A terminal crimping machine stripping device and its fixed-line stripping method

By designing the movable clamping and positioning clamping mechanism of the terminal crimping machine stripping device, combined with the cutter, the problem of wire core bending and cutting during wire stripping is solved, efficient and fast wire stripping is achieved, and production quality and efficiency are improved.

CN119695610BActive Publication Date: 2025-09-26DONGGUAN YIXIN MASCH CO LTD
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Patent Information

Application Number
CN202411881310.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-09-26
Estimated Expiration
2044-12-19

AI Technical Summary

Technical Problem

Traditional terminal crimping machines can easily cause the wire core to bend and cut when stripping the rubber coating of the wire, resulting in damage to the wire quality.

Method used

A stripping device for a terminal crimping machine is designed, which includes a movable clamping mechanism, a positioning clamping mechanism and a rubber cutting mechanism. By utilizing the cooperation of the first clamper, the second clamper and the cutter, precise positioning and cutting are performed to avoid cutting the wire core and achieve efficient stripping.

Benefits of technology

It greatly reduces the chance of wire damage after stripping, improves production efficiency and capacity, has a compact structure, short stroke and fast stripping speed.

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Abstract

The present invention relates to the technical field of wire stripping equipment and discloses a stripping device for a terminal crimping machine, comprising a mounting plate, on which a movable clamping mechanism, a positioning clamping mechanism and a rubber cutting mechanism are sequentially arranged; the movable clamping mechanism is provided with a first clamper, the positioning clamping mechanism is provided with a second clamper, and the rubber cutting mechanism is provided with a first cutter and a second cutter; the present invention has the following advantages: 1. The wire is fixed by the first clamper and the second clamper, which can prevent the first cutter and the second cutter from cutting the wire core, greatly reducing the probability of damage after the wire is stripped and improving production capacity; 2. The structure is compact, the action stroke is short, the stripping speed is fast, and the efficiency is high.
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Description

Technical Field

[0001] The present invention relates to the technical field of wire stripping equipment, in particular to a stripping device for a terminal crimping machine and a fixed-line stripping method thereof. Background Art

[0002] A terminal crimping machine is a combination of equipment used to crimp wires and insert plastic casings. It involves multiple processes, including wire feeding, cutting, stripping, tinning, crimping, and inserting the plastic casing. Before crimping, the rubber coating on the wire ends must be cut and stripped to expose the fiber core.

[0003] There are many types of wires. Some wires have dozens or even hundreds of thin wire cores. The cores of these wires are very fragile. In the traditional wire cutting rubber process, due to the slight difference in rubber thickness in different directions, the end of the wire will bend when cut by the cutter. Figure 7 As shown, in such cases, the cutter is likely to cut the wire core, thereby causing the quality of the wire to be damaged. In view of this, the inventor has made a new invention. Summary of the Invention

[0004] The object of the present invention is to provide a terminal crimping machine stripping device and a fixed-line stripping method thereof in view of the deficiencies in the prior art, which have the advantage of high-quality stripping of wires.

[0005] To achieve the above-mentioned object, the present invention provides a terminal crimping machine stripping device, comprising a mounting plate, on which a movable clamping mechanism, a positioning clamping mechanism, and a rubber cutting mechanism are sequentially arranged;

[0006] The movable clamping mechanism is provided with a first clamper and a first driving device for driving the first clamper to move, and is used for clamping and moving the wire;

[0007] The positioning and clamping mechanism is provided with a second clamper and a second driving device for driving the second clamper to move, and is used to fix the end of the wire;

[0008] The rubber cutting mechanism is provided with a first cutter and a second cutter, and a third driving device driving the first cutter and the second cutter to move, wherein the first cutter and the second cutter are located between the first clamper and the second clamper, and are used for cutting the wire rubber;

[0009] The mounting plate is provided with a second guide rail movably connected to the positioning and clamping mechanism, and a third guide rail movably connected to the rubber cutting mechanism.

[0010] Furthermore, the mounting plate is provided with a first guide block, the first clamper is provided with a first guide rail movably connected to the first guide block, the first guide rail is provided with a threaded sleeve a, and the first driving device is provided with a rotating rod a threadedly connected to the threaded sleeve a.

[0011] Furthermore, the first clamper is provided with a cylinder, the cylinder is provided with a telescopic rod, a fixed shell is provided under the cylinder, a symmetrical first curved arm and a second curved arm are provided in the fixed shell, and the ends of the first curved arm and the second curved arm are respectively provided with a first clamping claw and a second clamping claw, and the telescopic rod can drive the first curved arm and the second curved arm to clamp the wire.

