Movable batch-out machine

By designing a movable lowering machine, the production efficiency and cost problems of existing fixed lowering machine in the event of product model changes and failures are solved, and higher utilization rate and faster failure replacement are achieved.

CN119683326APending Publication Date: 2025-03-25ZHANGZHOU QIBIN PHOTOVOLTAIC NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202411917193.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

Most of the existing lower-chip machines are fixed, which leads to the need to add multiple production lines to the lower-chip machines when the product model changes, which increases production costs and cannot temporarily increase the lower-chip machines in the event of a failure, reducing production efficiency.

Method used

A movable lower plate machine is designed, by providing a moving portion on the moving roller, so that it can be selectively moved to the required fixed roller side and docked with the fixed roller, thereby achieving electrical connection and improving the utilization rate and production efficiency of the lower plate.

Benefits of technology

Through the design of the movable lowering machine, the utilization rate of the lowering machine is improved, the production cost is reduced, and it can be quickly replaced in the event of a failure, improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a movable batch-out machine, and relates to the technical field of batch-out machines, and the movable batch-out machine comprises a fixed roller way and a movable roller way; according to the technical scheme, the moving part is arranged on the moving roller way so that movement of the moving roller way can be conveniently controlled or assisted through the moving part, the moving roller way can selectively move to one side of the needed fixed roller way and is in butt joint with the fixed roller way, then conveying plates on the fixed roller way can be conveniently discharged, the utilization rate of the moving roller way is increased, and the production efficiency is improved. The movable roller way and the fixed roller way are electrically connected through butt joint of the first connecting end and the second connecting end, synchronous movement transmission between the movable roller way and the fixed roller way is guaranteed, the butt joint accuracy between the movable roller way and the fixed roller way can be guaranteed, and the transmission quality is guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of film unloaders, in particular to a movable film unloader. Background Art

[0002] The unloader generally transfers glass and other plates from the conveyor belt to the rack to complete the product off-line. Common unloaders such as manipulators, flippers, vertical stackers, etc. are mostly fixed, and one production line is equipped with one or more unloaders.

[0003] However, due to product model and other reasons, there are multiple production lines for the product, and each production line needs to be equipped with a film unloader, which greatly increases the production cost. Moreover, when a film unloader on the production line fails, a film unloader cannot be temporarily added, and the only option is to wait for the unloader to be repaired, which greatly reduces production efficiency. Summary of the invention

[0004] The main purpose of the present invention is to propose a movable film unloader, which aims to improve the utilization rate of the film unloader and reduce production costs by improving the film unloader from a fixed type to a mobile type and selectively connecting the film unloader to a working production line.

[0005] To achieve the above object, the movable film unloader proposed by the present invention comprises:

[0006] A fixed roller conveyor, wherein the fixed roller conveyor is provided with a first connecting end;

[0007] A movable roller conveyor, wherein a movable portion is arranged on the movable roller conveyor;

[0008] Wherein, a second connection end is arranged on the movable roller, and the first connection end is butted with the second connection end so that the fixed roller is electrically connected with the movable roller.

[0009] In one embodiment, the movable roller comprises a first frame, a plurality of first rollers are spaced apart on the surface of the first frame, and the movable portion is disposed on a side of the first frame away from the first rollers for moving the first frame closer to or away from the fixed roller.

[0010] In one embodiment, the second connection end includes a position-limiting docking portion, and the first connection end is plugged into the position-limiting docking portion.

[0011] In one embodiment, the limiting docking portion has a plurality of limiting members extending toward the side of the fixed roller, and the plurality of limiting members together form a plug-in space, and the first connection end is plugged into the plug-in space and docked with the limiting docking portion to electrically connect the fixed roller with the movable roller.

[0012] In one embodiment, a stacking device is slidably provided on the first frame, the stacking device is used for transporting objects and at least a portion of the stacking device extends laterally out of the first frame.

[0013] In one embodiment, the stacking device includes a second frame and an adsorption portion, the second frame is slidably connected to the first frame, the adsorption portion is rotatably connected to the second frame, the adsorption portion is used to fix the object and the adsorption portion rotates away from the first frame.

[0014] In one embodiment, the stacking device includes a first drive system, which is provided on the first frame and / or the second frame, and the first drive system is used to drive the second frame to move relative to the first frame; the stacking device also includes a second drive system, which is provided on the second frame and / or the adsorption part, and the second drive system is used to drive the adsorption part to rotate relative to the second frame.

[0015] In one embodiment, a positioning device is disposed on the first frame, and at least a portion of the positioning device is located between two adjacent first rollers; the first frame further comprises a lifting system, and the lifting system is used to lift the positioning device.

[0016] In one embodiment, the positioning device includes a third frame and a plurality of conveying parts, the third frame is disposed in the first frame, the third frame and / or the first frame are provided with the lifting system to lift the third frame, the plurality of conveying parts are arranged at intervals on the third frame, and the conveying part is provided between two adjacent first rollers.

[0017] In one embodiment, a limiting portion is provided on a side of the first frame away from the fixed roller conveyor, and the limiting portion is located on a side of the first roller away from the fixed roller conveyor and is spaced apart from the first roller.

