Sludge solidification treatment device and method
By introducing a spiral scraper and a rotating ring into the sludge curing treatment device, the problem that the sludge attached to the inner wall of the nozzle cannot be scraped is solved, and the smooth spraying of curing agent and efficient curing of sludge is achieved.
Patent Information
- Application Number
- CN202411872347.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-12-18
AI Technical Summary
In the existing sludge curing treatment device, the sludge attached to the inner wall of the nozzle cannot be effectively scraped off, resulting in clogging that affects the spraying of curing agent and reduces the efficiency of sludge curing.
A sludge curing treatment device is designed, including a spiral scraper and a rotating ring. By driving the spiral scraper to rotate, the sludge attached to the inner wall of the discharge pipe is scraped out to prevent blockage and improve the spraying efficiency of the curing agent.
Effectively prevent sludge from adhering to the inner wall of the discharge pipe and causing blockage, ensuring that the curing agent can be sprayed smoothly, performing efficient curing of sludge, and improving the efficiency of sludge curing.
Smart Images

Figure CN119683829A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sludge treatment, and in particular to a sludge solidification treatment device and method. Background Art
[0002] With the continuous development of modern social economy, the scale of engineering construction is expanding day by day, accompanied by the generation of a large amount of waste such as silt. Especially in the process of dredging and desilting of rivers, lakes and various engineering construction, the problem of silt treatment has become more and more prominent. These silts have high water content and low strength and cannot be directly used as engineering soil. Therefore, the silt needs to be solidified for subsequent use, turning waste into treasure and realizing the recycling of resources.
[0003] A Chinese patent with publication number CN117700060A discloses a sludge solidification treatment machine and a solidification process, comprising: a stirring arm, the top of which is connected to an excavator arm via a joint, and stirring heads are fixed on both sides of the bottom; a blade; a distribution plate, on which a distribution plate is coaxially fixedly mounted, and the distribution plate is connected to a curing agent tank via a main supply pipe; and a scraper assembly. Although the above patent can spray the curing agent into the agitated sludge for solidification, and the sludge at the nozzle is scraped off by the scraper to prevent clogging, since the nozzle is in the sludge to spray the curing agent, the scraper cannot scrape off the sludge attached to the inner wall of the nozzle, and part of the sludge will directly enter and adhere to the inner wall of the nozzle to cause blockage, affecting the spraying of the curing agent, resulting in the curing agent being unable to be sprayed smoothly to solidify the sludge, thereby affecting the efficiency of the sludge solidification.
[0004] The present invention aims to solve the problems existing in the above-mentioned patents. To this end, a sludge solidification treatment device and method are proposed, which can scrape and discharge the sludge attached to the inner wall of the nozzle of the discharge pipe to prevent blockage from affecting the spraying of the curing agent and improve the sludge solidification efficiency. Summary of the invention
[0005] In order to overcome the disadvantage that since the nozzle is located in the silt to spray the curing agent, the scraper cannot scrape off the silt attached to the inner wall of the nozzle, and part of the silt will directly enter and adhere to the inner wall of the nozzle to cause blockage, affecting the spraying of the curing agent, resulting in the curing agent being unable to be sprayed smoothly to solidify the silt, thereby affecting the efficiency of silt solidification, the present invention provides a silt solidification treatment device and method that can scrape and discharge the silt attached to the inner wall of the nozzle of a discharge pipe to prevent blockage from affecting the spraying of the curing agent and improve the silt solidification efficiency.
[0006] The present invention is achieved through the following technical solutions: A sludge solidification treatment device comprises a shell and a fixed seat fixedly connected to the shell, a fixed shell is fixedly connected between the two sides of the fixed seat and the outer side of the shell, a tee is fixedly connected to the fixed seat, the tail end of the tee is fixedly passed through the fixed shell, an expansion joint is installed at the tail end of the tee, a discharge pipe is connected to the expansion joint, the nozzle of the discharge pipe passes through the fixed shell, and also comprises a stirring component, a mounting shell, a rotating ring, a spiral scraper, a rotating rod, a bristle brush and a material control component, the stirring component is installed on the shell for stirring the sludge, the fixed shell is fixedly connected to the shell, and the shell is rotatably connected to A rotating ring, the end of which is rotatably connected to the tail end of the tee pipe, a spiral scraper in contact with the inner wall of the tee pipe is fixedly connected to the inner side of the rotating ring, a rotating rod is rotatably connected between the shell and the fixed shell, the rotating rod and the outer side of the rotating ring are connected by a synchronous belt assembly, and a hard brush located outside the shell is fixedly mounted on the end of the rotating rod, the rotating rod is used to drive the rotating ring to rotate, and the rotating ring drives the spiral scraper to rotate, so that the spiral scraper can scrape and discharge the sludge attached to the inner wall of the nozzle of the discharge pipe, and the material control assembly is installed between the shell and the discharge pipe, and is used to control the curing agent in the discharge pipe.
