Leakage detection equipment for inner tube production

By designing an inner tube leak detection device including a transparent detection barrel, electric push rod, pressure wheel disc, tire nozzle clamping mechanism and hot air fan, the problems of inconvenient leakage measurement, low efficiency and easy damage to the air nozzle of the existing equipment are solved, and convenient and efficient detection and rapid packaging are achieved.

CN119688179APending Publication Date: 2025-03-25JIANGSU TAIMEIYUE IND CO LTD
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Patent Information

Application Number
CN202411874570.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

The leak detection equipment used for the production of existing inner tubes is inconvenient and inefficient when measuring leakage, and is prone to damage the air nozzle, and cannot be quickly packaged after detection.

Method used

A leak detection device including a transparent detection barrel, an electric push rod, a pressure wheel disc, a tire nozzle clamping mechanism and a hot air fan are designed. The electric push rod and pressure wheel in the transparent detection barrel are used to easily immerse into the inner tube. The tire nozzle clamping mechanism protects the nozzle through a spring member and a return spring. The hot air fan accelerates water drying for quick packaging.

Benefits of technology

It improves the convenience and efficiency of inner tube leakage detection, protects the air nozzle from damage, speeds up the packaging process after detection, and reduces the labor intensity of the operator.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses leakage detection equipment for inner tube production, and aims to solve the technical problems that the current leakage detection equipment for inner tube production is not convenient enough and low in efficiency when leakage detection is carried out on an inner tube, an air tap is easy to damage in the leakage detection process of the inner tube, and the inner tube cannot be quickly packaged after being detected. A transparent detection barrel is arranged on the detection table, an electric push rod is connected to the top end of the transparent detection barrel through a cross beam, a pressing wheel disc is installed at the output end of the electric push rod, a control valve is installed on one side of the bottom of the transparent detection barrel, and two sleeve columns are installed on one side of the upper surface of the transparent detection barrel; the interiors of the two sleeve columns are connected with adjusting columns through spring pieces, and the other ends of the two adjusting columns are connected with tire valve clamping mechanisms through connecting plates correspondingly. According to the invention, the convenience and efficiency during the air leakage detection of the inner tube are improved, and the phenomenon that the air tap is damaged when the inner tube is immersed into the transparent detection barrel is avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of leakage detection equipment, in particular to leakage detection equipment for inner tube production. Background Art

[0002] At present, in order to detect the quality of bicycle inner tubes, the bicycle inner tubes are generally moved manually below the liquid level of the water tank. At this time, an external air source device is connected to the bicycle inner tube to inflate the bicycle inner tube. During the inflation process of the bicycle inner tube, if the bicycle inner tube is qualified, no bubbles will appear in the water, otherwise, bubbles will appear.

[0003] In the process of realizing the invention, the inventor found that there are at least the following problems in the prior art that have not been solved: during use, the traditional leak detection equipment used in inner tube production is not convenient and inefficient in detecting leaks in inner tubes, and the valve is easily damaged during the inner tube leak detection process, and the inner tube cannot be quickly packaged after detection. Therefore, a new technical solution needs to be designed to solve the problem. Summary of the invention

[0004] The purpose of the present invention is to provide a leak detection device for inner tube production, so as to solve the technical problems that the current leak detection device for inner tube production is not convenient and efficient when detecting leaks on the inner tube, the air nozzle is easily damaged during the inner tube leak detection process, and the inner tube cannot be quickly packaged after detection.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a leak detection equipment for inner tube production, comprising a detection platform, a transparent detection barrel is arranged on the detection platform, the top of the transparent detection barrel is connected to an electric push rod through a cross beam, a pressure wheel plate is installed at the output end of the electric push rod, a control valve is installed on one side of the bottom of the transparent detection barrel, two sleeve columns are installed on one side of the upper surface of the transparent detection barrel, the interiors of the two sleeve columns are connected to adjustment columns through spring members, the other ends of the two adjustment columns are respectively connected to tire air nozzle clamping mechanisms through connecting plates, the other ends of the two tire air nozzle clamping mechanisms are respectively connected to an air supply pipe and an air exhaust pipe through hoses, the other ends of the air supply pipe are connected to an air supply pump through a first solenoid valve, the other end of the air exhaust pipe is connected to an air exhaust pump through a second solenoid valve, a hot air blower is connected to the middle of the detection platform through a mounting plate, and a controller is installed on one side of the mounting plate.