[0018] The technical solution of the present invention is to set a moving part on the mobile roller so as to control or assist the movement of the mobile roller through the moving part. The mobile roller can selectively move to the required side of the fixed roller and dock with the fixed roller, thereby facilitating the unloading of the plate transmitted on the fixed roller, improving the utilization rate of the mobile roller, and reducing costs. Through the docking of the first connecting end and the second connecting end, the electrical connection between the mobile roller and the fixed roller is achieved, which not only ensures the synchronization of motion transmission between the mobile roller and the fixed roller, but also ensures the accuracy of docking between the mobile roller and the fixed roller, thereby ensuring the transmission quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0020] Figure 1 A structural schematic diagram of an embodiment of a movable film unloader provided by the present invention;

[0021] Figure 2 A structural schematic diagram of another embodiment of the movable film unloader provided by the present invention;

[0022] Figure 3 A structural schematic diagram of another embodiment of the movable film unloader provided by the present invention;

[0023] Figure 4 A structural schematic diagram of a positioning device in an embodiment of a movable film unloader provided by the present invention;

[0024] Figure 5 A schematic structural diagram of a movable roller table in an embodiment of a movable film unloader provided by the present invention;

[0025] Figure 6 A schematic structural diagram of a stacking device in an embodiment of a movable unloader provided by the present invention;

[0026] Figure 7 A side structural schematic diagram of a stacking device in one embodiment of a movable sheet unloader provided by the present invention.

[0027] Description of Figure Numbers:

[0028] 1000. Movable film unloader;

[0029] 10. Fixed roller; 20. Limiting docking part; 30. Mobile roller; 31. First roller; 32. First frame; 33. Moving part; 40. Positioning device; 41. Third frame; 42. Conveying part; 43. Fourth driving system; 44. Transmission shaft; 50. Turning device; 51. Sliding part; 511. Slide rail; 512. Sliding member; 513. Branch; 52. Adsorption part; 521. Adsorption member; 522. Beam; 523. Gear; 524. Main shaft; 53. First driving system; 531. First driving part; 532. Driving shaft; 533. First transmission member; 54. Second frame; 55. Second driving system; 551. Second transmission member; 552. Second driving part; 60. Limiting part; 70. Lifting system; 80. Induction component; 81. Induction bracket; 82. Induction member; 90. Operating part.

[0030] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0033] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0034] The unloader generally transfers glass and other plates from the conveyor belt to the rack to complete the product off-line. Common unloaders such as manipulators, flippers, vertical stackers, etc. are mostly fixed, and one production line is equipped with one or more unloaders.

[0035] However, due to product model and other reasons, there are multiple production lines for the product, and each production line needs to be equipped with a film unloader, which greatly increases the production cost. Moreover, when a film unloader on the production line fails, a film unloader cannot be temporarily added, and the only option is to wait for the unloader to be repaired, which greatly reduces production efficiency.

[0036] Therefore, the present invention provides a movable film unloader.

[0037] See also Figure 1In one embodiment of the present invention, the movable film unloader comprises:

[0038] A fixed roller conveyor 10, wherein the fixed roller conveyor 10 is provided with a first connection end;

[0039] A moving roller 30, wherein a moving portion 33 is provided on the moving roller 30;

[0040] The movable roller 30 is provided with a second connection end, and the first connection end is butted with the second connection end so that the fixed roller 10 is electrically connected with the movable roller 30 .

[0041] It should be noted that the fixed roller conveyor 10 includes a fourth frame and a plurality of second rollers. The fourth frame is fixed to the ground, and the plurality of second rollers are distributed on the surface of the fourth frame at intervals.

[0042] It can be understood that when the fixed roller conveyor 10 is conveying the plates transmitted from the cold end main line, the plurality of the second rollers rotate to achieve the mobile transmission of the plates on the fixed roller conveyor 10 .

[0043] like Figure 1 and Figure 5 As shown, the movable part 33 is arranged on the movable roller 30. When a sheet unloading machine needs to be placed on one side of the fixed roller 10 or the sheet unloading machine on one side of the fixed roller 10 fails, the movable roller 30 is pushed or the movable part 33 generates power to drive the movable roller 30 to move, so that the movable roller 30 is docked with the fixed roller 10 to complete the docking installation of the mobile sheet unloading machine. By arranging the movable part 33 on the movable roller 30, the movable roller 30 is converted into a mobile type, so that the movable roller 30 can be selectively docked with the fixed roller 10 to improve the utilization rate of the movable roller 30.

[0044] It can be understood that the moving part 33 is a roller structure, and the moving part 33 is arranged on the side of the moving roller 30 close to the ground. When the moving roller 30 moves, the roller structure assists the moving roller 30 to move.

[0045] In order to facilitate the multi-directional movement of the movable roller 30 on the ground, the roller structure can be a universal wheel structure.

[0046] In one embodiment, a third driving system is provided on the roller structure, and the third driving system outputs power for the movement of the roller structure.

[0047] Optionally, the third drive system is a motor drive system.

