Full-automatic production line for plastic umbrella fabric

Abstract

The invention discloses a plastic umbrella cover full-automatic production line, and relates to the technical field of full-automatic production lines, the plastic umbrella cover full-automatic production line comprises a ground, and a production line is arranged at the upper end of the ground. Automation of the whole production process from discharging to discharging is achieved, the production efficiency is remarkably improved, dependence on manpower is reduced, the labor cost is reduced, meanwhile, the accuracy of each production link can be ensured, the high-precision machining technology improves the product quality, material waste is reduced, and the production cost is reduced. The production line has the advantages that the production efficiency is improved, the production cost is further reduced, secondly, seamless connection among the procedures is achieved, the production efficiency is improved through the compact and smooth technological process, the consistency and quality stability of products are guaranteed, meanwhile, the stability and reliability of the production line are improved, and powerful data support is provided for enterprise decision making.

Description

Technical Field

[0001] The invention relates to the technical field of fully automated production lines, and in particular to a fully automated production line for plastic umbrella surfaces. Background Art

[0002] The traditional production process of plastic umbrellas mostly relies on manual operation, which not only has low production efficiency, but also makes it difficult to ensure product quality. In recent years, although some processes have been mechanized, the overall production process is still not very automated, and the connection between the processes is not smooth enough, resulting in high production costs and low production efficiency. Therefore, developing a fully automated production line for plastic umbrellas to improve production efficiency and product quality and reduce production costs has become an urgent problem to be solved in this field. Summary of the invention

[0003] The purpose of the present invention is to solve the problem that although some processes have been mechanized in the prior art, the degree of automation of the overall production process is still low, and the connection between the processes is not smooth enough, resulting in high production costs and low production efficiency, and a fully automated production line for plastic umbrella surfaces is proposed.

[0004] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a fully automated production line for plastic umbrella surface, including a ground, a production line is arranged at the upper end of the ground, and the production line includes eight groups of welding and cutting processing equipment, two groups of umbrella cloth unloading equipment, four groups of welding umbrella bead umbrella belt processing equipment, four groups of umbrella cloth stacking equipment, four groups of top film sheet and bottom film sheet processing equipment and six groups of folding edge adsorption molding processing equipment, the two groups of the umbrella cloth unloading equipment are symmetrically arranged at the upper end of the ground with respect to two groups of folding edge adsorption molding processing equipment, the four groups of the umbrella cloth stacking equipment are symmetrically arranged at the upper end of the ground with respect to the two groups of umbrella cloth unloading equipment, the four groups of the top film sheet and bottom film sheet processing equipment are respectively located on one side of the four groups of welding umbrella bead umbrella belt processing equipment, the four groups of the welding umbrella bead umbrella belt processing equipment are distributed at the upper end of the ground in four corners, the four groups of the top film sheet and bottom film sheet processing equipment are symmetrically arranged at the upper end of the ground, and the four groups of the welding umbrella bead umbrella belt processing equipment are symmetrically arranged at the upper end of the ground.

[0005] Preferably, waste collection boxes are provided below the waste discharge ends of the two groups of umbrella cloth unloading equipment, and the two groups of waste collection boxes are placed above the ground.

[0006] Preferably, two groups of gantries are fixedly installed on the upper end of the ground.

[0007] Preferably, transport equipment is provided below the two groups of gantries, and the four groups of umbrella cloth stacking equipment are respectively slidably installed on one end of the two groups of gantries.

[0008] Preferably, the lower ends of the two groups of transport equipment are placed above the ground.

[0009] Preferably, four groups of No. 1 processing tables are fixedly installed on the upper end of the ground, and two groups of No. 2 processing tables are fixedly installed on the upper end of the ground.

[0010] Preferably, the lower ends of the eight groups of welding and cutting processing equipment are respectively fixed on the upper ends of the four groups of No. 1 processing tables, wherein the lower ends of the four groups of folding adsorption molding processing equipment are respectively in contact with the upper ends of the eight groups of welding and cutting processing equipment, and the lower ends of the two groups of folding adsorption molding processing equipment are respectively arranged on the upper ends of the two groups of No. 2 processing tables.