[0007] Further explanation, the stirring assembly includes a spiral stirring shaft that is symmetrically rotatable and penetrates the shell. The spiral stirring shaft is tilted to stir the sludge. An electric rotating shaft is vertically installed on the fixed seat. A bevel gear assembly is connected between the electric rotating shaft and the end of the spiral stirring shaft.
[0008] To further explain, the material control component includes a ball valve rotatably connected to the discharge pipe, a groove wheel is fixedly mounted on the shaft of the ball valve, a support plate located in the fixed shell is symmetrically fixedly connected to the shell, a guide shaft is rotatably connected to the support plate, a guide plate in contact with the outer side surface of the groove wheel is fixedly mounted on the guide shaft, a contact rod located in the groove of the groove wheel is fixedly connected at an eccentric position of the guide plate to drive the groove wheel to rotate, and an intermittent rotating component is arranged between the guide shaft and the shell to drive the guide shaft to rotate intermittently.
[0009] Further explanation, the intermittent rotating assembly includes a guide bevel gear fixedly mounted on the end of the guide shaft, a vertical rod located in the fixed shell is symmetrically rotatably connected to the shell, the vertical rod and the electric rotating shaft are transmitted through a synchronous belt assembly, the top of the vertical rod and the end of the rotating rod are connected through a bevel gear transmission, and a missing gear meshing with the guide bevel gear is fixedly mounted on the vertical rod.
[0010] Further explanation, the sludge solidification treatment device also includes a knocking assembly, which includes a cross rod fixedly mounted on the rotating rod, the cross rod corresponds to the discharge pipe, and the four ends of the cross rod are rotatably connected with knocking rods for knocking and vibrating the discharge pipe, and a torsion spring is connected between the knocking rod and the cross rod.
[0011] Further explanation: the sludge solidification treatment device also includes a brush plate rotatably connected to both sides of the shell, which is used to remove the sludge remaining on the spiral stirring shaft, and a pull rod is fixed to the top of the brush plate.
[0012] As a further explanation, the sludge solidification treatment device also includes a stirring frame fixed to the bottom end of the electric rotating shaft for stirring the sludge.
[0013] A solidification treatment method for a sludge solidification treatment device comprises the following steps: S1. Installation: Connect the fixing base to the arm of the excavator, and connect the feed end of the tee pipe to the container containing the curing agent; S2, start, start the electric shaft to drive the spiral stirring shaft to rotate through the bevel gear assembly, and the electric shaft also drives the vertical rod to rotate through the synchronous belt assembly, so that the ball valve rotates intermittently to complete opening and closing, and the spiral scraper rotates, and then the curing agent is discharged into the three-way pipe, and the curing agent in the three-way pipe is discharged into the expansion joint. When the ball valve is opened, the curing agent is discharged into the discharge pipe, and the discharge pipe sprays the curing agent; S3, solidification treatment, when the spiral stirring shaft moves and contacts the sludge, the spiral stirring stirs the sludge, and the spiral stirring shaft solidifies the sludge through the curing agent. At the same time, the spiral scraper rotates to scrape and discharge the sludge attached to the inner wall of the nozzle of the discharge pipe.
