Overhead line strain insulator string installation and replacement tool and installation and replacement method
By designing an installation and replacement tool including angle steel fixing part, outer frame and traction part, the problem of cumbersome and laborious installation and replacement of tension insulator strings in traditional methods is solved, and a more efficient installation and replacement process is achieved, reducing the intensity of manual labor.
Patent Information
- Application Number
- CN202411601432.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-03-25
AI Technical Summary
When installing and replacing tension-resistant insulator strings in traditional overhead lines, the pulley set is cumbersome and labor-intensive, and the pulling process consumes physical strength and is inefficient.
An installation and replacement tool including an angle steel fixing part, an outer frame and a traction part is designed. The angle steel fixing part is detachably installed on the angle steel crossbar, and the outer frame is formed by the fixing arm and the traction arm, providing a stable installation space and support structure for the traction part. The traction section provides strong traction through the traction assembly and the drive assembly.
This tool makes the installation and replacement of tension-resistant insulator strings more efficient, reduces labor intensity, improves work efficiency, and saves time and labor costs.
Smart Images

Figure CN119695692A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of power tools, and in particular to a tool and method for installing and replacing an overhead line tension insulator string. Background Art
[0002] An insulator string is a combination of two or more insulators. In transmission lines, only when the insulators are combined into a string can the mechanical and electrical requirements be met. Due to different usage requirements, there are many forms of insulator strings, and their stress conditions are very different because the insulator string must be connected to the pole tower and the conductor. Insulator strings usually include different types such as straight insulator strings and tension insulator strings. Straight insulator strings are mainly used to support the conductor on the straight pole tower and play an insulating role; tension insulator strings are used in special locations such as tension pole towers to bear the conductor tension and play an insulating role.
[0003] Strain insulator strings are important components in the process of erecting transmission lines. They mainly include ceramic strain insulator strings and composite strain insulator strings. They can effectively isolate the live wires from the ground and keep the wires in their own positions. In the operation and maintenance of transmission lines, damage to insulators is inevitable due to various factors. Strain insulator strings are the most common products for erecting transmission lines today. They are used together with supporting power fittings. According to construction needs, several products are strung together to meet the tension requirements.
[0004] With the continuous development of the modern power industry and the increase in power load, a large number of overhead lines need to be built. At the same time, many old overhead line insulator strings also need to be replaced. When installing and replacing insulator strings of traditional overhead lines, pulley traction ropes are used to pull the overhead lines and then install or replace the tension insulator strings. When replacing, the pulley block needs to be installed on the angle steel crossarm. The installation and disassembly process of the pulley block and traction rope is cumbersome and laborious, and pulling the pulley block is more physically demanding. Summary of the invention
[0005] In order to save time and effort when replacing a tension insulator string, the present application provides an installation and replacement tool and an installation and replacement method for an overhead line tension insulator string.
[0006] The present application provides an overhead line tension insulator string installation and replacement tool and installation and replacement method, which adopts the following technical solutions:
[0007] An overhead line tension insulator string installation and replacement tool and installation and replacement method, comprising:
[0008] The angle steel fixing part is detachably mounted on the angle steel cross arm, and includes an angle steel fixing piece for detachably mounting the installation and replacement tool on the angle steel cross arm, and a fixing piece connector disposed on the angle steel fixing piece for mounting the angle steel fixing piece;
[0009] The outer frame comprises a fixed arm and a traction arm, wherein the fixed arm and the traction arm are alternately connected to enclose the outer frame, and the fixing member connecting member is arranged between the angle steel fixing member and the traction arm;
[0010] The traction part comprises a traction component which is installed on the outer frame and partially located inside the outer frame, and a driving component which is used to drive the traction component to operate.
[0011] By adopting the above technical solution, the angle steel fixing piece in the angle steel fixing part can be detachably installed on the angle steel cross arm, so that the tool can be quickly installed in place when in use, and can be easily disassembled when not in use, which is convenient for carrying and storage. The fixing piece connector further strengthens the connection stability between the angle steel fixing part and the outer frame, and is also convenient for disassembly and adjustment when necessary; the outer frame is formed by the fixed arm and the traction arm, providing a stable installation space and support structure for the traction part, so that the tool as a whole will not be deformed or shaken during the installation and replacement of the tension insulator string, thereby improving the safety and reliability of the work;
[0012] The fixed arm and the traction arm are used to withstand the tension and pressure during the traction process to ensure that the tool will not be damaged or malfunction during use. The traction assembly and the drive assembly cooperate with each other to provide strong traction, making the installation and replacement of the tension insulator string more efficient. The use of this tool can greatly reduce manual labor intensity, improve work efficiency, and save time and labor costs.
