Novel in-line miniature bus jack box

Abstract

The invention relates to a novel direct insertion type miniature bus jack box, which comprises a box body, an adapter is embedded in a back plate of the box body, a frame plate is arranged in the box body, the end part of the frame plate is connected with the box body through a side radial plate, a lapping plate is arranged on one side of the frame plate, a placement cavity is formed between the lapping plate and the frame plate, a transfer box is embedded in the frame plate, and the transfer box is connected with the frame plate through a side radial plate. A switch is arranged on one side of the butt strap, a copper bar is arranged in the containing cavity, and the copper bar is connected with the transfer box and the switch. According to the invention, the problems and influences that the flexible cable connection between the pin seat and the miniature circuit breaker is easy to generate, such as poor contact at the cable joint, aging and damage of the cable after long-term use, overheating and aging of the cable after long-term use, and the like, are avoided.

Description

Technical Field

[0001] The invention belongs to the technical field of busbar plug-in boxes, in particular to a novel direct-plug-in small busbar plug-in box. Background Art

[0002] A plug-in box is a type of electrical equipment, also called a branch box or junction box, used to connect cables, branch circuits and electrical equipment for power transmission and control. Plug-in boxes are usually made of iron or plastic, and are square or rectangular in appearance. They have multiple sockets and plugs for easy plugging and unplugging of cables. Plug-in boxes are mainly used for building cable branching and wiring, power transmission and control, power inspection and maintenance, etc.

[0003] At present, during the production, manufacturing, operation and maintenance of domestic plug boxes, the plugs or sockets are not connected tightly enough and are easy to fall off, which will increase the risk of electric shock and easily cause poor contact between the plug and the socket, leading to a short circuit in the electrical components. On the other hand, power cords that are used for a long time are prone to aging, causing the wires to be damaged or fall off, which can easily cause safety problems such as electric shock and fire. Plug boxes are also easily affected by overload or short circuit. Overload can cause the wires to overheat, accelerate aging, and even cause a fire.

[0004] Therefore, according to the current manufacturing process, installation steps, use environment and maintenance of the plug-in box, this new type of direct plug-in small busbar plug-in box is designed to avoid the problems and influences that are easy to occur in the soft cable connection between the pin holder and the miniature circuit breaker, such as poor contact at the cable connection, aging and damage of the cable due to long-term use, and overheating and aging of the cable due to long-term use; the plug-in structure of the plug-in box and the busbar connection is improved, and the hot-swap function of the plug-in box is optimized, thereby improving the system's reliability, rapid maintainability, redundancy and timely disaster recovery capabilities. Summary of the invention

[0005] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.

[0006] In view of the following technical problems in the prior art: The technical problem to be solved by the present invention is to design a new type of direct plug-in small busbar plug-in box. While retaining all the functions of the original plug-in box, the connection method is modified and the plug-in function is optimized. This not only avoids the problems that are prone to occur in soft cable connections, but also improves the reliability and rapid maintainability of the system.

[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: a novel direct plug-in small busbar plug-in box, comprising:

[0008] A box body, an adapter is embedded in the back plate of the box body, a frame plate is arranged in the box body, the end of the frame plate is connected to the box body through a side spoke plate, a strap is arranged on one side of the frame plate, a placement cavity is formed between the strap and the frame plate, a transfer box is embedded in the frame plate, a switch is arranged on one side of the strap, a copper busbar is arranged in the placement cavity, and the copper busbar connects the transfer box and the switch.

[0009] As an optimal technical solution for a new type of direct-plug small busbar junction box, four partitions are provided in the transfer box, and the four partitions separate the transfer box into five transverse grooves, and conductive transverse plates are provided in the transverse grooves, and the five transverse grooves are arranged vertically; end holes are provided at the ends of the conductive transverse plates, and fixing columns are provided in the transverse grooves, and the fixing columns are provided in the end holes.

[0010] As an optimal technical solution for a new type of direct plug-in small busbar junction box, a through slot is provided on one side of the transfer box, the through slot corresponds to the horizontal slot, the conductive horizontal plate is connected to a power strip, and the power strip passes through the through slot.