[0014] The beneficial effects of the present invention are: 1. First, operate the excavator to move the arm. The arm drives the spiral stirring shaft to move and contact the sludge through the shell. Start the electric shaft. The spiral stirring shaft rotates to stir the sludge, and the discharge pipe can discharge the curing agent intermittently. The discharged curing agent contacts the sludge, and the stirring spiral shaft solidifies the sludge through the curing agent. At the same time, the rotating ring drives the spiral stirring shaft to rotate. The spiral stirring shaft rotates to scrape and discharge the sludge attached to the inner wall of the nozzle of the discharge pipe to prevent the sludge from adhering to the inner wall of the nozzle of the discharge pipe and causing blockage to affect the spraying of the curing agent, thereby improving the efficiency of sludge solidification.
[0015] 2. Under the action of the driving rod and the groove wheel, the ball valve can be rotated intermittently by 90 degrees. Whenever the ball valve is rotated and closed, the ball valve blocks the curing agent, which can continuously increase the curing agent in the expansion joint. When the ball valve is opened and does not block the curing agent, the curing agent is violently ejected under the action of the expansion joint to solidify the sludge. In this way, the violent ejection of the curing agent can improve the discharge efficiency, thereby improving the curing efficiency.
[0016] 3. Under the action of the beating rod, whenever the spiral scraper rotates to remove the sludge attached to the inner wall of the discharge pipe's nozzle, the beating rod rotates to knock and vibrate the discharge pipe. The vibration of the discharge pipe vibrates the attached sludge, which can make the sludge attached to the inner wall of the discharge pipe's nozzle be scraped off better, thereby improving the sludge scraping effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0018] Figure 2 It is a three-dimensional structural schematic diagram of the expansion joint, discharge pipe and bevel gear assembly of the present invention.
[0019] Figure 3 It is a three-dimensional structural schematic diagram of the installation shell and the bristle brush of the present invention.
[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the spiral scraper of the present invention.
[0021] Figure 5 It is a three-dimensional structural schematic diagram of the material control component of the present invention.
[0022] Figure 6 It is a three-dimensional structural schematic diagram of the missing gear and the guide bevel gear of the present invention.
[0023] Figure 7 It is a schematic diagram of the three-dimensional structure of the striking assembly of the present invention.
[0024] Figure 8 It is a schematic diagram of the three-dimensional structure of the torsion spring of the present invention.
[0025] Fig. 9 It is a schematic diagram of the three-dimensional structure of the brush plate and the pull rod of the present invention.
[0026] Fig.10 It is a schematic diagram of the three-dimensional structure of the stirring frame of the present invention.
[0027] In the accompanying drawings: 1-shell, 3-fixed seat, 4-fixed shell, 5-tee pipe, 6-expansion joint, 7-discharge pipe, 8-bevel gear assembly, 81-electric shaft, 82-spiral stirring shaft, 9-mounting shell, 10-rotating ring, 101-spiral scraper, 11-rotating rod, 12-hard brush, 13-ball valve, 131-vertical rod, 1311-missing gear, 1312-guide bevel gear, 132-support plate, 133-guide shaft, 134-guide plate, 135-contact rod, 136-groove wheel, 14-cross rod, 141-beating rod, 142-torsion spring, 15-brush plate, 16-pull rod, 17-stirring frame. DETAILED DESCRIPTION
[0028] First of all, it should be pointed out that in the different described embodiments, the same parts are provided with the same reference numerals or the same component names, wherein the disclosure contained in the entire description can be transferred to the same parts with the same reference numerals or the same component names. Selected positional descriptions in the description, such as top, bottom, lateral, etc., also refer to the directly described and shown figures and are transferred to the new positions in the case of a change in position.