[0013] Preferably, the fixed arms and the pulling arms are alternately arranged to enclose the outer frame, and every two adjacent fixed arms and pulling arms are connected end to end.
[0014] By adopting the above technical scheme, the two fixed arms and the two traction arms are arranged alternately and enclosed to form an outer frame, forming a relatively stable quadrilateral structure. When performing traction operations, it can better withstand forces from all directions, reduce deformation and shaking of the outer frame, and improve the overall stability of the tool. The adjacent fixed arms and traction arms are connected end to end in sequence, so that the force transmission is more uniform and continuous, and the rigidity of the outer frame is enhanced. The tension and torque generated during traction are effectively resisted, ensuring that the tool will not become loose or damaged during operation. The design of the two fixed arms and the two traction arms can be adjusted and optimized according to different work requirements. For example, the length, angle or connection method of the fixed arms and the traction arms can be changed to adapt to angle steel crossarms and tension insulator strings of different specifications, thereby improving the adaptability and versatility of the tool.
[0015] Preferably, the traction assembly includes a plurality of lead screws rotatably connected to the traction arms, and a traction block inserted through the lead screws, and after the driving assembly controls the lead screws to rotate, the traction block moves along the length direction of the lead screws.
[0016] By adopting the above technical solution, the setting of multiple lead screws can achieve precise control of the traction distance. The lead screws have high precision and repeatability. The position of the traction block can be accurately adjusted by rotating the lead screw, thereby accurately controlling the moving distance of the tension insulator string, which is very important for position adjustment when installing and replacing the insulator string. It can ensure that the insulator string is installed in the correct position. The traction block is inserted into the lead screw to make the traction process smoother, avoid sudden impact and vibration, and reduce the risk of damage to the insulator string and other equipment. Compared with a single traction method, multiple lead screws can share the traction force and reduce the situation of excessive local force, thereby reducing the risk of damage to the insulator string and tools. If greater traction force is required, the number of lead screws can be increased or a lead screw with a larger diameter can be selected to meet the installation and replacement needs of tension insulator strings of different types and specifications.
[0017] Preferably, a wire chuck is rotatably mounted at the center of the traction block, a wire clip is provided on the wire chuck, a first accommodating opening corresponding to the wire clip position is provided on the traction block, and the size of the first accommodating opening is larger than the size of the wire clip.
[0018] By adopting the above technical solution, the wire chuck is arranged in the traction block, which can provide a special fixed position for the wire. When the wire passes through the first receiving port and is clamped into the wire clamp, the wire is firmly fixed on the traction block, avoiding the wire from sliding or falling off during the traction process, ensuring the safety and reliability of the operation. After the wire is stably fixed on the traction block, the traction component can avoid the loss of traction force caused by the loosening of the wire when moving the traction block, making the traction process more efficient and quick. The first receiving port on the traction block and the wire clamp on the wire chuck make the installation and removal of the wire very convenient. The operator can quickly put in or take out the wire, which improves the work efficiency. The size and shape of the wire clamp can be designed according to different wire specifications, so that the tool can adapt to various wires of different diameters and types, improve the versatility and applicability, and reduce the need to replace the tool due to different wire specifications.
[0019] Preferably, the wire clamp is a circular disk, and a plurality of the wire clamps are provided, the plurality of the wire clamps are opened along the circumference of the wire clamp, and the plurality of the wire buckles have different sizes.
[0020] By adopting the above technical solution, multiple conductor clamps of different sizes can adapt to conductors of different specifications. In actual overhead line maintenance and installation work, conductors of various diameters may be encountered. This design enables the tool to flexibly respond to different conductor size requirements and improves the versatility of the tool. When using the tool, the operator can quickly select the appropriate conductor clamp according to the actual conductor size to improve work efficiency. The conductor clamp of the appropriate size can better fix the conductor to ensure that the conductor will not loosen or shake during the traction process. Stable fixation can reduce collisions, wear and other problems that may be caused by conductor shaking, extend the service life of the conductor, and also improve work safety.
