Road sealant treatment device for pavement maintenance

By designing a pavement maintenance device including a mixing tank, feed pipe, centrifugal material swinging parts and transmission components, the problem of uneven mixing in the prior art is solved, the rapid and uniform mixing of materials is achieved, and the efficiency of pavement maintenance is improved.

CN119701760AInactive Publication Date: 2025-03-28JIANGXI HIGHWAY MANAGEMENT BUREAU TRAFFIC ENG CO +2
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Patent Information

Application Number
CN202510239448.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2025-03-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When mixing road sealants with existing road surface maintenance devices, they cannot ensure the uniformity and consistency of mixing, resulting in a longer mixing time and inefficient efficiency.

Method used

A device is designed including a mixing tank, a feed tube, a centrifugal sling and a transmission assembly. By setting feed pipes on both sides of the mixing tank and setting centrifugal material swings and spiral blades outside the feed pipe, the motor drives the rotation shaft and rotary rod to drive the rotation of the centrifugal tube and spiral blades to achieve rapid and even dispersion and mixing of materials.

Benefits of technology

It realizes rapid and uniform mixing of materials in the mixing tank, reduces mixing time, ensures the uniformity and consistency of materials, and improves the efficiency of road maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the related technical field of pavement maintenance, and particularly discloses a road sealant treatment device for pavement maintenance, which comprises a mixing tank, a blanking pipe is mounted at the lower part in the mixing tank in a communicating manner, a heating piece is arranged outside the mixing tank, and a bracket is fixedly arranged on the upper end surface of the mixing tank. A motor is fixedly installed on the upper end face of the support, a rotating shaft is fixedly arranged at the output end of the motor, a clamping sleeve fixedly sleeves the lower portion of the outer portion of the rotating shaft, rotating rods are fixedly arranged on the two sides of the outer portion of the clamping sleeve, transmission assemblies are arranged on the upper end faces of the two rotating rods, and elastic abutting pieces are arranged in the two rotating rods. Feeding pipes are installed on the two sides of the upper portion of the interior of the mixing tank in a communicating mode correspondingly, and centrifugal material throwing pieces are arranged outside the two feeding pipes and located in the mixing tank correspondingly. When the pavement maintenance sealant is mixed, the mixing efficiency and effect can be improved, and the uniformity and consistency of final mixed liquid are ensured.
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Description

Technical Field

[0001] The invention belongs to the technical field related to pavement maintenance, and specifically discloses a road sealant processing device for pavement maintenance. Background Art

[0002] With the continuous improvement of the speed and level of highway construction, asphalt pavements are being used more and more widely. After being opened to traffic, pavement diseases such as cracking, rutting, potholes, slurry, and bumps occur, requiring maintenance and repair of the pavement.

[0003] Existing road maintenance will apply road sealant to repair cracks and cracks. The sealant needs to be added with the following materials: Elastomer: Elastomer is the basic material of road sealant. It is usually made of polymer materials such as butyl rubber, styrene-butadiene rubber, and lithium-ion polymer. Elastomer has good elasticity and ductility, and can effectively fill road cracks and increase road durability. Curing agent: Curing agent is the curing agent of road sealant, which is responsible for curing the elastomer into a solid. Common curing agents include magnesium oxide, aluminum oxide, iron oxide and other materials; Fillers: Fillers are mainly used to fill cracks and lines in roads. Usually, fine stones, glass beads, silica sand and other materials are used. Fillers can increase the strength and durability of road sealants and improve their service life. When mixing multiple materials, the existing device cannot ensure the uniformity and consistency of the mixing when adding materials, which increases the time of material mixing and reduces the efficiency. Therefore, we need to improve this. Summary of the invention

[0004] The purpose of the present invention is to solve the problems existing in the background technology, and a road sealant processing device for road maintenance is proposed, including a mixing tank, a feeding pipe is connected and installed at the lower part of the mixing tank, a heating element is arranged outside the mixing tank, a bracket is fixedly arranged on the upper end surface of the mixing tank, a motor is fixedly installed on the upper end surface of the bracket, a rotating shaft is fixedly arranged on the output end of the motor, a ferrule is fixedly sleeved at the lower part of the rotating shaft, rotating rods are fixedly arranged on both sides of the outer side of the ferrule, transmission components are arranged on the upper end surfaces of the two rotating rods, elastic pressing parts are arranged inside the two rotating rods, feeding pipes are connected and installed on both sides of the upper part of the mixing tank, and centrifugal material throwing parts are arranged outside the two feeding pipes and located in the mixing tank; The centrifugal material throwing member can quickly disperse the material added from the feed pipe in the mixing tank in a circumferential direction.