[0048] In order to facilitate the docking of the movable roller 30 with the fixed roller 10 so that the movement of the movable roller 30 can be synchronized with or take over the movement of the fixed roller 10, the first connecting end is provided on the fixed roller 10, and the second connecting end is provided on the movable roller 30. When the first connecting end is docked with the second connecting end, the movable roller 30 is electrically connected to the fixed roller 10.

[0049] It can be understood that when the first connection end and the second connection end are docked, the electrical signal on the fixed roller 10 can pass through the first connection end and the second connection end, and be received and executed by the movable roller 30, so as to synchronize the fixed roller 10 or undertake the movement of the fixed roller 10.

[0050] In one embodiment, the number of the first connection ends is multiple, the number of the second connection ends is equal to the number of the first connection ends, the multiple first connection ends are distributed at intervals on the side of the fixed roller 10 facing the movable roller 30, the multiple second connection ends are distributed at intervals on the side of the movable roller 30 facing the fixed roller 10, and the first connection ends and the second connection ends are arranged in a one-to-one correspondence.

[0051] In order to facilitate the electrical connection between the fixed roller 10 and the movable roller 30, a male plug is provided on one of the first docking end and the second docking end, and a female plug is provided on the other of the first docking end and the second docking end. When the first docking end is docked with the second docking end, the female plug is docked with the male plug, thereby achieving accurate docking of the movable roller 30 with the fixed roller 10 and enabling electrical signal transmission between the movable roller 30 and the fixed roller 10.

[0052] Preferably, a control unit and an operating unit 90 are provided on the mobile roller 30. The operating unit 90 is used to assist the staff in adjusting and saving the data parameters on the mobile roller 30 to ensure the efficiency of the mobile roller 30 when performing the unloading operation. The control unit is used to implement the control of the parameters stored on the operating unit 90.

[0053] Optionally, the operating unit 90 is a touch screen, and the control unit is an integrated control box of the device.

[0054] Preferably, a maintenance stop position is set in the program of the control unit, and is displayed on the operating unit 90. When the chip unloader fails and needs to be repaired, the chip unloader is switched to the maintenance position. At this time, the chip unloader safety relay is cut off and the chip unloader cannot be started. It is necessary to clear the alarm and switch to the working mode to start the chip unloader, thereby ensuring the safety of maintenance personnel.

[0055] It can be understood that by operating the operating unit 90, the fault location and the cause of the fault are displayed through the operating unit 90, so that the staff can understand the fault situation in time, and through operation, the film unloader is placed in the liquid maintenance position, so as to improve equipment maintenance efficiency and reduce maintenance costs.

[0056] In order to timely signal the movable roller 30 to move and receive the glass when the glass is about to move from the fixed roller 10 to the movable roller 30, a sensing component 80 is mounted on the fourth frame, and the sensing component 80 is electrically connected to the control unit, and the sensing component 80 is electrically connected to the operating unit 90.

[0057] It can be understood that when the glass moves along with the fixed roller 10 to the direction of the sensing component 80 toward the fixed roller 10, the sensing component 80 senses the glass and sends an electrical signal to the operating unit 90 and the control unit, thereby controlling the movable roller 30 to synchronously undertake the movement of the glass.

[0058] It should be noted that the sensing assembly 80 includes a sensing bracket 81 and a plurality of sensing members 82 . The plurality of sensing members 82 are installed on the sensing bracket 81 at intervals. The sensing bracket 81 is mounted on the fourth frame, and the plurality of sensing members 82 are directed to the fixed roller 10 .

[0059] It is understandable that the plurality of sensors 82 are electrically connected to the control unit, and the plurality of sensors 82 are electrically connected to the operating unit 90. Further, when some of the sensors 82 sense that the glass moves to one side of the sensors 82, it is convenient to prompt and control the moving roller 30 to receive the moving glass.

[0060] In order to avoid danger or affect the normal operation of the equipment when the staff mistakenly enters the working area of ​​the equipment, a safety grating is set on the side of the fixed roller 10.

[0061] It can be understood that the safety grating runs synchronously during the operation of the equipment, so that when a staff member enters the detection area of ​​the safety grating, the safety grating detects the staff member and immediately sends an electrical signal to transmit information, so that the equipment can issue an alarm. At the same time, the equipment stops working synchronously to ensure safe production and personnel safety.

[0062] Preferably, an emergency stop switch is provided on the movable roller conveyor 30 and / or the fixed roller conveyor 10 .

[0063] It can be understood that the emergency stop switch is electrically connected to the film unloader, and the emergency stop switch is used to control the operation of the film unloader. In an emergency, the staff drives the emergency stop switch by pressing or other means to stop the operation of the film unloader.

[0064] Furthermore, a plurality of the emergency stop switches are arranged at intervals around the movable roller conveyor 30 and / or the fixed roller conveyor 10 .

[0065] It is understandable that, since a plurality of the emergency stop switches are provided on the movable roller 30 and / or the fixed roller 10, when the staff needs to shut down the unloader urgently, they can quickly find and drive the emergency stop switch to control the unloader to stop running.