[0021] Preferably, the traction arm comprises a left traction arm and a right traction arm, and the left traction arm and the right traction arm are respectively provided with a second accommodating opening and a third accommodating opening;
[0022] The second receiving opening is used to receive hardware, and the third receiving opening is used to receive wires.
[0023] By adopting the above technical solution, the hardware and the conductor have their own independent space during the traction process, avoiding mutual interference and collision between the two, reducing the safety risks such as short circuit and discharge caused by accidental contact between the hardware and the conductor, and improving the safety of overhead line operations. Hardware and conductors of different types and specifications can be placed in corresponding accommodating ports according to their sizes and shapes, adapting to a variety of different combinations of hardware and conductors, improving versatility and adaptability. The design of the accommodating ports makes the hardware and conductors more orderly during the traction process, and operators can operate in a certain order to avoid confusion and errors, which is conducive to optimizing the work process and improving the standardization and standardization of operations.
[0024] Preferably, a hardware fixing lock buckle is provided at the opening of the second receiving opening, and a wire fixing lock buckle is provided at the opening of the third receiving opening, and both the hardware fixing lock buckle and the wire fixing lock buckle can be switched to a closed state and an open state;
[0025] When the hardware fixing lock is in a closed state, the hardware fixing lock and the second accommodating opening are combined to form a second accommodating space. When the wire fixing lock is in a closed state, the wire fixing lock and the third accommodating opening are combined to form a third accommodating space.
[0026] By adopting the above technical scheme, the hardware fixing lock buckle and the wire fixing lock buckle provide additional fixing measures for the hardware and the wire respectively. When the lock buckle is closed, it forms a closed accommodation space with the corresponding accommodation opening, which can tightly fix the hardware and the wire to prevent them from accidentally falling out during traction. This stable fixation can withstand greater traction and external force impact, ensure that the hardware and the wire remain stable in a complex overhead line environment, and improve the safety and reliability of the operation. The design of the lock buckle can be adjusted according to the actual size of the hardware and the wire, so that it can adapt to hardware and wires of different specifications. The hardware fixing lock buckle and the wire fixing lock buckle are simple and convenient to operate. The operator can quickly open and close the lock buckle to achieve the installation and removal of the hardware and the wire, improve work efficiency, and reduce operation time.
[0027] Preferably, the traction unit further comprises a controller and a power supply for providing power, and a driving motor is provided between the controller and the driving assembly;
[0028] Wherein, the power supply, the controller and the driving motor are connected in sequence.
[0029] By adopting the above technical solution, the presence of the controller makes the control of the drive component more precise. According to different work requirements, the controller can adjust the output power, speed, direction and other parameters of the drive component to achieve fine control of the traction process, ensure the installation and replacement of the tension insulator string is accurate, and improve the quality of work. The power supply is electrically connected to the controller, and the controller is connected to the drive component. This connection method can realize the safe management of the power supply. The controller can monitor the power supply parameters such as power and voltage to ensure that the power supply works within a safe range and prevent safety accidents caused by power failure.
[0030] Preferably, a forward button and a backward button are provided on the controller, and the forward button and the backward button are electrically connected to the driving assembly.
[0031] By adopting the above technical solution, the setting of the forward button and the reverse button allows the operator to control the running direction of the drive assembly through a simple pressing operation, thereby improving the simplicity and intuitiveness of the operation. When installing and replacing the tension insulator string, the operator can accurately adjust the position and direction of the tool according to actual needs to ensure that the insulator string can be accurately installed in the specified position, and accurately control the movement direction of the drive assembly through the forward button and the reverse button, thereby achieving precise control of the traction process.
[0032] A method for installing and replacing an overhead line tension insulator string, characterized in that it comprises the steps of:
[0033] The angle steel fixing clip passes through the angle steel cross arm and is fixed;
[0034] One end of the tension insulator is fixed with a hardware fixing lock;
[0035] Use the conductor fixing buckle to fix the overhead conductor;
[0036] Operate the forward button or the reverse button to control the traction block to move forward or backward;
[0037] Select the size of the conductor clip to fix the ends of the overhead conductor and the fittings;
[0038] Operate the forward button or the reverse button to move the traction block toward the left angle steel;
[0039] Replace the tension insulator string;
[0040] Operate the forward or reverse button to move the traction block toward the right direction;
[0041] Remove the tools for installing and replacing the tension insulator strings of overhead lines.
