Copper wire take-up reel replacing device and method

Abstract

The invention relates to the technical field of copper wire processing, in particular to a copper wire take-up reel replacing device and method. A propelling structure and a rotating shaft structure are respectively arranged on the workbench (1); a moving plate (2) is arranged on the propelling structure; a clamping structure is arranged on the movable plate (2); the rotating shaft structure is arranged on one side of the clamping structure and connected with a take-up reel (3). The clamping structure, the pushing structure, the moving plate and the rotating shaft structure are matched, automation of winding or unwinding operation of the take-up reel can be achieved, the physical labor intensity of workers is effectively reduced, the operation time is shortened, and the production efficiency is greatly improved.

Description

Technical Field

[0001] The present invention relates to the technical field of copper wire processing, and in particular to a copper wire take-up reel changing device and a reel changing method. Background Art

[0002] In the current copper wire production, when each workstation rotates for processing, the copper wire needs to be wound on the take-up reel first, and then transported to the next workstation for unwinding processing through the take-up reel; when the take-up reel is winding, the staff needs to manually install the empty reel on the turntable to wind the wire, and then remove the take-up reel after the winding is completed; similarly, when the take-up reel is unwinding, the staff needs to manually install the take-up reel full of wire on the turntable to unwind the wire, and then remove the empty reel after unwinding; the staff's physical labor intensity is high, the operation time is long, and the production efficiency is low.

[0003] After searching, the applicant found that the Chinese patent document with publication number 213079588U disclosed on April 30, 2021, a wire drawing and unwinding device for copper wire processing, including a winding frame, a conductor member, a pressure wheel, a pair of rollers, and a threading frame; the conductor member includes a support frame and a winding drum installed on the upper part of the support frame; in terms of height, the winding drum>pressure wheel>winding frame, and the gap between the lower part of the pressure wheel and the pair of rollers is level; the threading frame includes an upper frame and a lower frame, the upper frame is composed of two groups of parallel fixed support rods, and the lower frame is composed of two groups of parallel vertical slide rails, and sliders are provided on the vertical slide rails, and a horizontal lead rod is provided between the fixed support rods, and a horizontal wire passing rod is provided between the two groups of sliders, and both the lead rod and the wire passing rod are provided with threading holes, and an elastic protrusion is provided at the bottom of the lower frame; the device also cannot solve the above-mentioned technical problems.

[0004] Therefore, in order to improve or solve at least one of the above problems, it is necessary to optimize the existing copper wire take-up reel changing device and reel changing method. Summary of the invention

[0005] The object of the present invention is to provide a copper wire take-up reel changing device and a reel changing method capable of realizing automatic winding and unwinding of the take-up reel.

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is: a copper wire take-up reel changing device, comprising a workbench; a propulsion structure and a rotating shaft structure are respectively provided on the workbench; a movable plate is provided on the propulsion structure; a clamping structure is provided on the movable plate; the rotating shaft structure is arranged on one side of the clamping structure and is connected to the take-up reel.

[0007] The clamping structure includes a first mounting plate; first side plates are respectively connected to both sides of the first mounting plate; a first fixed plate is provided on the top surface of the movable plate; a first cylinder is connected to the fixed plate; a first connecting rod is provided at one end of the first side plate; the first connecting rod is connected to the piston rod of the first cylinder.

[0008] A second side plate is provided on one side of the first side plate; the second side plate is connected to a second mounting plate; a third side plate is provided on the side of the second mounting plate away from the second side plate; a second fixed plate is provided on the movable plate; a second cylinder is provided on the second fixed plate; a second connecting rod is provided at one end of the second side plate; the second connecting rod is connected to the piston rod of the second cylinder.

[0009] The propulsion structure includes a guide rail; a slot is provided at the bottom of the movable plate; the guide rail is arranged in the slot; a mounting plate is provided on the top of the movable plate; a third cylinder is provided on the workbench; and the mounting plate is connected to the piston rod of the third cylinder.

