Aluminum liquid filtration and degassing equipment for aluminum casting processing
By designing an automated aluminum liquid refining degassing and slag removal machine and utilizing the combined structure of a graphite rotor and slag removal parts, efficient degassing and slag removal of the aluminum liquid is achieved, solving the problem of high labor intensity of workers in traditional methods and improving refining efficiency.
Patent Information
- Application Number
- CN202510005154.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2045-01-02
AI Technical Summary
The traditional aluminum liquid refining degassing and deslagging machine lacks a slag removal mechanism, resulting in high labor intensity for workers and low refining efficiency.
A degassing and deslagging machine for molten aluminum refining was designed, which includes a refining degassing and deslagging component, a graphite rotor, a movable plate, a slag scoop and a traction rope system. The degassing and deslagging of molten aluminum is achieved through an automated push plate and filter screen structure, reducing the labor intensity of workers.
It achieves efficient degassing and deslagging of molten aluminum, simplifies the operating process, reduces workers' workload, and improves refining efficiency.
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Figure CN119685620B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of molten aluminum filtration, and in particular to molten aluminum filtration and degassing equipment for aluminum casting processing. Background Art
[0002] Liquid aluminum filtration and degassing equipment is a crucial tool in the aluminum casting process, significantly improving the quality and performance of aluminum castings. Liquid aluminum refining degassing and deslagging machines are a type of liquid aluminum filtration and degassing equipment. This equipment plays a key role in the liquid aluminum processing process, primarily removing gases, inclusions, and solid slag from the liquid aluminum.
[0003] During the operation of a degassing and deslagging machine for molten aluminum refining, impurities in the molten aluminum float up. However, conventional degassing and deslagging machines often lack a slag removal mechanism, requiring workers to manually remove the slag using a shovel. This requires workers to perform a highly intensive slag removal operation, which not only increases their labor intensity but also reduces the refining efficiency of the molten aluminum. Summary of the Invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an aluminum liquid filtering and degassing device for aluminum casting processing.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A molten aluminum filtering and degassing device for aluminum casting processing includes a molten aluminum refining and degassing machine body, a refining and degassing assembly movably provided on the molten aluminum refining and degassing machine body, a graphite rotor rotatably provided on the refining and degassing assembly, and the graphite rotor is adapted to extend into the molten aluminum pool for operation;
[0007] The movable plate is located on the refining, degassing and deslagging assembly and moves vertically. A plurality of mounting rods are provided at one end of the movable plate, and the mounting rods are all located on one side of the graphite rotor.
[0008] The slag scooping piece is fixedly assembled on the mounting rod by bolts, an aluminum liquid filter is fixedly provided in the middle of the slag scooping piece, a plurality of third guide columns are fixedly provided on the slag scooping piece, and a push plate is provided on the slag scooping piece to be guided and moved by the third guide columns;
[0009] There are two fixed bins, which are fixedly arranged on both sides of the top of the slag scooping piece respectively. A movable part is arranged in each fixed bin through a first spring. The movable parts are connected to the push plate through a connecting part, and a traction rope is fixedly connected to each movable part.
[0010] The fixing columns are all installed on the top of the fixing bin, and the tops of the fixing columns are all fixedly provided with fixing seats, and the traction ropes are all extended from the fixing bin and connected to the fixing seats;
[0011] The bottom bin is installed on both sides of the slag scooping piece, and the interior of the bottom bin is vertically movable with movable partitions, and the top of the movable partitions is fixed with fixing parts, and the top of the fixing parts is fixed vertically upward with a top column, which extends from the top of the bottom bin, and the top of the top column is fixed with a rope pressing piece through a connecting rod, and the rope pressing pieces are adapted to be located above the traction rope.
[0012] In addition, a preferred structure is that a lower fixed plate is fixedly provided on the outer side of the refining, degassing and deslagging assembly, first guide pillars are fixedly provided vertically upward on both sides of the top of the lower fixed plate, the tops of the first guide pillars are connected to the upper fixed plate, and the movable plate is guided and moved by the first guide pillars;
[0013] A driving motor is fixedly arranged on the top of the upper fixed plate, the output end of the driving motor is downward and connected to the screw rod, and the movable plate is driven to move by the screw rod.
[0014] In addition, the preferred structure is that the movable plate is "L-shaped", a guide block is fixedly provided on the refining degassing and slag removal assembly corresponding to the movable plate, a guide cavity is adapted to be opened on the movable plate corresponding to the guide block, a second guide column passing through the guide block is fixedly provided in the guide cavity, and a fixed pressure column is fixedly provided on the bottom of the refining degassing and slag removal assembly.
