Method for producing a sheet part, medium and program product

Abstract

This application provides a panel manufacturing method, medium, and process product, relating to the field of furniture manufacturing technology. The panel manufacturing method includes: determining batch information of furniture based on area ratio information; determining the pattern of at least one side of a target panel based on the batch information; processing a substrate based on the pattern to generate the target panel; and cutting the target panel according to size information to generate a target panel. Embodiments of this application can process panels from at least two types of furniture in the same batch, effectively reducing panel waste, improving material utilization, and lowering the production cost of furniture products.

Description

Technical Field

[0001] This application relates to the field of furniture manufacturing technology, and more specifically, to a panel manufacturing method, medium, and process product. Background Technology

[0002] Customized furniture refers to furniture companies treating each consumer as an individual customer, building upon large-scale production. Consumers design the furniture they want according to their own requirements, and the company manufactures personalized furniture based on these design requirements. Customized furniture emphasizes the selection of healthy and environmentally friendly raw materials and accessories, reflects humanistic care in spatial design, and ensures that the furniture design is unified and coordinated with the home environment while prioritizing functionality.

[0003] The custom furniture industry is developing towards a full range of categories and diversification, especially driven by the concept of "whole-house customization." Furniture companies typically produce multiple furniture categories, such as cabinets and wardrobes, simultaneously. However, different furniture pieces often require different panel sizes. In the current production process, panels for different furniture categories are usually cut separately. This cutting method easily leads to a large amount of panel waste, low material utilization, and fails to effectively reduce the production cost of furniture products. Summary of the Invention

[0004] This application provides a panel production method, medium, and process product that can solve the problems of existing panel cutting methods, such as easy waste of panels, low material utilization, and inability to effectively reduce the production cost of furniture products. To achieve this objective, this application provides the following solutions.

[0005] According to one aspect of the embodiments of this application, a method for producing a sheet metal part is provided, the method comprising:

[0006] The batch information of the furniture is determined based on the area ratio information, which is determined based on the historical production information of the furniture. Each batch includes production orders corresponding to at least two types of furniture. The batch information includes the color and size information of the target board corresponding to the furniture.

[0007] The pattern of at least one side of the target board is determined based on the batch information, and the target board is generated by processing the substrate based on the pattern.

[0008] The target sheet is cut according to the dimensional information to generate the target panel.

[0009] In one possible implementation, the area ratio information includes the area ratio of the target board, and the determination of the area ratio information includes:

[0010] Determine panel combination information, which includes combinable furniture and target panels corresponding to the combinable furniture;

[0011] Obtain the historical production orders corresponding to the panel assembly information, and obtain the sum of the areas of the target panels in the historical production orders;

[0012] The area ratio of the target plate is determined based on its area.

[0013] In one possible implementation, determining the batch information of the furniture based on the area ratio information includes:

[0014] Place the production orders corresponding to the panel assembly information into the same set;

[0015] If it is determined that the target board in the set meets the area ratio and preset conditions, then the set is determined to be a batch, and the preset conditions include the area and being within a preset range.

[0016] In one possible implementation, determining the pattern on at least one side of the target board based on the batch information includes:

[0017] Obtain the pattern of the target board in the batch, and determine the pattern as the pattern of at least one side of the target board.

[0018] In one possible implementation, determining the pattern as the pattern of at least one side of the target board includes: if it is determined that the number of target boards is greater than or equal to 2 and the patterns of at least two target boards are different, then the pattern of the target boards is determined as the pattern of opposite sides of the target board, wherein the patterns of opposite sides of the target board are different.

[0019] In one possible implementation, generating the target sheet based on the patterned processing substrate includes:

[0020] Obtain the substrate to be processed and the finishing material corresponding to the pattern;

[0021] The target board is obtained by applying the finishing material to at least one side of the substrate according to the thickness of the substrate and the type of finishing material.