[0029] Example: A sludge solidification treatment device, please refer to Figure 1-Figure 6 As shown, it includes a shell 1 and a fixed seat 3 fixedly connected to the middle of the top of the shell 1, and a fixed shell 4 is fixedly connected between the lower parts of the left and right sides of the fixed seat 3 and the left and right sides of the outer top of the shell 1 respectively. A three-way pipe 5 is fixedly connected to the fixed seat 3, and the two tail ends of the three-way pipe 5 are respectively fixedly connected to the tops of the fixed shells 4 on the left and right sides. The two tail ends of the three-way pipe 5 are installed with expansion joints 6, and the expansion joints 6 are connected with a discharge pipe 7, and the nozzle of the discharge pipe 7 passes through the fixed shell 4. It also includes a stirring component, a mounting shell 9, a rotating ring 10, a spiral scraper 101, a rotating rod 11, a bristle brush 12 and a material control component. The stirring component is installed on the shell 1. When the stirring component is in operation, the stirring component can stir the sludge so that the sludge is fully in contact with the curing agent for curing. The fixed shells 4 on the left and right sides are fixedly connected to the shell 1 on the side away from each other, and the rotating ring 1 is rotatably connected to the shells 1 on the left and right sides. 0, the ends of the left and right rotating rings 10 that are close to each other are rotatably connected to the tail ends of the left and right sides of the three-way pipe 5 respectively, and spiral scrapers 101 are fixedly connected to the inner sides of the left and right rotating rings 10, and the spiral scrapers 101 are in contact with the inner wall of the three-way pipe 5. The left and right shells 1 are rotatably connected with rotating rods 11 between the left and right fixed shells 4 respectively, and the rotating rods 11 and the outer side of the rotating ring 10 are driven by a synchronous belt assembly. The ends of the left and right rotating rods 11 that are away from each other are fixedly covered with hard brushes 12, and the hard brushes 12 are located outside the shell 1. The rotating rod 11 is used to drive the rotating ring 10 to rotate, and the rotating ring 10 drives the spiral scraper 101 to rotate, so that the spiral scraper 101 scrapes and discharges the sludge attached to the inner wall of the nozzle of the discharge pipe 7, and the material control component is installed between the shell 1 and the discharge pipe 7. When the material control component is in operation, the material control component can control the curing agent in the discharge pipe 7.
[0030] See also Figure 2 As shown, the stirring assembly includes a bevel gear assembly 8, an electric rotating shaft 81 and a spiral stirring shaft 82. The spiral stirring shaft 82 is symmetrically rotated on the shell 1. The spiral stirring shaft 82 is inclined. When the spiral stirring shaft 82 rotates, the spiral stirring shaft 82 can stir the sludge. The electric rotating shaft 81 is vertically installed in the middle of the fixed seat 3, and the bevel gear assembly 8 is connected between the lower part of the electric rotating shaft 81 and the inner ends of the spiral stirring shafts 82 on the left and right sides.
[0031] See also Figure 5 and Figure 6 As shown, the material control component includes a ball valve 13, an intermittent rotating component, a support plate 132, a guide shaft 133, a guide disk 134, a contact rod 135 and a groove wheel 136. The ball valve 13 is rotatably connected to the discharge pipe 7, and the groove wheel 136 is fixedly sleeved on the front side of the shaft of the ball valve 13. The support plate 132 is symmetrically fixedly connected to the top of the shell 1, and the left and right support plates 132 are respectively located in the left and right fixed shells 4. The upper part of the support plate 132 is rotatably connected to the guide shaft 133, and the guide disk 134 is fixedly sleeved on the guide shaft 133. The guide disk 134 contacts the outer side of the groove wheel 136. The contact rod 135 is fixedly connected to the eccentric position of the front side of the guide disk 134. The contact rod 135 is located in the groove of the groove wheel 136. When the contact rod 135 rotates, the contact rod 135 can drive the groove wheel 136. 6 rotation, an intermittent rotating assembly is arranged between the guide shaft 133 and the housing 1, and when the intermittent rotating assembly is in operation, the intermittent rotating assembly can drive the guide shaft 133 to rotate intermittently; the intermittent rotating assembly includes a vertical rod 131, a missing gear 1311 and a guide bevel gear 1312, the front ends of the guide shafts 133 on the left and right sides are fixedly sleeved with the guide bevel gear 1312, the top of the outer top of the housing 1 is symmetrically rotated with the vertical rod 131, the vertical rod 131 is located in the fixed shell 4, the vertical rods 131 on the left and right sides are driven by the electric rotating shaft 81 through the synchronous belt assembly, the top ends of the vertical rods 131 on the left and right sides are respectively connected with the inner ends of the rotating rods 11 on the left and right sides through the bevel gear transmission, the upper part of the vertical rod 131 is fixedly sleeved with the missing gear 1311, and the missing gear 1311 is meshed with the guide bevel gear 1312.