[0012] Furthermore, the second driving device is provided with a rotating rod b, and the upper and lower parts of the rotating rod b are respectively provided with a first threaded portion and a second threaded portion with opposite thread directions, and the second clamper is provided with a threaded sleeve b threadedly connected to the first threaded portion, and a threaded sleeve c threadedly connected to the second threaded portion, and the threaded sleeve b and the threaded sleeve c are respectively provided with a third clamping jaw and a fourth clamping jaw.

[0013] Furthermore, the third clamping jaw and the fourth clamping jaw are both provided with an arc-shaped groove portion.

[0014] Furthermore, the third driving device is provided with a rotating rod c, and the upper and lower parts of the rotating rod c are respectively provided with a third threaded portion and a fourth threaded portion with opposite thread directions, the first cutter is provided with a threaded sleeve d threadedly connected to the third threaded portion, and the second cutter is provided with a threaded sleeve e threadedly connected to the fourth threaded portion.

[0015] The present invention also provides a fixed wire stripping method, comprising the above-mentioned terminal crimping machine stripping device, wherein a first clamper, a second clamper, and a first cutter and a second cutter cooperate to strip the wire, and the steps are as follows:

[0016] S1: The wire reaches the designated position, the first clamper clamps the wire, and then the first clamper moves to move the end of the wire toward the second clamper;

[0017] S2: The second clamper clamps the end of the wire to fix the wire;

[0018] S3: The first cutter and the second cutter cooperate to cut the rubber of the wire;

[0019] S4: The first cutter and the second cutter are reset, and then the first clamper moves to pull the wire out of the second clamper. The second clamper clamps the cut rubber to separate the rubber from the wire core, completing the wire stripping operation.

[0020] Furthermore, in step S2, after the second clamper clamps the wire, the first clamper moves a short distance, and the first clamper and the second clamper cooperate to straighten the wire.

[0021] Furthermore, in steps S3 and S4, the first cutter and the second cutter cut the rubber to a depth of 90% to 95% of the thickness of the rubber, and then the first clamp drives the wire to move, and the first clamp cooperates with the second clamp to tear the rubber apart.

[0022] Beneficial effects: Compared with the prior art, the stripping device of a terminal crimping machine of the present invention comprises a mounting plate, on which a movable clamping mechanism, a positioning clamping mechanism and a rubber cutting mechanism are sequentially arranged; the movable clamping mechanism is provided with a first clamper, the positioning clamping mechanism is provided with a second clamper, and the rubber cutting mechanism is provided with a first cutter and a second cutter; the present invention has the following advantages: 1. The wire is fixed by the first clamper and the second clamper, which can prevent the first cutter and the second cutter from cutting the wire core, greatly reducing the probability of damage after the wire is stripped and improving production capacity; 2. The structure is compact, the action stroke is short, the stripping speed is fast, and the efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0024] Figure 2 It is a structural schematic diagram of the movable clamping mechanism of the present invention.

[0025] Figure 3 This is a schematic structural diagram of the first clamper of the present invention.

[0026] Figure 4 It is a structural schematic diagram of the positioning and clamping mechanism of the present invention.

[0027] Figure 5 Schematic diagram of the second clamping structure and wire of the present invention.

[0028] Figure 6 It is a structural schematic diagram of the rubber cutting mechanism of the present invention.

[0029] Figure 7 This is a reference diagram of the bending shape of wire in the prior art.

[0030] Reference numerals include:

[0031] Mounting plate--1, first guide block--11, second guide rail--12, third guide rail--13, movable clamping mechanism--2, first clamper--21, first guide rail--2101, threaded sleeve a--2102, cylinder--2103, telescopic rod--2104, fixed housing--2105, first curved arm--2106, second curved arm--2107, first clamping jaw--2108, second clamping jaw--2109, first driving device--22, rotating rod a--23, positioning clamping mechanism--3, second clamper--31, threaded sleeve b-- 3101, threaded sleeve c--3102, third clamping jaw--3103, fourth clamping jaw--3104, arc-shaped groove portion--3105, second guide block--3106, second driving device--32, rotating rod b--33, first threaded portion--34, second threaded portion--35, rubber cutting mechanism--4, first cutter--41, threaded sleeve d--411, second cutter--42, threaded sleeve e--421, third guide block--422, third driving device--43, rotating rod c--44, third threaded portion--45, fourth threaded portion--46. DETAILED DESCRIPTION

[0032] The following is combined with Figures 1 to 7 The present invention will be described in detail.

