CBDV intermediate extraction device

By setting a rotary connecting rotary shaft and mixing mechanism in the extraction tank for stirring and mixing, preventing material from agglomerating and adding steam recovery and waste heat recovery structures, the problems of filter box blockage and energy waste in the extraction device in the prior art are solved, and efficient extraction and energy optimization are achieved.

CN119701472APending Publication Date: 2025-03-28JIANGSU RUIKANGNA BIOPHARMACEUTICAL CO LTD
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Patent Information

Application Number
CN202411959943.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-03-28

AI Technical Summary

Technical Problem

The existing CBDV intermediate extraction devices are prone to problems such as filter box blockage and energy waste during use.

Method used

By setting a rotary connecting rotary shaft and mixing mechanism in the extraction tank for stirring and mixing, the materials are prevented from agglomerating; at the same time, a steam recovery structure and a waste heat recovery structure are added to realize the recycling and utilization of steam heat energy.

Benefits of technology

It solves the problems of reduced production efficiency and energy waste caused by blockage of filter mechanisms, improves extraction efficiency and energy utilization, and reduces energy consumption and labor costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a CBDV intermediate extraction device, which is applied to the technical field of CBDV intermediate extraction, and can efficiently and fully stir and mix materials by arranging a scattering mechanism, arranging a rotating shaft which is rotatably connected in an extraction tank and a mixing mechanism on the surface of the rotating shaft, so that the raw materials and a solvent are fully contacted in a dynamic environment; the extraction efficiency is improved, the yield and purity of products can be improved, the filtering mechanism can effectively intercept impurities generated in the extraction process, adverse effects of the impurities on the follow-up process and the product quality are avoided, the scattering mechanism rotates at the top of the filtering mechanism, materials are prevented from being caked and stacked, the uniformity and stability of the extraction process are guaranteed, and the extraction efficiency is improved. By arranging the steam recovery structure, the steam pipe and the related steam recovery structure, steam generated in the extraction process can be effectively collected, endless loss of solvent steam is avoided, and raw material waste and environmental pollution are reduced.
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Description

Technical Field

[0001] The invention belongs to the technical field of CBDV intermediate extraction, and particularly relates to a CBDV intermediate extraction device. Background Art

[0002] The CBDV intermediate extraction device is a device specially used to extract CBDV (cannabidiol valerate) intermediates from cannabis plants or their related raw materials. It uses a series of physical and chemical means such as extraction, separation and purification, and uses extraction units (such as Soxhlet extractors, supercritical CO2 extraction equipment, etc.) to dissolve CBDV from the raw materials, and then uses separation units (such as distillation towers, chromatography equipment), concentration units (such as rotary evaporators) and filtration units (such as filter paper, membrane filtration) to remove impurities, increase concentration and ensure product quality. It has the characteristics of high efficiency, selectivity, high degree of automation and safety, and provides relatively pure basic raw materials for the further processing and synthesis of subsequent CBDV related products.

[0003] At present, a Chinese patent with announcement number CN107311976B discloses an intermediate extraction device and method, including a crushing tower, an extraction tower, an extract collecting tower, and a distillation tower. A plurality of crushing rollers are arranged inside the crushing tower, and a sieve plate is arranged below the crushing roller. A stirring roller is arranged inside the extraction tower. A first liquid inlet pipe and a second liquid inlet pipe are arranged at the top of the extraction tower. A uniform box body is fixedly arranged inside the extract collecting tower, and the uniform box body is connected to an air inlet pipe. A filter screen is arranged below the uniform box body. The bottom of the extract collecting tower is connected to the top of the distillation tower through a feed pump; an intermediate extraction method, the waste tobacco is crushed by the crushing tower, and then sent to the extraction tower to mix with calcium hydroxide solution and ethanol, stirred and extracted for 20-60 hours, carbon dioxide gas is introduced into the mixed solution and filtered to obtain an extract, and the extract is fractionated to obtain nicotine and tobacco flavor. This invention can effectively extract nicotine and tobacco flavor intermediates from waste tobacco.

[0004] The existing CBDV intermediate extraction device has the following disadvantages when used:

[0005] 1. During the extraction of CBDV intermediates, the filter box structure is prone to clogging. Due to the diversity of raw materials and the complex chemical reactions during the extraction process, some tiny and sticky impurity particles are easy to adhere to the surface of the filter. Over time, they gradually accumulate and clog the pores of the filter. The outflow rate of the extract is significantly slowed down, causing the liquid level in the extraction tank to rise.