[0032] First, the fixing seat 3 is installed on the arm connection of the excavator, and the three-way pipe 5 is externally connected to the container for discharging the curing agent, and then the electric shaft 81 is started to rotate, and the electric shaft 81 drives the spiral stirring shafts 82 on the left and right sides to rotate through the bevel gear assembly 8. At the same time, the rotation of the electric shaft 81 drives the vertical rod 131 to rotate through the synchronous belt assembly. The rotation of the vertical rod 131 drives the missing gear 1311 to rotate, and the missing gear 1311 rotates and meshes with the guide bevel gear 1312. The missing gear 1311 drives the guide bevel gear 1312 to rotate, and the guide bevel gear 1312 drives the guide shaft 133 to rotate, and the guide shaft 133 drives the guide plate 134 to rotate, and the guide plate 134 rotates to drive the contact rod 135 to rotate, and the contact rod 135 rotates to drive the groove wheel 136 to rotate ninety degrees , the groove wheel 136 drives the ball valve 13 to rotate 90 degrees to open, the missing gear 1311 continues to rotate and disengages from the guide bevel gear 1312, the guide bevel gear 1312 stops driving the guide plate 134 to rotate, and the guide plate 134 stops driving the contact rod 135 to rotate. When the missing gear 1311 rotates and engages with the guide bevel gear 1312 again, the missing gear 1311 drives the guide bevel gear 1312 to rotate once, the guide bevel gear 1312 drives the guide plate 134 to rotate through the guide shaft 133, and the guide plate 134 drives the contact rod 135 to rotate. At this time, the contact rod 135 rotates and disengages from the groove wheel 136, and the groove wheel 136 will not drive the ball valve 13 to rotate. This is repeated. When the contact rod 135 rotates for the fourth time, the contact rod 135 drives again. The groove wheel 136 rotates, and the groove wheel 136 drives the ball valve 13 to rotate ninety degrees to complete the closing. In this way, the ball valve 13 can be opened and closed by intermittent rotation. At the same time, the rotation of the vertical rod 131 also drives the rotating rod 11 to rotate through the bevel gear transmission, and the rotating rod 11 drives the hard brush 12 to rotate. The hard brush 12 rotates and contacts with the rotating ring 10. The rotating rod 11 also drives the rotating ring 10 to rotate through the synchronous belt assembly. The rotation of the rotating ring 10 drives the spiral scraper 101 to rotate. Then the excavator is started to drive the machine arm to move. The movement of the machine arm drives the fixed seat 3 to move. The fixed seat 3 moves through the shell 1 to drive the spiral stirring shaft 82 to rotate, so that the spiral stirring shaft 82 moves into the sludge. The spiral stirring shaft 82 rotates to stir the sludge, and at the same time, the curing agent is discharged into the three-way pipe 5. The curing agent in the through pipe 5 is discharged into the expansion joint 6. When the ball valve 13 is in the closed state, the curing agent in the expansion joint 6 is blocked and cannot be sprayed out, so that the curing agent in the expansion joint 6 continues to increase. Then, when the ball valve 13 is opened, due to the effect of the expansion joint 6, the expansion structure violently discharges the curing agent into the discharge pipe 7, and the discharge pipe 7 violently sprays the curing agent. The sprayed curing agent contacts the stirred sludge. In this way, the violent spraying of the curing agent can improve the discharge efficiency, thereby improving the curing efficiency. The spiral stirring shaft 82 stirs the sludge and the curing agent together. Under the action of the curing agent, the sludge is solidified. When the ball valve 13 is closed again, the curing agent stops being discharged into the discharge pipe 7, and the curing agent in the expansion joint 6 continues to increase, and this is repeated.The curing agent is intermittently and violently ejected to complete the solidification of the sludge. When the sludge is in the process of solidification, part of the sludge will enter the inner wall of the nozzle of the discharge pipe 7 and adhere to it. The spiral scraper 101 can scrape off the sludge attached to the inner wall of the nozzle of the discharge pipe 7 to prevent the sludge from adhering to the inner wall of the nozzle of the discharge pipe 7 and causing blockage to affect the ejection of the curing agent, thereby improving the efficiency of sludge solidification. The scraped sludge is pushed out by the spiral scraper 101, and the pushed out sludge is discharged through the rotating ring 10. At the same time, the rotation of the bristle brush 12 can remove the sludge remaining on the rotating ring 10 to prevent the sludge remaining on the rotating ring 10 from affecting the discharge of the curing agent, thereby ensuring the smooth discharge of the curing agent, and the excavator can be driven. The movement causes the spiral stirring shaft 82 to move through the curing agent to cure all the sludge. When all the sludge is cured, the curing agent is stopped from being discharged into the three-way pipe 5, and the discharge pipe 7 stops discharging the curing agent. Then the excavator is operated to drive the shell 1 to move through the machine arm, so that the shell 1 drives the spiral stirring shaft 82 to move and break away from the cured sludge. The electric shaft 81 is turned off, and the electric shaft 81 stops driving the spiral stirring shaft 82 to rotate through the bevel gear assembly 8. The electric shaft 81 also stops driving the vertical rod 131 to rotate, the ball valve 13 stops intermittent rotation, the spiral scraper 101 stops rotating, the three-way pipe 5 is separated from the container containing the curing agent, and then the fixing seat 3 is removed from the machine arm of the excavator.