[0022] In one possible implementation, both sides of the target panel are coated with the finishing material, and applying the finishing material to at least one side of the substrate according to the thickness of the substrate and the type of the finishing material includes:

[0023] If it is determined that the thickness of the substrate is greater than a preset value, then the finishing material is applied to both sides of the substrate;

[0024] If the thickness of the substrate is determined to be less than or equal to the preset value, the finishing material is applied to the first side of the substrate. Once the substrate has cooled completely, the finishing material is applied to the second side of the substrate. The first side and the second side are located on opposite sides of the substrate.

[0025] In one possible implementation, applying the finishing material to the second side of the substrate includes:

[0026] A protective plate is placed on the first side of the substrate, and the shape of the protective plate corresponds to that of the substrate;

[0027] The finishing material is placed on the second side of the substrate, and the substrate and the finishing material are bonded together to obtain the target board.

[0028] According to one aspect of the embodiments of this application, a computer-readable storage medium is provided, on which a computer program is stored, which, when executed by a processor, implements the steps of the method described above.

[0029] According to one aspect of the embodiments of this application, a computer program product is provided, including a computer program that, when executed by a processor, implements the steps of the method described above.

[0030] The beneficial effects of the technical solutions provided in this application are:

[0031] The panel production method provided in this application determines the batch information of furniture based on the area ratio information, which is determined based on the historical production information of the furniture. Each batch includes production orders corresponding to at least two types of furniture. The batch information includes the color and size information of the target panel corresponding to the furniture. The color of at least one side of the target board is determined according to the batch information, and the target board is generated by processing the substrate based on the color. The target board is cut according to the size information to generate the target panel. The embodiments of this application can put the panels of at least two types of furniture into the same batch for processing, effectively reducing the waste of panels, improving the material utilization rate, and reducing the production cost of furniture products. Attached Figure Description

[0032] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments of this application will be briefly introduced below.

[0033] Figure 1 A flowchart of a board manufacturing method provided in the embodiments of this application;

[0034] Figure 2 A schematic diagram of double-sided lamination provided in an embodiment of this application;

[0035] Figure 3This is a schematic diagram of the substrate being pressed against the first side in an embodiment of this application;

[0036] Figure 4 A schematic diagram of substrate cooling provided in the embodiments of this application;

[0037] Figure 5 This is a schematic diagram of the second side of the substrate being pressed together according to an embodiment of this application. Attached image description:

[0039] 1. Upper press; 2. Lower press; 31. Finishing material; 32. Substrate; 4. Protective board. Detailed Implementation

[0040] The embodiments of this application are described below with reference to the accompanying drawings. It should be understood that the embodiments described below with reference to the accompanying drawings are exemplary descriptions for explaining the technical solutions of the embodiments of this application, and do not constitute a limitation on the technical solutions of the embodiments of this application.

[0041] Those skilled in the art will understand that, unless specifically stated otherwise, the singular forms “a,” “an,” “the,” and “the” used herein may also include the plural forms. It should be further understood that the terms “comprising” and “including” as used in embodiments of this application mean that the corresponding feature can be implemented as the presented feature, information, data, step, operation, element, and / or component, but do not exclude implementation as other features, information, data, step, operation, element, component, and / or combinations thereof supported by the art. It should be understood that when we say that an element is “connected” or “coupled” to another element, the one element can be directly connected or coupled to the other element, or it can mean that the one element and the other element establish a connection relationship through an intermediate element. Furthermore, “connected” or “coupled” as used herein can include wireless connection or wireless coupling. The term “and / or” as used herein indicates at least one of the items defined by the term; for example, “A and / or B” indicates implementation as “A,” or implementation as “A,” or implementation as “A and B.”

[0042] To make the objectives, technical solutions, and advantages of this application clearer, the embodiments of this application will be described in further detail below with reference to the accompanying drawings.

[0043] The technical solutions of this application and their effects are described below through several exemplary embodiments. It should be noted that the following embodiments can be referenced, borrowed from, or combined with each other. Identical terms, similar features, and similar implementation steps in different embodiments will not be repeated.

[0044] The board manufacturing method, medium, and process product provided in this application are intended to solve at least one technical problem existing in the prior art.