[0015] In addition, the preferred structure is that there are two fixed bins, which are fixedly installed on both sides of the top of the slag scooping piece through support columns, and movable cavities are opened in the fixed bins, and fourth guide columns are fixedly installed in the movable cavities, and the movable parts are guided and moved by the fourth guide columns.
[0016] In addition, the preferred structure is that a first spring is installed on one side of the movable cavity, the other end of the first spring is connected to the movable part, the other end of the movable part is connected to a traction rope, and the other end of the traction rope extends from the movable cavity.
[0017] In addition, the preferred structure is that a card cavity is opened at the top of the fixed bin, the card cavity is connected to the movable cavity, a connecting cavity is opened at the bottom of the fixed bin, and the connecting parts at the bottom of the movable parts extend from the connecting cavity and are fixedly connected to the push plate.
[0018] In addition, the preferred structure is that the top of the movable part is provided with a card cavity downwardly, a wedge-shaped card is vertically movably arranged in the card cavity, and an extension spring is installed upward at the bottom of the card cavity, the other end of the extension spring is connected to the bottom of the wedge-shaped card, and the wedge-shaped card is adapted to the card cavity.
[0019] In addition, a preferred structure is that a cross bar is vertically movably provided between the fixed bins on both sides, pressure pieces adapted to the wedge-shaped clamps are fixedly provided at both ends of the cross bar, and a top plate adapted to the fixed pressure column is fixedly provided at the top of the cross bar;
[0020] The tops of the fixed bins on both sides are fixed upward with fifth guide columns vertically arranged thereon, the cross bars are guided to move by the fifth guide columns, the tops of the fixed bins are upwardly installed with second springs, the other ends of the second springs are connected to the cross bars, and the second springs are located on the outside of the fifth guide columns.
[0021] In addition, a preferred structure is that a guide rope ring is fixedly provided on one side of the fixing seat, a connecting seat is fixedly provided on the other side of the fixing seat, and the traction rope is fixedly connected to the connecting seat after passing through the guide rope ring.
[0022] In addition, a preferred structure is that the bottom bins are mounted on both sides of the slag scooping piece through support columns, a bottom cavity is provided inside the bottom bins, a movable partition is movably provided in the bottom cavity, a plurality of guide grooves are provided on the movable partitions, and guide pieces are adapted to be provided in the corresponding guide grooves in the bottom cavity;
[0023] Upper through cavities are opened on both sides above the bottom cavity, lower through cavities are opened on both sides below the bottom cavity, and a plurality of bottom through cavities are opened at the bottom of the bottom cavity.
[0024] The beneficial effects of the present invention are as follows: the refining, degassing and slag removal of molten aluminum can be achieved through the main body of the molten aluminum refining, degassing and slag removal machine, the molten aluminum filter screen on the slag scooping part can be used to filter the residue in the molten aluminum, and the first spring and the traction rope can pull the movable part to drive the push plate to move, so that the residue on the molten aluminum filter screen can be pushed away by the push plate, and through the setting of the bottom bin, the push plate can be automatically reset after entering the molten aluminum. This slag removal structure for the molten aluminum pool is simple and convenient, and reduces the workload of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a front structural schematic diagram of an aluminum liquid filtering and degassing device for aluminum casting processing proposed by the present invention;
[0026] Figure 2 for Figure 1 Schematic diagram of the back structure;
[0027] Figure 3 This is a schematic structural diagram of the refining, degassing and slag removal assembly and movable plate proposed in the present invention;
[0028] Figure 4 This is a schematic structural diagram of the guide block and fixed pressure column proposed in the present invention;
[0029] Figure 5 It is a structural schematic diagram of the movable plate and the mounting rod proposed in the present invention;
[0030] Figure 6 This is a schematic structural diagram of the slag scooping piece, fixed bin, fixed column, bottom bin and cross bar proposed in the present invention;
[0031] Figure 7 This is a schematic diagram of the internal structure of the fixed bin proposed in the present invention;
[0032] Figure 8 for Figure 7 Schematic diagram of the structure when the push plate moves;
[0033] Figure 9 It is a structural diagram of the movable part and the push plate proposed in the present invention;
[0034] Figure 10 Schematic diagram of the explosion structure of the movable part proposed in the present invention;
[0035] Figure 11 It is a structural schematic diagram of the crossbar proposed in the present invention;
[0036] Figure 12 This is a schematic structural diagram of the fixed column and bottom bin proposed in the present invention;
[0037] Figure 13 for Figure 12 Schematic diagram of the internal structure of the bottom warehouse;
[0038] Figure 14 for Figure 13 A schematic diagram of the structure when the movable partition moves downward;
[0039] Figure 15 It is a structural schematic diagram of the fixing seat proposed in the present invention;
[0040] Figure 16 for Figure 13 An enlarged detail of the interior of the bottom bin.
