High-voltage wire harness branching device and method for automobile

By designing the main line components, clamping components and line splitting components of the high-voltage wiring harness splitting device for automobiles, the problem of inconvenient installation and connection of high-voltage wiring harnesses in the prior art is solved, and efficient wiring splitting and effective protection of high-voltage wiring harnesses are achieved.

CN119695742APending Publication Date: 2025-03-25WUXI ANGE CABLE CO LTD
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Patent Information

Application Number
CN202411815451.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

The existing high-voltage wire harness splitting devices are not convenient to install, fix and connect after the wire is split, and the wire sleeve lacks protection and protection functions for the high-voltage wire harness, resulting in difficulty in maintenance and finishing.

Method used

A high-voltage wire harness splitting device for automobiles is designed, including a main line assembly, a clamping assembly and a splitting assembly. The main line assembly fixes the main line through the connecting seat and the main wiring seat, the card connection assembly fixes the high-voltage wiring harness through the card connection frame and the card connection sleeve limit, and the branch line assembly achieves efficient branch line through the branch line seat and the branch line seat.

Benefits of technology

The device avoids confusion of high-voltage wiring harness through the limit fixation of the clamping assembly and the convenient connection of the splitting assembly, simplifies post-maintenance and organization, improves the convenience and stability of the splitting, and enhances the protection of the high-voltage wiring harness.

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Abstract

The invention belongs to the technical field of high-voltage wire harness branching, and discloses an automobile high-voltage wire harness branching device and method.The automobile high-voltage wire harness branching device comprises a main wire assembly and a clamping assembly installed in the main wire assembly, the main wire assembly comprises a connecting base and a main wire holder, the main wire holder is installed on one side of the connecting base, and a wire suite is arranged on the other side of the connecting base; a plurality of main wires are arranged in the wire sleeve piece, the clamping assembly comprises a first clamping frame and second clamping frames, the second clamping frames are arranged on the two sides of the first clamping frame, a plurality of clamping grooves are formed in the outer walls of the first clamping frame and the second clamping frames, clamping sleeves of matched structures are clamped in the clamping grooves, and the main wires penetrate through the clamping sleeves. Inserting grooves are formed in one side of the first clamping frame and one side of the second clamping frame. The high-voltage wire harness is neat in the wire jacket, later maintenance and arrangement are facilitated, branching is facilitated, mounting, fixing and connecting are facilitated after branching, and the wire jacket has the function of protecting the high-voltage wire harness.
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Description

Technical Field

[0001] The invention relates to a high-voltage wire harness splitting device and method, in particular to a high-voltage wire harness splitting device and method for automobiles, belonging to the technical field of high-voltage wire harness splitting. Background Art

[0002] As an important carrier for transmitting electric energy in the high-voltage system of electric vehicles, high-voltage wiring harnesses are very different from low-voltage wiring harnesses in terms of both electrical performance and physical characteristics. High-voltage wiring harnesses have important characteristics and higher protection levels that are far higher than traditional low-voltage wires. High-voltage wiring harnesses and low-voltage wiring harnesses are divided into upper and lower hierarchical relationships. In order to avoid the risk of electromagnetic interference caused by high-voltage wiring harnesses when transmitting strong currents, which may cause electromagnetic interference to the power supply and signal transmission of the control unit by the low-voltage wiring harness, a layered design of high-voltage wiring harnesses and low-voltage wiring harnesses is generally adopted; due to the different current sizes of different models, the distance between the high-voltage and low-voltage wire layers is generally guaranteed to be within 200-300mm. After actual vehicle verification, this solution effectively avoids interference caused by strong electricity. Layered wiring can effectively protect against EMC interference generated when high-voltage lines are working.