[0045] This application provides a method for producing sheet metal parts, which can be used in mobile phones, computers, cloud computing, cutting machines, and other equipment capable of producing sheet metal parts.

[0046] Optionally, such as Figures 1-5 As shown, the sheet metal manufacturing method of this application includes:

[0047] S101: Determine the batch information of the furniture based on the area ratio information.

[0048] Optionally, the area ratio information is determined based on the historical production information of the furniture. Each batch includes production orders corresponding to at least two types of furniture, and the batch information includes the color and size information of the target panels corresponding to the furniture.

[0049] Optionally, the furniture included in the batch can be wardrobes and cabinets, or TV cabinets, shoe cabinets and other furniture, and the target panels can be the back panels, side panels, partitions and other panels that can be cut from the same piece of board.

[0050] Optionally, each batch may include at least two types of furniture, and the number of target panels may also be at least two types.

[0051] In one embodiment, each batch includes production orders for wardrobes and cabinets, and the batch information includes the color and size information of the back panel of the wardrobe and the back panel of the cabinet.

[0052] Optionally, the area ratio information includes the area ratio of the target panel. The determination of the area ratio information includes: determining the panel combination information, which includes combinable furniture and the target panels corresponding to the combinable furniture; obtaining the historical production orders corresponding to the panel combination information; obtaining the sum of the areas of the target panels in the historical production orders; and determining the area ratio of the target panels based on the sum of the areas.

[0053] Optionally, panel combination information can be obtained based on the furniture's historical production information. The panel combination information includes combinable furniture and the target panels corresponding to the combinable furniture. The historical production information may include at least one of the following: panel information, size information, color information, and the number of historical production orders.

[0054] Optionally, the historical production order quantity of different furniture items within a preset time period (such as six months or one year) can be obtained. Based on the historical production order quantity, furniture items with an order quantity greater than the preset order quantity are identified, and these furniture items are designated as combinable furniture. Then, target panels are selected from the panels used in the combinable furniture (such as back panels, cabinet bodies, cabinet doors, etc.).

[0055] Optionally, information on the boards used in different furniture pieces can be obtained based on historical production data. Furniture pieces using the same boards can be selected based on this information and identified as combinable furniture. Target boards suitable for joint processing can then be determined based on the dimensions and colors of each board in the combinable furniture.

[0056] Optionally, to optimize the color parameter settings during production scheduling, the usage ratio of each color can be obtained based on historical production information. Colors with a usage ratio greater than a preset threshold are identified, and panels using that color are designated as target panels. Alternatively, the board area and shape occupied by different panels in combinable furniture can be obtained. Based on this board area and shape, two or more panels that can be cut from the same board are identified, and these panels are designated as target panels.

[0057] Optionally, historical production orders can be production orders within one month, two months, or other time periods. After obtaining the historical production orders corresponding to the panel assembly information, the sum of the areas of each target panel in the historical production order is calculated, and the ratio of these sums is determined as the area ratio of the target panels.

[0058] Optionally, the target panel can be a wardrobe back panel or a cabinet back panel, with an area ratio of 1:2 or other ratios. The specific ratio can be determined based on the area ratio in the actual order.

[0059] In one embodiment, the combinable furniture consists of wardrobes and cabinets. Due to differences in market demand and the volume of customized furniture orders, the required back panel colors for wardrobes and cabinets differ proportionally. Typically, wardrobes require a larger back panel area, while cabinets require a relatively smaller one. To maximize material utilization, production orders for wardrobes and cabinets within a six-month period are compiled. Based on these orders, the area ratio of wardrobe back panels to cabinet back panels is calculated. The calculated ratio is 1:2.

[0060] Optionally, determining the batch information of furniture based on the area ratio information includes: placing the production orders corresponding to the panel combination information into the same set; if it is determined that the target panels in the set meet the area ratio and preset conditions, then the set is determined as a batch, and the preset conditions include the area of ​​each target panel and being within a preset range. Specifically, if the difference between the area ratio of the target panels in the set and the area ratio is less than a preset difference threshold, then it can be determined that the target panels in the set meet the area ratio.