[0011] As an optimal technical solution for a new type of direct plug-in small busbar junction box, the power bars are arranged in two rows, three are arranged vertically in the first row, and two are arranged in the other row, which are staggered. The outer cover of the power bars is provided with a shell.

[0012] As an optimal technical solution for a new type of direct-plug small busbar junction box, the adapter includes a first panel and a second panel that are spliced ​​together, a first pipe head is provided on the first panel, and a second pipe head is provided on the second panel, and the first pipe head and the second pipe head correspond to each other to form a pipe groove.

[0013] As an optimal technical solution for a new type of direct plug-in small busbar junction box, a fixing groove is provided in the tube groove, and a conductive member is provided in the fixing groove. The conductive member includes a vertical plate embedded in the fixing groove and clamps provided at both ends of the vertical plate.

[0014] As a preferred technical solution for a new type of direct-plug small busbar junction box, the clamp includes a first bent edge strip and a second bent edge strip, the second pipe head is embedded in the housing, and the power strip is clamped by the first bent edge strip and the second bent edge strip.

[0015] As a preferred technical solution for a new type of direct-plug small busbar junction box, a first slide slot, a second slide slot and a third slide slot are provided on the other side of the transfer box, a first isolation bar is provided between the first slide slot and the second slide slot, a second isolation bar is provided between the second slide slot and the third slide slot, and the second isolation bar is higher than the first isolation bar.

[0016] As an optimal technical solution for a new type of direct-plug small busbar junction box, the copper busbar includes a first copper bar, a second copper bar and a third copper bar, the first copper bar, the second copper bar and the third copper bar are staggered, the first isolation bar is arranged between the first copper bar and the second copper bar, and the second isolation bar is arranged between the second copper bar and the third copper bar.

[0017] As a preferred technical solution for a novel direct-plug small busbar plug-in box, a first slider is provided in the first slide slot, the first slider is fixedly connected to the first copper bar, and the first slider is in contact with the conductive cross plate.

[0018] Beneficial effects of the present invention: The present invention avoids the problems and influences that are easy to occur in the soft cable connection between the pin socket and the miniature circuit breaker, such as poor contact at the cable connection, aging and damage of the cable due to long-term use, overheating and aging of the cable due to long-term use, etc.; the plug-in structure of the plug-in box and the busbar plug-in is improved, and the hot-swap function of the plug-in box is optimized, thereby improving the reliability, rapid maintainability, redundancy and timely disaster recovery capabilities of the system; since copper busbar connection is used instead of wire connection, on the one hand, it can reduce production budget expenditure and improve work efficiency, and on the other hand, it can increase the current level and strengthen the current carrying capacity, providing possibilities for subsequent internal improvements of the plug-in box. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0020] Figure 1 It is a schematic diagram of the internal structure of the box body in the present invention;

[0021] Figure 2 It is a schematic diagram of the connection structure between the side spoke plate and the box body in the present invention;

[0022] Figure 3 It is a schematic diagram of the structure of the transfer box in the present invention;

[0023] Figure 4 It is a schematic diagram of the internal structure of the transfer box in the present invention;

[0024] Figure 5 It is a structural schematic diagram of the adapter in the present invention;

[0025] Figure 6 is a schematic diagram of the cross-sectional structure of the adapter in the present invention;

[0026] Figure 7 It is a schematic diagram of the structure of the conductive member in the present invention;

[0027] Figure 8 Schematic diagram of the arrangement structure of the copper busbar in the present invention;

[0028] Fig. 9 The structural diagram of the guide plate in the present invention is

[0029] Fig.10 It is a schematic diagram of the wiring structure at the switch in the present invention.

[0030] Reference numerals: box 100, side spokes 102a, frame 102, strap 103, placement cavity 104, switch 106, four partitions 105a, fixing columns 105h, end holes 105g, through slots 105d, transverse slots 105b, adapter 101, first panel 101a, second panel 101b, first pipe head 101c, pipe slot 101e, conductive member 108, fixing slot 101f, vertical plate 108a, clamp 108b, first bent edge strip 108c, second pipe head 101d, casing 1 05f, power supply bar 105e, second bent edge bar 108d, transfer box 105, second slide slot 106b, third slide slot 106c, copper bus 107, first isolation bar 106d, second isolation bar 106e, second copper bar 107b, third copper bar 107c, first slide slot 106a, first copper bar 107a, conductive cross plate 105c, connecting plate 109, guide plate 108e, slot 109a, conductive slot 109b, conductive plate 109c, return spring 109d, and crimping bolt 109e. DETAILED DESCRIPTION