[0066] The technical solution of the present invention is to set the moving part 33 on the moving roller 30 so as to control or assist the movement of the moving roller 30 through the moving part 33. The moving roller 30 can be selectively moved to the required side of the fixed roller 10 and docked with the fixed roller 10, thereby facilitating the unloading of the plate transmitted on the fixed roller 10, improving the utilization rate of the moving roller 30, and reducing the cost. Moreover, through the docking of the first connecting end and the second connecting end, the electrical connection between the moving roller 30 and the fixed roller 10 is achieved, which not only ensures the synchronization of the motion transmission between the moving roller 30 and the fixed roller 10, but also ensures the accuracy of the docking between the moving roller 30 and the fixed roller 10, thereby ensuring the transmission quality.

[0067] In one embodiment, the movable roller 30 includes a first frame 32 , and a plurality of first rollers 31 are spaced apart on the surface of the first frame 32 . The movable portion 33 is disposed on a side of the first frame 32 away from the first rollers 31 , so as to move the first frame 32 closer to or away from the fixed roller 10 .

[0068] like Figure 1 , Figure 3 and Figure 5 As shown, the moving part is disposed on a side of the first frame 32 away from the first roller 31 , and the moving part is in contact with the ground to facilitate the movement of the first frame 32 on the ground.

[0069] like Figure 1 and Figure 2 As shown, the plane where the plurality of first rollers 31 are located is the plane where the plurality of second rollers are located, and when the plate is transferred from the fixed roller conveyor 10 to the movable roller conveyor 30 , the plate can be transferred smoothly.

[0070] In order to ensure that the plate material transferred from the fixed roller 10 to the movable roller 30 can stay stably on the first rollers 31 , a photoelectric detection system is provided on the first frame 32 , and the photoelectric detection system is connected to the control unit.

[0071] It can be understood that when the photoelectric detection system detects that the plate enters the movable roller 30, an electrical signal is generated, and the control unit receives the electrical signal to control the rotation speed of the multiple first rollers 31, thereby conveniently controlling the movement of the plate to stop at a predetermined position and conveniently realizing the rotating stacking operation of the plate.

[0072] like Figure 5 As shown, the first frame 32 is a rectangular parallelepiped structure, and the movable part is distributed on the side of the first frame 32 facing the ground. In order to ensure the stability of the first frame 32 when placed, at least three movable parts 33 are distributed on the first frame 32 at intervals.

[0073] In one embodiment, the second connection end includes a position-limiting docking portion 20 , and the first connection end is plugged into the position-limiting docking portion 20 .

[0074] like Figure 1 and Figure 3 As shown, a plurality of the first rollers 31 are mounted on the first frame 32 to form a rectangular structure with the first frame 32, and the limiting docking portion 20 is arranged on the side of the first frame 32 facing the fixed roller 10 and is located on one side of the first roller 31.

[0075] It can be understood that when the fixed roller 10 is docked with the movable roller 30, since a male or female plug is provided in the limiting docking portion 20, the connection between the male plug and the female plug is convenient, thereby realizing the electrical connection between the movable roller 30 and the fixed roller 10 and facilitating the transmission of electrical signals, and also facilitating the precise docking between the movable roller 30 and the fixed roller 10, thereby ensuring the stability of the transmission between the movable roller 30 and the fixed roller 10 and the controllable direction.

[0076] In one embodiment, when there are multiple first connection ends, there are multiple limit docking parts 20, and the multiple limit docking parts 20 are distributed on the side of the movable roller 30 facing the fixed roller 10, and the first connection ends and the limit docking parts 20 are arranged one by one.

[0077] It can be understood that after the multiple first connection ends are connected one by one to the limiting docking parts 20, the movable roller 30 and the fixed roller 10 can be accurately docked, so that the plane where the multiple first rollers 31 are located coincides with the plane where the multiple second rollers are located, and the plate can be smoothly and unidirectionally transmitted between the movable roller 30 and the fixed roller 10, ensuring the quality and stability of the transmission.

[0078] In one embodiment, the limiting docking portion 20 has a plurality of limiting members extending toward the side of the fixed roller 10, and the plurality of limiting members together form a plug-in space. The first connection end is plugged into the plug-in space and docked with the limiting docking portion to electrically connect the fixed roller 10 with the movable roller 30.

[0079] like Figure 3 As shown, in order to limit the first connection end when the first connection end is plugged into the limit docking portion 20, a plurality of limit members are provided on the side of the limit docking portion 20, and a plug-in space is formed by the plurality of limit members. When the first connection end is plugged into the plug-in space, the plurality of limit members jointly limit the position of the first connection end to prevent deviation from occurring when the first connection end is docked with the second connection end, thereby affecting the docking quality.

[0080] It should be noted that, in order to ensure the insertion accuracy of the first connection end when the first connection end is inserted into the insertion space, the end of the limiting member away from the limiting docking portion 20 is bent toward a side away from the insertion space.

[0081] It is understandable that when the first connection end contacts the curved portion of the limiter during the plug-in process, the first connection end automatically slides into the plug-in space under the guidance of the curved surface of the curved portion of the limiter, thereby ensuring the accuracy of the plug-in of the first connection end.

[0082] It is understandable that after the first connection end completes docking with the limit docking portion, when the device is powered on, data docking is performed on the operating portion 90 to facilitate subsequent glass transfer and stacking operations.

