Efficient sweet potato baking equipment and saccharifying method
By designing a saccharification rack for efficient baking equipment for sweet potatoes, the swing and lifting mechanisms are used to achieve uniform rolling and heating of sweet potatoes in the storage box, solving the problem of uneven saccharification of sweet potatoes and improving the saccharification efficiency and effect.
Patent Information
- Application Number
- CN202510213631.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-03-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing sweet potato saccharification technology, sweet potatoes are baked in a container and cause uneven saccharification, which affects the saccharification efficiency.
An efficient baking equipment for sweet potatoes is designed, including a baking oven and a saccharification rack. The saccharification rack is equipped with a swing mechanism and a lifting mechanism. The eccentric column and connecting rod are driven by the motor to drive the rotary wheel to move the eccentric column and connecting rod to achieve uniform rolling and lifting of sweet potatoes in the storage box, ensuring uniform heat and enzyme contact.
Through uniform heating and enzyme contact, the sugarification efficiency and saccharification effect of sweet potatoes are improved, and the problem of uneven saccharification is solved.
Smart Images
Figure CN119699603A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of baking, and in particular relates to a sweet potato efficient baking device and a saccharification method. Background Art
[0002] The saccharification of sweet potatoes belongs to enzymatic saccharification. The process of converting into sugar under the action of enzymes is called sweet potato saccharification. The sweet potatoes will become sweeter and more sticky in this process. The enzyme is fully in contact with the sweet potato pieces or purple potato pieces, so that the enzyme and the sweet potato pieces or purple potato pieces produce enzymatic hydrolysis, and then the sweet potato pieces or purple potato pieces are fully saccharified in the steaming and baking process. However, the prior art has the following deficiencies: when saccharifying the sweet potato pieces, the sweet potatoes are usually placed in a container and placed in a baking oven for high-temperature saccharification. Since the sweet potatoes are placed in the container and the bottom is in contact with the container, the saccharification of the sweet potatoes will be uneven, which affects the efficiency of saccharification; This application proposes a sweet potato efficient baking equipment and saccharification method to improve the above-mentioned defects. Summary of the invention
[0003] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a sweet potato efficient baking device and a saccharification method capable of uniformly saccharifying the sweet potatoes.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions: A sweet potato efficient baking device and saccharification method, the structure of which comprises a baking oven and a saccharification rack, wherein the baking oven is internally movably matched with the saccharification rack.
[0005] In a specific possible implementation mode, the saccharification rack includes a support seat, a motor, a swing mechanism and a lifting mechanism. The motor is installed inside the support seat, the swing mechanism is connected to the output end of the motor, and the lifting mechanism is symmetrically installed on the swing mechanism.
[0006] In a specific feasible implementation scheme, the swing mechanism includes a turntable, an eccentric column, a first connecting rod, a second connecting rod, a base plate, a slider and a guide rail. The turntable is fixedly mounted with an eccentric column, and the first connecting rod and the second connecting rod are rotatably engaged with the eccentric column. The first connecting rod and the second connecting rod are alternately arranged in height, and the other ends of the first connecting rod and the second connecting rod are rotatably engaged with the connecting column on the base plate. Sliders are symmetrically mounted on the bottom of the two base plates, and guide rails are slidably engaged with the sliders, and several of the guide rails are fixedly mounted on the support seat.
[0007] In a specific possible implementation scheme, the lifting mechanism includes a mounting frame, a motor, a first lifting frame, a second lifting frame and a containing box, a motor is installed on one side of the mounting frame, an output end of the motor is connected to the first lifting frame, a second lifting frame is provided on one side of the first lifting frame, the first lifting frame and the second lifting frame have the same structure and a containing box is movably installed between the two.
[0008] In a specific possible implementation manner, a conveyor belt is slidably matched between the first lifting frame and the second lifting frame.
[0009] In a specific implementation manner, a fixing frame is installed on both the first lifting frame and the second lifting frame, and the fixing frame is connected to the mounting frame.