[0033] See also Figure 7 and Figure 8 As shown, the sludge solidification treatment device also includes a knocking assembly installed on the rotating rod 11, and the knocking assembly includes a cross rod 14, a knocking rod 141 and a torsion spring 142. The left and right rotating rods 11 are fixedly mounted with cross rods 14, and the cross rod 14 corresponds to the discharge pipe 7. The four ends of the cross rod 14 are rotatably connected with the knocking rods 141. When the knocking rod 141 rotates and contacts the discharge pipe 7, the knocking rod 141 can knock and vibrate the discharge pipe 7. A torsion spring 142 is connected between the knocking rod 141 and the cross rod 14.
[0034] When the electric shaft 81 starts to rotate, the rotating rod 11 rotates to drive the cross rod 14 to rotate, and the cross rod 14 drives the knocking rod 141 to rotate. When the knocking rod 141 rotates and contacts the discharge pipe 7, the knocking rod 141 knocks and vibrates the discharge pipe 7, and the discharge pipe 7 vibrates the sludge attached to the inner wall of the nozzle. The spiral scraper 101 rotates to scrape and discharge the vibrating sludge. As the knocking rod 141 continues to rotate, the discharge pipe 7 pushes the knocking rod 141 to swing, and the torsion spring 142 is compressed. When the knocking rod 141 continues to rotate and disengages from the discharge pipe 7, due to the action of the torsion spring 142, the knocking rod 141 swings and resets. This is repeated, so that the knocking rod 141 can continuously knock and vibrate the discharge pipe 7, so that the sludge attached to the inner wall of the nozzle of the discharge pipe 7 is continuously vibrated and scraped off. When the electric shaft 81 is closed, the rotating rod 11 stops driving the cross rod 14 to rotate, the cross rod 14 stops driving the knocking rod 141 to rotate, and the knocking rod 141 stops knocking and vibrating the discharge pipe 7. In this way, the sludge attached to the inner wall of the nozzle of the discharge pipe 7 can be scraped off better, thereby improving the effect of scraping off the sludge.
[0035] See also Fig. 9 As shown, the sludge solidification treatment device also includes a brush plate 15 and a pull rod 16. The brush plates 15 are rotatably connected to the front and rear side surfaces outside the shell 1. When the brush plate 15 swings and contacts the spiral stirring shaft 82, the brush plate 15 can remove the sludge remaining on the spiral stirring shaft 82. The pull rods 16 are fixedly connected to the tops of the brush plates 15 on the front and rear sides.
[0036] See also Fig.10 As shown, the sludge solidification treatment device also includes a stirring frame 17. The stirring frame 17 is fixedly connected to the bottom end of the electric rotating shaft 81. When the stirring frame 17 rotates, the stirring frame 17 can stir the sludge.