[0061] Optionally, the preset conditions may also include at least one of the following: the number of production orders reaches the predetermined number of orders; the difference between the order placement time of the earliest production order in the set and the current time is greater than the maximum waiting time; a production instruction is received; and other conditions.

[0062] In one embodiment, the combinable furniture includes wardrobes and cabinets, with the area ratio of the wardrobe back panel to the cabinet back panel being 1:2. A preset difference threshold of 0.5 is allowed, and a preset condition is that the total area of ​​the cabinet back panels reaches 100 square meters. Wardrobe orders and cabinet orders are placed in the same set, and the ratio of the total area of ​​the cabinet back panels in this set to the total area of ​​the wardrobe and cabinet back panels is continuously calculated. If this ratio is 1:1.5, the difference between this ratio and 1:2 is less than 0.5, and the total area of ​​the cabinet back panels reaches 100 square meters, then the production order corresponding to this set is determined to be a batch, and the back panels are cut based on the order information of this batch.

[0063] Optionally, to further improve board utilization, after obtaining the total area of ​​the target boards based on historical orders, the proportion of the area of ​​different sizes of target boards relative to this total area can be obtained from historical orders. Production orders are then placed into a set based on this proportion, ensuring that the proportion of different sizes of target boards in each batch is the same or similar (e.g., the area difference of target boards of the same size is less than a preset difference). For ease of segmentation, the width or length of different target boards can be obtained, resulting in intervals corresponding to their length or width. The proportion of different intervals is then obtained based on the quantity ratio of the target boards, and production orders are placed into the set according to this proportion. The range and quantity of these intervals can be determined based on the width or length of the board material.

[0064] Optionally, since the same target board has multiple sizes, different target boards may have the same size. When selecting production orders from the set according to a proportion, the production orders can be selected based on the proportion of an interval. For example, if the proportion of a certain interval is determined to be 20% based on historical production orders, then when dividing batches, the proportion of the area of ​​the target board corresponding to that interval in each batch to the total area can be determined to be 20%.

[0065] Optionally, since some target panels occupy too much area of ​​the board, the remaining part of the board cannot be used for cutting. In order to reduce material waste, a portion of the target board can be divided into one or more parts according to the size range of the remaining part of the board. Each of these parts has a corresponding range, and the range corresponding to one part is the range corresponding to the size of the remaining part of the board.

[0066] In one embodiment, as shown in Table 1, the width of the board is 1200mm. A cabinet unit has only one back panel, while a wardrobe is divided into multiple back panels according to functional areas. The width of the cabinet unit and wardrobe functional areas ranges from 2M to 11M (1M = 100mm). The back panels are either plain or have symmetrical textures. The short side of the rectangular edge of the board is used as a 1M interval. When cutting the back panels, the short side module is divided according to the following combinations (e.g., 2M+10M, 3M+9M, 4M+8M, 5M+7M, 6M*2, 4M*3, 3M*4, 2M*6, 5M+6M, 4M+7M) to approximate the proportion requirements in the consumption order. The back panel area ratio obtained by dividing the board based on this combination can be the back panel area ratio corresponding to the wardrobe and cabinet in Table 1. However, the demand for 9M wide back panels for wardrobes is relatively large, resulting in no suitable consumption strategy for the current cutting configuration, and the common surplus material ratio of around 3M is too high. After merging the back panels of wardrobes and cabinets at a 1:2 ratio, approximately 3M of leftover material from the wardrobe is consumed by approximately 3M panels from the cabinets, improving utilization. Correspondingly, the back panel area ratio can be the same as the 1:2 wardrobe ratio ratio shown in Table 1. Furthermore, to address the issue of excessive leftover material from 7M back panels, some 7M back panels that can be segmented will be divided, reducing the proportion of 7M panels. Specifically, when the cabinet width is ≥1000mm and contains shelves, the back panel can be segmented. This design optimizes a large back panel (1000-1400mm long, approximately 700mm wide) into two smaller back panels (1000-1400mm long, approximately 350mm wide), reducing the proportion of 7M panels and increasing the proportion of 4M panels. This combination of 7M and 4M / 5M panels reduces waste. Furthermore, the middle shelf covers the seam between the two back panels during installation, ensuring the aesthetics of the cabinet interior. In this case, the back panel area ratio can be the combined ratio of the wardrobe (1:2) and the back panel area ratio corresponding to the cabinet segments in Table 1.