[0006] 2. Existing equipment often lacks an effective waste heat recovery mechanism. The heat is usually directly dissipated into the surrounding environment and is not fully utilized, resulting in a large waste of energy and making the energy consumption of the extraction process remain high. Summary of the invention

[0007] The purpose of the present invention is to target an existing CBDV intermediate extraction device, which has the advantage that a breaking mechanism linked to a rotating shaft is arranged in the extraction tank to solve the problem of easy clogging of the filtering mechanism, thereby ensuring smooth filtration and avoiding the reduced production efficiency, increased labor costs and potential safety hazards caused by clogging; at the same time, by adding a steam recovery structure and a waste heat recovery structure, the recovery and utilization of steam thermal energy and the effective utilization of waste heat in the extraction tank are realized, thereby solving the problems of energy waste and low energy utilization efficiency in the prior art and reducing energy costs.

[0008] The above technical purpose of the present invention is achieved through the following technical solutions: a CBDV intermediate extraction device, comprising an extraction tank, the inner wall of the extraction tank is rotatably connected to a rotating shaft, the surface of the rotating shaft is bolted with a mixing mechanism, the inner wall of the extraction tank is movably connected to a filtering mechanism, the bottom of the rotating shaft is bolted with a breaking mechanism, the inner wall of the extraction tank is provided with a steam pipe, the top of the steam pipe is fixedly connected to a steam recovery structure, the surface of the steam recovery structure is fixedly connected to a waste heat recovery structure, the right side of the steam recovery structure is fixedly connected to a condensation structure, the top of the condensation structure is fixedly connected to a discharge structure, and the surface of the extraction tank is bolted with an electric heating structure.

[0009] By adopting the above technical scheme, by arranging an extraction tank, a rotating shaft, a mixing mechanism, a filtering mechanism, a breaking mechanism, a steam pipe, a steam recovery structure, a waste heat recovery structure, a condensation structure, a discharge structure and an electric heating structure, and by arranging a rotating shaft connected to the extraction tank and a mixing mechanism on the surface of the rotating shaft, the material can be efficiently and fully stirred and mixed, so that the raw material and the solvent are fully in contact under a dynamic environment, which greatly improves the extraction efficiency, ensures that the dissolution of the CBDV intermediate is more complete, and helps to improve the yield and purity of the product. The filtering mechanism can effectively intercept impurities generated during the extraction process, ensure the purity of the extract, and avoid the adverse effects of impurities on subsequent processes and product quality. The breaking mechanism rotates on the top of the filtering mechanism to prevent material agglomeration and accumulation, thereby ensuring the uniformity and stability of the extraction process and optimizing Extraction effect, the steam pipe and related steam recovery structure can effectively collect the steam generated during the extraction process, avoid the unnecessary loss of solvent vapor, reduce raw material waste and environmental pollution, and reduce the subsequent processing cost. The waste heat recovery structure recycles the heat carried by the steam for reuse, which is used to preheat the materials entering the extraction tank or maintain a suitable temperature in the extraction tank, thereby improving energy utilization and reducing the energy consumption of the entire extraction process. The condensation structure and the emission structure cooperate to ensure that the recovered gas can be discharged safely and environmentally friendly, ensuring the safety and environmental friendliness of the production process. The electric heating structure provides a precise and stable heat source for the extraction process, and can flexibly adjust the temperature according to the process requirements of different stages to ensure that the extraction reaction is carried out under optimal conditions, further optimizing the extraction effect and product quality.

[0010] The present invention is further configured as follows: the mixing mechanism includes an annular block, a connecting block and a mixing plate, the mixing plate is bolted to the connecting block on one side close to the connecting block, the connecting block is bolted to the annular block on one side close to the annular block, and the inner wall of the annular block is bolted to the surface of the rotating shaft.

[0011] By adopting the above technical solution, an annular block, a connecting block and a mixing plate are arranged. When in use, the rotating shaft is used to rotate inside the extraction tank. When the rotating shaft rotates, the annular block and the mixing plate are driven to rotate, so that the mixing plate can continuously turn the material during the subsequent rotation process, so that the mixing of the raw material and the solvent is more uniform and sufficient, avoiding the situation of local uneven concentration, thereby significantly accelerating the dissolution rate of the CBDV intermediate and improving the extraction efficiency.

[0012] The present invention is further configured as follows: the breaking up mechanism includes a mounting block, a knob and an anti-blocking component, the top of the anti-blocking component is bolted to the bottom of the mounting block, the inner wall of the mounting block is movably connected to the surface of the rotating shaft, the surface of the knob is threadedly connected to the inner wall of the mounting block, and the rear side of the knob is in close contact with the front side of the rotating shaft.

[0013] By adopting the above technical scheme, a mounting block, a knob and an anti-clogging component are set. The mounting block ensures that the entire breaking up mechanism can stably rotate with the rotating shaft. The knob is used to fix the rotating shaft to ensure the operating stability of the breaking up mechanism. The anti-clogging component can effectively prevent the material from agglomerating and accumulating above the filtering mechanism. The rotating block and the rotating plate continuously disturb the material during the rotation process to break up the agglomerates that may be formed, so that the material can pass through the filtering mechanism evenly, maintaining the smoothness and stability of the extraction process, further optimizing the extraction effect, and reducing the reduction in extraction efficiency and the risk of extraction tank failure due to material blockage.