[0011] Compared with the prior art, the advantages and positive effects of the present invention are:

[0012] 1. Fully automated operation: This production line has achieved automation of the entire production process from unloading to offline by introducing advanced automation technology, which not only significantly improves production efficiency, but also reduces dependence on manual labor, thereby reducing labor costs.

[0013] 2. High-precision processing technology: The production line uses high-precision cutting, welding and cutting equipment to ensure the accuracy of each production link. This high-precision processing technology not only improves product quality, but also reduces material waste and further reduces production costs.

[0014] 3. Compact and smooth process flow: Through the optimized design of the production process, this production line achieves seamless connection between various processes. This compact and smooth process flow not only improves production efficiency, but also ensures product consistency and quality stability.

[0015] 4. Intelligent monitoring and management system: The production line is equipped with an advanced intelligent monitoring and management system, which can monitor various parameters in the production process in real time, and promptly discover and deal with potential problems. This intelligent management method not only improves the stability and reliability of the production line, but also provides strong data support for corporate decision-making.

[0016] 5. Modular and scalable design: This production line adopts a modular design, which allows for flexible adjustment according to market demand. At the same time, the production line also has good scalability and can easily cope with future expansions in production scale or increases in product variety. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The overall layout structure diagram of the fully automated production line for plastic umbrellas proposed by the present invention;

[0018] Figure 2 The present invention provides a schematic diagram of the structure of the umbrella cloth unloading equipment of the fully automated production line for the plastic umbrella surface;

[0019] Figure 3The present invention provides a schematic diagram of the structure of the folding edge adsorption molding processing equipment of the fully automated production line of the plastic umbrella surface;

[0020] Figure 4 The present invention provides a schematic diagram of the structure of welding and cutting processing equipment for a fully automated production line of plastic umbrellas;

[0021] Figure 5 The present invention provides a schematic diagram of the structure of the welding umbrella bead and umbrella belt processing equipment and the top and bottom membrane processing equipment of the fully automated production line for the plastic umbrella surface;

[0022] Figure 6 The present invention provides a schematic structural diagram of a gantry frame and umbrella cloth stacking equipment for a fully automated production line for plastic umbrellas.

[0023] Legend: 1. Ground; 2. Processing table No. 1; 3. Processing table No. 2; 4. Welding and cutting equipment; 5. Umbrella cloth unloading equipment; 6. Gantry; 7. Transport equipment; 8. Umbrella bead and umbrella belt welding equipment; 9. Umbrella cloth stacking equipment; 10. Top diaphragm and bottom diaphragm processing equipment; 11. Waste collection box; 12. Folding edge adsorption molding equipment. DETAILED DESCRIPTION