[0005] Preferably, the heating element comprises a heating jacket, and the heating jacket is sleeved on the outside of the mixing tank.

[0006] Preferably, the transmission assembly includes a gear ring jointly mounted on the upper end surfaces of two rotating rods, an annular shell is fixedly provided on the inner wall of the mixing tank, an annular groove adapted for the sliding of the rotating rod is opened inside the annular shell, sliding rods are slidably inserted inside the two rotating rods, a curved plate is fixedly provided at the end of the sliding rod, and an extrusion spring is mounted outside the sliding rod and above the curved plate.

[0007] Preferably, a vertical rod is connected to the lower part of the rotating shaft through a rotating joint, a sleeve is slidably sleeved on the outside of the vertical rod, a return spring is arranged inside the sleeve and outside the vertical rod, and fixing parts are arranged on both sides of the outer wall of the sleeve.

[0008] Preferably, the fixing member comprises an inclined rod fixedly mounted on one side of the outer wall of the sleeve, and a ball is fixedly mounted on one end of the inclined rod away from the sleeve, and the ball is in active contact with the lower surface of the curved plate.

[0009] Preferably, the centrifugal material rejection component includes a chuck fixedly mounted on the outside of a feed pipe, a movable frame is rotatably mounted on the outside of the feed pipe and above the chuck, a centrifuge tube is fixedly mounted on the lower end of the movable frame, blocks are equidistantly mounted inside the centrifuge tube along the circumferential direction, and flow ports are provided inside multiple groups of blocks, a clamping shaft is fixedly mounted on the bottom end of the centrifuge tube, a spiral blade is fixedly mounted on the outside of the clamping shaft, a gear is fixedly mounted on the outside of the clamping shaft and below the spiral blade, and the gear is meshingly connected to the ring gear.

[0010] Preferably, a scraper rod is fixedly provided at the bottom end of the sleeve, and the scraper rod is slidably fitted with the inner wall of the discharge pipe, and mounting seats are provided at equal distances along the circumferential direction on the outside of the mixing tank.

[0011] Preferably, a shell is mounted on the upper part of the rotating shaft, and the upper end of the shell is connected to the top wall of the mixing tank through a fixed mounting head, square tubes are fixedly mounted on both sides of the outer wall of the shell, and a delivery pipe is installed on the upper part of the two groups of square tubes, and one end of the delivery pipe extends to the outside of the mixing tank, and nozzles are installed at equal distances in the vertical direction inside the two groups of square tubes.

[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. By arranging feed pipes on both sides of the mixing tank, and arranging centrifugal tubes and spiral blades driven by the transmission assembly at the lower part of the outside of the feed pipe, the direction of the material entering the feed pipe can be quickly changed when the material is discharged, so that the material can be evenly scattered inside the mixing tank, thereby reducing the mixing time and ensuring the uniformity and consistency of the material.

[0013] 2. By setting a telescopic sliding scraper rod inside the discharge pipe, the colloid can be kept from settling and accumulating without discharging the material, thus avoiding clogging the inside of the discharge pipe and causing difficulty in discharging the material.

[0014] 3. By setting up square tubes and multiple groups of nozzles, the centrifugal tubes and spiral blades on both sides can be flushed after the sealant is mixed, thereby maintaining the continuous use of the internal structure of the mixing tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the internal structure of the mixing tank of the present invention; Figure 3 It is a schematic diagram of the connection structure between the ring gear and the ring housing of the present invention; Figure 4 It is a schematic diagram of the connection structure between the feed pipe and the movable frame of the present invention; Figure 5 It is a schematic diagram of the connection structure between the rotating rod and the elastic pressing member of the present invention; Figure 6 It is a schematic diagram of the connection structure between the square tube and the cladding of the present invention.

[0016] In the figure: 1. mixing tank; 2. heating jacket; 3. feeding pipe; 4. mounting seat; 5. bracket; 6. motor; 7. conveying pipe; 8. feeding pipe; 9. movable frame; 10. centrifugal tube; 11. spiral blade; 12. ring shell; 13. rotating rod; 14. inclined rod; 15. gear ring; 16. sleeve; 17. scraper rod; 18. rotating shaft; 19. extrusion spring; 20. curved plate; 21. sliding rod; 22. chuck; 23. block; 24. clamping shaft; 25. gear; 26. flow port; 27. reset spring; 28. ferrule; 29. ​​ball; 30. mounting head; 31. cladding; 32. nozzle; 33. square tube; 34. vertical rod. DETAILED DESCRIPTION