[0006] As a preferred embodiment of the present invention, an isolation plate is installed inside the tire valve clamping mechanism, an air hole is opened at the center of the isolation plate, a return spring is arranged below the isolation plate, and a trumpet-shaped clamp is installed at the other end of the return spring.

[0007] As a preferred embodiment of the present invention, the outer diameter of the isolation plate matches the inner diameter of the tire valve clamping mechanism and is fixedly connected to the inner wall thereof, the position of the air hole corresponds to the symmetrical center position of the two trumpet-shaped clamps, one end of the reset spring is fixedly connected to the inner wall of the tire valve clamping mechanism, the other end of the reset spring is fixedly connected to one side of the trumpet-shaped clamp, and the two trumpet-shaped clamps are symmetrically installed on both sides inside the tire valve clamping mechanism.

[0008] As a preferred embodiment of the present invention, the transparent detection barrel is fixedly connected to one side of the upper surface of the detection platform, the cross beam is fixedly connected to the middle of the upper surface of the transparent detection barrel, the mounting end of the electric push rod is fixedly connected to the middle of the top end of the cross beam, the output end of the electric push rod is fixedly connected to the middle of the pressure wheel plate, and the pressure wheel plate is located inside the transparent detection barrel.

[0009] As a preferred embodiment of the present invention, one end of the two sleeve columns is fixedly connected to the upper surface of the transparent detection barrel and is arranged on both sides thereof, the spring member is movably connected to the inside of the sleeve column, and one end of the adjustment column is slidably connected to the inside of the sleeve column and abuts against one end of the spring member.

[0010] As a preferred embodiment of the present invention, one end of the connecting plate is fixedly connected to the other end of the adjusting column, and the other end of the connecting plate is fixedly connected to one end of the tire valve clamping mechanism.

[0011] As a preferred embodiment of the present invention, one end of the hose is sealedly connected to the top of the tire valve clamping mechanism and communicates with the interior thereof, and the other end of the hose is sealedly connected to one end of the air supply pipe and the air exhaust pipe respectively.

[0012] As a preferred embodiment of the present invention, the other end of the gas delivery pipe is sealed and connected to one end of the first solenoid valve, and the other end of the first solenoid valve is sealed and connected to one side of the top end of the gas delivery pump.

[0013] As a preferred embodiment of the present invention, the other end of the air extraction pipe is sealed and connected to one end of the second solenoid valve, and the other end of the second solenoid valve is sealed and connected to one side of the top end of the air extraction pump.

[0014] As a preferred embodiment of the present invention, one end of the mounting plate is fixedly connected to the upper surface of the detection table, and the mounting end of the hot air blower is fixedly connected to one side of the mounting plate and is located above the transparent detection barrel.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] When the inner tube is tested, the inner tube is first placed under the pressure wheel disc, and the electric push rod drives the pressure wheel disc to move downward during the process of the inner tube being inflated, so that the inner tube is completely immersed in the transparent detection barrel. At this time, the operator can directly observe whether there are bubbles in the transparent detection barrel, so as to detect the leakage of the inner tube, thereby improving the convenience and efficiency of the inner tube leakage detection.

[0017] When the inner tube is inspected, the inner tube will be immersed in the transparent inspection barrel. At this time, the air nozzle of the inner tube will drive the tire air nozzle clamping mechanism to move downward. The tire air nozzle clamping mechanism drives the adjusting column to squeeze the spring part through the connecting plate. In this process, the elastic coefficient of the spring part is smaller than the elastic coefficient of the reset spring. When the inner tube is evacuated, the spring part will generate elastic force on the adjusting column, so that the tire air nozzle clamping mechanism is reset, thereby avoiding the phenomenon that the air nozzle is damaged when the inner tube is immersed in the transparent inspection barrel, and improving the protection effect of the inner tube during the inspection process;

[0018] When the inner tube is inflated or deflated, the air nozzle of the inner tube is first inserted into the tire air nozzle clamping mechanism. At this time, the trumpet-shaped clamping plate in the tire air nozzle clamping mechanism will clamp the air nozzle, and the return spring will generate a rebound force on the trumpet-shaped clamping plate, thereby improving the firmness of the trumpet-shaped clamping plate when clamping the air nozzle, and speeding up the speed of disassembling and assembling the inner tube air nozzle, reducing the labor intensity of the operator when inspecting the inner tube;

[0019] After the inner tube is inspected, the air nozzle of the inner tube is pulled out from one tire air nozzle clamping mechanism and inserted into another tire air nozzle clamping mechanism. The controller then controls the second solenoid valve to open and controls the air pump to operate. At this time, the air pump will draw air into another hose through the air suction pipe, and the hose will then draw the gas in the inner tube through another tire air nozzle clamping mechanism, thereby speeding up the speed of inflation and deflation of the inner tube during inspection and improving the efficiency of the inner tube during production inspection.