[0003] Chinese patent number CN114765356B provides a high-voltage wire harness splitting device and method for new energy vehicles, including a shell, an inlet fixing device is fixedly arranged at one end of the shell, a first high-voltage wire and a second high-voltage wire are clamped in the inlet fixing device, the first high-voltage wire is clamped by a pre-bending clamping device and a post-bending clamping device inside the shell, side closure structures are hinged on both sides of the shell, a rectangular through hole is opened on the side opposite to the side cover of the shell, a wire moving device is arranged in the rectangular through hole, and a circulating cooling device is fixedly arranged in the middle of the upper surface of the shell. However, although the above-mentioned high-voltage wire harness splitting device controls the post-bending clamping device through the data in the pre-bending clamping device, the first high-voltage wire can be clamped without the need to set up a detection device separately, and the cost is saved at the same time, the high-voltage wire harness is easily confused in the wire sleeve, which is not convenient for later maintenance and sorting, and it is not convenient for splitting. At the same time, it is not convenient to install, fix and connect after splitting, and the wire sleeve does not have the function of protecting and protecting the high-voltage wire harness.

[0004] In view of this, the present invention is proposed. Summary of the invention

[0005] The object of the present invention is to provide a high voltage wire harness distribution device and method for automobiles in order to solve the above problems.

[0006] The present invention achieves the above-mentioned purpose through the following technical solutions: A high-voltage wire harness distribution device and method for automobiles, comprising a main line assembly and a clamping assembly installed inside the main line assembly, the main line assembly comprising a connecting seat and a main wiring seat, the main wiring seat being installed on one side of the connecting seat, a wire set being arranged on the other side of the connecting seat, a plurality of main lines being arranged inside the wire set, the clamping assembly comprising a first clamping frame and a second clamping frame, the second clamping frame being arranged on both sides of the first clamping frame, a plurality of clamping grooves being opened on the outer walls of the first clamping frame and the second clamping frame, a clamping sleeve of a matching structure being clamped inside the clamping groove, the The main line runs through the inside of the card sleeve, and a plug-in slot is provided on one side of the first card frame and the second card frame, and a connecting column is fixed on the other side of the first card frame and the second card frame, and the connecting column is plugged into the plug-in slot. A branch line assembly is installed on the outside of the line kit, and the branch line assembly includes a branch line seat, a branch line bundle and a branch line seat. The branch line seat is fixedly sleeved on the outside of the line kit, and the branch line bundle is located between the branch line seat and the branch line seat. A wiring hole is provided on one side of the branch line seat, and a branch line is plugged into the inside of the wiring hole, and a second bolt groove is provided on the top of the branch line seat.

[0007] Furthermore, the line kit includes a fiber mesh layer, a reinforcement layer is arranged on the top of the fiber mesh layer, and a wear-resistant layer is arranged on the outside of the reinforcement layer.

[0008] Furthermore, a heat dissipation layer is arranged at the bottom of the fiber mesh layer, a shielding net is arranged at the bottom of the heat dissipation layer, and a high temperature resistant layer is arranged at the bottom of the shielding net.

[0009] Furthermore, a plug connector is fixed on one side of the connection seat, plug holes are opened on both sides of the main wiring seat, the plug connector is plugged into the inside of the plug hole, and a first bolt groove is opened on the top of the main wiring seat.

[0010] Furthermore, a main pressing plate is installed on the top of the main wiring seat by stretching, and a first fixing hole is opened on the top of the main pressing plate.

[0011] Furthermore, a first mounting plate is fixed on both sides of the main wiring seat and the connecting seat, and a first mounting hole is opened on one side of the first mounting plate.

[0012] Furthermore, a first terminal block is provided at the top and bottom of the branching seat, a first threaded sleeve and a second threaded sleeve are respectively fixed at both ends of the branching bundle, a second terminal block is fixed on the other side of the branching seat, and the first threaded sleeve and the second threaded sleeve are respectively threaded on the outside of the first terminal block and the second terminal block.

[0013] Furthermore, a voltage dividing plate is installed on the top of the tapping socket by stretching, a second fixing hole is opened on the top of the voltage dividing plate, second mounting plates are fixed on both sides of the voltage dividing plate, and a second mounting hole is opened on the top of the second mounting plate.

[0014] Furthermore, a limiting component is arranged outside the line kit, and the limiting component includes a limiting frame, a limiting plate is arranged at the bottom of the limiting frame, a third mounting plate is fixed on both sides of the limiting frame, and a third mounting hole is opened on the top of the third mounting plate and the limiting plate.