[0041] In the figure: 1 aluminum liquid refining degassing and deslagging machine body, 11 refining degassing and deslagging assembly, 12 graphite rotor, 13 aluminum liquid pool, 2 lower fixed plate, 21 first guide column, 22 upper fixed plate, 23 drive motor, 24 screw rod, 25 movable plate, 251 guide cavity, 252 second guide column, 253 mounting rod, 26 guide block, 27 fixed pressure column, 3 slag scooping part, 31 aluminum liquid filter, 32 push plate, 33 third guide column, 4 fixed bin, 40 clamping cavity, 41 movable cavity, 42 movable part, 421 connecting part, 422 The clamping cavity, 423 extension spring, 424 wedge-shaped clamping cavity, 43 first spring, 44 fourth guide column, 45 connecting cavity, 46 traction rope, 5 fixed column, 51 fixed seat, 52 guide rope ring, 53 connecting seat, 6 bottom bin, 61 bottom cavity, 610 guide member, 62 movable partition, 620 guide groove, 621 top column, 622 connecting rod, 623 rope pressing member, 63 fixing member, 64 upper through cavity, 65 lower through cavity, 66 bottom through cavity, 7 cross bar, 71 top plate, 72 pressing member, 73 fifth guide column, 74 second spring. DETAILED DESCRIPTION
[0042] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0043] See Figure 1-2 The aluminum refining, degassing, and deslagging machine body 1 is equipped with a vertical drive assembly, which consists of a slide rail and a vertical screw. The refining, degassing, and deslagging assembly 11 is driven and moved by the vertical screw. A graphite rotor 12 is mounted on the refining, degassing, and deslagging assembly 11, which is rotated by a main shaft. The graphite rotor 12 is fed into the aluminum liquid pool 13. The rotating graphite rotor 12 blows an inert gas (such as argon or nitrogen) into the aluminum liquid and breaks it into a large number of dispersed bubbles. These bubbles absorb hydrogen from the aluminum liquid and adsorb oxidized slag inclusions through the gas partial pressure difference and surface adsorption principles. They are then carried to the surface of the aluminum liquid as they float, thereby achieving the refining, degassing, and deslagging of the aluminum liquid. It is worth noting that the specific structures for processing the aluminum liquid in the aluminum refining, degassing, and deslagging machine body 1, the refining, degassing, and deslagging assembly 11, and the graphite rotor 12 are all prior art and are therefore not described in detail in this disclosure.
[0044] See Figure 3-5 A lower fixed plate 2 is fixedly provided on the outside of the refining, degassing and slag removal assembly 11. First guide columns 21 are fixedly provided vertically upward on both sides of the top of the lower fixed plate 2, and the other ends of the first guide columns 21 are connected to the upper fixed plate 22. A screw rod 24 is rotatably provided between the lower fixed plate 2 and the upper fixed plate 22, and the screw rod 24 is driven to rotate by the drive motor 23 on the top of the upper fixed plate 22. The movable plate 25 is guided and moved by the first guide column 21, and a threaded cavity is adapted to be opened on the movable plate 25 corresponding to the screw rod 24, which allows the movable plate 25 to move vertically through the rotation of the screw rod 24, thereby driving the slag scooping piece 3 on the movable plate 25 to move synchronously.
[0045] A guide block 26 is fixedly mounted on the refining, degassing and slag removal assembly 11. A guide cavity 251 is adapted to fit the guide block 26 on the movable plate 25. A second guide post 252 is fixedly mounted within the guide cavity 251, and the second guide post 252 passes through the guide block 26. The guide block 26 further guides the movable plate 25, thereby improving its stability during movement.
[0046] A fixed pressure column 27 is fixed downwardly provided at the bottom of the refining, degassing and deslagging assembly 11 , and the fixed pressure column 27 is aligned with the pressure piece 72 .
