Feed processing system and feed prepared by same

By designing a feed processing system including inner box tube and outer box tube, the structure of upper and lower cross-holes, ring plates, toggle plates and stirring plates is used to solve the problem that existing equipment cannot evenly stir raw materials, and uniform fermentation of feed is achieved.

CN119685136AInactive Publication Date: 2025-03-25刘梦迪
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Patent Information

Application Number
CN202411923772.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-03-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing feed processing and fermentation equipment cannot evenly stir the raw materials, which affects the fermentation effect.

Method used

A feed processing system is designed, including an inner box tube and an outer box tube. By setting up upper and lower cross-holes, ring plates, toggle plates and stirring plates, the circulating flow and uniform stirring of raw materials are achieved.

Benefits of technology

This system can effectively stir feed raw materials to make the temperature uniform during the fermentation process and improve the fermentation effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of feed, in particular to a feed processing system and feed prepared thereof.The feed processing system comprises an inner box pipe, blocking plates are fixed to the two ends of the inner box pipe, the inner box pipe is transversely arranged, an upper transverse hole and a lower transverse hole are formed in the upper side and the lower side of the inner box pipe respectively, the two blocking plates are sleeved with annular plates, and the two annular plates are sleeved with an outer box pipe; and a plurality of shifting plates are uniformly fixed between the two annular plates. An adding pipe is arranged on the upper side of the outer box pipe, a discharging hole is formed in the lower side of the outer box pipe, an arc plate is attached to the surface of the lower portion of the outer box pipe in a sliding mode, and a discharging pipe is arranged on the arc plate. Two gear rings are coaxially fixed to the arc plate, a worm wheel shaft is rotationally arranged on the side face of the adding pipe, the two ends of the worm wheel shaft are in meshing transmission connection with the two gear rings respectively, a worm is rotationally arranged on the side face of the adding pipe, and the worm is in meshing transmission connection with the worm wheel shaft. The raw materials can be uniformly stirred, and the fermentation effect is ensured.
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Description

Technical Field

[0001] The invention relates to the field of feed, in particular to a feed processing system and feed prepared therefrom. Background Art

[0002] In the process of livestock and poultry breeding, feed is needed as food for livestock and poultry animals. With the development of animal husbandry, feed with high nutritional content plays a key role in promoting animal growth. Therefore, fermented feed is increasingly valued by the feed industry and breeding industry. After the feed is processed by microbial fermentation, it can not only eliminate the antigens in the feed raw material components, but also improve the palatability and utilization rate of the feed. At the same time, fermented feed is also beneficial to improve the quality and flavor of meat, thereby increasing the income of farms or farmers, and realizing the differentiation of feed companies' feeds and improving feed effects.

[0003] When the feed is fermented, the raw materials need to be stirred to ensure that the fermentation temperature of the raw materials is uniform, thereby ensuring the fermentation effect. However, most of the existing feed processing and fermentation equipment cannot stir the raw materials evenly when stirring the raw materials, which affects the fermentation. Summary of the invention

[0004] The purpose of the present invention is to provide a feed processing system which can stir the raw materials evenly and ensure the fermentation effect.

[0005] The purpose of the present invention is achieved through the following technical solutions:

[0006] A feed processing system comprises an inner box tube with blocking plates fixed at both ends, the inner box tube is arranged horizontally and has an upper horizontal hole and a lower horizontal hole on the upper and lower sides respectively, two blocking plates are sleeved with ring plates, the two ring plates are sleeved with an outer box tube, and a plurality of toggle plates are evenly fixed between the two ring plates.

[0007] The upper side of the outer box tube is provided with an adding tube, the lower side of the outer box tube is provided with a discharge hole, and the lower surface of the outer box tube is fitted and slid with an arc plate, and the arc plate is provided with a discharge tube.

[0008] Two gear rings are coaxially fixed on the arc plate, a worm gear shaft is rotated on the side of the addition pipe, and both ends of the worm gear shaft are respectively meshed and connected with the two gear rings. A worm is rotated on the side of the addition pipe, and the worm is meshed and connected with the worm gear shaft.

[0009] A horizontal axis is provided for rotation on the side of the adding pipe, and a cover plate is fixed on the horizontal axis for blocking the adding pipe.