[0010] The rotating shaft structure includes a rotating shaft; a mounting side wall is provided on the side of the workbench away from the third cylinder; the mounting side walls are respectively provided with a first motor and a second motor; the first motor is connected to the rotating shaft; the second motor is connected to a wire-releasing rotating shaft; a roller is provided on the wire-releasing rotating shaft; a fourth cylinder is provided on the mounting side wall, and the piston rod of the fourth cylinder is pressed against the side of the wire-reel.

[0011] A push cylinder is provided on one side of the mounting plate away from the third cylinder; a push plate is connected to the piston rod of the push cylinder.

[0012] A first wire drum rack and a second wire drum rack are respectively provided on one side of the workbench close to the first mounting plate; and a conveyor belt is provided on both the first wire drum rack and the second wire drum rack.

[0013] A reel changing method for the copper wire take-up reel changing device, the reel changing method comprising the following steps:

[0014] 1) transferring the take-up reel from the first mounting plate to the second mounting plate; the second side plate and the third side plate clamp the take-up reel;

[0015] 2) The movable plate moves toward the rotating shaft; the push plate installs the take-up drum on the rotating shaft; the first motor drives the rotating shaft to rotate; the rotating shaft drives the take-up drum to rotate; the second motor drives the roller to rotate;

[0016] 3) The piston rod of the fourth cylinder extends to separate the take-up drum from the rotating shaft; the take-up drum is transferred from the second mounting plate to the first mounting plate.

[0017] The step 1) comprises:

[0018] 11) The first side plate of the first mounting plate close to the second side plate is tilted upward; the conveyor belt is started, and the take-up drum is moved from the first drum rack to the first mounting plate; the first side plate on the other side of the first mounting plate is tilted upward; the take-up drum is clamped between the first side plates on both sides;

[0019] 12) The third side panel is always in an inclined state; the first side panel of the first mounting panel close to the second side panel is laid flat downward; the wire take-up drum is placed on the second mounting panel; the second side panel is inclined upward; the wire take-up drum is clamped between the second side panel and the third side panel.

[0020] The step 3) comprises:

[0021] 31) The wire take-up drum is detached from the rotating shaft and is arranged between the second side plate and the third side plate; the third side plate is laid flat downward, and the wire take-up drum is moved to the first mounting plate; the first side plate of the first mounting plate close to the second side plate is tilted upward; the first side plate on the other side of the first mounting plate is laid flat downward; the wire take-up drum enters the second wire drum rack along the conveyor belt.

[0022] The beneficial effects of this application are:

[0023] When the wire winding or unwinding operation of the wire reel is performed in the present application, the wire reel is first placed in the first wire reel frame, and the conveyor belt in the first wire reel frame transfers the wire reel to the first mounting plate; the wire reel is then transferred from the first mounting plate to the second mounting plate; at this time, the moving plate drives the wire reel to move toward the rotating shaft, and the push plate installs the wire reel on the second mounting plate on the rotating shaft; when the wire unwinding operation is performed, the copper wire on the wire reel is wound around the roller, and the roller transports the copper wire to the next station; when the wire winding operation is performed, the wire reel is an empty reel, and the copper wire at the previous station is wound around the roller and then connected to one end of the wire reel, and the wire winding operation can be performed at this time; when the wire reel is wound or unwinding is completed, the fourth cylinder pushes the wire reel off the rotating shaft, the fourth cylinder falls on the second mounting plate, and then transfers it to the first mounting plate, and finally enters the second wire reel frame through the transmission belt, and the automatic wire winding or unwinding operation of the wire reel can be completed.

[0024] The device can realize automation of operation, effectively reduce the physical labor intensity of workers, shorten the operation time, and greatly improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The specific embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings, wherein:

[0026] Figure 1 The present invention is a schematic structural diagram of a copper wire take-up reel changing device and a reel changing method.

[0027] Figure 2 The present invention is a structural schematic diagram of the clamping structure of the copper wire take-up reel changing device and reel changing method.