[0047] A plurality of mounting rods 253 are fixed to the ends of the movable plate 25. Each of these rods has screw holes, allowing the slag scoop 3 to be fixed to the rods 253 with screws. It is also worth noting that the slag scoop 3 is available in a variety of sizes, and the sizes of the fixed bin 4, fixed column 5, bottom bin 6, and crossbar 7 all vary to match the slag scoop 3. Users can install the appropriate slag scoop 3 on the movable plate 25 according to the size of the molten aluminum tank 13.
[0048] See Figure 6-9 The slag removal unit 3 is fixedly mounted with a molten aluminum filter 31, which filters impurities from the molten aluminum. Multiple third guide posts 33 are also fixedly mounted on the slag removal unit 3, guiding the push plate 32. The push plate 32 is movable to remove impurities accumulated on the molten aluminum filter 31. It is worth noting that the molten aluminum filter 31 is made of a high-temperature resistant material such as fiberglass or ceramic foam, allowing it to filter impurities even in high-temperature molten aluminum.
[0049] Fixed bins 4 are fixed on both sides of the top of the slag scooping piece 3 through support columns, and movable cavities 41 are opened inside the fixed bins 4. Fourth guide columns 44 are fixed in the movable cavities 41, and movable parts 42 are arranged in the movable cavities 41 to be guided by the fourth guide columns 44.
[0050] A first spring 43 is mounted on one side of the movable chamber 41. The other end of each first spring 43 is connected to the movable member 42, and each first spring 43 is located outside the fourth guide post 44. A traction rope 46 is fixedly connected to the other side of the movable member 42, and the other end of each traction rope 46 extends from the end of the fixed chamber 4. It is worth noting that the traction rope 46 is made of a high-temperature resistant material such as glass fiber or ceramic fiber to ensure normal operation in high-temperature environments.
[0051] The bottom of the movable member 42 is fixedly provided with a connecting member 421, and the connecting member 421 passes through the connecting cavity 45 and is fixedly connected to the push plate 32. By setting the connecting member 421 on the movable member 42 on both sides, the push plate 32 can move synchronously with the connecting member 421.
[0052] See Figure 6 、 10-11, the top of the movable part 42 is provided with a card cavity 422 downwardly, and a wedge-shaped card 424 is movably provided in the card cavity 422. The bottom of the card cavity 422 is installed with an upward extension spring 423, and the other end of the extension spring 423 is connected to the bottom of the wedge-shaped card 424. Through the provision of the extension spring 423, the wedge-shaped card 424 can be automatically pushed upward and reset by the extension spring 423 after being pressed into the card cavity 422. It is also worth noting that a guide plate is fixedly provided on the wedge-shaped card 424, and a guide groove is adapted to be provided on the corresponding guide plate in the card cavity 422. Through the adaptation between the guide plate and the guide groove, not only can the guided movement of the wedge-shaped card 424 be achieved, but also the wedge-shaped card 424 can be prevented from falling out of the card cavity 422.
[0053] When the movable member 42 moves within the movable cavity 41, it can drive the wedge-shaped clamping member 424 to move synchronously. When the movable member 42 moves to the clamping cavity 40, the wedge-shaped clamping member 424 can be automatically pushed upward by the elastic force of the extension spring 423. This can push the wedge-shaped clamping member 424 into the clamping cavity 40, thereby making the wedge-shaped clamping member 424 locked in the clamping cavity 40, thereby fixing the movable member 42 below the clamping cavity 40.
[0054] A fifth guide post 73 is fixedly mounted vertically upward on the top of each fixed compartment 4 on one side of the card cavity 40, and the crossbar 7 is guided by the fifth guide post 73. A second spring 74 is mounted upward on the top of each fixed compartment 4 on the outer side of the fifth guide post 73, and the other end of the second spring 74 is connected to the crossbar 7.
[0055] Both ends of the crossbar 7 are fixed downwardly with pressure pieces 72, which are aligned with the wedge-shaped clamping piece 424. A top plate 71 is fixedly provided on the top of the crossbar 7, and the top plate 71 is aligned with the fixed pressure column 27. This allows the crossbar 7 and the top plate 71 to move upward synchronously when the movable plate 25 moves upward. When the top plate 71 contacts the fixed pressure column 27, the top plate 71 is unable to move further due to the fixed pressure column 27, while the movable plate 25 continues to move upward. Therefore, the fixed pressure column 27 allows the top plate 71 to move downward relative to the movable plate 25. At this time, the crossbar 7, the top plate 71, and the pressure pieces 72 on both sides can all move synchronously into the clamping cavity 40, thereby pressing the wedge-shaped clamping piece 424 into the clamping cavity 422, and the second spring 74 is compressed. This can release the mutual blocking between the wedge-shaped clamping piece 424 and the clamping cavity 40, thereby releasing the fixed limit on the movable member 42. Furthermore, when the movable plate 25 moves downward, the cross bar 7 , the top plate 71 and the pressing pieces 72 on both sides can be automatically reset by the elastic force of the second spring 74 .