[0014] The present invention is further configured as follows: the anti-blocking component includes a fixed rod, a rotating plate and a rotating block, the rotating block is bolted to the rotating plate on one side close to the rotating plate, the top of the rotating plate is bolted to the bottom of the fixed rod, and the top of the fixed rod is bolted to the bottom of the mounting block.

[0015] By adopting the above technical solution, through the arrangement of a fixed rod, a rotating plate and a rotating block, the material can be finely broken up. The fixed rod provides a stable supporting structure. When the rotating plate rotates, it will drive the rotating block to break the agglomerated material, ensuring that the material is always in a loose state, effectively preventing the material from being blocked at the top of the filtering mechanism, and ensuring the continuity of the extraction process.

[0016] The present invention is further configured as follows: the filtering mechanism includes a filter box, a filter screen and a limiting frame, the surface of the filter box is bolted to the inner wall of the limiting frame, the surface of the filter screen is fixedly connected to the inner wall of the filter box, the surface of the filter box is movably connected to the inner wall of the extraction tank, and the surface of the limiting frame is bolted to the inner wall of the extraction tank.

[0017] By adopting the above technical scheme, a filter box, a filter screen and a limit frame are set. The limit frame is used to fix the filter box. The filter box provides a stable installation frame for the filter screen and is easy to disassemble and clean. The filter screen can accurately intercept various impurities generated during the extraction process, and can effectively block everything from fine particles to larger insoluble substances, ensuring that the extract entering the subsequent process has a high degree of purity, avoiding impurities from having adverse effects on subsequent refining, purification and other processes, thereby improving the quality of the final product, reducing the wear and corrosion of equipment by impurities, reducing the frequency of maintenance and replacement of extraction tanks, and ensuring the stable operation of the entire extraction production line.

[0018] The present invention is further configured as follows: a transmission pipe is fixedly connected to the bottom of the extraction tank, a base is bolted to the bottom of the extraction tank, and the top of the base is bolted to the bottom of the condensation structure.

[0019] By adopting the above technical solution, a transmission pipe and a base are set up. The setting of the transmission pipe provides a convenient output channel for the extracted material, which facilitates the transportation of the extract to subsequent processing equipment or storage containers. The base not only supports the extraction tank and the condensation structure, but also enables the entire device to be placed more stably in the workplace, reducing safety hazards caused by equipment shaking.

[0020] The present invention is further configured as follows: the steam recovery structure includes a first valve, a connecting pipe and a second valve, the first valve is arranged on the surface of the connecting pipe, and the side of the steam pipe close to the connecting pipe is fixedly connected to the connecting pipe, and the second valve is arranged on the surface of the connecting pipe, and the side of the connecting pipe close to the waste heat recovery structure is fixedly connected to the waste heat recovery structure.

[0021] By adopting the above technical solution, the steam recovery path and flow rate can be flexibly controlled by setting the first valve, the connecting pipe and the second valve. During the extraction process, by opening the first valve and the second valve and then closing the passage in the waste heat recovery structure, the steam in the steam pipe can be effectively introduced into the connecting pipe for recovery treatment, thereby avoiding the random loss of solvent vapor, reducing the waste of raw materials and pollution to the environment, making the steam recovery process more efficient and controllable, and reducing production costs.

[0022] The present invention is further configured as follows: the waste heat recovery structure includes a third valve, a recovery pipe, a waste heat heating assembly and a fourth valve; the recovery pipe is fixedly connected to the connecting pipe on one side close to the connecting pipe; the third valve is arranged on the surface of the recovery pipe; the waste heat heating assembly is sleeved on the surface of the recovery pipe; the inner wall of the waste heat heating assembly is bolted to the surface of the extraction tank; and the fourth valve is arranged on the surface of the recovery pipe.

[0023] By adopting the above technical scheme, the third valve, the recovery pipe, the waste heat heating component and the fourth valve are set, and the waste heat recovery structure composed of the third valve, the recovery pipe, the waste heat heating component and the fourth valve is realized to realize the effective utilization of the steam waste heat. When the waste heat recovery work is carried out, by closing the first valve and the second valve, and then opening the third valve and the fourth valve, the recovery pipe transports the steam containing waste heat to the waste heat heating component. The heating sleeve and the heating ring in the waste heat heating component fit tightly to the surface of the extraction tank, and can efficiently transfer the waste heat of the steam to the material in the extraction tank, which is used for preheating the newly added material or maintaining a suitable temperature in the tank, reducing the energy consumption of the electric heating structure and improving the energy utilization rate. Through the control of the third valve and the fourth valve, the degree of recovery and utilization of waste heat can be flexibly adjusted according to the actual needs of the extraction process, thereby realizing the optimal allocation of energy, reducing the energy consumption of the entire extraction process, and improving the economy and sustainability of production.