[0010] Transmission rings are coaxially fixed on the outer sides of the two ring plates, a transmission shaft is rotatably arranged on the outer box tube, and two ends of the transmission shaft are respectively connected with the two transmission rings.

[0011] Disc plates are rotated on the inner sides of the two blocking plates, and a plurality of stirring plates are evenly fixed between the two disc plates.

[0012] Annular grooves are arranged on the outer sides of the two disc plates, and a connecting hole is arranged in each stirring plate to connect the two annular grooves. Multiple air holes are arranged on both sides of each stirring plate, and air supply pipes are fixed on the two blocking plates, and the two air supply pipes are connected with the two annular grooves respectively.

[0013] The communicating hole passes through the stirring plate near the central axis end of the disc plate.

[0014] Two blocking plates are respectively extended outwardly and fixed with two supporting plates I, and both ends of the left and right sides of the outer box pipe are fixed with supporting plates II, and a leg frame is fixed between the two supporting plates I and the two supporting plates II on the same side.

[0015] According to the feed prepared by the feed processing system, the feed includes the following raw materials in parts by weight: 40-65 parts of corn flour, 20-40 parts of wheat bran, 20-40 parts of soybean meal, 25-35 parts of soybean dregs, 5-15 parts of fermented bacteria and an appropriate amount of glucose water. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of the feed processing system;

[0017] Figure 2 yes Figure 1 A schematic cross-sectional structure diagram of;

[0018] Figure 3 It is a schematic diagram of the structure of the outer box tube;

[0019] Figure 4 It is a schematic diagram of the structure of the inner box tube and the stirring plate;

[0020] Figure 5 It is a schematic diagram of the structure of the inner box tube;

[0021] Figure 6 It is a schematic diagram of the structure of the ring plate and the toggle plate;

[0022] Figure 7 It is a schematic diagram of the structure of the disc plate and the stirring plate;

[0023] Figure 8 yes Figure 7 Schematic diagram of the cross-section structure

[0024] Fig. 9 It is a schematic diagram of the structure of the gear ring, arc plate and discharge pipe;

[0025] Fig.10 It is a structural diagram of the cover.

[0026] In the figure:

[0027] Outer box tube 101; discharge hole 102; adding tube 103; worm 104; support plate II 105;

[0028] Inner box tube 201; lower horizontal hole 202; blocking plate 203; air supply pipe 204; support plate I 205; upper horizontal hole 206;

[0029] Ring plate 301; toggle plate 302; transmission ring 303; transmission shaft 304;

[0030] Disc plate 401; stirring plate 402; annular groove 403; connecting hole 404; air hole 405;

[0031] Gear ring 501; arc plate 502; discharge pipe 503; worm gear shaft 504;

[0032] Horizontal axis 601; Cover plate 602;

[0033] Leg support 701. DETAILED DESCRIPTION

[0034] like Figure 1-10 As shown, the feed processing system is described in detail:

[0035] A feed processing system includes an inner box tube 201 with blocking plates 203 fixed at both ends. The inner box tube 201 is arranged horizontally and has an upper horizontal hole 206 and a lower horizontal hole 202 on the upper and lower sides respectively. Ring plates 301 are sleeved on the two blocking plates 203, and an outer box tube 101 is sleeved on the two ring plates 301. A plurality of toggle plates 302 are evenly fixed between the two ring plates 301.

[0036] A fermentation space is formed by the outer box tube 101 and the ring plates 301 and the blocking plates 203 at both ends. After the raw materials are added into the fermentation space, the two ring plates 301 are driven to rotate, and then the multiple toggle plates 302 are driven to rotate between the outer box tube 101 and the inner box tube 201. The rotating toggle plates 302 will toggle the raw materials between the outer box tube 101 and the inner box tube 201 to rotate. When rotating to the upper side, the raw materials will fall into the inner box tube 201 at the upper horizontal hole 206 due to their own gravity. Also affected by gravity, the raw materials in the inner box tube 201 will pass through the lower horizontal hole 202 and fall into the outer box tube 101, and then be toggled upward by the toggle plates 302, thereby forming a circulating flow of the raw materials, ensuring the stirring effect of the raw materials and making the raw materials stirred evenly.

[0037] Further:

[0038] The upper side of the outer box tube 101 is provided with an addition tube 103 , the lower side of the outer box tube 101 is provided with a discharge hole 102 , and the lower surface of the outer box tube 101 is slidably fitted with an arc plate 502 , on which a discharge tube 503 is provided.