[0031] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0032] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0033] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0034] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0035] Example 1

[0036] Reference Figures 1 to 9 This embodiment provides a novel direct plug-in small busbar plug-in box, including:

[0037] The box body 100 has an adapter 101 embedded in the back plate of the box body 100, a frame plate 102 is provided in the box body 100, the end of the frame plate 102 is connected to the box body 100 through a side spoke plate 102a, a strap plate 103 is provided on one side of the frame plate 102, a placement cavity 104 is formed between the strap plate 103 and the frame plate 102, a transfer box 105 is embedded in the frame plate 102, a switch 106 is provided on one side of the strap plate 103, a copper busbar 107 is provided in the placement cavity 104, and the copper busbar 107 connects the transfer box 105 and the switch 106.

[0038] Adapter 101 is used to connect the bus duct and the switch in the plug-in box.

[0039] The butt plate 103 is provided with a slot structure for the copper busbar 107 to pass through.

[0040] Four partitions 105a are provided in the transfer box 105, and the four partitions 105a separate the transfer box 105 into five transverse grooves 105b. Conductive transverse plates 105c are provided in the transverse grooves 105b, and the five transverse grooves 105b are arranged vertically; an end hole 105g is provided at the end of the conductive transverse plate 105c, and a fixing column 105h is provided in the transverse groove 105b, and the fixing column 105h is provided in the end hole 105g.

[0041] The conductive horizontal plate 105c is a copper busbar.

[0042] The partition plate 105a is an insulating plate, and the fixing column 105h is used to fix the conductive horizontal plate 105c in the horizontal groove 105b.

[0043] A through slot 105d is provided on one side of the transfer box 105, and the through slot 105d is correspondingly communicated with the transverse slot 105b. The conductive transverse plate 105c is connected to a power-taking bar 105e, and the power-taking bar 105e is provided through the through slot 105d.

[0044] The power strips 105e are arranged in two rows, with three strips arranged vertically in the first row and two strips arranged in the other row, which are arranged in a staggered manner. The outer cover of the power strips 105e is provided with a casing 105f.

[0045] Specifically, the vertically arranged transverse grooves 105b are numbered 1, 2, 3, 4, and 5 from top to bottom. The first column of vertical arrangement is the power-collecting bars 105e connected to the conductive transverse plates 105c at 1, 3, and 5, and the other column of vertical arrangement is the power-collecting bars 105e connected to the conductive transverse plates 105c at 2 and 4. Since the positions of the five transverse grooves 105b in the vertical direction are different, the power-collecting bars 105e at 1, 3, and 5 and the power-collecting bars 105e at 2 and 4 are staggered, and the casing 105f is used to protect and isolate the power-collecting bars 105e.

[0046] This arrangement allows the five housings 105f to be centrally arranged, with a compact structure, and is convenient for connection with the adapter 101 and the bus duct.

[0047] The casing 105f can be fixed on the transfer box 105 by gluing.

[0048] The adapter 101 includes a first panel 101a and a second panel 101b that are spliced ​​together. The first panel 101a is provided with a first pipe head 101c, and the second panel 101b is provided with a second pipe head 101d. The first pipe head 101c and the second pipe head 101d are correspondingly connected to form a pipe groove 101e.

[0049] It should be noted that five first tube heads 101c are provided on the first puzzle plate 101a, and five second tube heads 101d are provided on the second puzzle plate 101b. The five second tube heads 101d correspond to the positions of the five sleeves 105f, and the second tube heads 101d are embedded in the sleeves 105f.

[0050] A fixing groove 101f is arranged in the tube groove 101e, and a conductive member 108 is arranged in the fixing groove 101f. The conductive member 108 includes a vertical plate 108a embedded in the fixing groove 101f and clamps 108b arranged at both ends of the vertical plate 108a.