[0028] Figure 3 The present invention is a structural schematic diagram of the rotating shaft structure of the copper wire take-up reel changing device and reel changing method.

[0029] Figure 4 The present invention is a structural schematic diagram of a propulsion structure of a copper wire take-up reel changing device and a reel changing method.

[0030] The marks in the above figure are:

[0031] The markings in the figure are:

[0032] 1. Workbench,

[0033] 2. Mobile board,

[0034] 3. Take-up reel,

[0035] 4. first mounting plate, 401. first side plate, 402. first fixing plate, 403. first cylinder, 404. first connecting rod,

[0036] 5. Second side plate, 501. Second mounting plate, 502. Third side plate, 503. Second fixing plate, 504. Second cylinder, 505. Second connecting rod,

[0037] 6. Guide rail, 601, slot,

[0038] 7. Mounting plate, 701, third cylinder,

[0039] 8. Rotating shaft, 801. Installing side wall, 802. First motor, 803. Second motor, 804. Pay-off rotating shaft, 805. Roller, 806. Fourth cylinder,

[0040] 9. Push cylinder, 901, push plate,

[0041] 10. first wire bobbin rack, 101. second wire bobbin rack, 102. conveyor belt. DETAILED DESCRIPTION

[0042] The specific implementation methods of the present invention are further explained in detail below by describing the embodiments with reference to the accompanying drawings, with the aim of helping those skilled in the art to have a more complete, accurate and in-depth understanding of the inventive concept and technical solution of the present invention and facilitating their implementation.

[0043] Figure 1 The copper wire take-up reel changing device shown comprises a workbench 1; a propulsion structure and a rotating shaft structure are respectively provided on the workbench 1; a moving plate 2 is provided on the propulsion structure; a clamping structure is provided on the moving plate 2; the rotating shaft structure is provided on one side of the clamping structure and is connected to a take-up reel 3.

[0044] The combination of the clamping structure, the propulsion structure, the movable plate 2 and the rotating shaft structure can realize the automation of the wire winding or wire releasing operation of the wire take-up reel 3, effectively reducing the physical labor intensity of the staff, shortening the operation time, and greatly improving the production efficiency.

[0045] The clamping structure includes a first mounting plate 4; first side plates 401 are respectively connected to both sides of the first mounting plate 4; a first fixed plate 402 is provided on the top surface of the movable plate 2; a first cylinder 403 is connected to the fixed plate 402; a first connecting rod 404 is provided at one end of the first side plate 401; the first connecting rod 404 is connected to the piston rod of the first cylinder 403.

[0046] The first side plates 401 are hinged on both sides of the first mounting plate 4; baffles are provided at both ends of the first side plate 401; the baffles can limit the take-up reel 3; the movable plate 2 is a square plate; the first fixed plate 402 is fixedly connected to the top surface of the movable plate 2; the first cylinder 403 is vertically arranged on the first fixed plate 402, and the top of the first cylinder 403 is fixedly connected to the first fixed plate 402; the piston rod of the first cylinder 403 is fixedly connected to the first connecting rod 404, and the first connecting rod 404 is connected to the side of the first side plate 401 away from the first mounting plate 4; the first cylinder 403 performs telescopic operation, which can control the upward tilting and flattening operation of the first side plate 401.

[0047] A second side plate 5 is provided on one side of the first side plate 401; the second side plate 5 is connected to a second mounting plate 501; a third side plate 502 is provided on the side of the second mounting plate 501 away from the second side plate 5; a second fixed plate 503 is provided on the movable plate 2; a second cylinder 504 is provided on the second fixed plate 503; a second connecting rod 505 is provided at one end of the second side plate 5; the second connecting rod 505 is connected to the piston rod of the second cylinder 504.

[0048] The second mounting plate 501 is hinged to the second side plate 5; the third side plate 502 is fixedly connected to one side of the second mounting plate 501 and always keeps an inclined setting; the second fixed plate 503 is fixedly connected to the top surface of the movable plate 2; the second cylinder 504 is fixedly connected to the second fixed plate 503; the second connecting rod 505 is fixedly connected to the side of the second side plate 5 away from the second mounting plate 501; the second cylinder 504 controls the extension and retraction of the piston rod, and can control the upward tilting and flattening operations of the second side plate 5; baffles are provided at both ends of the second side plate 5 and the third side plate 502.