[0033] The present invention provides a terminal stripping device, comprising a mounting plate 1, on which a movable clamping mechanism 2, a positioning clamping mechanism 3 and a rubber cutting mechanism 4 are sequentially provided. Specifically:

[0034] The movable clamping mechanism 2 is provided with a first clamper 21 and a first driving device 22 for driving the first clamper 21 to move, which is used to clamp and move the wire; the positioning clamping mechanism 3 is provided with a second clamper 31 and a second driving device 32 for driving the second clamper 31 to move, which is used to fix the end of the wire; the rubber cutting mechanism 4 is provided with a first cutter 41 and a second cutter 42, and a third driving device 43 for driving the first cutter 41 and the second cutter 42 to move, the first cutter 41 and the second cutter 42 are located between the first clamper 21 and the second clamper 31, and are used to cut the wire rubber. In the solution of the present invention, other equipment of the terminal crimping machine transports the wire to the stripping device, the first clamper 21 clamps the wire, and then the first drive device 22 drives the first clamper 21 to move toward the second clamper 31. When the first clamper 21 moves to a specified position, the second drive device 32 drives the second clamper 31 to clamp and fix the end of the wire to position the wire. The wire is straight under the cooperation of the first clamper 21 and the second clamper 31, and then the third drive device 43 drives the first cutter 41 and the second cutter 42 to cooperate to cut the rubber of the wire. After the rubber of the wire is cut to a certain depth, the first cutter 41 and the second cutter 42 are reset. Finally, the first clamper 21 clamps the wire and moves away from the second clamper 31. The second clamper 31 clamps the cut rubber to separate the rubber from the wire core, completing the wire stripping operation, greatly reducing the probability of damage after wire stripping and improving production capacity.

[0035] The first clamper 21 is provided with a cylinder 2103, the cylinder 2103 is provided with a telescopic rod 2104, a fixed shell 2105 is provided below the cylinder 2103, and a symmetrical first curved arm 2106 and second curved arm 2107 are provided in the fixed shell 2105. The ends of the first curved arm 2106 and the second curved arm 2107 are respectively provided with a first clamping jaw 2108 and a second clamping jaw 2109. The telescopic rod 2104 can drive the first curved arm 2106 and the second curved arm 2107 to clamp the wire. When the cylinder 2103 drives the telescopic rod 2104 to extend, the telescopic rod 2104 drives the first curved arm 2106 and the second curved arm 2107 to swing, so that the first clamping jaw 2108 and the second clamping jaw 2109 move away from each other, and the first clamper 21 is in an open state; conversely, when the cylinder 2103 drives the telescopic rod 2104 to retract, the telescopic rod 2104 drives the first curved arm 2106 and the second curved arm 2107 to swing, and the first clamping jaw 2108 and the second clamping jaw 2109 close together to cooperate in grabbing the wire, and the wire grabbing speed is fast.

[0036] The second drive device 32 is provided with a rotating rod b33. The upper and lower halves of the rotating rod b33 are respectively provided with a first threaded portion 34 and a second threaded portion 35 with opposite thread directions. The second clamp 31 is provided with a threaded sleeve b3101 threadedly connected to the first threaded portion 34 and a threaded sleeve c3102 threadedly connected to the second threaded portion 35. The threaded sleeve b3101 and the threaded sleeve c3102 are respectively provided with a third clamping jaw 3103 and a fourth clamping jaw 3104. The first threaded portion 34 and the second threaded portion 35 have opposite thread directions and the same pitch. When the rotating rod b33 rotates, the threaded sleeve b3101 and the threaded sleeve c3102 move closer to or away from each other, causing the third clamping jaw 3103 and the fourth clamping jaw 3104 to move closer together to clamp and secure the wire.

[0037] The third clamping jaw 3103 and the fourth clamping jaw 3104 are both provided with an arc-shaped groove portion 3105. Figure 5 As shown, the third jaw 3103 and the fourth jaw 3104 are V-shaped and can be crossed and closed. The arc-shaped groove portion 3105 is arranged in the middle of the inner angle of the third jaw 3103 and the fourth jaw 3104. After the third jaw 3103 and the fourth jaw 3104 clamp the wire, they can prevent the wire from bending.