[0067]

[0068] Table 1

[0069] S102: Determine the pattern of at least one side of the target board based on the batch information, and generate the target board based on the pattern processed substrate 32.

[0070] Optionally, to ensure that the same pattern parameter settings are used when optimizing production scheduling, the pattern of the wardrobe back panel and the cabinet back panel can be the same. Specifically, the wardrobe back panel and the cabinet back panel can be set to no texture or symmetrical texture.

[0071] Optionally, determining the pattern of at least one side of the target board based on batch information includes: obtaining the pattern of the target board in the batch and determining the pattern as the pattern of at least one side of the target board. The number of patterns on the target board can be the same as the number of patterns on the target boards in the corresponding batch.

[0072] Alternatively, if the target panels have the same pattern, it is only necessary to determine the pattern on one side of the substrate 32. If the target panels have different patterns, the patterns on both sides of the target panels are determined based on that pattern.

[0073] Optionally, defining the pattern as the pattern of at least one side of the target board includes: if the number of target boards is greater than or equal to 2 and at least two target boards have different patterns, then the pattern of the target boards is defined as the patterns of opposite sides of the target board, and the patterns of opposite sides of the target board are different. Wherein, when the number of target boards is 2, the pattern of one side of the target board can be the pattern of one of the target boards, and the pattern of the other side of the target board can be the pattern of the other target board.

[0074] In one embodiment, there are two types of target panels: a wardrobe back panel and a cabinet back panel. The patterns of the wardrobe back panel and the cabinet back panel are obtained, and the pattern on one side of the target panel is determined as the pattern of the wardrobe back panel, and the pattern on the other side of the target panel is determined as the pattern of the cabinet back panel.

[0075] Optionally, when there are three or more types of target panels, the sum of the areas of each type of target panel can be obtained, and the pattern on each side of the target panel can be determined based on the sum of the areas and the area ratio of the target panel. Specifically, each side of the target panel can be set to have only one pattern, or the pattern of some target panels can be set to differ from that of other target panels based on the number and area of ​​the target panels. Furthermore, some target panels may even have two or more patterns on the same side (e.g., a specific area of ​​some target panels can be designated specifically for cutting a particular type of target panel, thus setting the pattern of that specific area as the pattern of that target panel).

[0076] Optionally, generating a target board based on a patterned processing substrate 32 includes: obtaining a substrate 32 to be processed and a decorative material 31 corresponding to the pattern; applying the decorative material 31 to at least one side of the substrate 32 according to the thickness of the substrate 32 and the type of the decorative material 31 to obtain the target board.

[0077] In one embodiment, the substrate 32 can be made of medium-density fiberboard (MDF), and its thickness can be adjusted according to the production requirements of the target board. The thickness range of the substrate 32 can be from 3 mm to 15 mm. Other composite boards such as particleboard or plywood can also be used as the substrate 32 to ensure the strength and stability of the back panel.

[0078] Optionally, the substrate 32 can be decorated using a lamination process that matches the target panel. A pressing process can be used to create the desired pattern on the surface of the substrate 32 and ensure excellent surface finish on both sides of the back panel. The finishing material 31 can be PVC film, melamine paper, or other decorative materials.

[0079] Optionally, both sides of the target board are finished with finishing material 31. The finishing material 31 is applied to at least one side of the substrate 32 according to the thickness of the substrate 32 and the type of finishing material 31, including: if the thickness of the substrate 32 is determined to be greater than a preset value, then the finishing material 31 is applied to both sides of the substrate 32; if the thickness of the substrate 32 is determined to be less than or equal to the preset value, then the finishing material 31 is applied to the first side of the substrate 32; and after the substrate 32 has cooled completely, the finishing material 31 is applied to the second side of the substrate 32, with the first and second sides opposite each other. When using a hot-press bonding method for finishing, the first side can be closer to the upper press 1 or closer to the lower press 2.