[0020] When the inner tube is taken out of the transparent inspection barrel after inspection, the hot air blower will directly blow air on the inner tube, thereby accelerating the drying speed of water attached to the surface of the inner tube, thus avoiding the phenomenon that the inner tube cannot be quickly packaged after inspection. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:

[0022] Figure 1 It is a structural schematic diagram of the present invention;

[0023] Figure 2 It is a top view schematic diagram of the present invention;

[0024] Figure 3 A cross-sectional view of a tire valve clamping mechanism of the present invention;

[0025] Figure 4 It is a schematic diagram of the structure of the pressure wheel plate of the present invention;

[0026] In the figure: 1. test bench; 11. transparent test barrel; 12. crossbeam; 13. electric push rod; 14. pressure wheel plate; 15. control valve; 16. sleeve column; 17. spring part; 18. adjustment column; 19. connecting plate;

[0027] 2. Tire valve clamping mechanism; 21. Hose; 22. Air supply pipe; 23. Air extraction pipe; 24. First solenoid valve; 25. Air supply pump; 26. Second solenoid valve; 27. Air extraction pump; 28. Mounting plate; 29. ​​Hot air blower;

[0028] 30. Controller; 31. Isolation plate; 32. Air hole; 33. Return spring; 34. Trumpet-shaped clamp. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0030] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0031] Embodiment 1: A leak detection device for inner tube production, see Figures 1 to 4, including a testing platform 1, a transparent testing bucket 11 is arranged on the testing platform 1, the top of the transparent testing bucket 11 is connected to an electric push rod 13 through a cross beam 12, a pressure wheel plate 14 is installed at the output end of the electric push rod 13, a control valve 15 is installed at one side of the bottom of the transparent testing bucket 11, the transparent testing bucket 11 is fixedly connected to one side of the upper surface of the testing platform 1, the cross beam 12 is fixedly connected to the middle of the upper surface of the transparent testing bucket 11, the installation end of the electric push rod 13 is fixedly connected to the middle of the top of the cross beam 12, and the output end of the electric push rod 13 It is fixedly connected to the middle of the pressure wheel disc 14, and the pressure wheel disc 14 is located inside the transparent detection barrel 11. When the inner tube is tested, the inner tube is first placed under the pressure wheel disc 14. When the inner tube is inflated, the electric push rod 13 drives the pressure wheel disc 14 to move downward, so that the inner tube is completely immersed in the transparent detection barrel 11. At this time, the operator can directly observe whether there are bubbles in the transparent detection barrel 11, so as to detect the leakage of the inner tube, thereby improving the convenience and efficiency of the inner tube leakage detection.

[0032] It is worth noting that two sleeves 16 are installed on one side of the upper surface of the transparent detection barrel 11, and the inside of the two sleeves 16 is connected to an adjustment column 18 through a spring member 17. One end of the two sleeves 16 is fixedly connected to the upper surface of the transparent detection barrel 11 and is arranged on both sides thereof. The spring member 17 is movably connected to the inside of the sleeve 16, and one end of the adjustment column 18 is slidably connected to the inside of the sleeve 16 and abuts against one end of the spring member 17. When the inner tube is detected, the inner tube will be immersed in the transparent detection barrel 11, and the air nozzle of the inner tube will bring The movable tire air nozzle clamping mechanism 2 moves downward, and the tire air nozzle clamping mechanism 2 drives the adjusting column 18 to squeeze the spring member 17 through the connecting plate 19. During this process, the elastic coefficient of the spring member 17 is less than the elastic coefficient of the reset spring 33. When the inner tube is deflated, the spring member 17 generates elastic force on the adjusting column 18, so that the tire air nozzle clamping mechanism 2 is reset, thereby avoiding the phenomenon that the air nozzle is damaged when the inner tube is immersed in the transparent detection barrel 11, and improving the protection effect of the inner tube during the detection process;