[0042] By adopting the above technical scheme, the angle steel fixing buckle can quickly pass through the angle steel crossarm and be fixed, providing a stable foundation for the entire installation and replacement process, saving time for installation tools and improving work efficiency; the movement of the traction block is controlled by operating simple forward and backward buttons, without the need for complicated operation procedures, making the entire installation and replacement process more convenient and reducing the work intensity of the operator; one end of the tension insulator is fixed with a hardware fixing buckle, and the overhead wire is fixed with a wire fixing buckle. The double fixing measures ensure that the insulator and the wire will not fall off accidentally during the installation and replacement process, thereby improving the safety of the operation; the wire buckle of appropriate size is selected to fix the end of the connection between the overhead wire and the hardware, further enhancing the stability of the connection and reducing the safety accidents that may be caused by loose connection. This method is suitable for the installation and replacement of overhead line tension insulator strings of different specifications, and has strong versatility. Appropriate tool components and operating steps can be selected according to actual conditions to meet the needs of different work scenarios.
[0043] In summary, the present application includes at least one of the following beneficial technical effects:
[0044] 1. The angle steel fixings in the angle steel fixing part can be detachably installed on the angle steel cross arm, so that the tool can be quickly installed in place when in use, and can be easily removed when not in use, which is convenient for carrying and storage. The fixing connector further strengthens the connection stability between the angle steel fixing part and the outer frame, and is also convenient for disassembly and adjustment when necessary; the outer frame is formed by the fixed arm and the traction arm, providing a stable installation space and support structure for the traction part, so that the tool as a whole will not be deformed or shaken during the installation and replacement of the tension insulator string, thereby improving the safety and reliability of the work;
[0045] The fixed arm and the traction arm are used to withstand the tension and pressure during the traction process to ensure that the tool will not be damaged or malfunction during use. The traction assembly and the drive assembly cooperate with each other to provide strong traction, making the installation and replacement of the tension insulator string more efficient. The use of this tool can greatly reduce manual labor intensity, improve work efficiency, and save time and labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0046] Figure 1 It is a front view of the structure of the tool for installing and replacing a tension insulator string in an embodiment of the present application;
[0047] Figure 2 This is a cross-sectional view of the right traction arm in the front view of the structure of the tension insulator string installation and replacement tool according to the embodiment of the present application;
[0048] Figure 3 This is a cross-sectional view of the left traction arm in the front view of the structure of the tension insulator string installation and replacement tool according to the embodiment of the present application;
[0049] Figure 4 This is a side sectional view of a tool for installing and replacing a tension insulator string according to an embodiment of the present application;
[0050] Figure 5 This is a cross-sectional view of a traction block of a tension insulator string installation and replacement tool according to an embodiment of the present application;
[0051] Figure 6 This is a diagram showing an example of using the tool for installing and replacing a tension insulator string according to an embodiment of the present application.
[0052] Description of reference numerals: 1. Angle steel fixing portion; 11. Angle steel fixing piece; 111. Angle steel fixing buckle nail; 12. Fixing piece connector; 2. Outer frame; 21. Fixing arm; 211. Upper fixing arm; 212. Lower fixing arm; 213. Upper fixing screw; 214. Lower fixing screw; 22. Traction arm; 221. Left traction arm; 222. Right traction arm; 23. Second accommodating opening; 24. Hardware fixing lock buckle; 25. Third accommodating opening; 26. Wire fixing lock buckle; 3. Traction part; 31. Traction assembly; 311. Lead screw; 312. Traction block; 3121. First accommodating port; 313. Lead screw fixing bearing; 314. Wire chuck; 3141. Wire chuck; 32. Driving assembly; 33. Driving gear; 34. Driven gear; 35. Driven gear fixing screw; 36. Screw bearing; 37. Worm; 38. Turbine; 39. Controller; 391. Forward button; 392. Backward button; 40. Power supply; 4. Driving motor. DETAILED DESCRIPTION
[0053] The following is combined with Figure 1-6 This application is described in further detail.