[0049] The propulsion structure includes a guide rail 6; a slot 601 is provided at the bottom of the movable plate 2; the guide rail 6 is arranged in the slot 601; a mounting plate 7 is provided on the top of the movable plate 2; a third cylinder 701 is provided on the workbench 1; and the mounting plate 7 is connected to the piston rod of the third cylinder 701.

[0050] A plurality of guide rails 6 are provided on the top surface of the workbench 1; the movable plate 2 is installed on the guide rails 6 through the card slot 601, and can move flexibly along the guide rails 6; the third cylinder 701 is fixedly connected to the top surface of the workbench 1, and is provided at the end of the workbench 1; the mounting plate 7 is fixedly connected to the top surface of the movable plate 2, and is provided at the end of the movable plate 2; the third cylinder 701 controls the extension and retraction of the piston rod, and can control the reciprocating motion of the movable plate 2.

[0051] The rotating shaft structure includes a rotating shaft 8; a mounting side wall 801 is provided on the side of the workbench 1 away from the third cylinder 701; the mounting side wall 801 is respectively provided with a first motor 802 and a second motor 803; the first motor 802 is connected to the rotating shaft 8; the second motor 803 is connected to the wire-releasing rotating shaft 804; a roller 805 is provided on the wire-releasing rotating shaft 804; a fourth cylinder 806 is provided on the mounting side wall 801, and the piston rod of the fourth cylinder 806 is pressed against the side of the wire-reel 3.

[0052] The first motor 802 can control the rotation of the rotating shaft 8, thereby controlling the rotation of the take-up drum 3; the second motor 803 can control the rotation of the pay-off rotating shaft 804, thereby controlling the rotation of the roller 805; the winding and paying-off operations of the take-up drum 3 can be realized; the fourth cylinder 806 is fixedly connected to the mounting side wall 801; the fourth cylinder 806 is provided with two piston rods, which can push the take-up drum 3 away from the rotating shaft 8 after the work is completed.

[0053] A push cylinder 9 is provided on one side of the mounting plate 7 away from the third cylinder 701 ; a push plate 901 is connected to the piston rod of the push cylinder 9 .

[0054] The push plate 901 is fixedly connected to the piston rod of the push cylinder 9 ; the push cylinder 9 controls the extension and retraction of the piston rod, so that the push plate 901 can push the take-up drum 3 to be sleeved on the rotating shaft 8 .

[0055] A first wire drum rack 10 and a second wire drum rack 101 are respectively provided on one side of the workbench 1 close to the first mounting plate 4 ; a conveyor belt 102 is provided on both the first wire drum rack 10 and the second wire drum rack 101 .

[0056] The first bobbin rack 10 is provided with a conveyor belt 102 which is gradually raised from a lower position to the workbench 1 ; the second bobbin rack 101 is provided with a conveyor belt 102 which is gradually raised from the workbench 1 .

[0057] A reel changing method for a copper wire take-up reel changing device, the reel changing method comprising the following steps:

[0058] 1) Transfer the take-up reel 3 from the first mounting plate 4 to the second mounting plate 501; the second side plate 5 and the third side plate 502 clamp the take-up reel 3;

[0059] 2) The moving plate 2 moves toward the rotating shaft 8; the push plate 901 installs the take-up drum 3 on the rotating shaft 8; the first motor 802 drives the rotating shaft 8 to rotate; the rotating shaft 8 drives the take-up drum 3 to rotate; the second motor 803 drives the roller 805 to rotate;

[0060] 3) The piston rod of the fourth cylinder 806 extends to separate the take-up reel 3 from the rotating shaft 8 ; the take-up reel 3 is transferred from the second mounting plate 501 to the first mounting plate 4 .