[0056] See Figure 6 、12 -16, a fixing column 5 is fixed vertically upward on the top of each fixing chamber 4, and a fixing seat 51 is fixed on the top of each fixing column 5. A guide rope ring 52 and a connecting seat 53 are fixed on both sides of the inner wall of the fixing seat 51. This allows the traction rope 46 extending from the fixing chamber 4 to pass through the guide rope ring 52 and then connect to the connecting seat 53, so that the traction rope 46 is flat between the guide rope ring 52 and the connecting seat 53.
[0057] The bottom bin 6 has a bottom cavity 61 formed inside, within which a movable partition 62 is vertically and movably disposed. A fixing member 63 is fixedly disposed on the top of the movable partition 62, and a top column 621 is fixedly disposed vertically upward from the top of the fixing member 63. The top column 621 extends from the bottom bin 6. A connecting rod 622 is fixedly disposed on the top of the top column 621, and a rope-pressing member 623 is fixedly disposed on the connecting rod 622. The rope-pressing member 623 is located above the traction rope 46. When the rope-pressing member 623 moves downward, it presses the traction rope 46 downward, thereby pulling the traction rope 46, thereby pulling the movable member 42 via the traction rope 46. When the rope-pressing member 623 moves upward, the traction rope 46 automatically resets.
[0058] A plurality of vertical guide members 610 are fixedly provided on the inner wall of the bottom cavity 61, and guide grooves 620 are adapted to be opened on the movable partition 62 corresponding to the guide members 610. The adaptation setting between the guide members 610 and the guide grooves 620 can improve the stability of the movable partition 62 during the activity.
[0059] Upper through cavities 64 are formed on both sides above the bottom cavity 61, lower through cavities 65 are formed on both sides below the bottom cavity 61, and multiple bottom through cavities 66 are formed at the bottom of the bottom cavity 61. This ensures that when the bottom bin 6 is filled with molten aluminum, the air pressure below the movable partition 62 prevents the molten aluminum from entering the bottom cavity 61 from the lower through cavities 65 and the bottom through cavities 66. Therefore, air still remains in the bottom cavity 61 below the movable partition 62.
[0060] The arrangement of the fixing member 63 allows the movable partition 62 to be spaced a certain distance from the top of the bottom chamber 61, thus preventing the movable partition 62 from blocking the upper through chamber 64. This allows molten aluminum to enter the bottom chamber 61 through the upper through chamber 64 and above the movable partition 62. Consequently, the pressure of the molten aluminum above the movable partition 62 pushes the movable partition 62 downward, while the air below the movable partition 62 is discharged through the lower through chamber 65 and the bottom through chamber 66. As a result, the movable partition 62 drives the top column 621, the connecting rod 622, and the rope-pressing member 623 to move downward synchronously.
[0061] When the bottom bin 6 moves upward out of the water, the water in the bottom cavity 61 can leak out through the lower through cavity 65 and the bottom through cavity 66. A sealing ring is provided on the movable partition 62 to ensure its sealing performance during movement.
[0062] In this embodiment, the refining, degassing, and deslagging machine body 1 is driven by the refining, degassing, and deslagging assembly 11, which extends a graphite rotor 12 into the molten aluminum pool 13 and rotates. This allows the graphite rotor 12 to blow inert gas into the molten aluminum, breaking it into a large number of dispersed bubbles, thereby achieving refining, degassing, and deslagging of the molten aluminum. It is worth noting that the molten aluminum refining, degassing, and deslagging machine body 1, the refining, degassing, and deslagging assembly 11, and the graphite rotor 12 are all currently available technologies and are therefore not described in detail in this disclosure.
[0063] Furthermore, as the graphite rotor 12 rotates, the slag in the molten aluminum pool 13 rises to the top of the molten aluminum. The rotation of the graphite rotor 12 also generates eddy currents within the molten aluminum pool 13, which in turn causes the slag on the surface of the molten aluminum pool 13 to rotate. Therefore, simply adjust the movable plate 25 so that it drives the slag scoop 3 to the surface of the molten aluminum in the molten aluminum pool 13 and aligns it with the flow of the molten aluminum. This automatically flushes the slag toward the slag scoop 3 through the molten aluminum flow. Furthermore, the slag scoop 3 is equipped with a molten aluminum filter 31. This allows the molten aluminum to pass through the filter 31 when the molten aluminum pushes the slag toward the slag scoop 3, while the slag remains on the filter 31.
