Automatic gasket production process
Through the automatic production process of gaskets, including automated inspection and temperature and humidity monitoring, the problems of unstable temperature and humidity control in traditional production processes are solved, and efficient quality control and production efficiency improvement are achieved.
Patent Information
- Application Number
- CN202411919812.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-03-25
AI Technical Summary
The traditional gasket production process relies on manual inspection and unstable warehouse temperature and humidity control, resulting in unstable quality control and inefficient efficiency.
The automatic production process of gaskets is adopted, including feed inspection, warehousing management, riveting and automated assembly, outbound and quality traceability, and through automated inspection and temperature and humidity monitoring systems, each link complies with quality standards.
It significantly improves product quality control and production efficiency, ensures product consistency and pass rate, and reduces the generation and rework costs of defective products.
Smart Images

Figure CN119681585A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a gasket production technology, and more specifically, to an automated gasket production process. Background Art
[0002] Gasket is an important component used on the relay base.
[0003] The gasket consists of a gasket body and a nut riveted into the gasket. In the traditional gasket production process, manual inspection and judgment are often relied on. This method is not only inefficient, but also easily affected by human factors, resulting in unstable quality control. At the same time, the control of temperature and humidity in the warehouse is often overlooked. Changes in temperature and humidity may cause deformation, damage or performance degradation of raw materials, especially in some product storage environments that are sensitive to temperature and humidity. How to ensure the stability of temperature and humidity and respond to changes in a timely manner has become a major challenge facing manufacturers. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention aims to provide an automated production process for gaskets.
[0005] To achieve the above object, the present invention provides the following technical solution: an automated gasket production process, comprising the following steps:
[0006] S1. Incoming material inspection:
[0007] Procurement of nuts for plastic parts and their inspection to ensure that the products meet quality standards include the following steps:
[0008] S11. Packaging verification: Check the outer packaging of the product to ensure that it is complete, undamaged, clearly labeled and consistent with the actual product;
[0009] S12. Appearance inspection: Check the surface of the product to ensure it is flat and smooth without obvious burrs or bruises;
[0010] S13, Dimension inspection: Use M3 go / no-go gauge to inspect the product dimensions to ensure that the dimensions meet the specifications and guarantee the product’s eligibility;
[0011] When the incoming material inspection is qualified, go to S2; when the incoming material inspection is unqualified, feedback is given and the goods are returned;
[0012] S2. Material feeding and storage:
[0013] The products that pass the incoming material inspection are transported to the warehouse by cart or pallet, including the following steps:
[0014] S21. Transport qualified products to the storage area;
[0015] S22. Label the storage area to ensure that different batches are stored in different categories;
[0016] When the product is delivered to the warehouse, go to S3;
[0017] S3, Feed Storage:
[0018] Store qualified products in a warehouse with temperature and humidity control, and ensure that the storage environment meets the following requirements:
[0019] S31. Use a temperature and humidity monitoring unit to monitor the temperature and humidity in the warehouse in real time. The temperature range is 5°C to 40°C, and the humidity does not exceed 80%. When the temperature and humidity exceed the set range, the air conditioning equipment is automatically controlled to adjust the temperature and humidity of the storage environment;
[0020] S32. Use a temperature and humidity recorder to record regularly;
[0021] When the storage environment meets the requirements, go to S4; when the storage environment does not meet the requirements, take adjustment measures and proceed to the next step after the environmental conditions meet the requirements;
[0022] S4, Riveting and automated assembly:
[0023] The nuts are riveted into the plastic parts by riveting equipment and riveting tests are performed to ensure product quality. The riveting tests include:
[0024] S41. Appearance inspection: Check the finished product after riveting, and make sure the surface nuts are flattened and in place, without any missing parts, protrusions, distortion or cracks;
[0025] S42, Dimension inspection: Use M3 go / no-go gauge to inspect the nuts in the finished product after riveting to ensure that the size of the nuts meets the specifications and the accuracy of the finished product;
[0026] S43, Performance test: Drop the riveted finished product vertically from a height of 1.5 meters to the ground to observe whether the nuts in the finished product fall off or protrude, to ensure the reliability of the finished product;
[0027] S44, Automated testing equipment: Set up an automated testing system to conduct random inspections on riveted products every two hours, with 5 items sampled each time for appearance, size and performance testing;
[0028] When the riveting and testing are completed and meet the quality standards, go to S5; when the riveting and testing are unqualified, the product will be reworked or scrapped;
[0029] S5, finished product delivery:
[0030] The finished products that have passed riveting and testing are packaged and shipped out according to the shipping order; the following steps are included:
[0031] S51. Packaging operation: Pack each finished product to ensure that the packaging is flat and undamaged, and the packaging materials meet the product protection requirements;
[0032] S52, warehouse check: check the quantity and specifications of each batch of products according to the shipping order to ensure that the shipment is consistent with the order;
[0033] S53, Loading: Use carts or pallets to transport the packaged finished products to the outbound area and load the products onto the trucks to ensure that the finished products do not fall or get damaged during transportation;
[0034] S6. Data tracing and report generation:
[0035] During the entire production process, all product quality inspection, temperature and humidity monitoring, equipment status and other information are recorded in real time through the automation system, and a quality traceability report is generated, including the following steps:
[0036] S61. Data Recording: The status information of each batch of products during production, including but not limited to test data, storage environment, and production equipment, will be automatically recorded in the system;
[0037] S62, Report generation: The system automatically generates a production report based on the recorded data and archives it for subsequent query and analysis;
[0038] S63. Quality traceability: When quality problems are found, they can be traced back to specific production links, time and batches based on the report, so as to quickly locate the source of the problem;
[0039] S7. Product quality control and optimization:
[0040] By analyzing various data generated during the production process, we can optimize the production process and improve product quality and production efficiency; including:
[0041] S71. Data analysis: Through data analysis tools, conduct in-depth analysis of data from all production links to identify possible bottlenecks and problems;
[0042] S72, process optimization: adjust the production process according to the analysis results to reduce the production of unqualified products and improve production efficiency;
[0043] S73. Quality feedback mechanism: Feedback quality data to each production link for improvement and optimization to ensure continuous improvement of production technology.
[0044] The present invention is further configured as follows: in said S31, the temperature and humidity monitoring unit includes a sensor module for real-time monitoring of the storage environment in the warehouse, a judgment module for receiving and analyzing data transmitted by the sensor module, a control module for controlling the air conditioner according to the judgment module, a recording module for storing data and generating reports, and an alarm module for starting an emergency response mechanism and sending an alarm signal when an abnormal situation occurs, and the control method includes:
[0045] S311. Install at least two sensor modules in different areas of the warehouse, respectively used to monitor the temperature and humidity at different locations in the warehouse;
[0046] S312: After receiving the data, the judgment module performs the following data analysis:
[0047] S3121, data preprocessing, denoising the data collected by the sensor module to eliminate abnormal fluctuations caused by sensor module errors and environmental interference factors to ensure data accuracy;
[0048] S3122: Determine the temperature and humidity status by comparing the collected temperature and humidity values with the preset standard range:
[0049] Normal state: If the temperature and humidity values of all areas are within the standard range, the system determines that it is in a normal state and goes to S313;
[0050] Abnormal state: If the temperature and humidity values of any area exceed the standard range, the system determines it as an abnormal state and goes to S314;
[0051] S313. When it is determined that the temperature and humidity values of all areas are within the standard range, the system automatically performs the following operations:
[0052] S3131. Data storage: Store the temperature and humidity data of each area to ensure the long-term preservation of historical data for subsequent analysis and tracing;
[0053] S3132, periodic report generation: the system automatically generates temperature and humidity monitoring reports according to the set period;
[0054] When the temperature and humidity records and reports are generated, the next cycle begins;
[0055] S314: When it is determined that the temperature and humidity values of any area are beyond the standard range, the control module starts the air conditioner to restore the temperature and humidity. The adjustment process is divided into the following steps:
[0056] S3141, Temperature adjustment:
[0057] S31411, when the temperature exceeds 40°C, the control module controls the air conditioner to lower the temperature;
[0058] S31412, when the temperature is lower than 5°C, the control module controls the air conditioner to heat up;
[0059] S3142, Humidity Control:
[0060] S31421. When the humidity exceeds 80%, the control module controls the air conditioner to dehumidify;
[0061] S3143, adjustment effect monitoring:
[0062] The sensor module monitors the temperature and humidity data in real time, evaluates and compares them to ensure that they return to the standard range quickly. If the adjustment effect fails to meet the standard, the control module will continue to control the air conditioner to adjust until the temperature and humidity values return to the standard range;
[0063] S315: When the system detects that the temperature and humidity exceed the standard range, and the air conditioning fails to restore the temperature and humidity to the standard range within the set time, the system will immediately perform the following operations:
[0064] S3151, the system sends out an alarm signal through the alarm module to notify the staff to handle the abnormal situation;
[0065] S3152. The system starts backup equipment or calls manual control mode according to the set emergency response mechanism to ensure that the warehouse environment is corrected in time.