[0083] In one embodiment, a stacking device 50 is slidably disposed on the first frame 32 . The stacking device 50 is used to transport objects and at least a portion of the stacking device 50 extends laterally out of the first frame 32 .

[0084] A support frame is provided on one side of the first frame body 32, and the support frame is used to place objects.

[0085] It can be understood that when the objects are driven to move onto the moving roller 30 and stop moving, the stacking device 50 carries the objects, and the stacking device 50 extends laterally from the first frame 32 to facilitate the objects to be taken away from the surface of the moving roller 30. The stacking device rotates and places the objects on the support frame to realize the unloading operation of the objects.

[0086] It should be noted that the stack-turning device 50 is disposed on the first frame 32 , and when the stack-turning device 50 slides relative to the first frame 32 , a portion of the stack-turning device 50 can extend laterally out of the first frame 32 .

[0087] It should be noted that part of the range device 50 is arranged between two adjacent first rollers 31. When the object moves onto multiple first rollers 31 and stops moving, part of the stacking device 50 supports and fixes the object to facilitate the stacking device 50 to transfer the object to achieve the stacking operation.

[0088] It can be understood that, during the process of flipping the glass by the stacking device 50, the glass can be transferred to the first frame 32 by controlling the glass to perform a flipping action. After a piece of glass is transferred, the stacking device 50 rotates and moves to reset. In this way, the number of rotations of the unloading machine is greatly reduced. Compared with the multi-axis glass transfer in the related art, the efficiency of glass transfer is greatly accelerated and the space occupied by the site is reduced.

[0089] In one embodiment, the stacking device 50 includes a second frame 54 and an adsorption portion 52, the second frame 54 is slidably connected to the first frame 32, the adsorption portion 52 is rotatably connected to the second frame 54, the adsorption portion 52 is used to fix objects and the adsorption portion 52 rotates away from the first frame 32.

[0090] like Figures 1 to 3 As shown, the second frame 54 is inserted into the first frame 32 , and the second frame 54 is slidably connected to the first frame 32 . When the second frame 54 slides relative to the first frame 32 , the second frame 54 extends laterally out of the first frame 32 .

[0091] like Figure 6 As shown, a plurality of sliding parts 51 are disposed on the second frame 54 , and the plurality of sliding parts 51 are mounted on the first frame 32 .

[0092] It can be understood that when the second frame 54 slides relative to the first frame 32 , the plurality of sliding parts 51 assist the movement of the second frame 54 , reduce the friction between the second frame 54 and the first frame 32 , and ensure the efficiency of the movement of the second frame 54 .

[0093] It can be understood that the second frame 54 is connected to the first frame 32 through multiple sliding parts 51, and the sliding direction of the second frame 54 is restricted by the multiple sliding parts 51 to prevent the second frame 54 from sliding deviation and causing the objects to be unable to be accurately loaded onto the support frame when being transported.

[0094] like Figure 6 As shown, the sliding portion 51 includes a sliding rail 511, a sliding member 512 and a branch 513, the branch 513 is connected to the side of the second frame 54, and the branch 513 is arranged on the upper side of the crossbeam of the first frame 32, the sliding rail 511 is arranged on one of the first frame 32 and the branch 513, and the sliding member 512 is arranged on the other of the first frame 32 and the branch 513, the sliding member 512 is arranged on the sliding rail 511, and is slidably connected to the sliding rail 511.

[0095] It can be understood that when the second frame 54 and the first frame 32 slide relative to each other, the sliding member 512 slides on the sliding rail 511 .

[0096] It should be noted that the extension direction of the slide rail 511 is consistent with the extension direction of the first roller. When the sliding member 512 slides on the slide rail 511, the branch 513 and the second frame 54 extend laterally from the first frame 32 to realize the transfer of objects.

[0097] like Figure 6 As shown, the adsorption portion 52 is rotatably disposed on the second frame 54 , and a portion of the adsorption portion 52 is located between two adjacent first rollers 31 .

[0098] It is understandable that when the object stays on the first roller 31, part of the adsorption portion 52 is adsorbed on the surface of the object, and when the second frame 54 slides relative to the first frame 32, the adsorption portion 52 and the object are driven to move, so as to facilitate the transfer of the object.

[0099] It should be noted that the adsorption portion 52 includes a beam body 522 and an adsorption component 521 . The beam body 522 is rotatably connected to the second frame 54 , and the adsorption component 521 is connected to the side of the second beam body 522 facing the first roller 31 . The adsorption component 521 is located between two adjacent first rollers 31 .

[0100] It can be understood that when the object stays on the first roller 31, the adsorption component 521 works and is adsorbed and fixed on the surface of the object. At this time, the second frame 54 slides relative to the first frame 32 to drive the beam 522 to move, and then drives the adsorption component 521 and the object to move, until the beam 522 partially leaves the first frame 32, the beam 522 rotates relative to the second frame 54, and synchronously drives the adsorption component 521 and the object to rotate. When the object contacts the support frame, the adsorption component 521 stops adsorbing the object, and the unloading operation of the object is completed.

[0101] In one embodiment, there are multiple adsorption members 521 , and the multiple adsorption members 521 are arranged at intervals on the surface of the beam 522 facing the first roller 31 , and the multiple adsorption members 521 are extended in a direction away from the second frame 54 .