[0054] The embodiment of the present application discloses an installation and replacement tool and installation and replacement method for an overhead line tension insulator string. The installation and replacement tool and installation and replacement method for an overhead line tension insulator string include an angle steel fixing part 1 detachably mounted on an angle steel cross arm, an outer frame 2 for assisting installation and replacement, and a traction part 3 arranged on the outer frame 2 for traction of the tension insulator string.
[0055] The angle steel fixing part 1 includes an angle steel fixing piece 11 for detachably mounting the tool on the angle steel crossarm, and a fixing piece connector 12 arranged on the angle steel fixing piece 11, and the angle steel fixing part 1 is mounted on the outer frame 2 through the fixing piece connector 12. The angle steel fixing piece 11 in the angle steel fixing part 1 can be detachably mounted on the angle steel crossarm, so that the tool can be quickly installed in place when in use, and can be easily disassembled when not in use, which is convenient for carrying and storage. The fixing piece connector 12 further strengthens the connection stability between the angle steel fixing part 1 and the outer frame 2, and is also convenient for disassembly and adjustment when necessary. In an optional embodiment, the angle steel fixing piece 11 is an angle steel fixing buckle, and the angle steel fixing buckle is provided with an angle steel fixing buckle through nail 111. During operation, the angle steel fixing buckle is passed through the angle steel crossarm, and then the angle steel fixing buckle through nail 111 is installed to complete the fixing. In an optional embodiment, the fixing piece connector 12 is a connecting bolt, and the angle steel fixing buckle is connected to the outer frame 2 through the connecting bolt.
[0056] The outer frame 2 includes a fixed arm 21 and a traction arm 22, which are enclosed to form a shell. In an optional embodiment, the angle steel fixing buckle is installed on the traction arm 22. The outer frame 2 is enclosed by the fixed arm 21 and the traction arm 22, providing a stable installation space and support structure for the traction part 3, so that the tool as a whole will not be deformed or shaken during the installation and replacement of the tension insulator string, thereby improving the safety and reliability of the work. In an optional embodiment, two fixed arms 21 and two traction arms 22 are each provided, and the fixed arms 21 and traction arms 22 are arranged alternately, and the adjacent fixed arms 21 and traction arms 22 are connected end to end in sequence and enclosed to form the outer frame 2.
[0057] Optionally, the two fixed arms 21 and the two traction arms 22 are arranged alternately and enclosed to form an outer frame 2, forming a relatively stable quadrilateral structure. When performing traction operations, it can better withstand forces from all directions, reduce deformation and shaking of the outer frame 2, and improve the overall stability of the tool. The adjacent fixed arms 21 and traction arms 22 are connected end to end in sequence, so that the force transmission is more uniform and continuous, and the rigidity of the outer frame 2 is enhanced. The tension and torque generated during traction are effectively resisted, ensuring that the tool will not become loose or damaged during operation. The design of the two fixed arms 21 and the two traction arms 22 can be adjusted and optimized according to different work requirements. For example, the length, angle or connection method of the fixed arms 21 and the traction arms 22 can be changed to adapt to angle steel crossarms and tension insulator strings of different specifications, thereby improving the adaptability and versatility of the tool.
[0058] In an optional embodiment, the fixed arm 21 includes an upper fixed arm 21121 and a lower fixed arm 21221, the upper fixed arm 21121 is provided with an upper fixing screw 213, the lower fixed arm 21221 is provided with a lower fixing screw 214, the traction arm 22 includes a left traction arm 221 and a right traction arm 222, the upper fixed arm 21121 is connected and fixed with the left traction arm 221 and the right traction arm 222 through the upper fixing screw 213, and the lower fixed arm 21221 is connected and fixed with the left traction arm 221 and the right traction arm 222 through the lower fixing screw 214. The fixed arm 21 and the traction arm 22 are used to withstand the tension and pressure during the traction process to ensure that the tool will not be damaged or malfunction during use, the traction assembly 31 and the drive assembly 32 cooperate with each other to provide strong traction, so that the installation and replacement of the tension insulator string is more efficient, and the use of the tool can greatly reduce the intensity of manual labor, improve work efficiency, and save time and labor costs.