[0066] The beneficial effects of the present invention are:
[0067] 1. Compared with the prior art, the automated gasket production process of the present invention has the advantages of significant quality control and improved production efficiency; through detailed inspection of incoming materials, warehouse management, riveting and automated assembly, warehousing and quality traceability and other strict control of multiple links, it can ensure that every link in the production process meets the quality standards, thereby greatly improving the consistency and qualification rate of the products.
[0068] 2. The automated gasket production process of the present invention further improves the control accuracy of the product storage environment by refining the working principle of the temperature and humidity monitoring unit, ensuring the precise adjustment of temperature and humidity during the production process, thereby ensuring quality stability during storage and assembly.
[0069] 3. In the present invention, the system records all quality inspection data, temperature and humidity monitoring information and equipment status in the production process in real time, and generates a detailed production report, which not only ensures the transparency of production, but also provides strong support for the tracing of subsequent problems.
[0070] 4. In the present invention, by analyzing various data generated during the production process, bottlenecks and potential quality problems can be discovered, and the production process can be optimized and adjusted. BRIEF DESCRIPTION OF THE DRAWINGS
[0071] Figure 1 The figure is a flow chart of the automated production process of the gasket of the present invention.
[0072] Figure 2 The figure is a flow chart of the temperature and humidity monitoring unit control method of the present invention. DETAILED DESCRIPTION
[0073] Reference Figure 1-2 The embodiment of the automated production process of the gasket of the present invention is further described.
[0074] For ease of explanation, spatial relative terms such as "upper", "lower", "left", "right" and the like are used in the embodiments to illustrate the relationship of one element or feature shown in the figure relative to another element or feature. It should be understood that, in addition to the orientation shown in the figure, the spatial terms are intended to include different orientations of the device in use or operation. For example, if the device in the figure is inverted, the elements described as being "under" other elements or features will be positioned "on" other elements or features. Therefore, the exemplary term "under" can include both upper and lower orientations. The device can be positioned in other ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used here can be interpreted accordingly.
[0075] Furthermore, relational terms such as “first” and “second” and the like are merely used to distinguish one component from another having the same name, but do not necessarily require or imply any such actual relationship or order between these components.