[0037] When the spiral stirring shaft 82 moves and is out of contact with the sludge, the three-way pipe 5 is connected to an external water source, and water is discharged into the three-way pipe 5, so that the discharge pipe 7 intermittently sprays water, and the water is sprayed on the spiral stirring shaft 82, and the water washes and removes the sludge attached to the spiral stirring shaft 82. At this time, the pull rod 16 is pulled to drive the brush plate 15 to swing 180 degrees, and the brush plate 15 swings 180 degrees to contact the spiral stirring shaft 82. The brush plate 15 removes the sludge on the spiral stirring shaft 82 through water. When the sludge on the spiral stirring shaft 82 is cleaned, stop discharging water into the three-way pipe 5, the discharge pipe 7 stops discharging water, separate the three-way pipe 5 from the water source, and pull the pull rod 16 to drive the brush plate 15 to swing 180 degrees in the opposite direction to reset. In this way, a large amount of sludge attached to the spiral stirring shaft 82 can be prevented from affecting subsequent use, thereby ensuring the use effect of the spiral stirring shaft 82.
[0038] When the electric shaft 81 is turned on, the electric shaft 81 drives the stirring frame 17 to rotate, and the rotation of the stirring frame 17 can stir the sludge, so that the sludge and the curing agent are mixed together, so that the sludge is cured. When the electric shaft 81 is turned off, the electric shaft 81 stops driving the stirring frame 17 to rotate. In this way, the sludge can be further stirred to complete the curing process, thereby improving the stirring effect of the sludge.
[0039] A solidification treatment method for a sludge solidification treatment device comprises the following steps: S1, installation, connecting the fixing base 3 to the arm of the excavator, and connecting the feeding end of the three-way pipe 5 to the container containing the curing agent; S2, start, start the electric shaft 81 and drive the spiral stirring shaft 82 to rotate through the bevel gear assembly 8, the electric shaft 81 also drives the vertical rod 131 to rotate through the synchronous belt assembly, so that the ball valve 13 rotates intermittently to complete opening and closing, and also causes the spiral scraper 101 to rotate, and then discharges the curing agent into the three-way pipe 5, and the curing agent in the three-way pipe 5 is discharged into the expansion joint 6. When the ball valve 13 is opened, the curing agent is discharged into the discharge pipe 7, and the discharge pipe 7 sprays the curing agent; S3, solidification treatment, when the spiral stirring shaft 82 moves and contacts the sludge, the spiral stirring stirs the sludge, and the spiral stirring shaft 82 solidifies the sludge through the curing agent. At the same time, the spiral scraper 101 rotates to scrape off and discharge the sludge attached to the inner wall of the nozzle of the discharge pipe 7.
[0040] Finally, it is necessary to point out that the above content is only used to help understand the technical solution of the present invention and cannot be understood as limiting the scope of protection of the present invention; non-essential improvements and adjustments made by technical personnel in the field of technology based on the above content of the present invention are all within the scope of protection required by the present invention.
Claims
1. A sludge solidification treatment device, comprising a shell (1) and a fixed seat (3) fixedly connected to the shell (1), a fixed shell (4) fixedly connected between the two sides of the fixed seat (3) and the outer side of the shell (1), a three-way pipe (5) fixedly connected to the fixed seat (3), the tail end of the three-way pipe (5) fixedly passes through the fixed shell (4), an expansion joint (6) is installed at the tail end of the three-way pipe (5), a discharge pipe (7) is connected to the expansion joint (6), and the nozzle of the discharge pipe (7) passes through the fixed shell (4), wherein the device is characterized in that: The invention also comprises a stirring assembly, a mounting shell (9), a rotating ring (10), a spiral scraper (101), a rotating rod (11), a bristle brush (12) and a material control assembly. The stirring assembly is mounted on the shell (1) and is used to stir the sludge. The fixed shell (4) is fixedly connected to the shell (1). The shell (1) is rotatably connected to the rotating ring (10). The end of the rotating ring (10) is rotatably connected to the tail end of the three-way pipe (5). The inner side of the rotating ring (10) is fixedly connected to the spiral scraper (101) in contact with the inner wall of the three-way pipe (5). The shell (1) and the fixed shell (4) are rotatably connected to each other. A rotating rod (11) is provided, the rotating rod (11) and the outer side surface of the rotating ring (10) are connected to each other through a synchronous belt assembly, and a hard brush (12) located outside the housing (1) is fixedly mounted on the end of the rotating rod (11), and the rotating rod (11) is used to drive the rotating ring (10) to rotate, and the rotating ring (10) drives the spiral scraper (101) to rotate, so that the spiral scraper (101) scrapes and discharges the sludge attached to the inner wall of the nozzle of the discharge pipe (7), and the material control assembly is installed between the housing (1) and the discharge pipe (7) and is used to control the curing agent in the discharge pipe (7).
