Liquid cooling distribution unit, liquid cooling system and adjusting method
By setting up bypass pipes and bypass valves next to the energy valve of the liquid cooling distribution unit, the problem of large fluctuations in the liquid supply temperature during sudden load is solved, and the stable operation of the system is achieved.
Patent Information
- Application Number
- CN202411851631.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-03-25
AI Technical Summary
When the load of the existing liquid-cooled distribution unit suddenly changes, the energy valve opening speed is slow, resulting in a large fluctuation in the secondary side liquid supply temperature, affecting the stability of the system.
A bypass pipe is set up next to the energy valve of the liquid-cooled distribution unit and equipped with a bypass valve. The quick valve opening characteristic of the bypass valve is used to adjust it with the energy valve to deal with the sudden load change.
Through the rapid response of the bypass valve, the secondary side liquid supply temperature can be effectively stabilized, prevent large temperature fluctuations, and ensure the stable operation of the system.
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Figure CN119697958A_ABST
Abstract
Description
Technical Field
[0001] Embodiments of the present application relate to the field of liquid cooling, and in particular, to a liquid cooling distribution unit, a liquid cooling system, and an adjustment method. Background Art
[0002] A data center is a specific device for managing data. It can transmit, accelerate, display, calculate and store data information on a network infrastructure, and has been widely used in various industries. When a data center is working, it generates heat, so it needs to be cooled. Generally, the heat exchanger in the liquid cooling distribution unit is used for heat exchange to achieve cooling. However, due to the pressure difference before and after the valve, the phenomenon of large flow and small temperature difference cannot be solved. The existing solution is to set an energy valve control on the primary side of the liquid cooling distribution unit to achieve the control effect of small flow and large temperature difference.
[0003] However, in the existing solution, when the secondary side load of the liquid cooling distribution unit changes suddenly, the primary side energy valve opens slowly and is not adjusted in time, causing the secondary side liquid supply temperature to fluctuate greatly, affecting the stability of the system. Summary of the invention
[0004] The embodiments of the present application provide a liquid cooling distribution unit, a liquid cooling system and an adjustment method for preventing sudden changes in load from causing large fluctuations in the liquid supply temperature.
[0005] A first aspect of an embodiment of the present application provides a liquid cooling distribution unit, comprising: an energy valve, a bypass valve and a heat exchanger;
[0006] The heat exchanger is provided with a first inlet, a first outlet, a second inlet and a second outlet, the first inlet is connected to the first outlet, and the second inlet is connected to the second outlet;
[0007] The primary inlet is connected to the first inlet via a primary inlet pipe, the first outlet is connected to the primary outlet via a primary outlet pipe, the energy valve is arranged on the primary outlet pipe, a bypass pipe is arranged on the primary outlet pipe, the inlet and outlet of the bypass pipe are respectively arranged on both sides of the energy valve, and the bypass pipe is provided with the bypass valve;
[0008] The secondary side inlet is connected to the second inlet via a secondary side inlet pipe, and the second outlet is connected to the secondary side outlet via a secondary side outlet pipe.
[0009] Optionally, a first pressure sensor and a first temperature sensor are provided at the primary inlet of the primary inlet pipe, and a second pressure sensor is provided at the first inlet of the primary inlet pipe;
[0010] A third pressure sensor is provided at the first outlet of the primary outlet pipe, and a second temperature sensor and a fourth pressure sensor are provided at the primary outlet of the primary outlet pipe.
[0011] Optionally, a first drain valve is provided at the primary inlet of the primary inlet pipe, and a second drain valve is provided at the water outlet side of the energy valve on the primary outlet pipe.
[0012] Optionally, a first component is provided on the primary-side inlet pipe, and the first component is used to filter and regulate the coolant flowing through the first component in the primary-side inlet pipe.
[0013] Optionally, the unit further comprises: a liquid replenishing tank, a static pressure exhaust tank, an expansion tank and an electric two-way valve;
[0014] The static pressure exhaust tank is arranged on the secondary side inlet pipeline, the secondary side inlet is connected to the second inlet through the static pressure exhaust tank, the liquid replenishment tank is connected to the static pressure exhaust tank through a pipeline via a liquid replenishment pump, a liquid stop valve and a ball valve, and the static pressure exhaust tank is provided with a first exhaust valve and a turbidity meter;
[0015] An expansion tank is arranged between the second inlet and the static pressure exhaust tank on the secondary side inlet pipe, one end of the electric two-way valve is connected to the static pressure exhaust tank, and the other end of the electric two-way valve is connected to the secondary side outlet pipe.