[0010] In a specific possible implementation manner, a convex strip is provided on the inner bottom of the containing box.
[0011] In a specific possible implementation scheme, the first lifting frame includes a driving sprocket group 1, a driving sprocket group 2, a main shaft, a chain, a driven sprocket group and a clamping piece. A driving sprocket group 2 is provided on one side of the driving sprocket group 1. The driving sprocket group 1 and the driving sprocket group 2 are connected through the main shaft. Chains are meshed on the driving sprocket group 1 and the driving sprocket group 2. The other end of the chain is meshed with the driven sprocket group. A number of clamping pieces are equidistantly installed on the chains.
[0012] In a specific embodiment, the driving sprocket set is provided with protruding teeth, which are engaged with the chain.
[0013] In a specific possible implementation manner, the clamping member includes a limiting clamp and a snap ring, a plurality of groups of snap rings are provided at the bottom of the limiting clamp, and the limiting clamp can be movably engaged with the containing box.
[0014] According to the technical scheme proposed above, the present invention provides a sweet potato efficient baking device and saccharification method, which has the following beneficial effects: (1) The present invention adds a swing mechanism to the sweet potato saccharification rack. The motor drives the rotation of the turntable to drive the eccentric column on the turntable to perform eccentric rotational motion, so that the first connecting rod and the second connecting rod connected thereto perform reciprocating left and right movements, and the bottom plate drives the two sets of lifting mechanisms and the containing box to perform reciprocating left and right movements, thereby driving the sweet potatoes to roll in the containing box, so that the sweet potatoes can be evenly heated and baked, thereby improving the saccharification efficiency and saccharification effect of the sweet potatoes.
[0015] (2) The present invention adds a lifting mechanism to the sweet potato saccharification rack, and uses a motor to drive the drive sprocket group 1 and the drive sprocket group 2 on the main shaft to rotate, and lifts and lowers through a chain meshing with the motor. The lifting and lowering of the chain can drive the containing boxes located on the plurality of clamping parts to descend together, making it convenient for the staff to remove the containing boxes and carry out subsequent steps to process the sweet potatoes that have completed the saccharification process, thereby improving the efficiency of the saccharification process.
[0016] (3) The present invention provides convex strips on the inner bottom of the container, so that the rolling amplitude of the sweet potato can be increased when the sweet potato rolls in the container, so that the sweet potato can be fully heated and fully contacted with the enzyme to accelerate the saccharification efficiency.
[0017] (4) The present invention provides two sets of lifting mechanisms on the saccharification rack, and multiple sets of containing boxes can be placed on the lifting mechanisms, thereby increasing the number of sweet potatoes to be saccharified, thereby increasing the saccharification efficiency of the sweet potatoes. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings: Figure 1 This is a schematic diagram of the structure of a sweet potato efficient baking device and saccharification method in the embodiment of the present application; Figure 2 This is a schematic diagram of the structure of the saccharification rack in the embodiment of the present application; Figure 3 This is a schematic diagram of the structure of the swing mechanism in the embodiment of the present application; Figure 4 This is a structural schematic diagram of the lifting mechanism in the embodiment of the present application; Figure 5 This is a schematic diagram of the installation structure of the first lifting frame and the second lifting frame in the embodiment of the present application; Figure 6 This is a schematic diagram of the structure of the containing box in the embodiment of the present application; Figure 7 This is a schematic diagram of the structure of the first lifting frame in the embodiment of the present application; Figure 8 For the embodiment of this application Figure 7 The enlarged schematic diagram of point A in the middle; Fig. 9 Schematic diagram of the structure of the clamping member in the embodiment of the present application.