[0017] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0018] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0019] like Figure 1-Figure 6A road sealant processing device for road maintenance shown in the figure comprises a mixing tank 1, a feeding pipe 3 is connected and installed at the lower part of the mixing tank 1, a heating element is arranged outside the mixing tank 1, a bracket 5 is fixedly arranged on the upper end surface of the mixing tank 1, a motor 6 is fixedly installed on the upper end surface of the bracket 5, a rotating shaft 18 is fixedly arranged on the output end of the motor 6, a ferrule 28 is fixedly sleeved on the lower part of the rotating shaft 18, rotating rods 13 are fixedly arranged on both sides of the outer side of the ferrule 28, transmission components are arranged on the upper end surfaces of the two rotating rods 13, elastic pressing parts are arranged inside the two rotating rods 13, feeding pipes 8 are connected and installed on both sides of the upper part of the mixing tank 1, and centrifugal material throwing parts are arranged outside the two feeding pipes 8 and located in the mixing tank 1; like Figure 1 and Figure 2 As shown, the centrifugal material throwing element can quickly disperse the material added by the feed pipe 8 in the mixing tank 1 in a circumferential direction.

[0020] The heating element comprises a heating jacket 2, and the heating jacket 2 is sleeved on the outside of the mixing tank 1; After the heating jacket 2 is connected to an external power source, the interior of the mixing tank 1 can be heated to ensure the mixing of the materials.

[0021] The transmission assembly includes a gear ring 15 mounted on the upper end surfaces of two rotating rods 13. The inner wall of the mixing tank 1 is fixedly provided with an annular shell 12. The annular shell 12 is provided with an annular groove adapted to slide the rotating rod 13. Slide rods 21 are slidably inserted in the two rotating rods 13. A curved plate 20 is fixedly provided at the end of the slide rod 21. An extrusion spring 19 is sleeved on the outside of the slide rod 21 and located above the curved plate 20. like Figure 2 and Figure 5 As shown, the rotating rod 13 rotates with the installation of the clamping sleeve 28 and the rotating shaft 18 , so that the gear ring 15 can rotate inside the mixing tank 1 .

[0022] A vertical rod 34 is connected to the lower part of the rotating shaft 18 through a rotating joint. A sleeve 16 is slidably sleeved on the outer part of the vertical rod 34. A return spring 27 is arranged inside the sleeve 16 and outside the vertical rod 34. Fixing members are arranged on both sides of the outer wall of the sleeve 16. The fixing members include an inclined rod 14 fixedly installed on one side of the outer wall of the sleeve 16. A ball 29 is fixedly installed on the end of the inclined rod 14 away from the sleeve 16. The ball 29 is in active contact with the lower surface of the curved plate 20. like Figure 2 and Figure 5As shown, under the connection of the rotating joint, the rotating shaft 18 can rotate on the top of the vertical rod 34 by itself. As the rotating shaft 18 rotates, the rotating rod 13 will drive the sliding rod 21 to make a circular motion, so that the curved plate 20 can intermittently contact with the ball 29. The ball 29 and the inclined rod 14 will make the sleeve 16 move toward the lower end of the vertical rod 34, so that the scraper rod 17 can penetrate into the inside of the discharge pipe 3, and then squeeze and contact the material inside, reducing the sedimentation of the material inside the discharge pipe 3. Then, when the curved plate 20 is separated from the ball 29, the return spring 27 drives the scraper rod 17 to move upward; The curved plate 20 is bent outward at both sides in order to prevent it from being stuck when it contacts the abutting ball 29 .

[0023] The centrifugal material-spinning part includes a chuck 22 fixedly sleeved on the outside of the feed pipe 8, a movable frame 9 is rotatably mounted on the outside of the feed pipe 8 and located above the chuck 22, a centrifuge tube 10 is fixedly arranged at the lower end of the movable frame 9, a clamping block 23 is clamped at equal distances inside the centrifuge tube 10 along the circumferential direction, and a plurality of groups of clamping blocks 23 are provided with flow ports 26 inside, a clamping shaft 24 is fixedly arranged at the bottom end of the centrifuge tube 10, a spiral blade 11 is fixedly arranged on the outside of the clamping shaft 24, a gear 25 is fixedly sleeved on the outside of the clamping shaft 24 and located below the spiral blade 11, and the gear 25 is meshedly connected with the ring gear 15; like Figure 2 , Figure 3 and Figure 4 As shown, driven by the gear ring 15, the gear 25 can drive the clamping shaft 24 and the spiral blade 11 to rotate, which can not only throw the material dropped from the feed pipe 8 to various positions of the mixing tank 1 through the rotation of the centrifuge tube 10 to reduce the agglomeration of the material, but also push the material from bottom to top through the push of the spiral blade 11, further accelerating the mixing of the material; Under the connection of the movable frame 9 , the centrifuge tube 10 and the clamping shaft 24 can rotate below the feed tube 8 .