[0016] Optionally, a fifth pressure sensor and a third temperature sensor are provided at the secondary inlet of the secondary inlet pipe, a flow meter is provided between the static pressure exhaust tank and the secondary inlet, a sixth pressure sensor is provided between the expansion tank and the second inlet of the secondary inlet pipe, and a seventh pressure sensor is provided at the second inlet of the secondary inlet pipe;
[0017] A connecting pipe is arranged between the static pressure exhaust tank and the secondary side outlet pipe, a pH meter and a conductivity meter are arranged on the connecting pipe, an eighth pressure sensor is arranged on the secondary side outlet pipe, and a ninth pressure sensor and a fourth temperature sensor are arranged at the secondary side outlet of the secondary side outlet pipe.
[0018] Optionally, a third drain valve is provided at the secondary inlet of the secondary inlet pipe, and a second component, a safety valve and a second exhaust valve are sequentially provided between the sixth pressure sensor and the seventh pressure sensor on the secondary inlet pipe in a direction from the secondary inlet to the second inlet, and the second component is used to drive the coolant in the secondary inlet pipe to flow in the secondary inlet pipe;
[0019] A third exhaust valve is arranged at the second outlet of the secondary outlet pipe, and a third component and a fourth drain valve are arranged in sequence between the eighth pressure sensor and the ninth pressure sensor on the secondary outlet pipe. The third component is used to filter and regulate the refrigerant in the secondary outlet pipe, and a fifth drain valve is arranged at the secondary outlet of the secondary outlet pipe.
[0020] Optionally, the bypass valve is a proportional valve.
[0021] A second aspect of an embodiment of the present application provides a liquid cooling system, comprising the above-mentioned liquid cooling distribution unit.
[0022] A third aspect of an embodiment of the present application provides a regulation method, which is applied to the aforementioned liquid cooling distribution unit, wherein the liquid cooling distribution unit includes a heat exchanger, an energy valve, and a bypass valve, and the method includes:
[0023] Obtaining a real-time calorific value of the heat exchanger;
[0024] Determine whether the real-time heat value satisfies a condition that it is greater than a first preset heat value and less than or equal to a second preset heat value, the first preset heat value is less than the second preset heat value, and the second preset heat value is the maximum design load of the heat exchanger;
[0025] If yes, opening the energy valve and the bypass valve;
[0026] If not, the energy valve is opened and the bypass valve is closed.
[0027] It can be seen from the above technical solutions that the embodiments of the present application have the following advantages:
[0028] A bypass pipe is often set next to the energy valve on the primary side of the liquid cooling distribution unit, and a bypass valve is set on the bypass pipe. Since the bypass valve opens quickly, when the secondary side is suddenly loaded or unloaded, although the energy valve opens slowly, it can be adjusted in conjunction with the bypass valve to cope with sudden load changes, prevent large fluctuations in the secondary side liquid supply temperature, and ensure the stability of the system. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 A schematic diagram of an embodiment of a liquid cooling distribution unit disclosed in the present application;
[0030] Figure 2 It is a schematic diagram of another embodiment of a liquid cooling distribution unit disclosed in the present application;
[0031] Figure 3 A schematic diagram of an embodiment of a regulation method disclosed in the present application;
[0032] Figure 4This is a schematic diagram of another embodiment of an adjustment method disclosed in this application.
[0033] Wherein, the accompanying drawings are marked as follows:
[0034] 1. Energy valve; 2. Bypass valve; 3. Heat exchanger; 41. First pressure sensor; 42. Second pressure sensor; 43. Third pressure sensor; 44. Fourth pressure sensor; 45. Fifth pressure sensor; 46. Sixth pressure sensor; 47. Seventh pressure sensor; 48. Eighth pressure sensor; 49. Ninth pressure sensor; 51. First temperature sensor; 52. Second temperature sensor; 53. Third temperature sensor; 54. Fourth temperature sensor; 61. First drain valve; 62. Second drain valve; 63, third drain valve; 64, fourth drain valve; 65, fifth drain valve; 71, first component; 72, second component; 73, third component; 8, fluid replenishment tank; 9, static pressure exhaust tank; 10, expansion tank; 11, electric two-way valve; 12, fluid replenishment pump; 13, liquid stop valve; 14, ball valve; 151, first exhaust valve; 152, second exhaust valve; 153, third exhaust valve; 16, turbidity meter; 17, flow meter; 18, pH meter; 19, conductivity meter; 20, safety valve. DETAILED DESCRIPTION
[0035] The present application is further described in detail below in conjunction with the accompanying drawings.