[0019] In the figure: baking oven 1, saccharification rack 2, support seat 21, motor 22, swing mechanism 23, lifting mechanism 24, turntable 231, eccentric column 232, first connecting rod 233, second connecting rod 234, bottom plate 235, slider 236, guide rail 237, mounting frame 241, motor 242, first lifting frame 243, second lifting frame 244, containing box 245, conveyor belt 246, fixing frame 247, convex strip 41, driving sprocket group 1 11, driving sprocket group 2 12, main shaft 13, chain 14, driven sprocket group 15, clamping member 16, convex tooth 111, limit clamp 161, snap ring 162. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0021] Example 1: Please refer to Figure 1-Figure 3 , the specific embodiments of the present invention are as follows: A sweet potato efficient baking device and saccharification method, the structure of which comprises a baking oven 1 and a saccharification rack 2, the baking oven 1 is internally movably matched with the saccharification rack 2, and the saccharification rack 2 can hold the sweet potatoes and then bake and saccharify them in the baking oven 1.
[0022] See also Figure 2 The saccharification rack 2 includes a support base 21, a motor 22, a swing mechanism 23 and a lifting mechanism 24. The motor 22 is installed inside the support base 21, the swing mechanism 23 is connected to the output end of the motor 22, and the lifting mechanism 24 is symmetrically installed on the swing mechanism 23. The swing mechanism 23 can drive the two sets of lifting mechanisms 24 thereon to move through the drive of the motor 22.
[0023] See also Figure 1-Figure 2 A sliding roller is provided at the bottom of the support seat 21 , and the saccharification rack 2 can be driven to move by the roller, so as to facilitate the movement of the saccharification rack 2 in the baking oven 1 .
[0024] See also Figure 3The swing mechanism 23 includes a turntable 231, an eccentric column 232, a first connecting rod 233, a second connecting rod 234, a bottom plate 235, a slider 236 and a guide rail 237. The turntable 231 is connected to the output end of the motor 22 and can drive the turntable 231 to rotate. The turntable 231 is fixedly mounted with an eccentric column 232. The eccentric column 232 is rotatably matched with the first connecting rod 233 and the second connecting rod 234. The first connecting rod 233 and the second connecting rod 234 are alternately arranged in high and low positions. The other ends of the first connecting rod 233 and the second connecting rod 234 are rotatably matched with the connecting column on the bottom plate 235. Sliders 236 are symmetrically mounted on the bottoms of the two bottom plates 235. Guide rails 237 are slidably matched on the slides 236. Several guide rails 237 are fixedly mounted on the support seat 21.
[0025] See also Figure 3 The rotation of the turntable 231 will drive the eccentric column 232 thereon to perform eccentric rotational motion, drive the first connecting rod 233 and the second connecting rod 234 connected thereto to perform reciprocating left and right movements, and drive the two sets of lifting mechanisms 24 to perform reciprocating left and right movements together through the bottom plate 235.
[0026] Example 2: Please refer to Figure 4-Figure 9 , the specific embodiments of the present invention are as follows: See also Figure 4 The lifting mechanism 24 includes a mounting frame 241, a motor 242, a first lifting frame 243, a second lifting frame 244 and a containing box 245. A motor 242 is installed on one side of the mounting frame 241, and an output end of the motor 242 is connected to the first lifting frame 243. A second lifting frame 244 is provided on one side of the first lifting frame 243. The first lifting frame 243 and the second lifting frame 244 have the same structure, and a containing box 245 for placing sweet potatoes is movably installed between the two.
[0027] See also Figure 4-Figure 5 A conveyor belt 246 is slidably matched between the first lifting frame 243 and the second lifting frame 244 , and the first lifting frame 243 and the second lifting frame 244 can be synchronously linked through the conveyor belt 246 .
[0028] See also Figure 4-Figure 5 A fixing frame 247 is installed on both the first lifting frame 243 and the second lifting frame 244 , and the fixing frame 247 can be connected to the mounting frame 241 to install and place the first lifting frame 243 and the second lifting frame 244 .
[0029] See also Figure 6 The inner bottom of the containing box 245 is provided with a convex strip 41, which can increase the rolling amplitude of the sweet potato when rolling in the containing box 245, so that the sweet potato can be fully heated and fully contacted with the enzyme to accelerate the saccharification effect.