[0015] A method for dividing a high-voltage wire harness for an automobile comprises the following steps: S1. Wiring: Fix one end of the main line to one side of the connector and wire it according to the number of high-voltage wire harnesses used in the car; S2. Snap-in: Select the appropriate number of snap-in frames according to the number of main lines, plug the connecting column on the snap-in frame into the plug-in slot on one side of another snap-in frame, and then fix them with bolts. Increase or decrease the number of snap-in frames to meet the use of different numbers of high-voltage wire harnesses. At the same time, select the appropriate snap-in sleeve according to the diameter of the main line to meet the use of main lines with different diameters, and then snap the snap-in sleeve into the snap-in slot; S3, packaging: sleeve the wire kit onto the outside of the main wire and the card-connecting assembly; S4, tapping: connect the wires to be tapped to the tapping socket, and connect the tapped main wire to the first terminal socket, then thread the threads at both ends of the tapping wire bundle onto the terminal socket, and at the same time; S5. Wiring: Plug the wire that needs to be connected to the main line into the plug hole on the other side of the main wiring seat, and then install the branch wire into the wiring hole to complete the wiring of the high-voltage wire harness for the car; S6. Installation: Install the connecting seat on the main terminal seat with bolts. At the same time, fix the main terminal seat to the specified position with bolts and the first mounting plates on both sides. Connect the limit frame to the outside of the line kit, and then use the limit plate and bolts to fix the main line assembly to the specified position. Then install the branch terminal seat at the specified position of the branch line with bolts.

[0016] Technical effects and advantages of the present invention: (1) Through the setting of the clamping assembly, the clamping slot on the clamping frame can limit and fix the high-voltage wire harness individually, avoiding confusion of the high-voltage wire harness, facilitating later maintenance and sorting, and facilitating wire division. At the same time, the appropriate clamping sleeve is selected according to the diameter of the main line to meet the use of main lines of different diameters. At the same time, the connecting column and the plug-in slot design are adopted between the clamping frames, which is convenient for increasing or reducing the number of clamping frames, thereby meeting the use of different numbers of high-voltage wire harnesses.

[0017] (2) Through the setting of the branching assembly, the branching seat on the branching seat in the branching assembly is connected to part of the main line, which satisfies the need to branch out multiple branch lines at the same time. At the same time, the branching bundles are connected through the terminal seat, which improves the convenience of connecting the branching assembly. At the same time, the branch terminal seat used facilitates the connection of the branch line, thereby improving the convenience and stability of the branch line.

[0018] (3) The main line assembly is set up, and the main terminal block in the main line assembly facilitates the connection between the main line and the main line controller. The wear-resistant layer used can improve the wear resistance of the line set and increase the service life of the line set. The shielding net used has an electromagnetic shielding function to avoid electromagnetic influence on the line. The high-temperature resistant layer avoids the influence of high temperature on the line and improves the stability of line use.

[0019] (4) By setting the limit assembly, the limit frame and the limit plate in the limit assembly can cooperate to limit and fix the high-voltage wire harness for automobiles, thereby improving the firmness of the high-voltage wire harness for automobiles during use and facilitating the installation of the high-voltage wire harness for automobiles. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the partial structure of the main line assembly of the present invention; Figure 3 It is a schematic diagram of the structure of the clamping assembly of the present invention; Figure 4 It is a schematic diagram of the connection structure of the branch line assembly of the present invention; Figure 5 It is a schematic diagram of the exploded structure of the branching assembly of the present invention; Figure 6 It is a schematic diagram of the structure of the limit assembly of the present invention; Figure 7 It is a schematic diagram of the wire sleeve structure of the present invention; Figure 8 The present invention is a flow chart of the method for dividing and arranging high-voltage wire harnesses for automobiles.