[0024] The present invention is further configured as follows: the waste heat heating assembly includes a heating sleeve and a heating ring, the inner wall of the heating ring is bolted to the surface of the extraction tank, the right side of the heating ring is bolted to the left side of the heating sleeve, and the heating sleeve is arranged on the surface of the recovery pipe.

[0025] By adopting the above technical solution, a heating jacket and a heating ring are provided to increase the contact area with the recovery tube and the extraction tank, thereby improving the heat transfer efficiency. Heat can be evenly transferred to the material in the extraction tank, avoiding local overheating or overcooling, and ensuring that the extraction reaction is carried out in a stable temperature environment.

[0026] The present invention is further configured as follows: the electric heating structure includes a control structure, a heating rack and an electric heating bracket, the inner wall of the electric heating bracket is bolted to the surface of the extraction tank, the left side of the electric heating bracket is bolted to the right side of the heating rack, and the right side of the control structure is bolted to the left side of the heating rack.

[0027] By adopting the above technical scheme, a precise and stable heat source is provided for the extraction process by setting a control structure, a heating rack and an electric heating rack. The control structure can accurately adjust the heating power of the electric heating rack according to preset temperature parameters and real-time temperature feedback, so that the temperature in the extraction tank is always maintained within the optimal extraction temperature range. The heating rack evenly distributes heat to ensure that the material in the tank is heated evenly, avoiding the problem of decreased extraction efficiency and unstable product quality due to uneven temperature. The electric heating rack fits tightly to the surface of the extraction tank, improving the heat transfer efficiency, ensuring that the extraction reaction can be carried out efficiently under ideal temperature conditions, and further optimizing the extraction effect and product quality. At the same time, its precise temperature control capability also helps to adapt to the needs of different raw materials and processes, and improves the versatility and flexibility of the extraction tank.

[0028] In summary, the present invention has the following beneficial effects:

[0029] 1. By setting up a dispersing mechanism, a rotating shaft connected to the extraction tank and a mixing mechanism on the surface of the rotating shaft, the material can be efficiently and fully stirred and mixed, so that the raw material and the solvent are fully in contact under a dynamic environment, which greatly improves the extraction efficiency and ensures that the dissolution of the CBDV intermediate is more complete, which helps to improve the yield and purity of the product. The filtering mechanism can effectively intercept the impurities generated during the extraction process, ensure the purity of the extract, and avoid the adverse effects of impurities on subsequent processes and product quality. The dispersing mechanism rotates on the top of the filtering mechanism to prevent the material from agglomerating and accumulating, ensure the uniformity and stability of the extraction process, and optimize the extraction effect;

[0030] 2. By setting up a steam recovery structure, the steam pipe and related steam recovery structures can effectively collect the steam generated during the extraction process, avoid the unwarranted loss of solvent vapor, reduce raw material waste and environmental pollution, and reduce subsequent processing costs. The waste heat recovery structure recycles and reuses the heat carried by the steam to preheat the materials entering the extraction tank or maintain a suitable temperature in the extraction tank, thereby improving energy utilization and reducing energy consumption in the entire extraction process. The condensation structure and the emission structure cooperate to ensure that the recovered gas can be discharged safely and environmentally friendly, ensuring the safety and environmental friendliness of the production process. The electric heating structure provides a precise and stable heat source for the extraction process, and can flexibly adjust the temperature according to the process requirements of different stages to ensure that the extraction reaction is carried out under optimal conditions, further optimizing the extraction effect and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0032] Figure 2 is a front view of the condensation structure of the present invention;

[0033] Figure 3 It is a schematic diagram of the transmission tube structure of the present invention;

[0034] Figure 4 It is a schematic diagram of the structure of the mixing mechanism of the present invention;

[0035] Figure 5 It is a schematic diagram of the structure of the dispersing mechanism of the present invention;

[0036] Figure 6 It is a schematic diagram of the structure of the anti-blocking component of the present invention;

[0037] Figure 7 It is a schematic diagram of the structure of the filtering mechanism of the present invention;

[0038] Figure 8 It is a schematic diagram of the electric heating structure of the present invention;

[0039] Fig. 9 It is a schematic diagram of the steam pipe structure of the present invention;

[0040] Fig.10 It is a schematic diagram of the waste heat recovery structure of the present invention;

[0041] Fig.11 It is a schematic diagram of the structure of the waste heat heating component of the present invention.

[0042] Figure numerals: 1, extraction tank; 2, mixing mechanism; 201, annular block; 202, connecting block; 203, mixing plate; 3, scattering mechanism; 301, mounting block; 302, knob; 303, anti-blocking component; 303a, fixing rod; 303b, rotating plate; 303c, rotating block; 4, filtering mechanism; 401, filtering box; 402, filter screen; 403, limiting frame; 5, waste heat recovery structure; 501, third valve; 502, Recovery pipe; 503, waste heat heating component; 503a, heating sleeve; 503b, heating ring; 504, fourth valve; 6, steam recovery structure; 601, first valve; 602, connecting pipe; 603, second valve; 7, electric heating structure; 701, control structure; 702, heating rack; 703, electric heating bracket; 8, rotating shaft; 9, steam pipe; 10, condensation structure; 11, discharge structure; 12, transmission pipe; 13, base. DETAILED DESCRIPTION

[0043] The present invention is further described in detail below in conjunction with the accompanying drawings.