[0080] Optionally, the preset value can be 5mm, 6mm, or other values. The specific value can be determined based on the lamination process, lamination equipment, substrate characteristics, and other parameters used. Setting this preset value improves the finish quality and prevents damage to the target board. Specifically, for example... Figure 2 , Figure 3 As shown, with a preset thickness of 5mm, for substrates 32 with a thickness greater than 5mm, double-sided lamination is performed directly; for substrates 32 with a thickness ≤ 5mm, a step-by-step lamination process is adopted. First, one side (such as the patterned side of a wardrobe back panel) is laminationed, and after cooling, the other side (the patterned side of a cabinet back panel) is laminationed. This reduces problems such as board bursting and delamination caused by excessive thickness, ensuring the quality of the finish. By using corresponding patterned finishes on both sides of the board, the need for multiple production runs of different patterned boards can be avoided, thereby reducing the required material preparation, turnover, and warehousing operations, and shortening the production cycle.

[0081] In one embodiment, when using a hot-press bonding process for surface finishing, the parameters of the finish include hot-pressing time, hot-pressing temperature, and hot-pressing pressure. Depending on the finish material 31 and the substrate 32, the hot-pressing time is controlled between 15 and 21 seconds to ensure a firm bond between the finish material 31 and the substrate 32. The hot-pressing temperature is controlled between 185°C and 205°C to ensure that the melamine resin (in the surface paper) melts sufficiently and bonds well to the substrate 32 without causing yellowing or damage to the melamine layer. The hot-pressing pressure is controlled between 13 MPa and 16 MPa to ensure a tight bond between the finish and the substrate 32, preventing bubbles or delamination.

[0082] Optionally, such as Figure 4As shown, during cooling, the substrate 32 can be placed in the cooling area in multiple layers.

[0083] Optionally, applying the finishing material 31 to the second side of the substrate 32 includes: placing a protective plate 4 on the first side of the substrate 32, the shape of the protective plate 4 corresponding to the substrate 32; setting the finishing material 31 on the second side of the substrate 32; and bonding the substrate 32 and the finishing material 31 to obtain the target board.

[0084] In one embodiment, such as Figure 5 As shown, the protective plate 4 can be a pad. After the substrate 32 cools to room temperature (i.e., cooling is complete), the pad is placed above the lower press 2, and the substrate 32 is placed on top of the pad, with the side of the substrate 32 with the wardrobe back panel related finishing material 31 facing the pad. The cabinet back panel related finishing material 31 is placed on the side of the substrate 32 away from the pad, and the upper press 1 is controlled to apply the finishing material 31 to the substrate 32. Through the double-sided back panel design, the back panels of the wardrobe and cabinet are combined into the same type of back panel, requiring only this one type of inventory to be managed, reducing the number of inventory types by half and simplifying the inventory management process. This optimization measure not only reduces the complexity of inventory management but also reduces duplicate purchases and inventory backlog, improving inventory turnover and management efficiency.

[0085] Optionally, after obtaining the target board, its quality must also be inspected. Specifically, after lamination, the target board is cooled to ensure that there are no issues such as bubbling or delamination on the backing surface. The completed target board undergoes quality inspection to ensure that the surface is flat, the color is consistent, and there are no obvious defects or damage.

[0086] S103: Cut the target sheet material according to the size information to generate the target panel.

[0087] Optionally, after obtaining the batch information of the furniture and the target board material, the target board material is cut according to the batch information to obtain the target panel. Specifically, a list of workpiece information required for cutting can be obtained based on the batch information. A sawing drawing file related to the target board material is generated based on this list, and the target board material is cut using this sawing drawing file to obtain the target panel. The workpiece information list may include the target panel ID, target panel name, color, texture, size, quantity, pallet number, and process route, etc.