[0021] In the figure: 100, main line assembly; 101, connecting seat; 102, main wiring seat; 103, wire set; 1031, fiber mesh layer; 1032, reinforcement layer; 1033, wear-resistant layer; 1034, heat dissipation layer; 1035, shielding net; 1036, high temperature resistant layer; 104, plug connector; 105, plug hole; 106, first bolt groove; 107, main pressure plate; 108, first fixing hole; 109, first mounting plate; 110, first mounting hole; 111, main line; 200, clamping assembly; 201, first clamping frame; 202, second clamping frame; 203, clamping groove; 204 , snap-on sleeve; 205, plug-in slot; 206, connecting column; 300, branch line assembly; 301, branch line seat; 302, first terminal seat; 303, branch line bundle; 304, first threaded sleeve; 305, second threaded sleeve; 306, branch line seat; 307, second terminal seat; 308, wiring hole; 309, branch line; 310, second bolt slot; 311, dividing plate; 312, second fixing hole; 313, second mounting plate; 314, second mounting hole; 400, limit assembly; 401, limit frame; 402, limit plate; 403, third mounting plate; 404, third mounting hole. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] See also Figure 1-7As shown, a high-voltage wire harness distribution device for an automobile includes a main line component 100 and a clamping component 200 installed inside the main line component 100, the main line component 100 includes a connecting seat 101 and a main wiring seat 102, the main wiring seat 102 is installed on one side of the connecting seat 101, and a wire set 103 is arranged on the other side of the connecting seat 101, the wire set 103 includes a fiber mesh layer 1031, a reinforcing layer 1032 is arranged on the top of the fiber mesh layer 1031, and a wear-resistant layer 1033 is arranged on the outside of the reinforcing layer 1032, the wear-resistant layer 1033 can improve the wear resistance of the wire set 103 and improve the service life of the wire set 103, a heat dissipation layer 1034 is arranged at the bottom of the fiber mesh layer 1031, and a shielding net 1035 is arranged at the bottom of the heat dissipation layer 1034, and the shielding net 1035 has an electromagnetic shielding function to avoid electromagnetic influence on the line. 5 is provided with a high temperature resistant layer 1036 at the bottom, and the high temperature resistant layer 1036 avoids the influence of high temperature on the line and improves the stability of the line use. A plug connector 104 is fixed on one side of the connecting seat 101, and the plug connector 104 is plugged into the plug hole 105 on the main wiring seat 102, so as to facilitate the connection of the main line 111 with the main line controller. Plug holes 105 are provided on both sides of the main wiring seat 102, and the plug connector 104 is plugged into the inside of the plug hole 105. A first bolt groove 106 is provided on the top of the main wiring seat 102, and a main pressure plate 107 is installed on the top of the main wiring seat 102 by stretching, and a first fixing hole 108 is provided on the top of the main pressure plate 107. First mounting plates 109 are fixed on both sides of the main wiring seat 102 and the connecting seat 101, and a first mounting hole 110 is provided on one side of the first mounting plate 109. A plurality of main lines 111 are provided inside the line set 103.

[0024] In a preferred embodiment, Figure 3 As shown, the clamping assembly 200 includes a first clamping frame 201 and a second clamping frame 202, and the second clamping frame 202 is arranged on both sides of the first clamping frame 201. The outer walls of the first clamping frame 201 and the second clamping frame 202 are both provided with a plurality of clamping grooves 203, and the clamping grooves 203 can limit and fix the high-voltage wire harness separately to avoid confusion of the high-voltage wire harness, and facilitate later maintenance and arrangement. The inside of the clamping groove 203 is clamped with a clamping sleeve 204 of a matching structure, and an adapted clamping sleeve 204 is selected according to the diameter of the main line 111. The sleeve 204 can meet the use of main lines 111 of different diameters. The main line 111 runs through the inside of the clamping sleeve 204. A plug-in slot 205 is provided on one side of the first clamping frame 201 and the second clamping frame 202. A connecting column 206 is fixed on the other side of the first clamping frame 201 and the second clamping frame 202. The connecting column 206 is plugged into the plug-in slot 205. The connecting columns 206 and the plug-in slot 205 are designed between the clamping frames, which is convenient for increasing or reducing the number of clamping frames, thereby meeting the use of different numbers of high-voltage wire harnesses.