[0044] Embodiment 1:

[0045] refer to Figure 1-11A CBDV intermediate extraction device comprises an extraction tank 1, the inner wall of the extraction tank 1 is rotatably connected with a rotating shaft 8, the surface of the rotating shaft 8 is bolted with a mixing mechanism 2, the inner wall of the extraction tank 1 is movably connected with a filtering mechanism 4, the bottom of the rotating shaft 8 is bolted with a breaking mechanism 3, the inner wall of the extraction tank 1 is provided with a steam pipe 9, the top of the steam pipe 9 is fixedly connected with a steam recovery structure 6, the surface of the steam recovery structure 6 is fixedly connected with a waste heat recovery structure 5, the right side of the steam recovery structure 6 is fixedly connected with a condensation structure 10, the top of the condensation structure 10 is fixedly connected with a discharge structure 11, the extraction The surface of the tank 1 is bolted with an electric heating structure 7. By arranging the extraction tank 1, the rotating shaft 8, the mixing mechanism 2, the filtering mechanism 4, the breaking mechanism 3, the steam pipe 9, the steam recovery structure 6, the waste heat recovery structure 5, the condensation structure 10, the discharge structure 11 and the electric heating structure 7, and by arranging the rotating shaft 8 connected to the extraction tank 1 and the mixing mechanism 2 on the surface of the rotating shaft 8, the materials can be efficiently and fully stirred and mixed, so that the raw materials and the solvent are fully contacted in a dynamic environment, which greatly improves the extraction efficiency, ensures that the dissolution of the CBDV intermediate is more complete, and helps to improve the product quality. The yield and purity of the extract can be improved. The filtering mechanism 4 can effectively intercept impurities generated during the extraction process, ensure the purity of the extract, and avoid the adverse effects of impurities on subsequent processes and product quality. The breaking mechanism 3 rotates on the top of the filtering mechanism 4 to prevent material agglomeration and accumulation, ensure the uniformity and stability of the extraction process, and optimize the extraction effect. The steam pipe 9 and the related steam recovery structure 6 can effectively collect the steam generated during the extraction process, avoid the unwarranted loss of solvent steam, reduce raw material waste and environmental pollution, and reduce the subsequent processing cost. The waste heat recovery structure 5 recycles the heat carried by the steam for preheating the material entering the extraction tank 1 or maintaining a suitable temperature in the extraction tank 1, thereby improving energy utilization and reducing energy consumption in the entire extraction process. The condensation structure 10 and the discharge structure 11 cooperate to enable the gas after recovery and treatment to be discharged safely and environmentally friendly, ensuring the safety and environmental friendliness of the production process. The electric heating structure 7 provides a precise and stable heat source for the extraction process, and can flexibly adjust the temperature according to the process requirements of different stages to ensure that the extraction reaction is carried out under optimal conditions, further optimizing the extraction effect and product quality.

[0046] like Figure 4As shown, the mixing mechanism 2 includes an annular block 201, a connecting block 202 and a mixing plate 203. The side of the mixing plate 203 close to the connecting block 202 is bolted to the connecting block 202, and the side of the connecting block 202 close to the annular block 201 is bolted to the annular block 201. The inner wall of the annular block 201 is bolted to the surface of the rotating shaft 8. By arranging the annular block 201, the connecting block 202 and the mixing plate 203, the rotating shaft 8 is used to rotate inside the extraction tank 1. When the rotating shaft 8 rotates, the annular block 201 and the mixing plate 203 are driven to rotate, so that the mixing plate 203 can continuously turn over the material during the rotation process, so that the mixing of the raw material and the solvent is more uniform and sufficient, and the local concentration unevenness is avoided, thereby significantly accelerating the dissolution rate of the CBDV intermediate and improving the extraction efficiency.

[0047] like Figure 5 As shown, the scattering mechanism 3 includes a mounting block 301, a knob 302 and an anti-blocking component 303. The top of the anti-blocking component 303 is bolted to the bottom of the mounting block 301, the inner wall of the mounting block 301 is movably connected to the surface of the rotating shaft 8, the surface of the knob 302 is threadedly connected to the inner wall of the mounting block 301, and the rear side of the knob 302 is in close contact with the front side of the rotating shaft 8. By arranging the mounting block 301, the knob 302 and the anti-blocking component 303, the mounting block 301 ensures that the entire scattering mechanism 3 can stably move along with the rotating shaft 8 Rotate, the knob 302 is used to fix the rotating shaft 8, ensuring the operating stability of the breaking mechanism 3, and the anti-clogging component 303 can effectively prevent the material from agglomerating and accumulating above the filtering mechanism 4. The rotating block 303c and the rotating plate 303b continuously disturb the material during the rotation process to break up the agglomerates that may be formed, so that the material can pass through the filtering mechanism 4 evenly, maintaining the smoothness and stability of the extraction process, further optimizing the extraction effect, and reducing the reduction in extraction efficiency due to material blockage and the risk of failure of the extraction tank 1.