[0030] See also Figure 7 The first lifting frame 243 includes a driving sprocket group 11, a driving sprocket group 12, a main shaft 13, a chain 14, a driven sprocket group 15 and a clamping member 16. A driving sprocket group 12 is provided on one side of the driving sprocket group 11. The driving sprocket group 11 and the driving sprocket group 12 are connected through the main shaft 13, and one end of the main shaft 13 is connected to the motor 242. The driving sprocket group 11 and the driving sprocket group 12 are both meshed with chains 14. The other end of the chain 14 is meshed with the driven sprocket group 15, and the driven sprocket group 15 is driven to rotate through the chain 14. A number of clamping members 16 are equidistantly installed on the chains 14, and the clamping members 16 can limit the containing box 245.
[0031] See also Figure 8 The driving sprocket set 11 is provided with a convex tooth 111, which meshes with the chain 14, thereby driving the chain 14 to move up and down during rotation.
[0032] See also Fig. 9 The clamping member 16 includes a limiting clamp 161 and a snap ring 162. A plurality of snap rings 162 are provided at the bottom of the limiting clamp 161. The snap rings 162 are connected and fixed to the chain 14 to fix the clamping member 16 on the chain 14. The limiting clamp 161 can be movably engaged with the containing box 245.
[0033] Based on the above embodiment, a saccharification method of a sweet potato efficient baking device is specifically implemented as follows: S1, placing the sweet potato pieces to be saccharified in a plurality of groups of containing boxes 245, and placing the plurality of groups of containing boxes 245 containing sweet potatoes in sequence in the clamping members 16 of the lifting mechanism 24, and then pushing the saccharification rack 2 into the baking oven 1 through the sliding roller at the bottom, driving the baking oven 1 to operate and bake and saccharify the sweet potatoes on the saccharification rack 2; S2, when the baking oven 1 is heating and baking, the driving motor 22 drives the turntable 231 to rotate, and the rotation of the turntable 231 drives the eccentric column 232 provided thereon to perform eccentric rotational motion, and drives the first connecting rod 233, the second connecting rod 234 and the bottom plate 235 connected thereto to perform reciprocating left and right movements on the guide rail 237; S3, as the bottom plate 235 reciprocates, the two sets of lifting mechanisms 24 and the containing box 245 thereon are driven to reciprocate together, so that the sweet potato pieces in the containing box 245 roll in the containing box 245, so that the sweet potatoes can be evenly heated and fully contacted with the enzyme, thereby improving the saccharification efficiency; S4, when the sweet potatoes are saccharified, the saccharification rack 2 is pushed out of the baking oven 1, and the motor 242 is driven to drive the main shaft 13 connected thereto to rotate, thereby driving the driving sprocket set 1 11 and the driving sprocket set 2 12 on the main shaft 13 to rotate, and driving the chain 14 meshing therewith to move up and down; S5, as the chain 14 descends, it will drive several containing boxes 245 located on several clamping members 16 to descend together, so that the staff can remove the containing boxes 245, carry out subsequent steps to process the sweet potatoes that have completed the saccharification process, and put in the sweet potato containing boxes 245 to be processed, thereby forming a cycle, which can efficiently carry out saccharification processing on the sweet potatoes.
[0034] The control method of the present invention is to control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.
[0035] In the description of the present invention, it is necessary to understand that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0036] The above are only specific implementation methods of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be covered by the protection scope of the present application.