[0064] Furthermore, when the user needs to remove slag from the molten aluminum pool 13, they simply drive the motor 23 to rotate the screw 24, thereby driving the movable plate 25 to move vertically, thereby driving the slag removal member 3 to the surface of the molten aluminum. The slag removal member 3 can now filter the residue on the surface of the molten aluminum, and the bottom bin 6 is now extended into the molten aluminum.
[0065] When the bottom bin 6 is extended into the molten aluminum, the air pressure prevents the molten aluminum from entering the bottom chamber 61 from the lower through-cavity 65 and the bottom through-cavity 66 and positioning it below the movable baffle 62. However, the molten aluminum can enter the bottom chamber 61 from the upper through-cavity 64 and position itself above the movable baffle 62. Under the pressure of the molten aluminum, it pushes the movable baffle 62 downward, thereby continuously pushing the air below the movable baffle 62 out of the lower through-cavity 65 and the bottom through-cavity 66, allowing the movable baffle 62 to move downward more easily. When the movable baffle 62 reaches the bottom of the bottom chamber 61, there is no air left in the bottom chamber 61, and the lower through-cavity 65 is positioned above the movable baffle 62.
[0066] As the movable partition 62 moves downward, it drives the top column 621, the connecting rod 622, and the rope-pressing member 623 to move downward synchronously. The rope-pressing member 623 can then press the traction rope 46 between the rope guide ring 52 and the connecting seat 53 downward, thereby pulling the traction rope 46 in the movable cavity 41 outward, thereby pulling the movable member 42.
[0067] When the movable member 42 is pulled by the traction rope 46, it can drive the push plate 32 to move synchronously through the connecting member 421. Thus, the push plate 32 can be pulled to one side of the slag scooping member 3 by the traction rope 46 pulling the movable member 42, and at this time, the first spring 43 is gradually stretched.
[0068] When the movable partition 62 moves to the bottom of the bottom cavity 61, the rope pressing member 623 presses the traction rope 46 to the lowest point. At this time, the traction rope 46 can pull the movable member 42 to the bottom of the locking cavity 40, and the first spring 43 is stretched to its limit. When the movable member 42 moves to the bottom of the locking cavity 40, the extension spring 423 can use its own elastic force to drive the wedge-shaped clamping member 424 upward, thereby moving the wedge-shaped clamping member 424 into the locking cavity 40. The movable member 42 is fixed by the mutual engagement between the wedge-shaped clamping member 424 and the locking cavity 40, thereby keeping the first spring 43 in a continuously stretched state.
[0069] Furthermore, when sufficient residue has collected on the molten aluminum filter 31, the user simply drives the motor 23 to control the screw 24 to rotate in the opposite direction, thereby driving the movable plate 25 and the slag scoop 3 upward. When the bottom bin 6 leaves the molten aluminum pool 13, the molten aluminum in the bottom bin 6 automatically flows out through the lower through cavity 65 and the bottom through cavity 66 and falls into the molten aluminum pool 13.
[0070] The user then only needs to move the residue collection box to the side of the slag scooping piece 3 through an external machine, and then continue to move the slag scooping piece 3 upward, so that the residue collection box is always located on one side of the slag scooping piece 3.
[0071] When the slag scoop 3 moves to the top, the fixed pressure column 27 can press the cross bar 7 and the top plate 71, so that the cross bar 7, the top plate 71, and the pressure piece 72 cannot move to the top, and the second spring 74 is compressed. This causes the relative positions of the cross bar 7, the top plate 71, and the pressure piece 72 to move downward, so that the pressure piece 72 can enter the clamping cavity 40, thereby pushing the wedge-shaped clamping piece 424 in the clamping cavity 40 into the clamping piece cavity 422. It is worth noting that when the slag scoop 3 is subsequently lowered, because the fixed pressure column 27 no longer presses the top plate 71, the cross bar 7, the top plate 71, and the pressure piece 72 can automatically move upward and reset due to the elastic force of the second spring 74.
[0072] By configuring the pressure member 72, when the slag scooping member 3 reaches its topmost position, the wedge-shaped clamping member 424 is automatically released from the clamping cavity 40, and the wedge-shaped clamping member 424 no longer secures the movable member 42. At this point, the first spring 43 automatically contracts and resets due to its own elastic force, thereby rapidly moving the movable member 42. As the movable member 42 moves, it drives the push plate 32 via the connecting member 421, thereby pushing the residue on the molten aluminum filter 31 into the residue collection box.