[0048] like Figure 6 As shown, the anti-clogging component 303 includes a fixed rod 303a, a rotating plate 303b and a rotating block 303c. The rotating block 303c is bolted to the rotating plate 303b on one side close to the rotating plate 303b, the top of the rotating plate 303b is bolted to the bottom of the fixed rod 303a, and the top of the fixed rod 303a is bolted to the bottom of the mounting block 301. By setting the fixed rod 303a, the rotating plate 303b and the rotating block 303c, the material can be finely broken up. The fixed rod 303a provides a stable supporting structure. When the rotating plate 303b rotates, it will drive the rotating block 303c to break the agglomerated material, ensuring that the material is always in a loose state, effectively preventing the material from being blocked at the top of the filtering mechanism 4, and ensuring the continuity of the extraction process.

[0049] like Figure 7As shown, the filtering mechanism 4 includes a filter box 401, a filter screen 402 and a limiting frame 403. The surface of the filter box 401 is bolted to the inner wall of the limiting frame 403, the surface of the filter screen 402 is fixedly connected to the inner wall of the filter box 401, the surface of the filter box 401 is movably connected to the inner wall of the extraction tank 1, and the surface of the limiting frame 403 is bolted to the inner wall of the extraction tank 1. By setting the filter box 401, the filter screen 402 and the limiting frame 403, the limiting frame 403 is used to fix the filter box 401, the filter box 401 provides a stable installation frame for the filter screen 402, and is easy to disassemble and clean. The filter screen 402 can accurately intercept various impurities generated during the extraction process, and can effectively block everything from fine particles to larger insoluble substances, ensuring that the extract entering the subsequent process has a high purity, avoiding impurities from having adverse effects on subsequent refining, purification and other processes, thereby improving the quality of the final product, reducing the wear and corrosion of equipment by impurities, reducing the frequency of maintenance and replacement of the extraction tank 1, and ensuring the stable operation of the entire extraction production line.

[0050] like Figure 1 As shown, the bottom of the extraction tank 1 is fixedly connected with a transmission pipe 12, the bottom of the extraction tank 1 is bolted with a base 13, the top of the base 13 is bolted to the bottom of the condensation structure 10, and by setting the transmission pipe 12 and the base 13, the setting of the transmission pipe 12 provides a convenient output channel for the extracted material, which facilitates the transportation of the extract to subsequent processing equipment or storage containers. The base 13 not only supports the extraction tank 1 and the condensation structure 10, but also enables the entire device to be placed more stably on the workplace, reducing safety hazards caused by equipment shaking.

[0051] Brief description of the use process: By setting up a breaking mechanism 3, by setting up a rotating shaft 8 connected to the extraction tank 1 and a mixing mechanism 2 on the surface of the rotating shaft 8, the material can be efficiently and fully stirred and mixed, so that the raw material and the solvent are fully in contact under a dynamic environment, which greatly improves the extraction efficiency, ensures that the dissolution of the CBDV intermediate is more complete, and helps to improve the yield and purity of the product. The filtering mechanism 4 can effectively intercept impurities generated during the extraction process, ensure the purity of the extract, and avoid the adverse effects of impurities on subsequent processes and product quality. The breaking mechanism 3 rotates on the top of the filtering mechanism 4 to prevent the material from agglomerating and accumulating, ensure the uniformity and stability of the extraction process, and optimize the extraction effect.

[0052] Embodiment 2:

[0053] refer to Figure 8-11The steam recovery structure 6 includes a first valve 601, a connecting pipe 602 and a second valve 603. The first valve 601 is arranged on the surface of the connecting pipe 602. The side of the steam pipe 9 close to the connecting pipe 602 is fixedly connected to the connecting pipe 602. The second valve 603 is arranged on the surface of the connecting pipe 602. The side of the connecting pipe 602 close to the waste heat recovery structure 5 is fixedly connected to the waste heat recovery structure 5. By arranging the first valve 601, the connecting pipe 602 and the second valve 603, the recovery path and flow rate of the steam can be flexibly controlled. During the extraction process, by opening the first valve 601 and the second valve 603, and then closing the passage in the waste heat recovery structure 5, the steam in the steam pipe 9 can be effectively introduced into the connecting pipe 602 for recovery treatment, thereby avoiding the random loss of solvent vapor, reducing the waste of raw materials and pollution to the environment, making the steam recovery process more efficient and controllable, and reducing production costs.