[0036] The embodiments of the present application provide a liquid cooling distribution unit, a liquid cooling system and an adjustment method for preventing sudden changes in load from causing large fluctuations in the liquid supply temperature.
[0037] Control is achieved by setting an energy valve on the primary side of the liquid cooling distribution unit. However, in the existing solution, the energy valve opens slowly, and untimely adjustment leads to large fluctuations in the secondary side liquid supply temperature, affecting system stability. In order to solve the above problems, the present application provides a liquid cooling distribution unit, a liquid cooling system and an adjustment method, a bypass pipe is opened next to the energy valve, and a bypass valve is set. The bypass valve opens quickly, which can ensure that the secondary side liquid supply temperature fluctuates less, ensure system stability, and bring a better experience.
[0038] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0039] The terms "first", "second", "third", "fourth", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments described herein can be implemented in an order other than that illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0040] The following is a description of a liquid cooling distribution unit of the present application. Figure 1 , an embodiment of a liquid cooling distribution unit of the present application includes: an energy valve, a bypass valve and a heat exchanger;
[0041] The heat exchanger is provided with a first inlet, a first outlet, a second inlet, and a second outlet, the first inlet is connected to the first outlet, and the second inlet is connected to the second outlet. Specifically, the first inlet is at the lower left corner of the heat exchanger in the figure, the first outlet is at the upper left corner, the second inlet is at the upper right corner, and the second outlet is at the lower right corner. The coolant flowing in from the first inlet flows out from the first outlet, and the coolant flowing in from the second inlet flows out from the second outlet, and the coolant and the coolant exchange heat with each other.
[0042] The primary inlet is connected to the first inlet via a primary inlet pipe, the first outlet is connected to the primary outlet via a primary outlet pipe, the energy valve is arranged on the primary outlet pipe, a bypass pipe is arranged on the primary outlet pipe, the inlet and outlet of the bypass pipe are respectively arranged on both sides of the energy valve, and the bypass pipe is provided with the bypass valve. Specifically, the coolant flowing out of the first outlet can go through two paths, one is the pipeline of the energy valve, and the other is the bypass pipe, which can be selected according to actual conditions.
[0043] The secondary side inlet is connected to the second inlet via a secondary side inlet pipe, and the second outlet is connected to the secondary side outlet via a secondary side outlet pipe.
[0044] The working principle of this embodiment is now described. When the load does not change suddenly, the energy valve works normally and the bypass valve does not need to work, that is, the bypass valve opening is zero. When the load changes suddenly, the valve opening of the energy valve becomes larger, and the valve opening of the bypass valve also becomes larger. The coolant flowing out of the first outlet can flow through the pipeline where the energy valve is located and the bypass pipeline corresponding to the bypass valve to reach the primary side outlet.
[0045] In the embodiment of the present application, a bypass pipe is often arranged next to the energy valve on the primary side of the liquid cooling distribution unit, and a bypass valve is arranged on the bypass pipe. Since the bypass valve has a fast opening speed, when the secondary side is suddenly loaded or unloaded, although the energy valve opens slowly, it is adjusted in conjunction with the bypass valve to cope with sudden load changes, thereby preventing large fluctuations in the secondary side liquid supply temperature and ensuring the stability of the system.
[0046] See also Figure 2 , another embodiment of a liquid cooling distribution unit of the present application includes: an energy valve 1, a bypass valve 2 and a heat exchanger 3;
[0047] The heat exchanger 3 is provided with a first inlet, a first outlet, a second inlet and a second outlet, the first inlet is connected to the first outlet, and the second inlet is connected to the second outlet. Specifically, the first inlet is at the lower left corner of the heat exchanger 3 in the figure, the first outlet is at the upper left corner, the second inlet is at the upper right corner, and the second outlet is at the lower right corner. The coolant flowing in from the first inlet flows out from the first outlet, and the coolant flowing in from the second inlet flows out from the second outlet, and the coolant and the coolant exchange heat with each other.