[0102] It is understandable that a plurality of the adsorbents 521 are provided to ensure the quality of the adsorbed and fixed objects and to prevent the objects from falling off during the transport process and affecting the transport quality.

[0103] It should be noted that the contact surfaces between the plurality of adsorption members 521 and the object are all in the same plane.

[0104] It should be noted that the adsorption component 521 is an electric suction cup, which is controllable and can be adsorbed or detached from the surface of an object by vacuuming and inflating, so as to facilitate the adsorption and transportation of the object.

[0105] In order to facilitate the operation of the electric suction cup, the first connecting end and the second connecting end are both provided with quick-connect connectors.

[0106] It can be understood that when the first connection end is docked with the second connection end, the two quick-connect connectors are docked, thereby facilitating the connection of the air circuit and facilitating the operation of the electric suction cup.

[0107] Furthermore, the quick-connect connector on the second connecting end is connected to two air circuits, one of which is used to blow air on the electric suction cup, and the other air circuit is used on the vacuum generator of the electric suction cup to suck the glass so as to quickly move the glass.

[0108] Preferably, the air path uses an air pipe with a diameter of 16 mm.

[0109] In one embodiment, a plurality of the adsorption parts 52 are provided, and the plurality of the adsorption parts 52 are distributed at intervals, and the plurality of the adsorption parts 52 are all on the same plane, so as to adsorb and fix an object at the same time, thereby achieving stable adsorption of the object, and simultaneously adsorbing at multiple points on the surface of the object, to ensure the stability of the object during the transportation process.

[0110] It should be noted that in order to ensure that the rotation angle and rotation speed of the multiple adsorption parts 52 are consistent when rotating, the second frame 54 is rotatably connected with a main shaft 524, and the multiple beams 522 are arranged at intervals on the main shaft 524, and each of the beams 522 is located between two adjacent first rollers 31.

[0111] It can be understood that precise stacking can be achieved through the uniaxial rotation of the main shaft 524 and the overall lateral movement of the second frame. The structure is simple, and the manufacturing cost and maintenance cost are greatly reduced. The stacking spare equipment is reduced, the initial manufacturing cost is reduced, the equipment fault tolerance rate is improved, the emergency processing capability is improved, the glass loss is reduced, and the output is increased.

[0112] like Figure 6 As shown, since the end of the beam body 522 is connected to the main axis 524 and the beam body 522 is relatively long, in order to prevent the end of the beam body 522 away from the main axis 524 from bending and affecting the adsorption of objects, the vertical section of the beam body 522 close to the main axis 524 is larger than the vertical section of the beam body 522 away from the main axis 524.

[0113] It can be understood that by thickening and enlarging one end of the beam body 522 connected to the main shaft 524, the beam body 522 is prevented from bending at one end away from the main shaft 524, so that the side of the beam body 522 facing the first roller 31 is parallel to the plane where the multiple first rollers 31 are located.

[0114] In one embodiment, the stacking device 50 includes a first driving system 53, which is provided on the first frame 32 and / or the second frame 54, and the first driving system 53 is used to drive the second frame 54 to move relative to the first frame 32; the stacking device 50 also includes a second driving system 55, which is provided on the second frame 54 and / or the adsorption portion 52, and the second driving system 55 is used to drive the adsorption portion 52 to rotate relative to the second frame 54.

[0115] In order to realize the sliding of the stacking device 50 on the first frame 32, a first driving system 53 is provided on the first frame 32 and / or the second frame 54. It can be understood that when the first driving system 53 outputs power, it pushes the second frame 54 to move relative to the first frame 32 and extend laterally from the first frame 32, so as to facilitate the second frame 54 to approach the supporting frame and provide a rotation distance for the subsequent transportation of objects.

[0116] In one embodiment, the first driving system 53 is a hydraulic system.

[0117] like Figure 7 As shown, the first driving system 53 includes a first driving part 531 and a first transmission member 533. The first driving part 531 is connected to one of the first frame 32 and the second frame 54, and the first transmission member 533 is connected to the other of the first frame 32 and the second frame 54. The first driving part 531 is dynamically connected to a driving shaft 532, and the driving shaft 532 is passed through the first transmission member 533 and is threadedly connected to the first transmission member 533.

[0118] It is understandable that the first driving part 531 outputs power to drive the driving shaft 532 to rotate, thereby driving the first transmission member 533 to move along the driving shaft 532 , thereby driving the second frame 54 to move and shuttle between the sides of the first frame 32 .

[0119] In order to realize the rotation of the adsorption portion 52 relative to the second frame 54 , a second driving system 55 is provided on the second frame 54 and / or the adsorption portion 52 .

[0120] It can be understood that the second driving system 55 outputs power to cause the main shaft 524 to rotate relative to the second frame 54, thereby driving the adsorption portion 52 to rotate, so that the object adsorbed and fixed by the adsorption portion 52 rotates and rotates to the support frame to realize the unloading operation of the object.

[0121] like Figure 7 As shown, the second driving system 55 includes a second driving part 552 and a second transmission member 551. The second driving part 552 is provided on the second frame 54. The second transmission member 551 is dynamically connected to the second driving part 552. The side of the second transmission member 551 contacts the side of the beam 522 or the main shaft 524.