[0051] The clamp 108b includes a first bent edge strip 108c and a second bent edge strip 108d. The second pipe head 101d is embedded in the casing 105f. The power strip 105e is clamped by the first bent edge strip 108c and the second bent edge strip 108d.

[0052] The first bent side strip 108c and the second bent side strip 108d are symmetrically arranged, and the bending structure makes both of them have a certain elasticity. The power supply bar 105e is inserted between the first bent side strip 108c and the second bent side strip 108d to push the latter two to both sides, so as to keep the first bent side strip 108c and the second bent side strip 108d tightly connected with the power supply bar 105e.

[0053] A connecting plate 109 is disposed on the outer side of the back side of the box body 100 . The connecting plate 109 is fixed on the box body 100 . A hole structure is disposed on the connecting plate 109 , and the adapter 101 is correspondingly disposed in the hole structure.

[0054] The ends of the first bent edge strip 108c and the second bent edge strip 108d are expanded with guide plates 108e, which are used for guiding so that the power strip 105e can be inserted between the first bent edge strip 108c and the second bent edge strip 108d when it is not in the center of the casing 105f.

[0055] A first slide groove 106a, a second slide groove 106b and a third slide groove 106c are provided on the other side of the transfer box 105. A first isolation bar 106d is provided between the first slide groove 106a and the second slide groove 106b, and a second isolation bar 106e is provided between the second slide groove 106b and the third slide groove 106c. The second isolation bar 106e is higher than the first isolation bar 106d.

[0056] The copper bar 107 includes a first copper bar 107a, a second copper bar 107b and a third copper bar 107c. The first copper bar 107a, the second copper bar 107b and the third copper bar 107c are staggered. The first isolation bar 106d is arranged between the first copper bar 107a and the second copper bar 107b, and the second isolation bar 106e is arranged between the second copper bar 107b and the third copper bar 107c.

[0057] The first copper bar 107a, the second copper bar 107b and the third copper bar 107c are respectively connected to the switch with three-phase electricity.

[0058] The first isolation strip 106d and the second isolation strip 106e are insulating strip structures.

[0059] A first sliding block is disposed in the first sliding groove 106a. The first sliding block is fixedly connected to the first copper bar 107a. The first sliding block is in contact with the conductive horizontal plate 105c.

[0060] The first sliding block is crimped and connected to the first copper bar 107a by bolts.

[0061] The first slider is connected to the conductive transverse plate 105c in the second transverse groove 105b by sliding contact, the second slider is arranged in the second slide groove 106b, the second slider is connected to the second copper bar 107b by bolt crimping, the second slider is connected to the conductive transverse plate 105c in the third transverse groove 105b by sliding contact, the third slider is arranged in the third slide groove 106c, the third slider is connected to the third copper bar 107c by bolt crimping, and the third slider is connected to the conductive transverse plate 105c in the fourth transverse groove 105b by sliding contact.

[0062] A guide rail is provided on the strap 103, and the switch is provided on the guide rail. The switch can slide on the guide rail. The above structure enables the switch to slide on the guide rail. Similarly, the first slider, the second slider and the third slider can slide synchronously in the corresponding slide grooves, and due to the setting of the first isolation bar 106d and the second isolation bar 106e, the first copper bar 107a, the second copper bar 107b and the third copper bar 107c are isolated from each other during the movement and will not contact each other, thereby avoiding the risk of short circuit.

[0063] Furthermore, the switch 106 is provided with a slot 109a and a conductive slot 109b, the end of the first copper strip 107a is embedded in the slot 109a, a conductive plate 109c is provided in the conductive slot 109b, a return spring 109d is provided on the conductive plate 109c, and a crimping bolt 109e is also provided through the switch 106.

[0064] Since the connection structure of the first copper bar 107a is tight and difficult to remove, the copper busbar structure is used to ensure the firm connection of the electrical structure. However, there are always situations where power needs to be turned off for inspection and maintenance. Therefore, the above structure is set up so that when in use, the crimping bolt 109e is used to squeeze the conductive plate 109c so that the conductive plate 109c contacts the first copper bar 107a to draw electricity. During inspection, the crimping bolt 109e is loosened, and the conductive plate 109c returns to its original position under the action of the return spring 109d. The conductive plate 109c is disconnected from the first copper bar 107a, and the switch loses power.