[0048] The primary inlet is connected to the first inlet via a primary inlet pipe, the first outlet is connected to the primary outlet via a primary outlet pipe, the energy valve 1 is arranged on the primary outlet pipe, a bypass pipe is arranged on the primary outlet pipe, the inlet and outlet of the bypass pipe are respectively arranged on both sides of the energy valve 1, and the bypass pipe is provided with the bypass valve 2. Specifically, the coolant flowing out of the first outlet can go through two routes, one is the pipeline of the energy valve 1, and the other is the bypass pipe, which can be selected according to actual conditions.
[0049] The secondary side inlet is connected to the second inlet via a secondary side inlet pipe, and the second outlet is connected to the secondary side outlet via a secondary side outlet pipe.
[0050] Specifically, a first pressure sensor 41 and a first temperature sensor 51 are provided at the primary inlet of the primary inlet pipe, and a second pressure sensor 42 is provided at the first inlet of the primary inlet pipe;
[0051] A third pressure sensor 43 is provided at the first outlet of the primary outlet pipe, and a second temperature sensor 52 and a fourth pressure sensor 44 are provided at the primary outlet of the primary outlet pipe.
[0052] A first drain valve 61 is provided at the primary inlet of the primary inlet pipe, and a second drain valve 62 is provided at the water outlet side of the energy valve 1 on the primary outlet pipe. The first drain valve, the second drain valve, the third drain valve, the fourth drain valve and the fifth drain valve are all used to drain excess coolant.
[0053] The primary side inlet pipe is provided with a first component 71, and the first component 71 is used to filter and regulate the coolant in the primary side inlet pipe flowing through the first component 71. Specifically, in one embodiment, the first component 71 has two parallel branches, one branch is a butterfly valve, and the other branch includes a butterfly valve, a filter and a butterfly valve.
[0054] The liquid cooling distribution unit also includes: a liquid replenishing tank 8, a static pressure exhaust tank 9, an expansion tank 10 and an electric two-way valve 11;
[0055] The static pressure exhaust tank 9 is arranged on the secondary side inlet pipeline, the secondary side inlet is connected to the second inlet through the static pressure exhaust tank 9, the liquid replenishment tank 8 is connected to the static pressure exhaust tank 9 through a pipeline via a liquid replenishment pump 12, a liquid stop valve 13 and a ball valve 14, and the static pressure exhaust tank 9 is provided with a first exhaust valve 151 and a turbidity meter 16. Specifically, the static pressure exhaust tank 9 is used for exhausting, the liquid replenishment tank 8 is used for replenishing the coolant, the liquid replenishment pump 12 is used for providing the power for replenishing the coolant, the liquid stop valve 13 is used for preventing the coolant from flowing into the pipeline when no liquid replenishment is needed, and the ball valve 14 is used for conducting and closing. The exhaust valve is used to exhaust excess gas in the pipeline, and the turbidity meter 16 is used to detect turbidity.
[0056] An expansion tank 10 is provided between the second inlet and the static pressure exhaust tank 9 on the secondary side inlet pipe, one end of the electric two-way valve 11 is connected to the static pressure exhaust tank 9, and the other end of the electric two-way valve 11 is connected to the secondary side outlet pipe. Specifically, by providing the electric two-way valve 11, the pressure difference between the secondary side inlet pipe and the secondary side outlet pipe can be adjusted.
[0057] A fifth pressure sensor 45 and a third temperature sensor 53 are provided at the secondary inlet of the secondary inlet pipe, a flow meter 17 is provided between the static pressure exhaust tank 9 and the secondary inlet, a sixth pressure sensor 46 is provided between the expansion tank 10 and the second inlet of the secondary inlet pipe, and a seventh pressure sensor 47 is provided at the second inlet of the secondary inlet pipe;
[0058] A connecting pipe is arranged between the static pressure exhaust tank 9 and the secondary side outlet pipe, a pH meter 18 and a conductivity meter 19 are arranged on the connecting pipe, an eighth pressure sensor 48 is arranged on the secondary side outlet pipe, and a ninth pressure sensor 49 and a fourth temperature sensor 54 are arranged at the secondary side outlet of the secondary side outlet pipe.