[0122] It can be understood that the second driving part 552 outputs power to drive the second transmission member 551 to rotate, thereby driving the beam body 522 and the main shaft 524 to rotate, and further driving the object adsorbed and fixed by the adsorption member 521 to rotate.

[0123] In one embodiment, the second transmission member 551 is a rotating wheel.

[0124] Preferably, the second transmission member 551 is a gear, and a tooth portion 523 is provided on the side of the main shaft 524 in contact with the second transmission member 551, or a tooth portion 523 is provided on the side of the beam body 522 in contact with the second transmission member 551, and the tooth portion 523 is meshed with the gear, so that when the gear rotates to drive the beam body 522 and the main shaft 524 to rotate, the gear can transmit power stably to avoid slipping and ensure that the rotation process proceeds normally.

[0125] It should be noted that when the objects are stably placed on the support frame, both the first driving system 53 and the second driving system 55 work, so that the stacking device 50 is reset to facilitate the next stacking operation.

[0126] It should be noted that the first driving system 53 adjusts the lateral extension distance of the second frame 54 each time, so that multiple objects can be accurately and regularly stacked on the support frame, ensuring the neatness of the stacking and facilitating transportation.

[0127] It is understandable that a sensing element is provided on the support frame or the second frame 54, and when it is sensed that the objects on the support frame have reached the stacking quantity, an alarm is sounded to ensure the orderly progress of subsequent automation.

[0128] In one embodiment, a positioning device 40 is disposed on the first frame 32 , and at least a portion of the positioning device 40 is located between two adjacent first rollers 31 ; the first frame 32 further includes a lifting system 70 , and the lifting system 70 is used to lift the positioning device 40 .

[0129] In order to ensure that the rotating object can be accurately placed on the support frame, the positioning device 40 is provided on the first frame 32. Before the adsorption component 521 adsorbs and fixes the object, the positioning device 40 moves the object so that the object is located at a predetermined rotation position. The object adsorbed and fixed by the adsorption component 521 is translated a predetermined distance from the predetermined position and then rotated. After rotation, the object can be located on the support frame and supported and restricted by the support frame.

[0130] It should be noted that in order to prevent the suction component 521 from affecting the movement of the object and causing the object's placement posture to shift when the positioning device 40 moves the object, the lifting system 70 is set on the first frame 32. The positioning device is lifted by the lifting system 70, so that the positioning device lifts the object and the object leaves the surface of the first rollers 31. When the object is moved, when the projection of the object on the plane where the first rollers 31 are located is at a predetermined position, the lifting system 70 drives the positioning device 40 to descend, so as to place the object on the first rollers 31, thereby ensuring that the suction component 521 adsorbs and fixes the object.

[0131] In one embodiment, the lifting system 70 is an air pump system, a hydraulic system, etc.

[0132] It should be noted that, in order to ensure that the positioning device 40 can be lifted and lowered vertically during the lifting and lowering process of the positioning device 40 , a plurality of lifting systems 70 are provided, and the plurality of lifting systems 70 are respectively connected to different positions of the positioning device 40 .

[0133] It is understandable that when the multiple lifting systems 70 work simultaneously, the multiple parts of the positioning device 40 can be lifted and lowered at equal distances, thereby ensuring the stability of the lifting of the object and preventing the object from falling during the lifting process and affecting the quality of the lower piece.

[0134] In one embodiment, the positioning device 40 includes a third frame 41 and a plurality of conveying parts 42. The third frame 41 is disposed in the first frame 32. The lifting system 70 is provided on the third frame 41 and / or the first frame 32 to lift the third frame 41. The plurality of conveying parts 42 are spaced apart in the third frame 41, and the conveying part 42 is provided between two adjacent first rollers 31.

[0135] like Figure 4 As shown, a plurality of the conveying parts 42 are installed on the third frame 41 at intervals. The third frame 41 is disposed in the first frame 32 . A plurality of the lifting systems 70 are connected between the third frame 41 and the first frame 32 .

[0136] It is understandable that when the lifting system 70 drives the third frame 41 to move, it drives the multiple conveying parts 42 to rise, so that the multiple conveying parts 42 rise from between the two first rollers 31, and then the multiple conveying parts 42 lift the object.

[0137] In order to avoid interference between the third frame 41 and the transmission part 42 relative to the first frame 32 during the lifting process, the third frame 41 is a plane, and the plane where the transmission part 42 is located is perpendicular to the plane where the third frame 41 is located.

[0138] In order to achieve movement adjustment of the objects after they are lifted, the conveying part 42 is configured as a belt conveying structure. When the position of the objects needs to be adjusted, the multiple belt conveying structures move synchronously to bring the objects to translate and adjust the positions of the objects.

[0139] like Figure 3As shown, the belt transmission structure includes two pulleys, a transmission belt and a support plate. The two pulleys are respectively arranged at two ends of the support plate, the transmission belt is connected to the two pulleys, and the transmission belt goes around the outer contour of the support plate.