Claims
1. A sweet potato efficient baking device, comprising a baking oven (1) and a saccharification rack (2), wherein the baking oven (1) is internally movably matched with the saccharification rack (2); the device is characterized in that: The saccharification rack (2) comprises a support seat (21), a motor (22) located inside the support seat (21), a swing mechanism (23) installed on the output end of the motor (22), and a lifting mechanism (24) symmetrically installed on the swing mechanism (23), wherein the swing mechanism (23) can drive two sets of lifting mechanisms (24) thereon to move through the drive of the motor (22); The swing mechanism (23) comprises a rotating disk (231), an eccentric column (232) located on the rotating disk (231), a first connecting rod (233) and a second connecting rod (234) for rotationally cooperating with the eccentric column (232), a bottom plate (235) located at the other end of the first connecting rod (233) and the second connecting rod (234) for rotationally cooperating, a sliding block (236) installed at the bottom of the two bottom plates (235), and a guide rail (237) for slidingly cooperating with the sliding block (236); The lifting mechanism (24) comprises a mounting frame (241), a motor (242) located at one side of the mounting frame (241), a first lifting frame (243) installed at the output end of the motor (242), a second lifting frame (244) located at one side of the first lifting frame (243), and a containing box (245) movably installed between the first lifting frame (243) and the second lifting frame (244); The inner bottom of the containing box (245) is provided with a convex strip (41); The first lifting frame (243) comprises a driving sprocket set 1 (11), a driving sprocket set 2 (12) arranged on one side of the driving sprocket set 1 (11), a main shaft (13) located between the driving sprocket set 1 (11) and the driving sprocket set 2 (12), a chain (14) for meshing with the driving sprocket set 1 (11) and the driving sprocket set 2 (12), a driven sprocket set (15) located at the other end of the chain (14), and a plurality of clamping members (16) located on the chain (14); The clamping member (16) comprises a limiting clamp (161) and a snap ring (162); a plurality of groups of snap rings (162) are provided at the bottom of the limiting clamp (161); and the snap rings (162) are connected and fixed to the chain (14).
2. A sweet potato efficient baking device according to claim 1, characterized in that: A conveyor belt (246) is slidably matched between the first lifting frame (243) and the second lifting frame (244).
3. A sweet potato efficient baking device according to claim 2, characterized in that: A fixing frame (247) is installed on both the first lifting frame (243) and the second lifting frame (244); the fixing frame (247) can be connected to the mounting frame (241) to mount and place the first lifting frame (243) and the second lifting frame (244).
4. The sweet potato efficient baking equipment according to claim 3, characterized in that: The driving sprocket set 1 (11) is provided with a convex tooth (111), and the convex tooth (111) is meshed with the chain (14).
5. A saccharification method of a sweet potato efficient baking device, using the sweet potato efficient baking device according to claim 4, and the saccharification method is as follows: S1, placing sweet potato pieces to be saccharified in a plurality of groups of containing boxes (245), and placing the plurality of groups of containing boxes (245) containing sweet potatoes in sequence in the clamping members (16) of the lifting mechanism (24), and then pushing the saccharification rack (2) into the baking oven (1) via the sliding roller at the bottom, and driving the baking oven (1) to operate to bake and saccharify the sweet potatoes on the saccharification rack (2); S2, when the baking oven (1) is heating and baking, the driving motor (22) drives the turntable (231) to rotate, and the rotation of the turntable (231) drives the eccentric column (232) provided thereon to perform eccentric rotational motion, and drives the first connecting rod (233), the second connecting rod (234) and the bottom plate (235) connected thereto to perform reciprocating left and right movements on the guide rail (237); S3, as the bottom plate (235) reciprocates, the two sets of lifting mechanisms (24) and the containing box (245) thereon are driven to move reciprocally together, so that the sweet potato pieces in the containing box (245) roll in the containing box (245), so that the sweet potatoes can be evenly heated and fully contacted with the enzyme, thereby improving the saccharification efficiency; S4, when the sweet potatoes are saccharified, the saccharification rack (2) is pushed out of the baking oven (1), and the motor (242) is driven to rotate the main shaft (13) connected thereto, thereby driving the driving sprocket set 1 (11) and the driving sprocket set 2 (12) on the main shaft (13) to rotate, and driving the chain (14) meshing therewith to move up and down; S5, as the chain (14) descends, the plurality of containing boxes (245) located on the plurality of clamping members (16) are driven to descend together, so that the staff can remove the containing boxes (245), carry out subsequent processing on the sweet potatoes that have completed the saccharification process, and put the sweet potato containing boxes (245) to be processed into the processing box, thereby forming a cycle, and being able to carry out efficient saccharification processing on the sweet potatoes.