2. A sludge solidification treatment device as claimed in claim 1, characterized in that: The stirring assembly comprises a spiral stirring shaft (82) symmetrically rotatably connected to the housing (1); the spiral stirring shaft (82) is arranged obliquely to stir the sludge; an electric rotating shaft (81) is vertically mounted on the fixed seat (3); a bevel gear assembly (8) is connected between the electric rotating shaft (81) and the end of the spiral stirring shaft (82).
3. A sludge solidification treatment device as claimed in claim 2, characterized in that: The material control assembly comprises a ball valve (13) rotatably connected to a discharge pipe (7); a groove wheel (136) is fixedly sleeved on the shaft of the ball valve (13); a support plate (132) located in a fixed shell (4) is symmetrically fixedly connected to the housing (1); a guide shaft (133) is rotatably connected to the support plate (132); a guide plate (134) in contact with an outer side surface of the groove wheel (136) is fixedly sleeved on the guide shaft (133); a contact rod (135) located in a groove of the groove wheel (136) is fixedly connected to the guide plate (134) at an eccentric position to drive the groove wheel (136) to rotate; an intermittent rotation assembly is provided between the guide shaft (133) and the housing (1) to drive the guide shaft (133) to rotate intermittently.
4. A sludge solidification treatment device as claimed in claim 3, characterized in that: The intermittent rotating assembly comprises a guide bevel gear (1312) fixedly sleeved on the end of the guide shaft (133); a vertical rod (131) located in the fixed shell (4) is symmetrically rotatably connected on the housing (1); a synchronous belt assembly is used to transmit power between the vertical rod (131) and the electric rotating shaft (81); a bevel gear transmission is used between the top of the vertical rod (131) and the end of the rotating rod (11); and a missing gear (1311) meshing with the guide bevel gear (1312) is fixedly sleeved on the vertical rod (131).
5. A sludge solidification treatment device as claimed in claim 4, characterized in that: The sludge solidification treatment device also includes a knocking assembly, which includes a cross rod (14) fixedly mounted on the rotating rod (11), the cross rod (14) corresponds to the discharge pipe (7), and the four ends of the cross rod (14) are rotatably connected to the knocking rod (141) for knocking and vibrating the discharge pipe (7), and a torsion spring (142) is connected between the knocking rod (141) and the cross rod (14).
6. A sludge solidification treatment device and method as claimed in claim 5, characterized in that: The sludge solidification treatment device also includes a brush plate (15) rotatably connected to both sides of the outer shell (1) and used to remove the sludge remaining on the spiral stirring shaft (82). A pull rod (16) is fixedly connected to the top of the brush plate (15).
7. A sludge solidification treatment device and method as claimed in claim 6, characterized in that: The sludge solidification treatment device also includes a stirring frame (17) fixedly connected to the bottom end of the electric rotating shaft (81) and used for stirring the sludge.
8. A solidification treatment method for a sludge solidification treatment device as claimed in claim 7, characterized in that: The following steps are involved: S1, installation, connecting the fixing seat (3) to the arm of the excavator, and connecting the feed end of the three-way pipe (5) to the container containing the curing agent; S2, start, start the electric rotating shaft (81) to drive the spiral stirring shaft (82) to rotate through the bevel gear assembly (8), and the electric rotating shaft (81) also drives the vertical rod (131) to rotate through the synchronous belt assembly, so that the ball valve (13) rotates intermittently to complete opening and closing, and also causes the spiral scraper (101) to rotate, and then discharges the curing agent into the three-way pipe (5), and the curing agent in the three-way pipe (5) is discharged into the expansion joint (6). When the ball valve (13) is opened, the curing agent is discharged into the discharge pipe (7), and the discharge pipe (7) sprays the curing agent; S3, solidification treatment, when the spiral stirring shaft (82) moves and contacts the sludge, the spiral stirring stirs the sludge, and the spiral stirring shaft (82) solidifies the sludge through the curing agent. At the same time, the spiral scraper (101) rotates to scrape off and discharge the sludge attached to the inner wall of the nozzle of the discharge pipe (7).
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