[0076] Figure 1 to Figure 2 The automated production process for a gasket shown includes the following steps:
[0077] S1. Incoming material inspection:
[0078] Procurement of nuts for plastic parts and their inspection to ensure that the products meet quality standards include the following steps:
[0079] S11. Packaging verification: Check the outer packaging of the product to ensure that it is complete, undamaged, clearly labeled and consistent with the actual product;
[0080] S12. Appearance inspection: Check the surface of the product to ensure it is flat and smooth without obvious burrs or bruises;
[0081] S13, Dimension inspection: Use M3 go / no-go gauge to inspect the product dimensions to ensure that the dimensions meet the specifications and guarantee the product’s eligibility;
[0082] When the incoming material inspection is qualified, go to S2; when the incoming material inspection is unqualified, feedback is given and the goods are returned;
[0083] S2. Material feeding and storage:
[0084] The products that pass the incoming material inspection are transported to the warehouse by cart or pallet, including the following steps:
[0085] S21. Transport qualified products to the storage area;
[0086] S22. Label the storage area to ensure that different batches are stored in different categories;
[0087] When the product is delivered to the warehouse, go to S3;
[0088] S3, Feed Storage:
[0089] Store qualified products in a warehouse with temperature and humidity control, and ensure that the storage environment meets the following requirements:
[0090] S31. Use a temperature and humidity monitoring unit to monitor the temperature and humidity in the warehouse in real time. The temperature range is 5°C to 40°C, and the humidity does not exceed 80%. When the temperature and humidity exceed the set range, the air conditioning equipment is automatically controlled to adjust the temperature and humidity of the storage environment;
[0091] S32. Use a temperature and humidity recorder to record regularly;
[0092] When the storage environment meets the requirements, go to S4; when the storage environment does not meet the requirements, take adjustment measures and proceed to the next step after the environmental conditions meet the requirements;
[0093] S4, Riveting and automated assembly:
[0094] The nuts are riveted into the plastic parts by riveting equipment and riveting tests are performed to ensure product quality. The riveting tests include:
[0095] S41. Appearance inspection: Check the finished product after riveting, and make sure the surface nuts are flattened and in place, without any missing parts, protrusions, distortion or cracks;
[0096] S42, Dimension inspection: Use M3 go / no-go gauge to inspect the nuts in the finished product after riveting to ensure that the size of the nuts meets the specifications and the accuracy of the finished product;
[0097] S43, Performance test: Drop the riveted finished product vertically from a height of 1.5 meters to the ground to observe whether the nuts in the finished product fall off or protrude, to ensure the reliability of the finished product;
[0098] S44, Automated testing equipment: Set up an automated testing system to conduct random inspections on riveted products every two hours, with 5 items sampled each time for appearance, size and performance testing;
[0099] When the riveting and testing are completed and meet the quality standards, go to S5; when the riveting and testing are unqualified, the product will be reworked or scrapped;
[0100] S5, finished product delivery:
[0101] The finished products that have passed riveting and testing are packaged and shipped out according to the shipping order; the following steps are included:
[0102] S51. Packaging operation: Pack each finished product to ensure that the packaging is flat and undamaged, and the packaging materials meet the product protection requirements;
[0103] S52, warehouse check: check the quantity and specifications of each batch of products according to the shipping order to ensure that the shipment is consistent with the order;
[0104] S53, Loading: Use carts or pallets to transport the packaged finished products to the outbound area and load the products onto the trucks to ensure that the finished products do not fall or get damaged during transportation;
[0105] S6. Data tracing and report generation:
[0106] During the entire production process, all product quality inspection, temperature and humidity monitoring, equipment status and other information are recorded in real time through the automation system, and a quality traceability report is generated, including the following steps:
[0107] S61. Data Recording: The status information of each batch of products during production, including but not limited to test data, storage environment, and production equipment, will be automatically recorded in the system;
[0108] S62, Report generation: The system automatically generates a production report based on the recorded data and archives it for subsequent query and analysis;
[0109] S63. Quality traceability: When quality problems are found, they can be traced back to specific production links, time and batches based on the report, so as to quickly locate the source of the problem;
[0110] S7. Product quality control and optimization:
[0111] By analyzing various data generated during the production process, we can optimize the production process and improve product quality and production efficiency; including:
[0112] S71. Data analysis: Through data analysis tools, conduct in-depth analysis of data from all production links to identify possible bottlenecks and problems;
[0113] S72, process optimization: adjust the production process according to the analysis results to reduce the production of unqualified products and improve production efficiency;
[0114] S73, Quality feedback mechanism: Feedback quality data to each production link for improvement and optimization to ensure continuous improvement of production process;
[0115] Compared with the existing technology, the automated gasket production process of the present invention has the advantages of significant quality control and improved production efficiency; through strict control of multiple links such as detailed feed inspection, warehouse management, riveting and automated assembly, warehousing and quality traceability, it can ensure that every link in the production process meets the quality standards, thereby greatly improving the consistency and pass rate of the products.