[0073] During the return of the first spring 43, the movable member 42 moves, pulling the traction rope 46 into the fixed chamber 4, thereby causing the pulled traction rope 46 to retract inward. As the traction rope 46 retracts, it simultaneously drives the rope-pressing member 623 upward, thereby simultaneously driving the connecting rod 622, the top column 621, and the movable partition 62 upward and resetting. This ensures that the slag removal member 3 automatically returns to its initial state before re-entering the molten aluminum to remove slag.
[0074] It is worth noting that the elastic force of the first spring 43 is greater than the force applied by the rope-pressing member 623 to the traction rope 46. This allows the movable member 42 to move toward the first spring 43 under normal conditions. When the bottom chamber 6 enters water, the molten aluminum exerts additional pressure on the movable partition 62, allowing the rope-pressing member 623 to exert greater force on the traction rope 46, thereby driving the movable member 42 to overcome the elastic force of the first spring 43 and move in the opposite direction. When the movable member 42 moves to the bottom of the cavity 40, the wedge-shaped clamping member 424 can secure the movable member 42, and at this time, the first spring 43 is fully stretched to load the first spring 43. Finally, the movable member 42 only needs to be released, and the elastic force of the first spring 43 can automatically drive the movable member 42 to move outward, thereby driving the push plate 32 to move and push out the residue.
[0075] In the present invention, the refining, degassing and slag removal of the molten aluminum can be achieved through the molten aluminum refining, degassing and slag removal machine body 1, and the molten aluminum filter 31 on the slag scooping part 3 can be used to filter the residue in the molten aluminum. The first spring 43 and the traction rope 46 pull the movable part 42 to drive the push plate 32 to move, so that the residue on the molten aluminum filter 31 can be pushed away by the push plate 32, and through the setting of the bottom bin 6, the push plate 32 can be automatically reset after entering the molten aluminum. This slag removal structure for the molten aluminum pool 13 is simple and convenient, and reduces the workload of the staff.
[0076] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A molten aluminum filtering and degassing device for aluminum casting processing, comprising: A molten aluminum refining degassing and deslagging machine body (1), wherein a refining degassing and deslagging component (11) is movably provided on the molten aluminum refining degassing and deslagging machine body (1), a graphite rotor (12) is rotatably provided on the refining degassing and deslagging component (11), and the graphite rotor (12) is adapted to extend into the molten aluminum pool (13) to operate; A movable plate (25), the movable plate (25) is located on the refining, degassing and deslagging assembly (11) and moves vertically, a plurality of mounting rods (253) are provided at one end of the movable plate (25), and the mounting rods (253) are all located on one side of the graphite rotor (12); A slag scooping member (3), the slag scooping member (3) being fixedly assembled on the mounting rod (253) by means of bolts, an aluminum liquid filter screen (31) being fixedly provided at the middle portion of the slag scooping member (3), a plurality of third guide columns (33) being fixedly provided on the slag scooping member (3), and a push plate (32) being provided on the slag scooping member (3) and being guided and moved by the third guide columns (33); Two fixed bins (4) are provided, which are fixedly provided on both sides of the top of the slag scooping member (3), respectively. A movable member (42) is movably provided in each fixed bin (4) via a first spring (43), and each movable member (42) is connected to the push plate (32) via a connecting member (421), and a traction rope (46) is fixedly connected to each movable member (42); A fixed column (5), wherein the top of each fixed bin (4) is provided with a fixed column (5), and a fixed seat (51) is fixedly provided on the top of each fixed column (5), and a traction rope (46) extends from the fixed bin (4) and is connected to the fixed seat (51); A bottom bin (6) is installed on both sides of the slag scooping member (3), and a movable partition (62) is vertically movably provided inside the bottom bin (6), and a fixing member (63) is fixedly provided on the top of the movable partition (62), and a top column (621) is fixedly provided vertically upward on the top of the fixing member (63), and the top column (621) extends from the top of the bottom bin (6), and a rope pressing member (623) is fixedly provided on the top of the top column (621) through a connecting rod (622), and the rope pressing member (623) is adapted to be located above the traction rope (46).