[0059] A third drain valve 63 is provided at the secondary inlet of the secondary inlet pipe, and a second component 72, a safety valve 20, and a second exhaust valve 152 are provided in sequence from the secondary inlet to the second inlet between the sixth pressure sensor 46 and the seventh pressure sensor 47 on the secondary inlet pipe. The second component 72 is used to drive the coolant in the secondary inlet pipe to circulate in the secondary inlet pipe. In one embodiment, the second component 72 has two parallel branches, each of which is composed of a butterfly valve, a one-way valve, a circulation pump, and a butterfly valve connected in series.
[0060] A third exhaust valve 153 is provided at the second outlet of the secondary outlet pipeline, a third component 73 and a fourth drain valve 64 are provided in sequence between the eighth pressure sensor 48 and the ninth pressure sensor 49 on the secondary outlet pipeline, the third component 73 is used to filter and regulate the secondary coolant in the secondary outlet pipeline, and a fifth drain valve 65 is provided at the secondary outlet of the secondary outlet pipeline. In one embodiment, the third component 73 has two parallel branches, one of which is a butterfly valve, and the other is a butterfly valve, a filter and a butterfly valve connected in series.
[0061] The working principle of this embodiment is now described. When the load suddenly changes, the pressure sensor and the temperature sensor will detect the relevant data and upload it to the controller. After analysis, the controller controls the valve opening of the energy valve 1 to increase. At the same time, the controller also controls the bypass valve 2 to work, so that the valve opening of the bypass valve 2 increases to prevent the secondary side liquid supply temperature from fluctuating greatly.
[0062] In this embodiment, a bypass valve 2 is arranged next to the energy valve 1. The bypass valve 2 has a fast opening speed and can cope with sudden load changes to prevent large fluctuations in the secondary side liquid supply temperature. At the same time, multiple pressure sensors and temperature sensors are equipped, which can be set accordingly for various situations to ensure the stability of the system.
[0063] In one embodiment, the bypass valve 2 is a proportional valve. The energy valve 1 has the advantage of stable operation, and the proportional valve has the advantage of being able to respond quickly to opening and closing. By arranging the energy valve 1 and the proportional valve in parallel, the stable operation of the liquid cooling distribution unit can be ensured. When the secondary side load suddenly changes, it can respond quickly, thereby avoiding large fluctuations in the liquid supply temperature caused by the sudden change in load.
[0064] A liquid cooling distribution unit in an embodiment of the present application is described above, and a regulation method in an embodiment of the present application is described below. Figure 3 An embodiment of a regulation method in an embodiment of the present application is applied to the above-mentioned liquid cooling distribution unit, wherein the liquid cooling distribution unit includes a heat exchanger, an energy valve and a bypass valve, and the method includes:
[0065] 301. Obtain the real-time heat value of the heat exchanger;
[0066] The real-time calorific value of the heat exchanger is obtained. Specifically, the real-time calorific value can be calculated by an integrator built into the energy valve, or by other calculation methods, which are not limited here.
[0067] 302. Determine whether the real-time calorific value satisfies the condition that it is greater than the first preset calorific value and less than or equal to the second preset calorific value. If so, execute step 303; if not, execute step 304.
[0068] The first preset heat value is smaller than the second preset heat value, and the second preset heat value is the maximum design load of the heat exchanger. The first preset heat value only needs to be smaller than the second preset heat value, and the specific value can be set according to actual needs, which is not limited here.
[0069] 303. Open the energy valve and the bypass valve;
[0070] If the real-time calorific value is greater than the first preset calorific value and less than or equal to the second preset calorific value, the energy valve and the bypass valve are opened. In one embodiment, it takes 28 seconds for the energy valve to be fully opened, and 8 seconds for the bypass valve to be fully opened. The bypass valve has a fast response speed. Based on PID adjustment, the bypass valve can flow coolant through, and the energy valve can also flow through. The bypass valve is used as the initial adjustment, and the energy valve is used as the fine adjustment.
[0071] 304. Open the energy valve and close the bypass valve.
[0072] If the real-time calorific value is not greater than the first preset calorific value and less than or equal to the second preset calorific value, the energy valve is opened and the bypass valve is closed. The valve opening of the bypass valve is zero, and the energy valve selects the valve opening according to the actual situation.