[0061] The reel changing method can realize the automation of the wire winding or wire releasing operation of the take-up reel 3, effectively reduce the physical labor intensity of the staff, shorten the operation time, and greatly improve the production efficiency.

[0062] Step 1) includes:

[0063] 11) The first side plate 401 on the side of the first mounting plate 4 close to the second side plate 5 is tilted upward; the conveyor belt 102 is started, and the take-up drum 3 moves from the first drum rack 10 to the first mounting plate 4; the first side plate 401 on the other side of the first mounting plate 4 is tilted upward; the take-up drum 3 is clamped between the first side plates 401 on both sides;

[0064] 12) The third side plate 502 is always in a tilted state; the first side plate 401 on the side of the first mounting plate 4 close to the second side plate 5 is laid flat downward; the take-up drum 3 is placed on the second mounting plate 501; the second side plate 5 is tilted upward; the take-up drum 3 is clamped between the second side plate 5 and the third side plate 502.

[0065] Step 3) includes:

[0066] 31) The wire take-up drum 3 is detached from the rotating shaft 8 and is arranged between the second side plate 5 and the third side plate 502; the third side plate 502 is laid flat downward, and the wire take-up drum 3 is moved to the first mounting plate 4; the first side plate 401 on the side of the first mounting plate 4 close to the second side plate 5 is tilted upward; the first side plate 401 on the other side of the first mounting plate 4 is laid flat downward; the wire take-up drum 3 enters the second wire drum rack 101 along with the conveyor belt 102.

[0067] Step 11) can realize the rapid and stable movement of the take-up drum 3 from the first drum rack 10 to the first mounting plate 4; step 12) can realize the rapid and stable movement of the take-up drum 3 from the first mounting plate 4 to the second side plate 5; step 31) can realize the rapid and stable transfer of the take-up drum 3 from this device to the second drum rack 101.

[0068] The specific workflow of the present invention is as follows:

[0069] 1) Transfer the take-up reel 3 from the first mounting plate 4 to the second mounting plate 501; the second side plate 5 and the third side plate 502 clamp the take-up reel 3;

[0070] 2) The moving plate 2 moves toward the rotating shaft 8; the push plate 901 installs the take-up drum 3 on the rotating shaft 8; the first motor 802 drives the rotating shaft 8 to rotate; the rotating shaft 8 drives the take-up drum 3 to rotate; the second motor 803 drives the roller 805 to rotate;

[0071] 3) The piston rod of the fourth cylinder 806 extends to separate the take-up reel 3 from the rotating shaft 8 ; the take-up reel 3 is transferred from the second mounting plate 501 to the first mounting plate 4 .

[0072] The present invention is described above by way of example in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-mentioned methods. As long as various non-substantial improvements are made using the method concept and technical solution of the present invention; or the above concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. A copper wire take-up reel changing device, characterized in that: The invention comprises a workbench (1); the workbench (1) is provided with a propulsion structure and a rotating shaft structure; the propulsion structure is provided with a moving plate (2); the moving plate (2) is provided with a clamping structure; the rotating shaft structure is arranged on one side of the clamping structure and is connected to a take-up reel (3).

2. A copper wire take-up reel changing device according to claim 1, characterized in that: The clamping structure comprises a first mounting plate (4); first side plates (401) are respectively connected to both sides of the first mounting plate (4); a first fixing plate (402) is provided on the top surface of the movable plate (2); a first cylinder (403) is connected to the fixing plate (402); a first connecting rod (404) is provided at one end of the first side plate (401); the first connecting rod (404) is connected to the piston rod of the first cylinder (403).

3. A copper wire take-up reel changing device according to claim 2, characterized in that: A second side plate (5) is provided on one side of the first side plate (401); the second side plate (5) is connected to a second mounting plate (501); a third side plate (502) is provided on the side of the second mounting plate (501) away from the second side plate (5); a second fixed plate (503) is provided on the movable plate (2); a second cylinder (504) is provided on the second fixed plate (503); a second connecting rod (505) is provided at one end of the second side plate (5); the second connecting rod (505) is connected to the piston rod of the second cylinder (504).