[0116] Firstly, incoming material inspection ensures the quality of purchased materials through detailed inspection of the outer packaging, appearance and size of the nuts, thus avoiding the situation where subsequent production is affected by material problems. Strict warehouse management ensures the stability of the product storage environment through the temperature and humidity control system, thus avoiding changes in material properties due to environmental fluctuations. Secondly, riveting and automated assembly ensure the accuracy and reliability of each product through comprehensive appearance, size and performance testing, thus reducing the production of defective products. During the delivery of finished products and data traceability, the system can record production information in real time and automatically generate quality reports, thus providing data support for subsequent quality control and product traceability, and ensuring the transparency and traceability of the production process.
[0117] Through this series of optimized processes, we can improve production efficiency while ensuring that each batch of products meets quality standards, reduce the generation of defective products and rework costs in production, and further enhance the company's production capacity and market competitiveness.
[0118] In S31, the temperature and humidity monitoring unit includes a sensor module for real-time monitoring of the storage environment in the warehouse, a judgment module for receiving and analyzing data transmitted by the sensor module, a control module for controlling the air conditioner according to the judgment module, a recording module for storing data and generating reports, and an alarm module for starting an emergency response mechanism and sending an alarm signal when an abnormal situation occurs. The control method includes:
[0119] S311. Install at least two sensor modules in different areas of the warehouse, respectively used to monitor the temperature and humidity at different locations in the warehouse;
[0120] S312: After receiving the data, the judgment module performs the following data analysis:
[0121] S3121, data preprocessing, denoising the data collected by the sensor module to eliminate abnormal fluctuations caused by sensor module errors and environmental interference factors to ensure data accuracy;
[0122] S3122: Determine the temperature and humidity status by comparing the collected temperature and humidity values with the preset standard range:
[0123] Normal state: If the temperature and humidity values of all areas are within the standard range, the system determines that it is in a normal state and goes to S313;
[0124] Abnormal state: If the temperature and humidity values of any area exceed the standard range, the system determines it as an abnormal state and goes to S314;
[0125] S313. When it is determined that the temperature and humidity values of all areas are within the standard range, the system automatically performs the following operations:
[0126] S3131. Data storage: Store the temperature and humidity data of each area to ensure the long-term preservation of historical data for subsequent analysis and tracing;
[0127] S3132, periodic report generation: the system automatically generates temperature and humidity monitoring reports according to the set period;
[0128] When the temperature and humidity records and reports are generated, the next cycle begins;
[0129] S314: When it is determined that the temperature and humidity values of any area are beyond the standard range, the control module starts the air conditioner to restore the temperature and humidity. The adjustment process is divided into the following steps:
[0130] S3141, Temperature adjustment:
[0131] S31411, when the temperature exceeds 40°C, the control module controls the air conditioner to lower the temperature;
[0132] S31412, when the temperature is lower than 5°C, the control module controls the air conditioner to heat up;
[0133] S3142, Humidity Control:
[0134] S31421. When the humidity exceeds 80%, the control module controls the air conditioner to dehumidify;
[0135] S3143, adjustment effect monitoring:
[0136] The sensor module monitors the temperature and humidity data in real time, evaluates and compares them to ensure that they return to the standard range quickly. If the adjustment effect fails to meet the standard, the control module will continue to control the air conditioner to adjust until the temperature and humidity values return to the standard range;
[0137] S315: When the system detects that the temperature and humidity exceed the standard range, and the air conditioning fails to restore the temperature and humidity to the standard range within the set time, the system will immediately perform the following operations:
[0138] S3151, the system sends out an alarm signal through the alarm module to notify the staff to handle the abnormal situation;
[0139] S3152. The system starts backup equipment or calls manual control mode according to the set emergency response mechanism to ensure that the warehouse environment is corrected in time;
[0140] By refining the working principle of the temperature and humidity monitoring unit, the control accuracy of the product storage environment is further improved, ensuring precise adjustment of temperature and humidity during the production process, thereby ensuring quality stability during storage and assembly.