[0073] In the embodiment of the present application, the real-time calorific value of the heat exchanger is first obtained, and then it is determined whether the real-time calorific value satisfies the requirement of being greater than the first preset calorific value and less than or equal to the second preset calorific value. If so, the energy valve and the bypass valve are opened, otherwise, the energy valve is opened and the bypass valve is closed. By judging the real-time calorific value of the heat exchanger, it is determined whether the load changes suddenly. If the real-time calorific value is greater than the first preset calorific value, it means that the load changes suddenly. Then, the energy valve and the bypass valve are opened at the same time to prevent the secondary side liquid supply temperature from fluctuating greatly and ensure the stability of the system.
[0074] See also Figure 4 Another embodiment of a regulation method of an embodiment of the present application is applied to the above-mentioned liquid cooling distribution unit, wherein the liquid cooling distribution unit includes a heat exchanger, an energy valve and a bypass valve, and the method includes:
[0075] 401. Obtain the real-time heat value of the heat exchanger;
[0076] The real-time calorific value of the heat exchanger is obtained. Specifically, the real-time calorific value can be calculated by an integrator built into the energy valve, or by other calculation methods, which are not limited here.
[0077] 402. Determine whether the real-time calorific value satisfies the condition that it is greater than the first preset calorific value and less than or equal to the second preset calorific value. If so, execute step 403; if not, execute step 404.
[0078] The first preset heat value is smaller than the second preset heat value, and the second preset heat value is the maximum design load of the heat exchanger. The first preset heat value only needs to be smaller than the second preset heat value, and the specific value can be set according to actual needs, which is not limited here.
[0079] 403. Open the energy valve and the bypass valve;
[0080] If the real-time calorific value is greater than the first preset calorific value and less than or equal to the second preset calorific value, the energy valve and the bypass valve are opened. In one embodiment, it takes 28 seconds for the energy valve to be fully opened, and 8 seconds for the bypass valve to be fully opened. The bypass valve has a fast response speed. Based on PID adjustment, the bypass valve can flow coolant through, and the energy valve can also flow through. The bypass valve is used as the initial adjustment, and the energy valve is used as the fine adjustment.
[0081] 404. Open the energy valve and close the bypass valve;
[0082] If the real-time calorific value is not greater than the first preset calorific value and less than or equal to the second preset calorific value, the energy valve is opened and the bypass valve is closed. The valve opening of the bypass valve is zero, and the energy valve selects the valve opening according to the actual situation.
[0083] For ease of understanding, the contents of step 401 to step 404 are described by way of example. Assuming that the first preset heat value is Q1, the second preset heat value is Q2, and the real-time heat value is Q, when the load suddenly changes, Q will increase, when Q1<Q<Q2, the energy valve and the bypass valve are opened for adjustment, and when Q<Q1, it indicates that the load has not suddenly changed, and only the energy valve is opened.
[0084] 405. Obtaining a real-time temperature difference value of the coolant at the inlet and outlet of the liquid cooling distribution unit;
[0085] The real-time temperature difference of the coolant at the inlet and outlet of the liquid cooling distribution unit is obtained. Specifically, based on the detection data transmitted by the temperature sensors at various locations in the liquid cooling distribution unit, the controller calculates the real-time temperature difference of the coolant according to the detection data.
[0086] 406. Determine whether the real-time heat value is less than or equal to the second preset heat value and the real-time temperature difference value is greater than or equal to the preset temperature difference value. If so, execute step 409; if not, execute step 410.
[0087] Specifically, the real-time heat value and the real-time temperature difference value are used for comparison. The preset temperature difference value can be set according to actual needs, and is not specifically limited here. If the conditions are met, the valve opening of the energy valve is maintained, and if the conditions are not met, the valve opening of the energy valve is reduced.
[0088] For ease of understanding, steps 405 to 406 are now described by way of example. Assume that the real-time heat value is Q, the real-time temperature difference value is ΔTi, the second preset heat value is Q2, and the preset temperature difference value is ΔTs. When Q>Q2, the valve opening of the energy valve is reduced, and when ΔTi<ΔTs, the valve opening of the energy valve is also reduced, so that Q≤Q2 and ΔTi≥ΔTs. When Q≤Q2 and ΔTi≥ΔTs, the valve opening of the energy valve is maintained.
[0089] 407. Obtain the real-time flow value of the coolant in the liquid cooling distribution unit and the real-time temperature difference value at the inlet and outlet;
[0090] The real-time flow value of the cooling liquid in the liquid cooling distribution unit and the real-time temperature difference value at the inlet and outlet are obtained. The real-time flow value can be obtained by using the flow meter 17 in the liquid cooling distribution unit.