[0088] Optionally, in the cutting process, after each target board is cut according to the sawing diagram, the production information corresponding to the target board ID can be automatically transmitted to the labeling machine through the CNC system to generate a label for the target board. This label uses the target board ID as a unique identifier. At the same time, the label can contain information such as the process route, color, pallet number, and subsequent process diversion and sorting. After cutting, the back panels of wardrobes and cabinets can be sorted according to the pallet number, which significantly improves production efficiency.

[0089] In one embodiment, the target panels are wardrobe back panels and cabinet back panels, which can be intelligently scheduled using optimized production scheduling software. Based on the production line's capacity requirements, the data of the workpiece information list (including workpiece ID, workpiece name, color, texture, size, quantity, pallet number, process route, etc.) is imported into cutting optimization software (such as 3D Home Electronic Saw CAM or CutRite) for optimization, automatically generating a sawing drawing file suitable for the electronic panel saw. The electronic panel saw reads the sawing drawing file generated by the optimization software and automatically cuts the back panel material. The CNC system ensures cutting accuracy and reduces material waste. After cutting, the panels are sorted and packaged according to order requirements, ensuring the accuracy of the quantity and size of the back panels for each order.

[0090] Specifically, when designing the proportions of the two-color back panels for wardrobes, the size ratio of the target panels in each batch can be designed according to the principle of optimal consumption during material cutting, ensuring maximum material utilization during optimization. For example, in the actual back panel production line, the number of panels per batch is around 500 to 700, the cost value is set at 70 to 100, the large panel specifications are 2440*1220*thickness, and the large panel edge trimming is 5 to 10mm. For panels in the same batch, the back panel area ratios shown in Table 1 are used for cutting wardrobes separately, cabinets separately, wardrobes in a 1:2 ratio combined cutting, and wardrobes in a 1:2 ratio combined + cabinets segmented cutting, respectively.

[0091] After actual production scheduling optimization verification using Cut Rite optimization software, the utilization rate of the target board material when using the back panel segmentation method in Table 1 is shown in Table 2:

[0092]

[0093] Table 2

[0094] The area of ​​the cabinet back panel is twice that of the wardrobe back panel. Therefore, when the wardrobe back panel has one area share, the cabinet back panel has two. According to Table 2, when using a 1:2 wardrobe-to-cabinet back panel segmentation method, the average optimized utilization rate is approximately 92%. Under the same workpiece number parameter settings, the utilization rate of a separately cut wardrobe back panel is 80%, and the utilization rate of a separately cut cabinet back panel is 90%. With a 1:2 wardrobe-to-cabinet ratio, the overall utilization rate is 86%. Compared to producing only one type of back panel (e.g., only cutting wardrobe back panels), this application's method of combining at least two types of back panels effectively improves material utilization.

[0095] The panel production method provided in this application combines the production of wardrobe and cabinet back panels by using a double-sided design with different patterns, optimizing production scheduling and material cutting, significantly reducing waste, and substantially improving overall material utilization. Furthermore, compared to existing technologies that require separate inventory management for wardrobe and cabinet back panels, this application only requires managing one type of double-sided back panel, reducing inventory types by half, simplifying inventory management processes, and lowering the risk of inventory backlog. Through improved material utilization and inventory optimization, this application significantly reduces production costs, thereby enhancing the economic benefits for enterprises. The double-sided design meets the different pattern requirements of wardrobes and cabinets, allowing for flexible selection of the exposed side during installation, increasing product diversity and adaptability. Moreover, the double-sided pattern design of the target panel enables optimized material utilization, reduces waste generation, lowers resource consumption during production, and contributes to green and environmentally friendly production.

[0096] This application provides a computer-readable storage medium including a computer program that, when executed by a processor, can implement the steps and corresponding content of the aforementioned method embodiments.

[0097] This application provides a computer program product, which includes a computer program that, when executed by a processor, can implement the steps and corresponding content of the aforementioned method embodiments.

[0098] The terms "first," "second," "third," "fourth," "1," "2," etc. (if present) in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in a sequence other than that shown in the figures or text.