[0039] By setting the adding pipe 103, it is convenient to add raw materials into the fermentation space through the adding pipe 103. During fermentation, the discharge hole 102 is blocked by the arc plate 502. When the fermentation is completed, the arc plate 502 slides on the surface of the outer box tube 101, so that the discharge hole 102 is connected with the discharge pipe 503, and then the fermented feed is quickly discharged through the discharge pipe 503.

[0040] Further:

[0041] Two gear rings 501 are coaxially fixed on the arc plate 502, a worm shaft 504 is rotated on the side of the addition pipe 103, and both ends of the worm shaft 504 are respectively meshed and connected with the two gear rings 501, and a worm 104 is rotated on the side of the addition pipe 103, and the worm 104 is meshed and connected with the worm shaft 504.

[0042] By rotating the worm 104, the worm gear shaft 504 can be meshed and driven to rotate, and then the two gear rings 501 are driven to rotate on the outer box tube 101, thereby driving the arc plate 502 to slide, and then controlling the discharge hole 102 to open or close;

[0043] The two tooth rings 501 are sleeved on the outer surface of the outer box tube 101 to ensure that the arc plate 502 fits the outer surface of the outer box tube 101 .

[0044] Further:

[0045] A horizontal axis 601 is rotatably disposed on the side of the adding pipe 103 , and a cover plate 602 is fixed on the horizontal axis 601 for sealing the adding pipe 103 .

[0046] When adding raw materials, the cover plate 602 is rotated around the horizontal axis 601 to open the adding tube 103, thereby facilitating the addition of raw materials. After the addition is completed, the cover plate 602 is rotated to cover the upper end of the adding tube 103 to form a blockage for the upper end hole of the adding tube 103 to prevent impurities from falling into the fermentation chamber.

[0047] like Figure 6 As shown:

[0048] A transmission ring 303 is coaxially fixed to the outer sides of the two ring plates 301 , and a transmission shaft 304 is rotatably mounted on the outer box tube 101 . Both ends of the transmission shaft 304 are respectively connected to the two transmission rings 303 .

[0049] The transmission shaft 304 is driven by the first motor installed on the adding pipe 103 , thereby driving the two transmission rings 303 to drive the two ring plates 301 to rotate between the blocking plate 203 and the outer box pipe 101 , thereby driving the multiple toggle plates 302 to rotate.

[0050] like Figure 7-8 As shown:

[0051] Disc plates 401 are rotatably mounted on the inner sides of the two blocking plates 203 , and a plurality of stirring plates 402 are evenly fixed between the two disc plates 401 .

[0052] A second motor installed at the center of the blocking plate 203 drives one of the disc plates 401, thereby driving multiple stirring plates 402 to stir the raw materials in the inner box tube 201, further improving the stirring efficiency;

[0053] The two disc plates 401 are respectively attached to the inner side surfaces of the two blocking plates 203 to ensure that the raw materials in the inner box tube 201 are located between the two disc plates 401 , thereby ensuring comprehensive stirring of the raw materials in the inner box tube 201 .

[0054] Further:

[0055] An annular groove 403 is provided on the outer side of the two disc plates 401, and a connecting hole 404 is provided in each stirring plate 402 to connect the two annular grooves 403, and multiple air holes 405 are provided on both sides of each stirring plate 402. Air supply pipes 204 are fixed on the two blocking plates 203, and the two air supply pipes 204 are connected to the two annular grooves 403 respectively.

[0056] When air needs to be introduced into the fermentation bacteria during the fermentation process, the two air supply pipes 204 can be connected to the air supply equipment, and then the air enters the connecting hole 404 of each stirring plate 402 through the annular groove 403, and then blows toward the fermentation raw materials through multiple air holes 405. At the same time, as the stirring plate 402 rotates and stirs, the fermentation bacteria in the raw materials can fully contact with the air to ensure the fermentation effect.

[0057] Further:

[0058] During stirring, the raw materials may enter the connecting hole 404 through the air hole 405, and then pass through the connecting hole 404 close to the central axis end of the disc plate 401 to penetrate the stirring plate 402. When the stirring plate 402 rotates to the upper side, the raw materials in the connecting hole 404 will automatically slide out to ensure the smooth flow of the connecting hole 404.