[0054] like Fig.10 As shown, the waste heat recovery structure 5 includes a third valve 501, a recovery pipe 502, a waste heat heating component 503 and a fourth valve 504. The side of the recovery pipe 502 close to the connecting pipe 602 is fixedly connected to the connecting pipe 602. The third valve 501 is arranged on the surface of the recovery pipe 502. The waste heat heating component 503 is sleeved on the surface of the recovery pipe 502. The inner wall of the waste heat heating component 503 is bolted to the surface of the extraction tank 1. The fourth valve 504 is arranged on the surface of the recovery pipe 502. By arranging the third valve 501, the recovery pipe 502, the waste heat heating component 503 and the fourth valve 504, the waste heat recovery structure 5 composed of the third valve 501, the recovery pipe 502, the waste heat heating component 503 and the fourth valve 504 realizes the effective utilization of steam waste heat. When the waste heat recovery work is performed By closing the first valve 601 and the second valve 603, and then opening the third valve 501 and the fourth valve 504, the recovery pipe 502 transports the steam containing waste heat to the waste heat heating component 503. The heating sleeve 503a and the heating ring 503b in the waste heat heating component 503 are tightly fitted to the surface of the extraction tank 1, and can efficiently transfer the waste heat of the steam to the material in the extraction tank 1, which is used to preheat the newly added material or maintain a suitable temperature in the tank, reducing the energy consumption of the electric heating structure 7 and improving the energy utilization rate. Through the control of the third valve 501 and the fourth valve 504, the degree of recovery and utilization of waste heat can be flexibly adjusted according to the actual needs of the extraction process, thereby realizing the optimal configuration of energy, reducing the energy consumption of the entire extraction process, and improving the economy and sustainability of production.

[0055] like Fig.11As shown, the waste heat heating component 503 includes a heating sleeve 503a and a heating ring 503b. The inner wall of the heating ring 503b is bolted to the surface of the extraction tank 1, and the right side of the heating ring 503b is bolted to the left side of the heating sleeve 503a. The heating sleeve 503a is sleeved on the surface of the recovery pipe 502. By arranging the heating sleeve 503a and the heating ring 503b, the contact area with the recovery pipe 502 and the extraction tank 1 is increased, the heat transfer efficiency is improved, and the heat can be evenly transferred to the material in the extraction tank 1, avoiding local overheating or overcooling, and ensuring that the extraction reaction is carried out in a stable temperature environment.

[0056] like Figure 8 As shown, the electric heating structure 7 includes a control structure 701, a heating frame 702 and an electric heating bracket 703. The inner wall of the electric heating bracket 703 is bolted to the surface of the extraction tank 1, the left side of the electric heating bracket 703 is bolted to the right side of the heating frame 702, and the right side of the control structure 701 is bolted to the left side of the heating frame 702. By setting the control structure 701, the heating frame 702 and the electric heating bracket 703, an accurate and stable heat source is provided for the extraction process. The control structure 701 can accurately adjust the heating function of the electric heating bracket 703 according to the preset temperature parameters and real-time temperature feedback. rate, so that the temperature in the extraction tank 1 is always maintained within the optimal extraction temperature range. The heating rack 702 evenly distributes heat to ensure that the material in the tank is heated evenly, avoiding the problem of reduced extraction efficiency and unstable product quality due to uneven temperature. The electric heating bracket 703 fits tightly to the surface of the extraction tank 1, which improves the heat transfer efficiency and ensures that the extraction reaction can be carried out efficiently under ideal temperature conditions, further optimizing the extraction effect and product quality. At the same time, its precise temperature control capability also helps to adapt to the needs of different raw materials and processes, improving the versatility and flexibility of the extraction tank 1.

[0057] Brief description of the use process: By setting up the steam recovery structure 6, the steam pipe 9 and the related steam recovery structure 6 can effectively collect the steam generated during the extraction process, avoid the unwarranted loss of solvent vapor, reduce raw material waste and environmental pollution, and reduce the subsequent processing cost. The waste heat recovery structure 5 recovers and reuses the heat carried by the steam to preheat the material entering the extraction tank 1 or maintain a suitable temperature in the extraction tank 1, thereby improving energy utilization and reducing the energy consumption of the entire extraction process. The condensation structure 10 and the discharge structure 11 cooperate to enable the recovered gas to be discharged safely and environmentally friendly, ensuring the safety and environmental friendliness of the production process. The electric heating structure 7 provides a precise and stable heat source for the extraction process, and can flexibly adjust the temperature according to the process requirements of different stages to ensure that the extraction reaction is carried out under optimal conditions, further optimizing the extraction effect and product quality.

[0058] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.