[0038] The third drive device 43 is equipped with a rotating rod c44. The upper and lower halves of the rotating rod c44 are respectively provided with a third threaded portion 45 and a fourth threaded portion 46 with opposite thread directions. The first cutter 41 is provided with a threaded sleeve d411 threadedly connected to the third threaded portion 45, and the second cutter 42 is provided with a threaded sleeve e421 threadedly connected to the fourth threaded portion 46. The third and fourth threaded portions 45, 46 not only have opposite thread directions but also have the same pitch. When the rotating rod c44 rotates, the threaded sleeve d411 and the threaded sleeve e421 move closer or further away from each other, allowing the first cutter 41 and the second cutter 42 to cooperate in cutting the rubber of the wire rod. The stripping device of the present invention has a compact structure, a short operating stroke, and a fast stripping speed and high efficiency.

[0039] The mounting plate 1 is provided with a second guide rail 14 movably connected to the positioning and clamping mechanism 3, and a third guide rail 15 movably connected to the rubber cutting mechanism 4. More specifically, the threaded sleeves b3101 and c3102 are each provided with a second guide block 3106 movably connected to the second guide rail 14, and the threaded sleeves d411 and e421 are each provided with a third guide block 423 movably connected to the third guide rail 15. This allows the threaded sleeves b3101, c3102, d411, and e421 to move smoothly, resulting in high structural stability.

[0040] The mounting plate 1 is provided with a first guide block 13. The first clamp 21 is provided with a first guide rail 2101 movably connected to the first guide block 13. The first guide rail 2101 is provided with a threaded sleeve a2102. The first drive device 22 is provided with a rotating rod a23 threadedly connected to the threaded sleeve a2102. The first drive device 22 is a motor. The connection between the rotating rod a23 and the threaded sleeve a2102 converts the rotational kinetic energy of the first drive device 22 into linear kinetic energy, thereby causing the first clamp 21 to move linearly. This provides high transmission force, low movement inertia, and high precision.

[0041] The present invention also provides a fixed wire stripping method, including the above-mentioned terminal crimping machine stripping device, the first clamper 21, the second clamper 31 and the first cutter 41, the second cutter 42 cooperate to strip the wire, the steps are as follows:

[0042] S1: The wire reaches the designated position, and the first clamp 21 clamps the wire. The first clamp 21 then shifts, causing the end of the wire to move toward the second clamp 31. This step is the wire feeding process. The first clamp 21 holds the wire at a distance from the end of the wire. This distance is greater than the length of the rubber to be stripped, facilitating the second clamp 31 to hold the wire and the first and second cutters 41 and 42 to cut the rubber.

[0043] S2: The second clamp 31 clamps the end of the wire to fix the wire. This step is for wire alignment. The position of the second clamp 31 corresponds to the position of the first clamp 21 to prevent the wire from bending.

[0044] S3: The first and second cutters 41 and 42 cooperate to cut the rubber coating of the wire. This step is to straighten the coating. The second holder 31 has an arc-shaped groove 3105 that can position the wire, keeping the wire straight. This allows the first and second cutters 41 and 42 to accurately cut the rubber coating and prevent the first and second cutters 41 and 42 from cutting the wire core.

[0045] S4: First cutter 41 and second cutter 42 are reset, and first clamp 21 moves to extract the wire from second clamp 31. Second clamp 31 grips the cut rubber, separating it from the wire core, completing the wire stripping process. This step involves pulling the rubber apart. Cutting the rubber with the cutter and then pulling and stripping it with first clamp 21 and second clamp 31 significantly reduces the risk of wire damage after stripping, significantly increasing production capacity.

[0046] In step S2 , after the second clamper 31 clamps the wire, the first clamper 21 moves a short distance, and the first clamper 21 and the second clamper 31 cooperate to straighten the wire to prevent the first cutter 41 and the second cutter 42 from cutting the wire core.

[0047] In steps S3 and S4, the first and second cutters 41 and 42 cut the rubber to a depth of 90% to 95% of the rubber's thickness. The first clamp 21 then moves the wire, and the first and second clamps 21 and 31 cooperate to sever the rubber. After the first and second cutters 41 and 42 cut the rubber, the first and second clamps 21 and 31 easily sever the rubber without twisting the wire, creating a smooth, even cut. The wire stripping process involves feeding, positioning, straightening, cutting, and pulling the wire, resulting in high-quality stripping.

[0048] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there may be changes in the specific implementation methods and application scopes. The contents of this specification should not be understood as limiting the present invention.