[0059] In an optional embodiment, the left traction arm 221 is provided with a second receiving opening 23 for accommodating hardware, and a hardware fixing lock 24 is provided at the opening of the second receiving opening 23. The second receiving opening 23 on the left traction arm 221 is specifically used to accommodate hardware, and the hardware fixing lock provides an additional fixing measure for the hardware. When the lock is closed, the second receiving opening 23 and the hardware fixing lock 24 together form a hardware accommodating space, which can tightly fix the hardware to prevent accidental disengagement during the traction process. In an optional embodiment, the right traction arm 222 is provided with a third receiving opening 25 for accommodating a conductor, and a conductor fixing lock 26 is provided at the opening of the third receiving opening 25. The second receiving opening 23 on the left traction arm 221 is specifically used to accommodate hardware, and the third receiving opening 25 on the right traction arm 222 is used to accommodate a conductor, so that the hardware and the conductor have their own independent space during the traction process, avoiding mutual interference and collision between the two, reducing the safety risks such as short circuit and discharge caused by accidental contact between the hardware and the conductor, and improving the safety of overhead line operations.
[0060] In an optional embodiment, hardware and wires of different types and specifications can be placed in corresponding receiving ports according to their sizes and shapes, so as to adapt to a variety of different hardware and wire combinations and improve versatility and adaptability. The design of the receiving port makes the hardware and wires more orderly during the traction process, and the operator can operate in a certain order to avoid confusion and errors, which is conducive to optimizing the workflow and improving the standardization and standardization of the operation. In an optional embodiment, the design of the lock can be adjusted according to the actual size of the hardware and wire, so that it can adapt to hardware and wires of different specifications. The hardware fixing lock 24 and the wire fixing lock 26 are simple and convenient to operate. The operator can quickly open and close the lock to achieve the installation and removal of the hardware and wires, improve work efficiency, and reduce operation time.
[0061] The traction part 3 includes a traction assembly 31 and a driving assembly 32, and the driving assembly 32 is connected to the traction assembly 31. The traction assembly 31 includes a plurality of lead screws 311 and a traction block 312 inserted on the lead screws 311. The lead screws 311 are arranged along the length direction of the outer frame 2, and the two ends of the lead screws 311 are respectively rotatably connected to two traction arms 22 arranged opposite to each other. The arrangement of the plurality of lead screws 311 can realize the precise control of the traction distance. The lead screws 311 have high precision and repeatability. The position of the traction block 312 can be precisely adjusted by rotating the lead screws 311, so as to accurately control the moving distance of the tension insulator string, which is very important for the position adjustment when installing and replacing the insulator string, and can ensure that the insulator string is installed in the correct position. The traction block 312 is inserted on the lead screw 311 to make the traction process smoother, avoid sudden impact and vibration, and reduce the risk of damage to the insulator string and other equipment.
[0062] In an optional embodiment, two lead screws 311 are symmetrically arranged, and the lead screws 311 are rotatably mounted on the traction arm 22 through the lead screw 311 fixed bearing. Compared with a single traction method, multiple lead screws 311 can share the traction force, reduce the situation of excessive local force, and thus reduce the risk of damage to the insulator string and tools. If a greater traction force is required, the number of lead screws 311 can be increased or a lead screw 311 with a larger diameter can be selected to meet the installation and replacement requirements of tension insulator strings of different types and specifications.
[0063] In an optional embodiment, a wire chuck 314 is provided on the traction block 312, and the wire chuck 314 is rotatably mounted inside the traction block 312. A first receiving opening 3121 for the wire to pass through is provided on the traction block 312, and a wire clip 3141 is provided on the wire chuck 314, and the wire clip 3141 is located inside the first receiving opening 3121. The wire chuck 314 provides a special fixed position for the wire, and when the wire passes through the first receiving opening 3121 and is clipped into the wire clip 3141, the wire is firmly fixed on the traction block 312. When the traction assembly 31 moves the traction block 312, the traction force loss caused by the loosening of the wire can be avoided, making the traction process more efficient and quick. The first receiving opening 3121 provided on the traction block 312 and the wire clip 3141 on the wire chuck 314 make the installation and removal of the wire very convenient.