[0099] It should be understood that although arrows indicate various operation steps in the flowcharts of this application's embodiments, the order in which these steps are implemented is not limited to the order indicated by the arrows. Unless explicitly stated herein, in some implementation scenarios of this application's embodiments, the implementation steps in each flowchart can be executed in other orders as required. Furthermore, some or all steps in each flowchart, based on the actual implementation scenario, may include multiple sub-steps or multiple stages. Some or all of these sub-steps or stages can be executed at the same time, and each sub-step or stage can also be executed at different times. In scenarios where execution times differ, the execution order of these sub-steps or stages can be flexibly configured according to requirements, and this application's embodiments do not limit this.

[0100] The above description is only an optional implementation method for some implementation scenarios of this application. It should be noted that for those skilled in the art, other similar implementation methods based on the technical concept of this application without departing from the technical concept of this application also fall within the protection scope of the embodiments of this application.

Claims

1. A method of producing a panel, characterized by, The method includes: The batch information of the furniture is determined based on the area ratio information, which is determined based on the historical production information of the furniture. Each batch includes production orders corresponding to at least two types of furniture. The batch information includes the color and size information of the target board corresponding to the furniture. The pattern of at least one side of the target board is determined based on the batch information, and the target board is generated by processing the substrate based on the pattern. The target board is cut according to the size information to generate the target board piece, and at least two target board pieces are obtained by cutting the same board piece; The area ratio information includes the area ratio of the target board, and determining the batch information of the furniture based on the area ratio information includes: The production orders corresponding to the panel combination information are placed in the same set. The panel combination information includes combinable furniture and the target panels corresponding to the combinable furniture. The combinable furniture is furniture that uses the same board material. If it is determined that the target panels in the set meet the area ratio and preset conditions, then the set is determined to be a batch, and the preset conditions include the area of ​​each target panel and that it is within a preset range.

2. The method of producing a sheet member according to claim 1, characterized by, The determination of the area ratio information includes: Determine the panel assembly information; Obtain the historical production orders corresponding to the panel assembly information, and obtain the sum of the areas of the target panels in the historical production orders; The area ratio of the target plate is determined based on its area.

3. The method of producing a sheet member according to claim 1, wherein Determining the pattern on at least one side of the target board based on the batch information includes: Obtain the pattern of the target board in the batch, and determine the pattern as the pattern of at least one side of the target board.

4. The method of producing a sheet member according to claim 3, characterized by The step of determining the pattern as the pattern of at least one side of the target board includes: If it is determined that the number of target panels is greater than or equal to 2 and at least two target panels have different patterns, then the pattern of the target panels is determined as the pattern of the opposite sides of the target board, wherein the patterns of the opposite sides of the target board are different.

5. The method for producing sheet metal according to claim 1, characterized in that, The process of generating the target board based on the patterned processed substrate includes: Obtain the substrate to be processed and the finishing material corresponding to the pattern; The target board is obtained by applying the finishing material to at least one side of the substrate according to the thickness of the substrate and the type of finishing material.

6. The method for producing sheet metal according to claim 5, characterized in that, The target board is coated with the finishing material on both sides. Applying the finishing material to at least one side of the substrate according to the thickness of the substrate and the type of finishing material includes: If it is determined that the thickness of the substrate is greater than a preset value, then the finishing material is applied to both sides of the substrate; If the thickness of the substrate is determined to be less than or equal to the preset value, the finishing material is applied to the first side of the substrate. Once the substrate has cooled completely, the finishing material is applied to the second side of the substrate. The first side and the second side are located on opposite sides of the substrate.

7. The method for producing sheet metal according to claim 6, characterized in that, Applying the finishing material to the second side of the substrate includes: A protective plate is placed on the first side of the substrate, and the shape of the protective plate corresponds to that of the substrate; The finishing material is placed on the second side of the substrate, and the substrate and the finishing material are bonded together to obtain the target board.

8. A computer-readable storage medium having a computer program stored thereon, characterized in that, When the computer program is executed by a processor, it implements the steps of the method according to any one of claims 1-7.

9. A computer program product, comprising a computer program, characterized in that, When the computer program is executed by a processor, it implements the steps of the method according to any one of claims 1-7.

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