Claims

1. A terminal stripping device, comprising a mounting plate (1), characterized in that: The mounting plate (1) is provided with a movable clamping mechanism (2), a positioning clamping mechanism (3) and a rubber cutting mechanism (4) in sequence; The movable clamping mechanism (2) is provided with a first clamper (21) and a first driving device (22) for driving the first clamper (21) to move, and is used for clamping and moving the wire; The positioning and clamping mechanism (3) is provided with a second clamp (31) and a second driving device (32) for driving the second clamp (31) to move, and is used to fix the end of the wire; The rubber cutting mechanism (4) is provided with a first cutter (41) and a second cutter (42), and a third driving device (43) for driving the first cutter (41) and the second cutter (42) to move, wherein the first cutter (41) and the second cutter (42) are located between the first clamp (21) and the second clamp (31) and are used for cutting the wire rubber; The mounting plate (1) is provided with a second guide rail (14) movably connected to the positioning clamping mechanism (3), and a third guide rail (15) movably connected to the rubber cutting mechanism (4); The mounting plate (1) is provided with a first guide block (13), the first clamper (21) is provided with a first guide rail (2101) movably connected to the first guide block (13), the first guide rail (2101) is provided with a threaded sleeve a (2102), and the first driving device (22) is provided with a rotating rod a (23) threadedly connected to the threaded sleeve a (2102); The first clamper (21) is provided with a cylinder (2103), the cylinder (2103) is provided with a telescopic rod (2104), a fixed shell (2105) is provided below the cylinder (2103), a symmetrical first curved arm (2106) and a second curved arm (2107) are provided in the fixed shell (2105), the ends of the first curved arm (2106) and the second curved arm (2107) are provided with a first clamping claw (2108) and a second clamping claw (2109), respectively, and the telescopic rod (2104) can drive the first curved arm (2106) and the second curved arm (2107) to enable the first clamping claw (2108) and the second clamping claw (2109) to clamp the wire; The third driving device (43) is provided with a rotating rod c (44), and the upper and lower halves of the rotating rod c (44) are respectively provided with a third threaded portion (45) and a fourth threaded portion (46) having opposite thread directions; the first cutter (41) is provided with a threaded sleeve d (411) threadedly connected to the third threaded portion (45); and the second cutter (42) is provided with a threaded sleeve e (421) threadedly connected to the fourth threaded portion (46); The first cutter (41) and the second cutter (42) cut the rubber to a depth of 90% to 95% of the thickness of the rubber, and then the first clamper (21) drives the wire to move, and the first clamper (21) cooperates with the second clamper (31) to tear the rubber apart.

2. A terminal crimping machine stripping device according to claim 1, characterized in that: The second driving device (32) is provided with a rotating rod b (33), and the upper and lower parts of the rotating rod b (33) are respectively provided with a first threaded portion (34) and a second threaded portion (35) with opposite thread directions. The second clamper (31) is provided with a threaded sleeve b (3101) threadedly connected to the first threaded portion (34), and a threaded sleeve c (3102) threadedly connected to the second threaded portion (35). The threaded sleeve b (3101) and the threaded sleeve c (3102) are respectively provided with a third clamping jaw (3103) and a fourth clamping jaw (3104).

3. The terminal crimping machine stripping device according to claim 2, characterized in that: The third clamping jaw (3103) and the fourth clamping jaw (3104) are both provided with an arc-shaped groove portion (3105).

4. A fixed-line stripping method, comprising a terminal crimping machine stripping device according to any one of claims 1 to 3, characterized in that: The first clamp (21), the second clamp (31), the first cutter (41), and the second cutter (42) cooperate to strip the wire, and the steps include: S1: The wire reaches a designated position, the first clamp (21) clamps the wire, and then the first clamp (21) moves to move the end of the wire toward the second clamp (31); S2: The second clamp (31) clamps the end of the wire to fix the wire; S3: The first cutter (41) and the second cutter (42) cooperate to cut the rubber of the wire; S4: The first cutter (41) and the second cutter (42) are reset, and then the first clamper (21) moves to draw the wire out of the second clamper (31), and the second clamper (31) clamps the cut rubber to separate the cut rubber from the wire core, completing the wire stripping operation.

5. A line-stripping method according to claim 4, characterized in that: In step S2, after the second clamper (31) clamps the wire, the first clamper (21) moves a short distance, and the first clamper (21) and the second clamper (31) cooperate to straighten the wire.

Citation Information

Patent Citations

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    CN114551089A

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    CN114899682A