[0025] In a preferred embodiment, Figure 4 ,5 As shown, a branching assembly 300 is installed on the outside of the wiring kit 103, and the branching assembly 300 includes a branching seat 301, a branching harness 303 and a branching seat 306. The branching seat 301 on the branching seat 301 is connected to part of the main line 111, and multiple branch lines can be separated at the same time. The branching seat 301 is fixedly sleeved on the outside of the wiring kit 103, and the branching harness 303 is located between the branching seat 301 and the branching seat 306. The branching seat 306 facilitates the connection of the branch line 309, improves the convenience and stability of the branching, and when fixing the welding wire to the high-voltage wiring harness for the automobile, a wiring hole 308 is provided on one side of the branching seat 306, and the branch line 309 is plugged into the wiring hole 308. The top of the branching seat 306 is provided with a second bolt groove 31 0, a first terminal block 302 is provided at the top and bottom of the branching seat 301, a rainproof cap is used for thread sealing on the first terminal block 302 not connected to the branching line, a first threaded sleeve 304 and a second threaded sleeve 305 are respectively fixed at both ends of the branching harness 303, a second terminal block 307 is fixed on the other side of the branching seat 306, the first threaded sleeve 304 and the second threaded sleeve 305 are respectively threaded on the outside of the first terminal block 302 and the second terminal block 307, a pressure dividing plate 311 is installed on the top of the branching seat 306 by stretching, a second fixing hole 312 is opened on the top of the pressure dividing plate 311, second mounting plates 313 are fixed on both sides of the pressure dividing plate 311, and a second mounting hole 314 is opened on the top of the second mounting plate 313.

[0026] In a preferred embodiment, Figure 6 As shown, a limiting component 400 is arranged outside the wire kit 103, and the limiting component 400 includes a limiting frame 401, and a limiting plate 402 is arranged at the bottom of the limiting frame 401. The limiting frame 401 and the limiting plate 402 are used in cooperation to limit and fix the high-voltage wire harness for automobiles, so as to improve the firmness of the high-voltage wire harness for automobiles during use. A third mounting plate 403 is fixed on both sides of the limiting frame 401, and a third mounting hole 404 is opened on the top of the third mounting plate 403 and the limiting plate 402.

[0027] In another embodiment, a method for dividing a high voltage wire harness for an automobile comprises the following steps: S1. Wiring: Fix one end of the main line 111 to one side of the connector 101 and perform wiring according to the number of high-voltage wire harnesses used in the vehicle; S2, clamping: according to the number of main lines 111, select the appropriate number of clamping frames, plug the connecting column 206 on the clamping frame into the plug-in slot 205 on one side of another clamping frame, and then fix them with bolts, increase or decrease the number of clamping frames to meet the use of different numbers of high-voltage wire harnesses, and select the appropriate clamping sleeve 204 according to the diameter of the main line 111 to meet the use of main lines 111 with different diameters, and then clamp the clamping sleeve 204 into the clamping slot 203; S3, packaging: sleeve the wire set 103 onto the outside of the main line 111 and the card assembly 200; S4, tapping: connect the wires to be tapped to the tapping seat 301, and at the same time connect the tapped main line 111 to the first wiring seat 302, and then thread the threads at both ends of the tapping harness 303 onto the wiring seat, and at the same time; S5, wiring: plug the wire that needs to be connected to the main line 111 into the plug hole 105 on the other side of the main wiring seat 102, and then install the branch line 309 in the wiring hole 308 to complete the wiring of the high-voltage wire harness for the car; S6. Installation: Install the connecting seat 101 on the main terminal seat 102 by bolts. At the same time, the main terminal seat 102 is fixed to the specified position by bolts and the first mounting plates 109 on both sides. The limit frame 401 is clamped on the outside of the line kit 103. Then, the main line assembly 100 is fixed to the specified position with the limit plate 402 and bolts. Then, the branch terminal seat 306 is installed at the specified position of the branch line by bolts.