[0033] The other ends of the two adjusting columns 18 are respectively connected to the tire air valve clamping mechanism 2 through the connecting plate 19, one end of the connecting plate 19 is fixedly connected to the other end of the adjusting column 18, and the other end of the connecting plate 19 is fixedly connected to one end of the tire air valve clamping mechanism 2. An isolation plate 31 is installed inside the tire air valve clamping mechanism 2, and an air hole 32 is opened at the center of the isolation plate 31. A return spring 33 is arranged below the isolation plate 31, and a trumpet-shaped clamping plate 34 is installed at the other end of the return spring 33. The outer diameter of the isolation plate 31 is consistent with the inner diameter of the tire air valve clamping mechanism 2, and it is fixedly connected to its inner wall. The position of the air hole 32 corresponds to the symmetrical center position of the two trumpet-shaped clamping plates 34. One end of the return spring 33 is fixedly connected to the inner wall of the tire air nozzle clamping mechanism 2, and the other end of the return spring 33 is fixedly connected to one side of the trumpet-shaped clamping plate 34. The two trumpet-shaped clamping plates 34 are symmetrically installed on both sides of the tire air nozzle clamping mechanism 2. When the inner tube is inflated or deflated, the air nozzle of the inner tube is first inserted into the tire air nozzle clamping mechanism 2. At this time, the trumpet-shaped clamping plate 34 in the tire air nozzle clamping mechanism 2 will clamp the air nozzle, and the return spring 33 will generate a rebound force on the trumpet-shaped clamping plate 34, thereby improving the firmness of the trumpet-shaped clamping plate 34 when clamping the air nozzle, and speeding up the speed of disassembling and assembling the inner tube air nozzle, reducing the labor intensity of the operator when inspecting the inner tube;

[0034] The other ends of the two tire air valve clamping mechanisms 2 are respectively connected to the air supply pipe 22 and the air extraction pipe 23 through the hose 21, the other end of the air supply pipe 22 is connected to the air supply pump 25 through the first solenoid valve 24, and the other end of the air extraction pipe 23 is connected to the air extraction pump 27 through the second solenoid valve 26. One end of the hose 21 is sealed and connected to the top of the tire air valve clamping mechanism 2 and communicates with the interior thereof, and the other end of the hose 21 is respectively sealed and connected to one end of the air supply pipe 22 and the air extraction pipe 23, the other end of the air supply pipe 22 is sealed and connected to one end of the first solenoid valve 24, the other end of the first solenoid valve 24 is sealed and connected to one side of the top of the air supply pump 25, the other end of the air extraction pipe 23 is sealed and connected to one end of the second solenoid valve 26, and the other end of the second solenoid valve 26 is sealed and connected to one side of the top of the air extraction pump 27. When the tire is inflated, the controller 3 0 will control the first solenoid valve 24 to open, and then the controller 30 will control the air delivery pump 25 to operate. At this time, the air delivery pump 25 delivers air to a hose 21 through the air delivery pipe 22, and then the hose 21 inflates the inner tube through the corresponding tire air nozzle clamping mechanism 2, so that the inner tube is inflated and tested. After the inner tube is tested, the air nozzle of the inner tube is pulled out from the inside of one tire air nozzle clamping mechanism 2 and inserted into the inside of another tire air nozzle clamping mechanism 2, and then the controller 30 controls the second solenoid valve 26 to open and controls the air extraction pump 27 to operate. At this time, the air extraction pump 27 will be extracted into another hose 21 through the air extraction pipe 23, and then the hose 21 will extract the gas in the inner tube through another tire air nozzle clamping mechanism 2, thereby speeding up the speed of inflation and exhaust of the inner tube during testing, and improving the efficiency of the inner tube during production testing.

[0035] It is worth noting that a hot air blower 29 is connected to the middle of the testing table 1 through a mounting plate 28, a controller 30 is installed on one side of the mounting plate 28, one end of the mounting plate 28 is fixedly connected to the upper surface of the testing table 1, and the mounting end of the hot air blower 29 is fixedly connected to one side of the mounting plate 28, and is located above the transparent testing barrel 11. When the inner tube is taken out of the transparent testing barrel 11 after inspection, the hot air blower 29 will directly blow air on the inner tube, thereby accelerating the drying speed of water attached to the surface of the inner tube, thereby avoiding the phenomenon that the inner tube cannot be quickly packaged after inspection.