[0059] like Figure 4 As shown:

[0060] The two blocking plates 203 are respectively extended outwards and fixed with two support plates I 205 , and support plates II 105 are fixed at both ends of the left and right sides of the outer box tube 101 , and a leg frame 701 is fixed between the two support plates I 205 and the two support plates II 105 on the same side.

[0061] The two leg frames 701 support the outer box tube 101 and the inner box tube 201 and ensure the relative fixation between the two to ensure the circulation of the raw materials.

[0062] like Figure 1-10As shown:

[0063] According to the feed prepared by the feed processing system, the feed includes the following raw materials in parts by weight: 40-65 parts of corn flour, 20-40 parts of wheat bran, 20-40 parts of soybean meal, 25-35 parts of soybean dregs, 5-15 parts of fermented bacteria and an appropriate amount of glucose water.

[0064] The fermentation bacteria include 1-4 parts of saccharomyces cerevisiae, 1-4 parts of bacillus subtilis, 0.2-2 parts of kluyveromyces fragilis, 0.1-3 parts of bacillus coagulans and 0.5-5 parts of lactobacillus cellobiose.

Claims

1. A feed processing system, characterized in that: The invention comprises an inner box tube (201) with blocking plates (203) fixed at both ends, the inner box tube (201) is arranged horizontally and is provided with an upper transverse hole (206) and a lower transverse hole (202) on the upper and lower sides respectively, the two blocking plates (203) are sleeved with ring plates (301), the two ring plates (301) are sleeved with an outer box tube (101), and a plurality of toggle plates (302) are evenly fixed between the two ring plates (301).

2. A feed processing system according to claim 1, characterized in that: The upper side of the outer box tube (101) is provided with an addition tube (103), the lower side of the outer box tube (101) is provided with a discharge hole (102), and the lower surface of the outer box tube (101) is slidably fitted with an arc plate (502), and the arc plate (502) is provided with a discharge tube (503).

3. A feed processing system according to claim 2, characterized in that: Two toothed rings (501) are coaxially fixed on the arc plate (502); a worm gear shaft (504) is rotatable on the side of the addition tube (103); two ends of the worm gear shaft (504) are respectively meshed and transmission-connected with the two toothed rings (501); a worm (104) is rotatable on the side of the addition tube (103); the worm (104) is meshed and transmission-connected with the worm gear shaft (504).

4. A feed processing system according to claim 2, characterized in that: A horizontal axis (601) is rotatably provided on the side of the adding pipe (103), and a cover plate (602) is fixed on the horizontal axis (601) for sealing the adding pipe (103).

5. A feed processing system according to claim 1, characterized in that: A transmission ring (303) is coaxially fixed on the outer sides of the two ring plates (301), a transmission shaft (304) is rotatably mounted on the outer box tube (101), and two ends of the transmission shaft (304) are respectively in transmission connection with the two transmission rings (303).

6. A feed processing system according to claim 1, characterized in that: A disc plate (401) is rotatably mounted on the inner sides of the two blocking plates (203), and a plurality of stirring plates (402) are evenly fixed between the two disc plates (401).

7. A feed processing system according to claim 6, characterized in that: An annular groove (403) is provided on the outer side of the two disc plates (401), and a connecting hole (404) is provided in each stirring plate (402) so that the two annular grooves (403) are connected, and a plurality of air holes (405) are provided on both sides of each stirring plate (402). Air supply pipes (204) are fixed on the two blocking plates (203), and the two air supply pipes (204) are respectively connected to the two annular grooves (403).

8. A feed processing system according to claim 7, characterized in that: The communicating hole (404) penetrates the stirring plate (402) at the end close to the central axis of the circular disc plate (401).

9. A feed processing system according to claim 1, characterized in that: The two blocking plates (203) are respectively extended outwards and fixed with two support plates I (205), and both ends of the left and right sides of the outer box tube (101) are fixed with support plates II (105), and a leg frame (701) is fixed between the two support plates I (205) and the two support plates II (105) on the same side.

10. The feed processed by the feed processing system according to any one of claims 1 to 9, characterized in that: The feed comprises the following raw materials in parts by weight: 40-65 parts of corn flour, 20-40 parts of wheat bran, 20-40 parts of soybean meal, 25-35 parts of soybean dregs, 5-15 parts of fermented bacteria and an appropriate amount of glucose water.