4. A copper wire take-up reel changing device according to any one of claims 2-3, characterized in that: The propulsion structure comprises a guide rail (6); a slot (601) is provided at the bottom of the movable plate (2); the guide rail (6) is arranged in the slot (601); a mounting plate (7) is provided at the top of the movable plate (2); a third cylinder (701) is provided on the workbench (1); and the mounting plate (7) is connected to the piston rod of the third cylinder (701).

5. A copper wire take-up reel changing device according to claim 4, characterized in that: The rotating shaft structure comprises a rotating shaft (8); a mounting side wall (801) is provided on a side of the workbench (1) away from the third cylinder (701); the mounting side wall (801) is respectively provided with a first motor (802) and a second motor (803); the first motor (802) is connected to the rotating shaft (8); the second motor (803) is connected to a wire-releasing rotating shaft (804); a roller (805) is provided on the wire-releasing rotating shaft (804); a fourth cylinder (806) is provided on the mounting side wall (801), and a piston rod of the fourth cylinder (806) is pressed against a side surface of the wire-reel (3).

6. A copper wire take-up reel changing device according to claim 5, characterized in that: A push cylinder (9) is provided on the side of the mounting plate (7) away from the third cylinder (701); a push plate (901) is connected to the piston rod of the push cylinder (9).

7. A copper wire take-up reel changing device according to any one of claims 5-6, characterized in that: A first wire drum rack (10) and a second wire drum rack (101) are respectively provided on one side of the workbench (1) close to the first mounting plate (4); and a conveyor belt (102) is provided on both the first wire drum rack (10) and the second wire drum rack (101).

8. A reel changing method for the copper wire take-up reel changing device according to any one of claims 1 to 7, characterized in that: The disk changing method comprises the following steps: 1) transferring the wire take-up reel (3) from the first mounting plate (4) to the second mounting plate (501); the second side plate (5) and the third side plate (502) clamp the wire take-up reel (3); 2) the movable plate (2) moves toward the rotating shaft (8); the push plate (901) mounts the wire take-up drum (3) on the rotating shaft (8); the first motor (802) drives the rotating shaft (8) to rotate; the rotating shaft (8) drives the wire take-up drum (3) to rotate; the second motor (803) drives the roller (805) to rotate; 3) The piston rod of the fourth cylinder (806) extends to detach the wire take-up drum (3) from the rotating shaft (8); the wire take-up drum (3) is transferred from the second mounting plate (501) to the first mounting plate (4).

9. The disc changing method according to claim 8, characterized in that: The step 1) comprises: 11) The first side plate (401) on the side of the first mounting plate (4) close to the second side plate (5) is tilted upward; the conveyor belt (102) is started, and the wire take-up drum (3) is moved from the first wire drum frame (10) to the first mounting plate (4); the first side plate (401) on the other side of the first mounting plate (4) is tilted upward; the wire take-up drum (3) is clamped between the first side plates (401) on both sides; 12) The third side plate (502) is always in an inclined state; the first side plate (401) on the side of the first mounting plate (4) close to the second side plate (5) is laid flat downward; the wire take-up drum (3) is placed on the second mounting plate (501); the second side plate (5) is inclined upward; the wire take-up drum (3) is clamped between the second side plate (5) and the third side plate (502).

10. The disc changing method according to any one of claims 8 to 9, characterized in that: The step 3) comprises: 31) The wire take-up drum (3) is detached from the rotating shaft (8) and is arranged between the second side plate (5) and the third side plate (502); the third side plate (502) is laid down flat, and the wire take-up drum (3) is moved to the first mounting plate (4); the first side plate (401) on the side of the first mounting plate (4) close to the second side plate (5) is tilted upward; the first side plate (401) on the other side of the first mounting plate (4) is laid down flat; the wire take-up drum (3) enters the second wire drum frame (101) along the conveyor belt (102).

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