[0091] 408. Determine whether the real-time flow value is less than or equal to the preset flow value, and the real-time temperature difference value is greater than or equal to the preset temperature difference value. If so, execute step 409; if not, execute step 410;
[0092] The preset flow rate value can be set according to actual needs, and is not specifically limited here, and is generally the maximum flow rate value.
[0093] For ease of understanding, the contents of step 407 to step 408 are now described by way of example. Assume that the real-time flow value is qi, the preset flow value is qs, the real-time temperature difference value is ΔTi, and the preset temperature difference value is ΔTs. When qi>qs, the valve opening of the energy valve is reduced. When ΔTi<ΔTs, the valve opening of the energy valve is also reduced so that qi≤qs and ΔTi≥ΔTs. When qi≤qs and ΔTi≥ΔTs, the valve opening of the energy valve is maintained to achieve a small flow and a large temperature difference.
[0094] 409. Maintain the valve opening of the energy valve;
[0095] If the real-time heat value is less than or equal to the second preset heat value and the real-time temperature difference value is greater than or equal to the preset temperature difference value, or the real-time flow value is less than or equal to the preset flow value and the real-time temperature difference value is greater than or equal to the preset temperature difference value, the valve opening of the energy valve is maintained.
[0096] 410. Reduce the valve opening of the energy valve.
[0097] If the real-time heat value is greater than the second preset heat value and / or the real-time temperature difference is less than the preset temperature difference, or the real-time flow value is greater than the preset flow value and / or the real-time temperature difference is less than the preset temperature difference, the valve opening of the energy valve is reduced.
[0098] In this embodiment, real-time values can be obtained based on various sensors and instruments to determine whether there is a sudden load change, large flow and small temperature difference, or load overload, so as to respond accordingly, improve work efficiency, and ensure the stability of the liquid cooling system.
[0099] In addition, the present application also provides a liquid cooling system, including the liquid cooling distribution unit as described above, which is capable of performing heat exchange and regulating temperature.
[0100] Those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working processes of the systems, devices and units described above can refer to the corresponding processes in the aforementioned method embodiments and will not be repeated here.
[0101] It should be noted that, although the steps in the flowcharts involved in the embodiments are drawn in sequence according to the indications of the arrows, unless otherwise clearly stated in this document, there is no strict order restriction on the execution of these steps, and these steps can be executed in other orders. Moreover, at least a part of the steps in the flowcharts involved in the embodiments may include multiple steps or multiple stages, and these steps or stages are not necessarily executed at the same time, but can be executed at different times, and the execution order of these steps or stages is not necessarily sequential, but can be executed in turn or alternately with other steps or at least a part of the steps or stages in other steps.
[0102] In the several embodiments provided in the present application, it should be understood that the disclosed systems, devices and methods can be implemented in other ways. For example, the device embodiments described above are only schematic. For example, the division of the units is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be an indirect coupling or communication connection through some interfaces, devices or units, which can be electrical, mechanical or other forms.
[0103] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0104] In addition, each functional unit in each embodiment of the present application may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit. The above-mentioned integrated unit may be implemented in the form of hardware or in the form of software functional units.
[0105] If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present application is essentially or the part that contributes to the prior art or all or part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium, including a number of instructions to enable a computer device (which can be a personal computer, a server, or a network device, etc.) to perform all or part of the steps of the method described in each embodiment of the present application. The aforementioned storage medium includes: U disk, mobile hard disk, read-only memory (ROM, read-only memory), random access memory (RAM, random access memory), disk or optical disk and other media that can store program code.
Claims
1. A liquid cooling distribution unit, characterized in that: include: Energy valves, bypass valves and heat exchangers; The heat exchanger is provided with a first inlet, a first outlet, a second inlet and a second outlet, the first inlet is connected to the first outlet, and the second inlet is connected to the second outlet; The primary inlet is connected to the first inlet via a primary inlet pipe, the first outlet is connected to the primary outlet via a primary outlet pipe, the energy valve is arranged on the primary outlet pipe, a bypass pipe is arranged on the primary outlet pipe, the inlet and outlet of the bypass pipe are respectively arranged on both sides of the energy valve, and the bypass pipe is provided with the bypass valve; The secondary side inlet is connected to the second inlet via a secondary side inlet pipe, and the second outlet is connected to the secondary side outlet via a secondary side outlet pipe.