[0064] In a preferred embodiment, a plurality of wire clips 3141 are provided on the wire clamping disk, and the plurality of wire clips 3141 are of different sizes to accommodate wires of different specifications. The wire clips 3141 of suitable sizes can better fix the wires, ensuring that the wires will not loosen or shake during the traction process. Stable fixation can reduce collisions, wear and other problems that may be caused by wire shaking, extend the service life of the wires, and also improve work safety. Part of the traction assembly 31 is disposed in the right traction arm 222. The traction assembly 31 disposed in the right traction arm 222 includes a driving gear 33, a driven gear 34, a driven gear 34 fixing screw driven by the driven gear 34, a screw bearing 36 that rotatably connects the driven gear 34 fixing screw to the fixed arm 21, a worm 37 sleeved on the driven gear 34 screw, and a turbine 38 meshing with the worm 37.
[0065] Optionally, the traction unit 3 further includes a controller 39 and a power supply 40, the power supply 40 is electrically connected to the controller 39, and the controller 39 is connected to the drive assembly 32. A forward button 391 and a backward button 392 are provided on the controller 39, and the forward button 391 and the backward button 392 are electrically connected to the drive assembly 32. The setting of the forward button 391 and the backward button 392 allows the operator to control the running direction of the drive assembly 32 by a simple pressing operation, thereby improving the simplicity and intuitiveness of the operation. When installing and replacing the tension insulator string, the operator can accurately adjust the position and direction of the tool according to actual needs to ensure that the insulator string can be accurately installed at the specified position, and the forward button 391 and the backward button 392 can be used to accurately control the movement direction of the drive assembly 32, thereby achieving accurate control of the traction process. In an optional embodiment, the power supply 40 is a battery, a drive motor 4 is provided between the controller 39 and the traction assembly 31, and the driving gear 33 is installed on the rotating shaft of the drive motor 4.
[0066] A method for installing and replacing an overhead line tension insulator string, which requires the use of an overhead line tension insulator string installation and replacement tool, comprises the following steps:
[0067] S1, the angle steel fixing buckle passes through the angle steel cross arm and is fixed;
[0068] S2, one end of the tension insulator is fixed with a hardware fixing lock 24;
[0069] S3, fix the overhead wire with the wire fixing lock 26;
[0070] S4, operate the forward button 391 or the backward button 392 to control the traction block 312 to move forward or backward;
[0071] S5. Select the size of the conductor clip to fix the ends of the overhead conductor and the fittings;
[0072] S6, operate the forward button 391 or the backward button 392 to move the traction block 312 toward the left angle steel;
[0073] S7, replace the tension insulator string;
[0074] S8, operate the forward or backward button 392 to move the traction block 312 toward the right direction;
[0075] S9. Remove the installation and replacement tools for the tension insulator strings of overhead lines.
[0076] Specifically, the detailed operation steps are as follows: pass the angle steel fixing buckle through the angle steel cross arm, then install the angle steel fixing buckle through nail 111, fix one end of the tension insulator with the hardware fixing buckle 24, fix the overhead wire with the wire fixing buckle 26, control the forward and reverse rotation of the motor through the forward button 391 and the backward button 392, the motor drives the driving gear 33 and the driven gear 34 to rotate, the driven gear 34 drives the driven gear 34 fixing screw to rotate, the driven gear 34 fixing screw drives the worm rod to rotate, the worm rod drives the turbine 38 to rotate through the gear mechanism, the lead screw 311 is fixedly connected to the turbine 38, so the two lead screws 311 are Rotating synchronously, the lead screw 311 drives the traction block 312 forward or backward through the threaded mechanism, selects the appropriate opening on the conductor clamp 3141 to clamp the end of the connection between the overhead conductor and the hardware, presses the forward button 391, and the traction block 312 moves toward the left angle steel. At this time, the tension of the overhead conductor on the tension insulator string is released and borne by the installation and replacement tool of the overhead line tension insulator string. After the tension insulator string is replaced, press the rear leg button, the traction block 312 moves slowly toward the right direction, and the traction force of the conductor is transferred to the tension insulator string. The tool is removed, and the replacement of the overhead line tension insulator string is completed.