[0141] The system realizes real-time monitoring of temperature and humidity in the warehouse by installing multiple sensor modules in different areas of the warehouse, and can more accurately judge the environmental status of each area in the warehouse, avoiding the situation where the overall judgment is affected by the inaccuracy of a single measurement point. The judgment module can pre-process the data collected by the sensor module to eliminate errors and improve the accuracy of the data. In the case of abnormal temperature and humidity, the system automatically controls the air conditioner to adjust the temperature and humidity to ensure that the storage environment in the warehouse is always within the set range, thereby reducing the negative impact of environmental fluctuations on product quality.
[0142] In particular, the present invention ensures the high efficiency of temperature and humidity recovery through the set adjustment time and air-conditioning adjustment strategy. At the same time, if the temperature and humidity cannot be restored to the standard range within the set time, the system will send an alarm signal and start the backup equipment or manual control mode for processing, to ensure that environmental problems can be solved in time; this intelligent and automated temperature and humidity control method not only improves the stability of the production process, but also ensures the controllability of product quality, and effectively reduces the quality problems and losses caused by unqualified storage environment.
[0143] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Common changes and substitutions made by those skilled in the art within the scope of the technical solution of the present invention should be included in the protection scope of the present invention.
Claims
1. A gasket automated production process, characterized in that: The following steps are involved: S1. Incoming material inspection: Procurement of nuts for plastic parts and their inspection to ensure that the products meet quality standards include the following steps: S11. Packaging verification: Check the outer packaging of the product to ensure that it is complete, undamaged, clearly labeled and consistent with the actual product; S12. Appearance inspection: Check the surface of the product to ensure it is flat and smooth without obvious burrs or bruises; S13, Dimension inspection: Use M3 go / no-go gauge to inspect the product dimensions to ensure that the dimensions meet the specifications and guarantee the product’s eligibility; When the incoming material inspection is qualified, go to S2; when the incoming material inspection is unqualified, feedback is given and the goods are returned; S2. Material feeding and storage: The products that pass the incoming material inspection are transported to the warehouse by cart or pallet, including the following steps: S21. Transport qualified products to the storage area; S22. Label the storage area to ensure that different batches are stored in different categories; When the product is delivered to the warehouse, go to S3; S3, Feed Storage: Store qualified products in a warehouse with temperature and humidity control, and ensure that the storage environment meets the following requirements: S31. Use a temperature and humidity monitoring unit to monitor the temperature and humidity in the warehouse in real time. The temperature range is 5°C to 40°C, and the humidity does not exceed 80%. When the temperature and humidity exceed the set range, the air conditioning equipment is automatically controlled to adjust the temperature and humidity of the storage environment; S32. Use a temperature and humidity recorder to record regularly; When the storage environment meets the requirements, go to S4; when the storage environment does not meet the requirements, take adjustment measures and proceed to the next step after the environmental conditions meet the requirements; S4, Riveting and automated assembly: The nuts are riveted into the plastic parts by riveting equipment and riveting tests are performed to ensure product quality. The riveting tests include: S41. Appearance inspection: Check the finished product after riveting, and make sure the surface nuts are flattened and in place, without any missing parts, protrusions, distortion or cracks; S42, Dimension inspection: Use M3 go / no-go gauge to inspect the nuts in the finished product after riveting to ensure that the size of the nuts meets the specifications and the accuracy of the finished product; S43, Performance test: Drop the riveted finished product vertically from a height of 1.5 meters to the ground to observe whether the nuts in the finished product fall off or protrude, to ensure the reliability of the finished product; S44, Automated testing equipment: Set up an automated testing system to conduct random inspections on riveted products every two hours, with 5 items sampled each time for appearance, size and performance testing; When the riveting and testing are completed and meet the quality standards, go to S5; when the riveting and testing are unqualified, the product will be reworked or scrapped; S5, finished product delivery: The finished products that have passed riveting and testing are packaged and shipped out according to the shipping order; the following steps are included: S51. Packaging operation: Pack each finished product to ensure that the packaging is flat and undamaged, and the packaging materials meet the product protection requirements; S52, warehouse check: check the quantity and specifications of each batch of products according to the shipping order to ensure that the