Claims

1. A CBDV intermediate extraction device, comprising an extraction tank (1), characterized in that: The inner wall of the extraction tank (1) is rotatably connected to a rotating shaft (8), the surface of the rotating shaft (8) is bolted with a mixing mechanism (2), the inner wall of the extraction tank (1) is movably connected to a filtering mechanism (4), the bottom of the rotating shaft (8) is bolted with a breaking mechanism (3), the inner wall of the extraction tank (1) is provided with a steam pipe (9), the top of the steam pipe (9) is fixedly connected to a steam recovery structure (6), the surface of the steam recovery structure (6) is fixedly connected to a waste heat recovery structure (5), the right side of the steam recovery structure (6) is fixedly connected to a condensation structure (10), the top of the condensation structure (10) is fixedly connected to a discharge structure (11), and the surface of the extraction tank (1) is bolted with an electric heating structure (7).

2. A CBDV intermediate extraction device according to claim 1, characterized in that: The mixing mechanism (2) comprises an annular block (201), a connecting block (202) and a mixing plate (203); a side of the mixing plate (203) close to the connecting block (202) is bolted to the connecting block (202); a side of the connecting block (202) close to the annular block (201) is bolted to the annular block (201); and an inner wall of the annular block (201) is bolted to a surface of a rotating shaft (8).

3. A CBDV intermediate extraction device according to claim 1, characterized in that: The dispersing mechanism (3) comprises a mounting block (301), a knob (302) and an anti-blocking assembly (303); the top of the anti-blocking assembly (303) is bolted to the bottom of the mounting block (301); the inner wall of the mounting block (301) is movably connected to the surface of the rotating shaft (8); the surface of the knob (302) is threadedly connected to the inner wall of the mounting block (301); and the rear side of the knob (302) is in close contact with the front side of the rotating shaft (8).

4. A CBDV intermediate extraction device according to claim 3, characterized in that: The anti-blocking assembly (303) includes a fixed rod (303a), a rotating plate (303b) and a rotating block (303c), wherein the rotating block (303c) is bolted to the rotating plate (303b) at one side thereof close to the rotating plate (303b), the top of the rotating plate (303b) is bolted to the bottom of the fixed rod (303a), and the top of the fixed rod (303a) is bolted to the bottom of the mounting block (301).

5. A CBDV intermediate extraction device according to claim 1, characterized in that: The filtering mechanism (4) comprises a filtering box (401), a filter screen (402) and a limiting frame (403); the surface of the filtering box (401) is bolted to the inner wall of the limiting frame (403); the surface of the filter screen (402) is fixedly connected to the inner wall of the filtering box (401); the surface of the filtering box (401) is movably connected to the inner wall of the extraction tank (1); and the surface of the limiting frame (403) is bolted to the inner wall of the extraction tank (1).

6. A CBDV intermediate extraction device according to claim 1, characterized in that: The bottom of the extraction tank (1) is fixedly connected to a transmission pipe (12), the bottom of the extraction tank (1) is bolted to a base (13), and the top of the base (13) is bolted to the bottom of the condensation structure (10).

7. A CBDV intermediate extraction device according to claim 1, characterized in that: The steam recovery structure (6) comprises a first valve (601), a connecting pipe (602) and a second valve (603); the first valve (601) is arranged on the surface of the connecting pipe (602); the side of the steam pipe (9) close to the connecting pipe (602) is fixedly connected to the connecting pipe (602); the second valve (603) is arranged on the surface of the connecting pipe (602); the side of the connecting pipe (602) close to the waste heat recovery structure (5) is fixedly connected to the waste heat recovery structure (5).

8. A CBDV intermediate extraction device according to claim 7, characterized in that: The waste heat recovery structure (5) comprises a third valve (501), a recovery pipe (502), a waste heat heating component (503) and a fourth valve (504); the recovery pipe (502) is fixedly connected to the connecting pipe (602) on one side thereof close to the connecting pipe (602); the third valve (501) is arranged on the surface of the recovery pipe (502); the waste heat heating component (503) is sleeved on the surface of the recovery pipe (502); the inner wall of the waste heat heating component (503) is bolted to the surface of the extraction tank (1); and the fourth valve (504) is arranged on the surface of the recovery pipe (502).

9. A CBDV intermediate extraction device according to claim 8, characterized in that: The waste heat heating component (503) comprises a heating sleeve (503a) and a heating ring (503b), the inner wall of the heating ring (503b) is bolted to the surface of the extraction tank (1), the right side of the heating ring (503b) is bolted to the left side of the heating sleeve (503a), and the heating sleeve (503a) is sleeved on the surface of the recovery pipe (502).

10. A CBDV intermediate extraction device according to claim 1, characterized in that: The electric heating structure (7) comprises a control structure (701), a heating frame (702) and an electric heating support (703); the inner wall of the electric heating support (703) is bolted to the surface of the extraction tank (1); the left side of the electric heating support (703) is bolted to the right side of the heating frame (702); and the right side of the control structure (701) is bolted to the left side of the heating frame (702).

Citation Information

Patent Citations

  • An intermediate extraction apparatus and method

    CN107311976B