[0028] When in use, the plug connector 104 on the connection seat 101 is plugged into the plug hole 105 on the main wiring seat 102, so as to facilitate the connection between the main line 111 and the main line controller. The wear-resistant layer 1033 used can improve the wear resistance of the line set 103 and the service life of the line set 103. The shielding net 1035 used has an electromagnetic shielding function to avoid the influence of electromagnetic on the line. The high temperature resistant layer 1036 avoids the influence of high temperature on the line and improves the stability of line use. The clamping groove 203 used can limit and fix the high-voltage wire harness separately to avoid confusion of the high-voltage wire harness, which is convenient for later maintenance and sorting, and is also convenient for branching. At the same time, the matching clamping sleeve 204 is selected according to the diameter of the main line 111 to meet the use of main lines 111 with different diameters. At the same time, the clamping frames are connected with each other. The design of the connecting post 206 and the plug-in slot 205 is convenient for increasing or decreasing the number of the card-connecting frames, so as to meet the use of different numbers of high-voltage wire harnesses. Since the branching seat 301 on the branching seat is connected to part of the main line 111, it can meet the needs of branching out multiple branches at the same time. At the same time, the branching harness 303 is connected through the terminal seat, which improves the convenience of connecting the branching assembly 300. At the same time, the branching seat 306 is convenient for the connection of the branch line 309, which improves the convenience and stability of the branching. When fixing the welding wire of the high-voltage wire harness for automobiles, the limiting frame 401 and the limiting plate 402 are used to limit and fix the high-voltage wire harness for automobiles, thereby improving the firmness of the high-voltage wire harness for automobiles during use and facilitating the installation of the high-voltage wire harness for automobiles. At the same time, a rain cap is used on the first terminal seat 302 that is not connected to the branch line to perform thread sealing.

[0029] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A high-voltage wire harness distribution device for an automobile, comprising a main line assembly (100) and a clamping assembly (200) installed inside the main line assembly (100), characterized in that: The main line assembly (100) comprises a connection seat (101) and a main wiring seat (102), the main wiring seat (102) being mounted on one side of the connection seat (101), a wire set (103) being arranged on the other side of the connection seat (101), a plurality of main lines (111) being arranged inside the wire set (103), the clamping assembly (200) comprising a first clamping frame (201) and a second clamping frame (202), the second clamping frame (202) being arranged on both sides of the first clamping frame (201), a plurality of clamping grooves (203) being formed on the outer walls of the first clamping frame (201) and the second clamping frame (202), a clamping sleeve (204) of a matching structure being clamped inside the clamping groove (203), the main line (111) passing through the inside of the clamping sleeve (204), the first clamping frame (201) and the second clamping frame A plug-in slot (205) is provided on one side of the first card-connecting frame (201) and the second card-connecting frame (202), and a connecting column (206) is fixed on the other side of the first card-connecting frame (201) and the second card-connecting frame (202), and the connecting column (206) is plugged into the plug-in slot (205). A branching assembly (300) is installed on the outside of the wire assembly (103), and the branching assembly (300) comprises a branching seat (301), a branching bundle (303) and a branching seat (306). The branching seat (301) is fixedly sleeved on the outside of the wire assembly (103), and the branching bundle (303) is located between the branching seat (301) and the branching seat (306). A wiring hole (308) is provided on one side of the branching seat (306), and a branching wire (309) is plugged into the inside of the wiring hole (308). A second bolt slot (310) is provided on the top of the branching seat (306).

2. The high voltage wire harness distribution device for automobile according to claim 1, characterized in that: The wire kit (103) comprises a fiber mesh layer (1031), a reinforcement layer (1032) is arranged on the top of the fiber mesh layer (1031), and a wear-resistant layer (1033) is arranged on the outside of the reinforcement layer (1032).

3. The high voltage wire harness distribution device for automobile according to claim 2, characterized in that: A heat dissipation layer (1034) is provided at the bottom of the fiber mesh layer (1031), a shielding net (1035) is provided at the bottom of the heat dissipation layer (1034), and a high temperature resistant layer (1036) is provided at the bottom of the shielding net (1035).