[0024] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0026] Embodiment 1: Figure 1 - Figure 6As shown, the present invention provides a fully automated production line for plastic umbrella surfaces, including a ground 1, a production line is arranged at the upper end of the ground 1, and the production line includes eight groups of welding and cutting processing equipment 4, two groups of umbrella cloth unloading equipment 5, four groups of welding umbrella bead umbrella belt processing equipment 8, four groups of umbrella cloth stacking equipment 9, four groups of top film sheet bottom film sheet processing equipment 10 and six groups of folding edge adsorption molding processing equipment 12, the two groups of umbrella cloth unloading equipment 5 are symmetrically arranged at the upper end of the ground 1, the four groups of umbrella cloth stacking equipment 9 are symmetrically arranged at the upper end of the ground 1 with respect to the two groups of umbrella cloth unloading equipment 5, the four groups of top film sheet bottom film sheet processing equipment 10 are respectively located on one side of the four groups of welding umbrella bead umbrella belt processing equipment 8, the four groups of welding umbrella bead umbrella belt processing equipment 8 are distributed at the upper end of the ground 1 at four corners, and the four groups of top film sheet bottom film sheet processing equipment 1 0 is symmetrically arranged at the upper end of the ground 1, four groups of welding umbrella bead umbrella belt processing equipment 8 are arranged in pairs at the upper end of the ground 1, two groups of gantry frames 6 are fixedly installed on the upper end of the ground 1, and transportation equipment 7 is arranged below the two groups of gantry frames 6, four groups of umbrella cloth stacking equipment 9 are respectively slidably installed at one end of the two groups of gantry frames 6, and the lower ends of the two groups of transportation equipment 7 are placed on the upper end of the ground 1, four groups of No. 1 processing tables 2 are fixedly installed on the upper end of the ground 1, and two groups of No. 2 processing tables 3 are fixedly installed on the upper end of the ground 1, and the lower ends of eight groups of welding and cutting processing equipment 4 are respectively fixed on the upper ends of the four groups of No. 1 processing tables 2, among which the lower ends of four groups of folding edge adsorption molding processing equipment 12 are respectively in contact with the upper ends of the eight groups of welding and cutting processing equipment 4, and the lower ends of two groups of folding edge adsorption molding processing equipment 12 are respectively arranged on the upper ends of the two groups of No. 2 processing tables 3.

[0027] The following is a detailed description of the specific configuration and function of this embodiment. The configuration of the two sets of umbrella cloth unloading devices 5 can automatically and accurately cut out the required plastic umbrella cover material according to the preset size.

[0028] The six sets of folding edge adsorption molding processing equipment 12 are set up to adsorb the cut plastic umbrella cover material flatly on the conveyor belt through the vacuum adsorption device, and then mold it along the designed trajectory, and automatically complete the folding edge welding and molding welding;

[0029] The setting of eight sets of welding and cutting processing equipment 4 can automatically perform high-precision welding on the umbrella material to ensure that the weld is flat and firm. At the same time, the automatic cutting equipment can accurately cut the welded umbrella according to the shape and size of the umbrella;

[0030] The setting of four sets of umbrella bead and umbrella belt processing equipment 8 can automatically and accurately weld the umbrella beads and umbrella belts at the designated positions of the umbrella surface.

[0031] The arrangement of four sets of top film sheet and bottom film sheet processing equipment 10 can automatically paste the top film sheet and the bottom film sheet on the upper and lower surfaces of the umbrella surface respectively, thereby enhancing the waterproof performance of the umbrella surface;

[0032] The arrangement of four sets of umbrella cloth stacking devices 9 can automatically stack the processed umbrella cloths according to a certain quantity, which is convenient for storage and transportation;

[0033] The two sets of transport equipment 7 are provided to transport the stacked umbrellas;

[0034] The arrangement of the two groups of gantries 6 can provide support for the four groups of umbrella cloth stacking devices 9, making it convenient for the four groups of umbrella cloth stacking devices 9 to move at one end of the two groups of gantries 6 respectively.

[0035] Embodiment 2: Figure 1 and Figure 2 As shown, waste collection boxes 11 are provided below the waste discharge ends of the two sets of umbrella cloth unloading equipment 5 , and the two sets of waste collection boxes 11 are placed on the upper end of the ground 1 .

[0036] The effect achieved by the whole embodiment is that, by arranging the waste collection boxes 11 below the two sets of umbrella cloth unloading equipment 5, the waste processed by the umbrella cloth unloading equipment 5 can be collected centrally, which is convenient for subsequent unified processing.