2. The liquid cooling distribution unit according to claim 1, characterized in that: A first pressure sensor and a first temperature sensor are provided at the primary inlet of the primary inlet pipe, and a second pressure sensor is provided at the first inlet of the primary inlet pipe; A third pressure sensor is provided at the first outlet of the primary outlet pipe, and a second temperature sensor and a fourth pressure sensor are provided at the primary outlet of the primary outlet pipe.
3. The liquid cooling distribution unit according to claim 1, characterized in that: A first drain valve is provided at the primary inlet of the primary inlet pipe, and a second drain valve is provided at the water outlet side of the energy valve on the primary outlet pipe.
4. The liquid cooling distribution unit according to claim 1, characterized in that: A first component is disposed on the primary side inlet pipe, and the first component is used to filter and regulate the coolant flowing through the first component in the primary side inlet pipe.
5. The liquid cooling distribution unit according to claim 1, characterized in that: The unit also includes: a liquid replenishment tank, a static pressure exhaust tank, an expansion tank and an electric two-way valve; The static pressure exhaust tank is arranged on the secondary side inlet pipeline, the secondary side inlet is connected to the second inlet through the static pressure exhaust tank, the liquid replenishment tank is connected to the static pressure exhaust tank through a pipeline via a liquid replenishment pump, a liquid stop valve and a ball valve, and the static pressure exhaust tank is provided with a first exhaust valve and a turbidity meter; An expansion tank is arranged between the second inlet and the static pressure exhaust tank on the secondary side inlet pipe, one end of the electric two-way valve is connected to the static pressure exhaust tank, and the other end of the electric two-way valve is connected to the secondary side outlet pipe.
6. The liquid cooling distribution unit according to claim 5, characterized in that: A fifth pressure sensor and a third temperature sensor are provided at the secondary inlet of the secondary inlet pipe, a flow meter is provided between the static pressure exhaust tank and the secondary inlet, a sixth pressure sensor is provided between the expansion tank and the second inlet of the secondary inlet pipe, and a seventh pressure sensor is provided at the second inlet of the secondary inlet pipe; A connecting pipe is arranged between the static pressure exhaust tank and the secondary side outlet pipe, a pH meter and a conductivity meter are arranged on the connecting pipe, an eighth pressure sensor is arranged on the secondary side outlet pipe, and a ninth pressure sensor and a fourth temperature sensor are arranged at the secondary side outlet of the secondary side outlet pipe.
7. The liquid cooling distribution unit according to claim 6, characterized in that: A third drain valve is provided at the secondary inlet of the secondary inlet pipe, and a second component, a safety valve and a second exhaust valve are sequentially provided between the sixth pressure sensor and the seventh pressure sensor on the secondary inlet pipe in the direction from the secondary inlet to the second inlet, wherein the second component is used to drive the coolant in the secondary inlet pipe to flow in the secondary inlet pipe; A third exhaust valve is arranged at the second outlet of the secondary outlet pipe, and a third component and a fourth drain valve are arranged in sequence between the eighth pressure sensor and the ninth pressure sensor on the secondary outlet pipe. The third component is used to filter and regulate the refrigerant in the secondary outlet pipe, and a fifth drain valve is arranged at the secondary outlet of the secondary outlet pipe.
8. The liquid cooling distribution unit according to claim 1, characterized in that: The bypass valve is a proportional valve.
9. A liquid cooling system, characterized in that: Comprising a liquid cooling distribution unit as claimed in any one of claims 1 to 8.
10. A method of regulation, characterized in that: Applied to a liquid cooling distribution unit according to any one of claims 1 to 8, the liquid cooling distribution unit comprising a heat exchanger, an energy valve and a bypass valve, the method comprising: Obtaining a real-time calorific value of the heat exchanger; Determine whether the real-time heat value satisfies a condition that it is greater than a first preset heat value and less than or equal to a second preset heat value, the first preset heat value is less than the second preset heat value, and the second preset heat value is the maximum design load of the heat exchanger; If yes, opening the energy valve and the bypass valve; If not, the energy valve is opened and the bypass valve is closed.
Citation Information
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Liquid leakage detection device and liquid leakage detection method
CN121612522A