2. The aluminum liquid filtering and degassing equipment for aluminum casting processing according to claim 1, characterized in that: A lower fixed plate (2) is fixedly provided on the outer side of the refining, degassing and slag removal component (11), first guide columns (21) are fixedly provided vertically upward on both sides of the top of the lower fixed plate (2), the tops of the first guide columns (21) are connected to the upper fixed plate (22), and the movable plate (25) is guided and moved by the first guide columns (21); A driving motor (23) is fixedly provided on the top of the upper fixed plate (22), the output end of the driving motor (23) is downwardly directed and connected to a screw rod (24), and the movable plate (25) is driven to move by the screw rod (24).
3. The aluminum liquid filtering and degassing equipment for aluminum casting processing according to claim 2, characterized in that: The movable plate (25) is L-shaped, and a guide block (26) is fixedly provided on the refining, degassing and deslagging assembly (11) corresponding to the movable plate (25). A guide cavity (251) is adapted to be opened on the movable plate (25) corresponding to the guide block (26). A second guide column (252) passing through the guide block (26) is fixedly provided in the guide cavity (251), and a fixed pressure column (27) is fixedly provided at the bottom of the refining, degassing and deslagging assembly (11).
4. The aluminum liquid filtering and degassing equipment for aluminum casting processing according to claim 1, characterized in that: The fixed bin (4) is fixedly mounted on both sides of the top of the slag scooping member (3) via support columns. A movable cavity (41) is provided in the fixed bin (4). A fourth guide column (44) is fixedly provided in the movable cavity (41), and the movable member (42) is guided and moved by the fourth guide column (44).
5. The aluminum liquid filtering and degassing equipment for aluminum casting processing according to claim 4, characterized in that: A first spring (43) is installed on one side of the movable cavity (41), the other end of the first spring (43) is connected to the movable member (42), the other end of the movable member (42) is connected to a traction rope (46), and the other end of the traction rope (46) extends from the movable cavity (41).
6. The aluminum liquid filtering and degassing equipment for aluminum casting processing according to claim 1, characterized in that: The top of each fixed bin (4) is provided with a card cavity (40), which is communicated with the movable cavity (41). The bottom of each fixed bin (4) is provided with a connecting cavity (45), and the connecting piece (421) at the bottom of the movable piece (42) extends from the connecting cavity (45) and is fixedly connected to the push plate (32).
7. The aluminum liquid filtering and degassing equipment for aluminum casting processing according to claim 6, characterized in that: The top of each movable member (42) is provided with a clamping member cavity (422) extending downward, a wedge-shaped clamping member (424) is vertically movable in the clamping member cavity (422), and an extension spring (423) is installed upward at the bottom of each clamping member cavity (422), the other end of each extension spring (423) is connected to the bottom of each wedge-shaped clamping member (424), and each wedge-shaped clamping member (424) is adapted to the clamping cavity (40).
8. The aluminum liquid filtering and degassing equipment for aluminum casting processing according to claim 7, characterized in that: A cross bar (7) is vertically movably provided between the fixed bins (4) on both sides, and pressure pieces (72) adapted to the wedge-shaped clamping piece (424) are fixedly provided at both ends of the cross bar (7), and a top plate (71) adapted to the fixed pressure column (27) is fixedly provided at the top of the cross bar (7); The tops of the fixed bins (4) on both sides are fixed upwardly and vertically provided with fifth guide posts (73), the crossbar (7) is guided to move by the fifth guide posts (73), and the tops of the fixed bins (4) are upwardly installed with second springs (74), the other ends of the second springs (74) are connected to the crossbar (7), and the second springs (74) are located outside the fifth guide posts (73).
9. The aluminum liquid filtering and degassing equipment for aluminum casting processing according to claim 1, characterized in that: A guide rope ring (52) is fixedly provided on one side of the fixing seat (51), and a connecting seat (53) is fixedly provided on the other side of the fixing seat (51), and the traction rope (46) passes through the guide rope ring (52) and is fixedly connected to the connecting seat (53).
10. The aluminum liquid filtering and degassing equipment for aluminum casting processing according to claim 1, characterized in that: Bottom bins (6) are installed on both sides of the slag scooping member (3) via support columns, a bottom cavity (61) is provided inside the bottom bin (6), a movable partition (62) is movably provided in the bottom cavity (61), a plurality of guide grooves (620) are provided on the movable partition (62), and guide members (610) are adapted to be provided in the corresponding guide grooves (620) in the bottom cavity (61); Upper through cavities (64) are provided on both sides above the bottom cavity (61), lower through cavities (65) are provided on both sides below the bottom cavity (61), and a plurality of bottom through cavities (66) are provided at the bottom of the bottom cavity (61).
Citation Information
Patent Citations
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