[0037] The use method and working principle of the device are as follows: First, two sets of umbrella cloth unloading equipment 5 automatically and accurately cut the plastic umbrella cover material according to the preset size. Then, six sets of folding edge adsorption molding processing equipment 12 use vacuum adsorption devices to flatly adsorb the cut materials on the conveyor belt, and perform molding processing according to the designed trajectory, and automatically realize folding edge welding and molding welding. Subsequently, eight sets of welding and cutting processing equipment 4 perform high-precision welding on the umbrella cover material to ensure the flatness and firmness of the weld, and according to the shape and size of the umbrella cover, use automatic The dynamic cutting function accurately cuts the welded umbrella surface. After that, four groups of umbrella bead welding and umbrella strap processing equipment 8 accurately weld the umbrella beads and umbrella straps at the specified positions of the umbrella surface. Then, four groups of top film and bottom film processing equipment 10 respectively stick the top film and bottom film on the upper and lower sides of the umbrella surface to enhance the waterproof performance. Then, four groups of umbrella cloth stacking equipment 9 automatically stack the processed umbrella surfaces according to a certain quantity to facilitate storage and transportation. Finally, two groups of transportation equipment 7 are responsible for transporting the stacked umbrella surfaces, thereby completing the automated operation and connection of the entire umbrella surface processing process.

[0038] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in other forms. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A fully automated production line for plastic umbrellas, comprising a floor (1), characterized in that: A production line is arranged at the upper end of the ground (1), and the production line comprises eight groups of welding and cutting processing equipment (4), two groups of umbrella cloth unloading equipment (5), four groups of umbrella bead and umbrella belt processing equipment (8), four groups of umbrella cloth stacking equipment (9), four groups of top film sheet and bottom film sheet processing equipment (10) and six groups of folding edge adsorption molding processing equipment (12), wherein the two groups of the umbrella cloth unloading equipment (5) are symmetrically arranged at the upper end of the ground (1), and the four groups of the umbrella cloth stacking equipment (9) are symmetrically arranged at the upper end of the ground (1). The equipment (9) is symmetrically arranged at the upper end of the ground (1) with respect to the two groups of umbrella cloth unloading equipment (5); the four groups of top membrane sheet and bottom membrane sheet processing equipment (10) are respectively located on one side of the four groups of welding umbrella bead and umbrella band processing equipment (8); the four groups of welding umbrella bead and umbrella band processing equipment (8) are distributed at the upper end of the ground (1) in four corners; the four groups of top membrane sheet and bottom membrane sheet processing equipment (10) are symmetrically arranged at the upper end of the ground (1); and the four groups of welding umbrella bead and umbrella band processing equipment (8) are symmetrically arranged at the upper end of the ground (1).

2. The fully automated production line for plastic umbrellas according to claim 1 is characterized by: A waste collection box (11) is provided below the waste discharge end of the two sets of umbrella cloth unloading equipment (5), and the two sets of waste collection boxes (11) are placed at the upper end of the ground (1).

3. The fully automated production line for plastic umbrellas according to claim 1 is characterized by: Two groups of gantries (6) are fixedly mounted on the upper end of the ground (1).

4. The fully automated production line for plastic umbrellas according to claim 3 is characterized by: Transport equipment (7) is provided below the two groups of gantries (6), and the four groups of umbrella cloth stacking equipment (9) are respectively slidably installed on one end of the two groups of gantries (6).

5. The fully automated production line for plastic umbrellas according to claim 4 is characterized by: The lower ends of the two groups of transport equipment (7) are placed on the upper end of the ground (1).

6. The fully automated production line for plastic umbrellas according to claim 1 is characterized by: Four groups of No. 1 processing tables (2) are fixedly installed on the upper end of the floor (1), and two groups of No. 2 processing tables (3) are fixedly installed on the upper end of the floor (1).

7. The fully automated production line for plastic umbrellas according to claim 6, characterized in that: The lower ends of the eight groups of welding and cutting processing equipment (4) are respectively fixed to the upper ends of the four groups of No. 1 processing tables (2), wherein the lower ends of the four groups of folding and adsorption molding processing equipment (12) are respectively in contact with the upper ends of the eight groups of welding and cutting processing equipment (4), wherein the lower ends of the two groups of folding and adsorption molding processing equipment (12) are respectively arranged on the upper ends of the two groups of No. 2 processing tables (3).

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