shipment is consistent with the order; S53, Loading: Use carts or pallets to transport the packaged finished products to the outbound area and load the products onto the trucks to ensure that the finished products do not fall or get damaged during transportation; S6. Data tracing and report generation: During the entire production process, all product quality inspection, temperature and humidity monitoring, equipment status and other information are recorded in real time through the automation system, and a quality traceability report is generated, including the following steps: S61. Data Recording: The status information of each batch of products during production, including but not limited to test data, storage environment, and production equipment, will be automatically recorded in the system; S62, Report generation: The system automatically generates a production report based on the recorded data and archives it for subsequent query and analysis; S63. Quality traceability: When quality problems are found, they can be traced back to specific production links, time and batches based on the report, so as to quickly locate the source of the problem; S7. Product quality control and optimization: By analyzing various data generated during the production process, we can optimize the production process and improve product quality and production efficiency; including: S71. Data analysis: Through data analysis tools, conduct in-depth analysis of data from all production links to identify possible bottlenecks and problems; S72, process optimization: adjust the production process according to the analysis results to reduce the production of unqualified products and improve production efficiency; S73. Quality feedback mechanism: Feedback quality data to each production link for improvement and optimization to ensure continuous improvement of production technology.
2. The automatic production process for gaskets according to claim 1, characterized in that: In S31, the temperature and humidity monitoring unit includes a sensor module for real-time monitoring of the storage environment in the warehouse, a judgment module for receiving and analyzing data transmitted by the sensor module, a control module for controlling the air conditioner according to the judgment module, a recording module for storing data and generating reports, and an alarm module for starting an emergency response mechanism and sending an alarm signal when an abnormal situation occurs. The control method includes: S311. Install at least two sensor modules in different areas of the warehouse, respectively used to monitor the temperature and humidity at different locations in the warehouse; S312: After receiving the data, the judgment module performs the following data analysis: S3121, data preprocessing, denoising the data collected by the sensor module to eliminate abnormal fluctuations caused by sensor module errors and environmental interference factors to ensure data accuracy; S3122: Determine the temperature and humidity status by comparing the collected temperature and humidity values with the preset standard range: Normal state: If the temperature and humidity values of all areas are within the standard range, the system determines that it is in a normal state and goes to S313; Abnormal state: If the temperature and humidity values of any area exceed the standard range, the system determines it as an abnormal state and goes to S314; S313. When it is determined that the temperature and humidity values of all areas are within the standard range, the system automatically performs the following operations: S3131, Data storage: Store the temperature and humidity data of each area to ensure the long-term preservation of historical data for subsequent analysis and tracing; S3132, periodic report generation: the system automatically generates temperature and humidity monitoring reports according to the set period; When the temperature and humidity records and reports are generated, the next cycle begins; S314: When it is determined that the temperature and humidity values of any area are beyond the standard range, the control module starts the air conditioner to restore the temperature and humidity. The adjustment process is divided into the following steps: S3141, Temperature adjustment: S31411, when the temperature exceeds 40°C, the control module controls the air conditioner to lower the temperature; S31412, when the temperature is lower than 5°C, the control module controls the air conditioner to heat up; S3142, Humidity Control: S31421. When the humidity exceeds 80%, the control module controls the air conditioner to dehumidify; S3143, adjustment effect monitoring: The sensor module monitors the temperature and humidity data in real time, evaluates and compares them to ensure that they return to the standard range quickly. If the adjustment effect fails to meet the standard, the control module will continue to control the air conditioner to adjust until the temperature and humidity values return to the standard range; S315: When the system detects that the temperature and humidity exceed the standard range, and the air conditioning fails to restore the temperature and humidity to the standard range within the set time, the system will immediately perform the following operations: S3151, the system sends out an alarm signal through the alarm module to notify the staff to handle the abnormal situation; S3152. The system starts backup equipment or calls manual control mode according to the set emergency response mechanism to ensure that the warehouse environment is corrected in time.
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