[0036] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0037] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A leak detection device for inner tube production, comprising a detection table (1), characterized in that: The detection platform (1) is provided with a transparent detection barrel (11), the top end of the transparent detection barrel (11) is connected to an electric push rod (13) through a crossbeam (12), the output end of the electric push rod (13) is installed with a pressure wheel plate (14), one side of the bottom of the transparent detection barrel (11) is installed with a control valve (15), one side of the upper surface of the transparent detection barrel (11) is installed with two sleeve columns (16), the inside of the two sleeve columns (16) is connected to an adjustment column (18) through a spring member (17), and the other ends of the two adjustment columns (18) are connected through a connecting plate (19). ) are respectively connected to tire air valve clamping mechanisms (2), the other ends of the two tire air valve clamping mechanisms (2) are respectively connected to an air supply pipe (22) and an air extraction pipe (23) through a hose (21), the other end of the air supply pipe (22) is connected to an air supply pump (25) through a first electromagnetic valve (24), and the other end of the air extraction pipe (23) is connected to an air extraction pump (27) through a second electromagnetic valve (26), and the middle of the test platform (1) is connected to a hot air blower (29) through a mounting plate (28), and a controller (30) is installed on one side of the mounting plate (28).

2. A leak detection device for inner tube production according to claim 1, characterized in that: An isolation plate (31) is installed inside the tire valve clamping mechanism (2), an air hole (32) is opened at the center of the isolation plate (31), a return spring (33) is arranged below the isolation plate (31), and a trumpet-shaped clamping plate (34) is installed at the other end of the return spring (33).

3. A leak detection device for inner tube production according to claim 2, characterized in that: The outer diameter of the isolation plate (31) matches the inner diameter of the tire air valve clamping mechanism (2) and is fixedly connected to the inner wall thereof; the position of the air hole (32) corresponds to the symmetrical center position of the two trumpet-shaped clamping plates (34); one end of the return spring (33) is fixedly connected to the inner wall of the tire air valve clamping mechanism (2); the other end of the return spring (33) is fixedly connected to one side of the trumpet-shaped clamping plate (34); and the two trumpet-shaped clamping plates (34) are symmetrically mounted on both sides of the tire air valve clamping mechanism (2).

4. The leak detection device for inner tube production according to claim 1, characterized in that: The transparent detection barrel (11) is fixedly connected to one side of the upper surface of the detection platform (1), the crossbeam (12) is fixedly connected to the middle of the upper surface of the transparent detection barrel (11), the mounting end of the electric push rod (13) is fixedly connected to the middle of the top end of the crossbeam (12), the output end of the electric push rod (13) is fixedly connected to the middle of the pressure wheel disc (14), and the pressure wheel disc (14) is located inside the transparent detection barrel (11).

5. The leak detection device for inner tube production according to claim 1, characterized in that: One end of the two sleeve columns (16) is fixedly connected to the upper surface of the transparent detection barrel (11) and is arranged on both sides thereof; the spring member (17) is movably connected inside the sleeve columns (16); one end of the adjustment column (18) is slidably connected inside the sleeve columns (16) and abuts against one end of the spring member (17).

6. The leak detection device for inner tube production according to claim 1, characterized in that: One end of the connecting plate (19) is fixedly connected to the other end of the adjusting column (18), and the other end of the connecting plate (19) is fixedly connected to one end of the tire valve clamping mechanism (2).

7. The leak detection device for inner tube production according to claim 1, characterized in that: One end of the hose (21) is sealed and connected to the top end of the tire valve clamping mechanism (2) and communicates with the interior thereof, and the other end of the hose (21) is sealed and connected to one end of the air supply pipe (22) and the air extraction pipe (23), respectively.

8. The leak detection device for inner tube production according to claim 1, characterized in that: The other end of the air delivery pipe (22) is sealedly connected to one end of the first solenoid valve (24), and the other end of the first solenoid valve (24) is sealedly connected to one side of the top end of the air delivery pump (25).

9. The leak detection device for inner tube production according to claim 1, characterized in that: The other end of the air extraction pipe (23) is sealedly connected to one end of the second solenoid valve (26), and the other end of the second solenoid valve (26) is sealedly connected to one side of the top end of the air extraction pump (27).

10. The leak detection device for inner tube production according to claim 1, characterized in that: One end of the mounting plate (28) is fixedly connected to the upper surface of the detection platform (1), and the mounting end of the hot air blower (29) is fixedly connected to one side of the mounting plate (28) and is located above the transparent detection barrel (11).