[0065] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0066] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A new type of direct plug-in small busbar plug-in box, characterized in that: include, A box (100), wherein an adapter (101) is embedded in a back plate of the box (100), a frame plate (102) is arranged in the box (100), an end of the frame plate (102) is connected to the box (100) through a side spoke plate (102a), a strap plate (103) is arranged on one side of the frame plate (102), a placement cavity (104) is formed between the strap plate (103) and the frame plate (102), a transfer box (105) is embedded in the frame plate (102), a switch (106) is arranged on one side of the strap plate (103), a copper busbar (107) is arranged in the placement cavity (104), and the copper busbar (107) connects the transfer box (105) and the switch (106).

2. The novel direct plug-in small busbar plug-in box according to claim 1 is characterized in that: The transfer box (105) is provided with four partitions (105a), and the four partitions (105a) separate the transfer box (105) into five transverse grooves (105b). The transverse grooves (105b) are provided with conductive transverse plates (105c), and the five transverse grooves (105b) are arranged in a vertical direction; the ends of the conductive transverse plates (105c) are provided with end holes (105g), and the transverse grooves (105b) are provided with fixing columns (105h), and the fixing columns (105h) are arranged in the end holes (105g).

3. The novel direct plug-in small busbar plug-in box according to claim 2 is characterized in that: A through slot (105d) is provided on one side of the transfer box (105), and the through slot (105d) is correspondingly communicated with the transverse slot (105b). The conductive transverse plate (105c) is connected with a power-collecting bar (105e), and the power-collecting bar (105e) is arranged to penetrate the through slot (105d).

4. The novel direct plug-in small busbar plug-in box according to claim 3 is characterized in that: The power strips (105e) are arranged in two rows, with three strips arranged vertically in the first row and two strips arranged in the other row, in a staggered arrangement. The outer cover of the power strips (105e) is provided with a casing (105f).

5. The novel direct plug-in small busbar plug-in box according to claim 4 is characterized in that: The adapter (101) comprises a first panel (101a) and a second panel (101b) which are spliced ​​together; the first panel (101a) is provided with a first pipe head (101c); the second panel (101b) is provided with a second pipe head (101d); the first pipe head (101c) and the second pipe head (101d) are correspondingly connected to form a pipe groove (101e).

6. The novel direct plug-in small busbar plug-in box according to claim 5 is characterized in that: A fixing groove (101f) is arranged in the tube groove (101e), a conductive member (108) is arranged in the fixing groove (101f), and the conductive member (108) comprises a vertical plate (108a) embedded in the fixing groove (101f) and clamps (108b) arranged at both ends of the vertical plate (108a).

7. The novel direct plug-in small busbar plug-in box according to claim 6 is characterized in that: The clamp (108b) comprises a first bent edge strip (108c) and a second bent edge strip (108d); the second pipe head (101d) is embedded in the casing (105f); and the power strip (105e) is clamped by the first bent edge strip (108c) and the second bent edge strip (108d).

8. The novel direct plug-in small busbar plug-in box according to claim 7 is characterized in that: A first slide groove (106a), a second slide groove (106b) and a third slide groove (106c) are provided on the other side of the transfer box (105); a first isolation bar (106d) is provided between the first slide groove (106a) and the second slide groove (106b); a second isolation bar (106e) is provided between the second slide groove (106b) and the third slide groove (106c); and the second isolation bar (106e) is higher than the first isolation bar (106d).

9. The novel direct plug-in small busbar plug-in box according to claim 8 is characterized in that: The copper bar (107) comprises a first copper bar (107a), a second copper bar (107b) and a third copper bar (107c); the first copper bar (107a), the second copper bar (107b) and the third copper bar (107c) are staggered; the first isolation bar (106d) is arranged between the first copper bar (107a) and the second copper bar (107b); and the second isolation bar (106e) is arranged between the second copper bar (107b) and the third copper bar (107c).

10. The novel direct plug-in small busbar plug-in box according to claim 9 is characterized in that: A first sliding block is arranged in the first sliding groove (106a), the first sliding block is fixedly connected to the first copper bar (107a), and the first sliding block is in contact with the conductive horizontal plate (105c).

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