4. The high voltage wire harness distribution device for automobile according to claim 1, characterized in that: A plug connector (104) is fixed on one side of the connection seat (101), plug holes (105) are provided on both sides of the main wiring seat (102), the plug connector (104) is plugged into the inside of the plug hole (105), and a first bolt groove (106) is provided on the top of the main wiring seat (102).

5. The high voltage wire harness distribution device for automobile according to claim 1, characterized in that: A main pressing plate (107) is installed on the top of the main wiring seat (102) by stretching, and a first fixing hole (108) is opened on the top of the main pressing plate (107).

6. The high voltage wire harness distribution device for automobile according to claim 1, characterized in that: A first mounting plate (109) is fixed to both sides of the main wiring seat (102) and the connection seat (101), and a first mounting hole (110) is opened on one side of the first mounting plate (109).

7. The high voltage wire harness distribution device for automobile according to claim 1, characterized in that: The top and bottom of the branching seat (301) are both provided with a first wiring seat (302); the two ends of the branching harness (303) are respectively fixed with a first threaded sleeve (304) and a second threaded sleeve (305); the other side of the branching seat (306) is fixed with a second wiring seat (307); the first threaded sleeve (304) and the second threaded sleeve (305) are respectively threaded on the outside of the first wiring seat (302) and the second wiring seat (307).

8. The high voltage wire harness distribution device for automobile according to claim 1, characterized in that: A voltage dividing plate (311) is installed on the top of the tapping socket (306) by stretching, a second fixing hole (312) is opened on the top of the voltage dividing plate (311), second mounting plates (313) are fixed on both sides of the voltage dividing plate (311), and a second mounting hole (314) is opened on the top of the second mounting plate (313).

9. The high voltage wire harness distribution device for automobile according to claim 1, characterized in that: A limit assembly (400) is arranged outside the line kit (103), and the limit assembly (400) comprises a limit frame (401), a limit plate (402) is arranged at the bottom of the limit frame (401), third mounting plates (403) are fixed on both sides of the limit frame (401), and third mounting holes (404) are opened on the tops of the third mounting plate (403) and the limit plate (402).

10. A method for dividing a high voltage wire harness for an automobile, characterized in that: The following steps are involved: S1. Wiring: Fix one end of the main line (111) to one side of the connection base (101), and perform wiring according to the number of high-voltage wire harnesses used in the vehicle; S2, clamping: selecting an appropriate number of clamping frames according to the number of main lines (111), plugging a connecting column (206) on the clamping frame into a plugging slot (205) on one side of another clamping frame, and then fixing them with bolts, increasing or decreasing the number of clamping frames to meet the use of different numbers of high-voltage wire harnesses, and selecting an appropriate clamping sleeve (204) according to the diameter of the main line (111) to meet the use of main lines (111) with different diameters, and then clamping the clamping sleeve (204) into the clamping slot (203); S3, packaging: sleeve the wire set (103) onto the outside of the main wire (111) and the clamping assembly (200); S4, tapping: the wires to be tapped are connected to the tapping seat (301), and the tapped main wire (111) is connected to the first wiring seat (302), and then the threads at both ends of the tapping wire bundle (303) are threaded onto the wiring seat, and at the same time; S5, wiring: plug the wire that needs to be connected to the main wire (111) into the plug hole (105) on the other side of the main wiring seat (102), and then install the branch wire (309) into the wiring hole (308), and the branch wire of the automobile high-voltage wire harness is completed; S6. Installation: The connection base (101) is installed on the main wiring base (102) by bolts. At the same time, the main wiring base (102) is fixed to a designated position by bolts and first mounting plates (109) on both sides. The limit frame (401) is clamped to the outside of the line assembly (103). Then, the main line assembly (100) is fixed to a designated position by the limit plate (402) and bolts. Then, the branch wiring base (306) is installed at the designated position of the branch line by bolts.

Citation Information

Patent Citations

  • A high voltage wire harness distribution device and method for new energy vehicles

    CN114765356B