[0140] It can be understood that when the conveying part 42 is raised or lowered, the support for the object is achieved through the support plate, and a conveying belt is provided between the support plate and the object. When the pulley rotates and drives the conveying belt to move, the object can be moved, and due to the support of the support plate, the smooth transmission is guaranteed.

[0141] In one embodiment, a plurality of support columns are connected between the support plate and the third frame 41 . The arrangement of the plurality of support columns enables the conveying portion 42 to be away from the third frame 41 , thereby providing a lifting distance for the conveying portion 42 to be lifted or lowered.

[0142] It should be noted that in order to realize the rotation of the pulley, a fourth driving system 43 is provided on the third frame 41, and the fourth driving system 43 is connected to the plurality of transmission parts 42. The fourth driving system 43 is used to drive the pulley to rotate, thereby facilitating the translation adjustment of the object.

[0143] In one embodiment, the plurality of pulleys on the same side are coaxial, and the axis is a transmission shaft 44. A third driving unit is provided on the third frame 41, and the third driving unit drives the transmission shaft 44 to rotate, thereby realizing synchronous rotation of the plurality of pulleys.

[0144] It should be noted that the transmission is achieved between the third driving unit and the transmission shaft via gears.

[0145] It should be noted that a sensor is provided on the third frame 41, and the sensor is used to sense the moving state of the object. When the object stops moving, the sensor sends a signal to make the lifting system 70 descend and drive the positioning device 40 to reset, so as to realize automated operation.

[0146] In one embodiment, a limiting portion 60 is provided on a side of the first frame 32 away from the fixed roller conveyor 10 . The limiting portion 60 is located on a side of the first roller 31 away from the fixed roller conveyor 10 and is spaced apart from the first roller 31 .

[0147] like Figure 2 As shown, in order to achieve the levelness of the object in the front-to-back direction, a limiting portion 60 is provided on the side of the first frame 32 away from the fixed roller conveyor 10 .

[0148] It can be understood that when the object is conveyed onto the movable roller 30, the object contacts the limiting portion 60, and the side of the object contacts the side of the limiting portion 60, at which time the position of the object is adjusted to ensure that the side edges of the object in the extension direction of the first roller 31 are parallel to the first roller 31, thereby ensuring the stability of the placement of the object after stacking.

[0149] In one embodiment, the limiting portion 60 is in an elongated strip shape, and the side of the limiting portion 60 facing the fixed roller table 10 is perpendicular to the plane where the plurality of first rollers 31 are located.

[0150] The above description is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A movable film unloader, characterized in that: include: A fixed roller conveyor, wherein the fixed roller conveyor is provided with a first connecting end; A movable roller conveyor, wherein a movable portion is arranged on the movable roller conveyor; Wherein, a second connection end is arranged on the movable roller, and the first connection end is butted with the second connection end so that the fixed roller is electrically connected with the movable roller.

2. The movable film unloader according to claim 1, characterized in that: The movable roller conveyor comprises a first frame, a plurality of first rollers are spaced apart on the surface of the first frame, and the movable part is arranged on a side of the first frame away from the first rollers, so as to move the first frame closer to or away from the fixed roller conveyor.

3. The movable film unloader according to claim 2, characterized in that: The second connection end includes a position-limiting docking portion, and the first connection end is plugged into the position-limiting docking portion.

4. The movable film unloader according to claim 3, characterized in that: The limiting docking portion has a plurality of limiting members extending toward the side of the fixed roller, and the plurality of limiting members together form an insertion space, and the first connection end is inserted into the insertion space and docked with the limiting docking portion to electrically connect the fixed roller with the movable roller.

5. The movable film unloader according to any one of claims 2 to 4, characterized in that: A stacking device is slidably disposed on the first frame, the stacking device is used for transporting objects and at least a portion of the stacking device extends laterally out of the first frame.

6. The movable film unloader according to claim 5, characterized in that: The stacking device comprises a second frame and an adsorption part, wherein the second frame is slidably connected to the first frame, the adsorption part is rotatably connected to the second frame, the adsorption part is used to fix objects and the adsorption part rotates away from the first frame.

7. The movable film unloader according to claim 6, characterized in that: The stacking device includes a first drive system, which is provided on the first frame and / or the second frame, and the first drive system is used to drive the second frame to move relative to the first frame; the stacking device also includes a second drive system, which is provided on the second frame and / or the adsorption part, and the second drive system is used to drive the adsorption part to rotate relative to the second frame.

8. The movable film unloader according to claim 5, characterized in that: The first frame is provided with a positioning device, and at least part of the positioning device is located between two adjacent first rollers; the first frame also includes a lifting system, and the lifting system is used to lift the positioning device.

9. The movable film unloader according to claim 8, characterized in that: The positioning device includes a third frame and multiple conveying parts. The third frame is arranged in the first frame. The third frame and / or the first frame are provided with the lifting system to lift the third frame. The multiple conveying parts are arranged at intervals in the third frame, and the conveying part is arranged between two adjacent first rollers.

10. The movable film unloader according to claim 8, characterized in that: A limiting portion is provided on a side of the first frame away from the fixed roller conveyor. The limiting portion is located on a side of the first roller away from the fixed roller conveyor and is spaced apart from the first roller.