed plate (35), one side of the fixed plate (35) is connected to a buffer component (36), one side of the buffer component (36) is connected to a protective shell (38), one side of the buffer component (36) is connected to a welding device (37), and the welding device (37) is located inside the protective shell (38).
2. A laser welding machine for welding irregular metal parts according to claim 1, characterized in that: The driving device (20) comprises a rotating motor (21) connected to one side of the top of the bracket (10), a first gear (22) connected to the driving end of the rotating motor (21), a second gear (23) meshingly connected to one side of the first gear (22) and a hollow cylinder (24) connected to the bottom of the second gear (23), and the bottom of the hollow cylinder (24) is connected to a rotating disk (31).
3. A laser welding machine for welding irregular metal parts according to claim 1, characterized in that: The buffer assembly (36) comprises a first telescopic member (361) connected to both sides of the fixed plate (35), a first spring (362) sleeved on the first telescopic member (361), and a buffer plate (363) connected to one side of the first telescopic member (361), and one side of the buffer plate (363) is connected to the welding device (37) and the protective shell (38).
4. A laser welding machine for welding irregular metal parts according to claim 1, characterized in that: A C-shaped frame is fixed on the top of the bracket (10), and the bottom of the C-shaped frame is connected to a stabilizing device (70). The stabilizing device (70) comprises a sliding rod (72) connected to the bottom of the C-shaped frame and a sleeve (71) slidably connected to the bottom of the sliding rod (72). The bottom of the sleeve (71) is connected to a clamping device (40), and the bottom of the sleeve (71) is rotatably connected to a Z-shaped plate (33).
5. A laser welding machine for welding irregular metal parts according to claim 4, characterized in that: The clamping device (40) comprises a fixing seat (41) connected to the bracket (10) and the bottom of the sleeve (71), a driving motor (42) connected to one side of the fixing seat (41), a bidirectional screw rod (43) connected to the driving end of the driving motor (42), and a clamping plate (44) connected to both sides of the bidirectional screw rod (43).
6. A laser welding machine for welding irregular metal parts according to claim 5, characterized in that: The limiting device (50) comprises a C-shaped plate (51) connected to one side of the fixing seat (41), a second telescopic member (52) connected to both sides of the C-shaped plate (51), a second spring (53) sleeved on the second telescopic member (52), and a limiting plate (54) connected to one side of the second telescopic member (52).
7. A laser welding machine for welding irregular metal parts according to claim 6, characterized in that: A first oblique edge (541) is provided on the inner side of the top of the limiting plate (54), and the limiting plate (54) cooperates with the irregular metal piece (60).
8. The laser welding machine for welding irregular metal parts according to claim 5, characterized in that: A rubber pad (441) is installed on the inner side of the clamping plate (44).
9. The laser welding machine for welding irregular metal parts according to claim 1, characterized in that: The two sides of the protective shell (38) are rotatably connected to the roller (381), and the two sides of the protective shell (38) are provided with second bevels (382), and the second bevels (382) are located on the two sides of the roller (381).
10. The laser welding machine for welding irregular metal parts according to claim 1, characterized in that: A welding pipe (371) is provided on one side of the welding device (37), and the welding pipe (371) is located inside the protective shell (38).
Citation Information
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