[0077] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A tool for installing and replacing an overhead line tension insulator string, characterized in that: include: The angle steel fixing part (1) is detachably mounted on the angle steel cross arm, and comprises an angle steel fixing piece (11) for detachably mounting an installation and replacement tool on the angle steel cross arm, and a fixing piece connector (12) disposed on the angle steel fixing piece (11) for mounting the angle steel fixing piece (11); The outer frame (2) comprises a fixing arm (21) and a pulling arm (22), wherein the fixing arm (21) and the pulling arm (22) are alternately connected to enclose the outer frame (2), and the fixing member connecting member (12) is arranged between the angle steel fixing member (11) and the pulling arm (22); The traction part (3) comprises a traction component (31) mounted on the outer frame (2) and partially located inside the outer frame (2), and a driving component (32) used to drive the traction component (31) to operate.
2. The overhead line tension insulator string installation and replacement tool according to claim 1, characterized in that: The fixed arms (21) and the pulling arms (22) are alternately arranged to enclose and form the outer frame (2), and each two adjacent fixed arms (21) and pulling arms (22) are connected end to end.
3. The overhead line tension insulator string installation and replacement tool according to claim 2, characterized in that: The traction assembly (31) comprises a plurality of lead screws (311) rotatably connected to the traction arm (22), and a traction block (312) inserted through the lead screw (311); after the driving assembly (32) controls the lead screw (311) to rotate, the traction block (312) moves along the length direction of the lead screw (311).
4. The overhead line tension insulator string installation and replacement tool according to claim 3, characterized in that: A wire chuck (314) is rotatably mounted at the center of the traction block (312), a wire clip (3141) is provided on the wire chuck (314), a first receiving opening (3121) corresponding to the wire clip position is provided on the traction block (312), and the size of the first receiving opening (3121) is larger than the size of the wire clip (3141).
5. The overhead line tension insulator string installation and replacement tool according to claim 4, characterized in that: The wire clamp (314) is a circular disk, and a plurality of the wire clamps (3141) are provided. The plurality of wire clamps (3141) are opened along the circumference of the wire clamp (314), and the sizes of the plurality of wire clamps are different.
6. The overhead line tension insulator string installation and replacement tool according to claim 2, characterized in that: The traction arm (22) comprises a left traction arm (221) and a right traction arm (222), and a second accommodating opening (23) and a third accommodating opening (25) are respectively formed on the left traction arm (221) and the right traction arm (222); The second receiving opening (23) is used to receive hardware, and the third receiving opening (25) is used to receive a wire.
7. The overhead line tension insulator string installation and replacement tool according to claim 6, characterized in that: A hardware fixing lock buckle (24) is provided at the opening of the second accommodating opening (23), and a wire fixing lock buckle (26) is provided at the opening of the third accommodating opening (25), and both the hardware fixing lock buckle (24) and the wire fixing lock buckle (26) can be switched to a closed state and an open state; When the hardware fixing lock buckle (24) is in a closed state, the hardware fixing lock buckle and the second accommodating opening (23) are enclosed to form a second accommodating space, and when the wire fixing lock buckle (26) is in a closed state, the wire fixing lock buckle (26) and the third accommodating opening (25) are enclosed to form a third accommodating space.
8. The overhead line tension insulator string installation and replacement tool according to claim 1, characterized in that: The traction unit (3) further comprises a controller (39) and a power source (40) for providing electric power, and a driving motor (4) is provided between the controller (39) and the driving assembly (32); Wherein, the power source (40), the controller (39), and the drive motor (4) are connected in sequence.
9. The overhead line tension insulator string installation and replacement tool according to claim 8, characterized in that: The controller (39) is provided with a forward button (391) and a backward button (392), and the forward button (391) and the backward button (392) are electrically connected to the driving component (32).
10. A method for installing and replacing an overhead line tension insulator string, the method requiring the use of an overhead line tension insulator string installation and replacement tool as claimed in any one of claims 1 to 9, characterized in that: Includes steps: The angle steel fixing clip passes through the angle steel cross arm and is fixed; One end of the tension insulator is fixed by a hardware fixing lock buckle (24); The overhead wire is fixed with a wire fixing lock (26); Operate the forward button (391) or the backward button (392) to control the traction block (312) to move forward or backward; Select the size of the conductor clip to fix the ends of the overhead conductor and the fittings; Operate the forward button (391) or the backward button (392) to move the traction block (312) toward the left angle steel; Replace the tension insulator string; Operating the forward or backward button (392) causes the traction block (312) to move toward the right direction; Remove the tools for installing and replacing the tension insulator strings of overhead lines.