[0024] A scraper rod 17 is fixedly provided at the bottom end of the sleeve 16, and the scraper rod 17 is slidably fitted with the inner wall of the feed tube 3. Mounting seats 4 are provided at equal distances along the circumferential direction on the outside of the mixing tank 1. like Figure 2 and Figure 5 As shown, the scraper rod 17 can be flexibly extended and retracted inside the feeding tube 3 with the pressure of the sleeve 16, thereby ensuring that the materials inside the feeding tube 3 are easily precipitated and blocked inside the feeding tube 3 due to the liquid level difference during mixing, which is not conducive to the discharge of the feeding tube 3 in the later stage; The fixing of the mounting base 4 and the external locking bolts can connect the mixing tank 1 to the external support frame.

[0025] A cladding shell 31 is mounted on the top of the rotating shaft 18, and the upper end of the cladding shell 31 is connected to the top wall of the mixing tank 1 through a fixed mounting head 30. Square tubes 33 are fixedly mounted on both sides of the outer wall of the cladding shell 31. A delivery pipe 7 is installed on the top of the two groups of square tubes 33, and one end of the delivery pipe 7 extends to the outside of the mixing tank 1. Spray heads 32 are installed at equal distances in the vertical direction inside the two groups of square tubes 33. like Figure 6 As shown, the shell 31 is mounted on the outside of the rotating shaft 18 through the mounting head 30, so that the square tube 33 can face the spiral blade 11 and the clamping shaft 24 on one side. Later, the conveying pipe 7 is connected to the external water supply pipeline to flush the materials outside the spiral blade 11 and the clamping shaft 24.

[0026] Working principle: When in use, the material is added through the feed pipe 8, and the material will flow from the inside of the feed pipe 8 to the inside of the centrifuge tube 10. At this time, the motor 6 drives the rotating shaft 18 to rotate, and the rotating shaft 18 drives the two rotating rods 13 to rotate through the external clamping sleeve 28. At the same time, the sliding rod 21 and the ring gear 15 corresponding to the rotating rod 13 also rotate with it, and the ring gear 15 is engaged with the gear 25, thereby driving the clamping shaft 24, the spiral blade 11, and the centrifuge tube 10 to rotate. The spiral blade 11 can continuously transport the material inside the mixing tank 1 from bottom to top, thereby changing the direction of traditional material mixing, and promoting the rapid fusion of the material inside the mixing tank 1. The liquid medium coming down from the feed pipe 8 flows from the flow port 26 inside each group of clamping blocks 23 to the mixing tank 1 under the rotation of the rotating centrifuge tube 10. The mixing tank 1 is arranged at different positions inside the mixing tank 1, so that the added materials can be dispersed when the materials are discharged. In this way, the adhesion between the materials can be reduced, the driving burden of the rotating shaft 18 is reduced, and the mixing time is shortened. During the rotation of the rotating rod 13, the curved plate 20 at the lower end of the sliding rod 21 will be in active contact with the ball 29, so that the sleeve 16 continuously squeezes the return spring 27 below the outer side of the rotating shaft 18 to move downward, and the scraper rod 17 at the bottom end of the sleeve 16 slides and extends to the inside of the feeding pipe 3, thereby moving the internal materials, thereby avoiding the precipitation of the materials inside the feeding pipe 3 due to the liquid difference in the feeding pipe 3 during the mixing process, thereby affecting the later discharging. Finally, after the mixing operation is completed, the conveying pipe 7 is connected to the external water supply pipeline, so that multiple groups of nozzles 32 can flush the inside of the mixing tank 1.

[0027] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention claimed.

Claims

1. A road sealant processing device for road maintenance, comprising a mixing tank (1), characterized in that: A feed pipe (3) is installed at the lower part of the mixing tank (1), a heating element is arranged outside the mixing tank (1), a bracket (5) is fixedly installed on the upper end surface of the mixing tank (1), a motor (6) is fixedly installed on the upper end surface of the bracket (5), a rotating shaft (18) is fixedly installed at the output end of the motor (6), a clamping sleeve (28) is fixedly sleeved on the lower part of the rotating shaft (18), rotating rods (13) are fixedly installed on both sides of the outer part of the clamping sleeve (28), transmission components are arranged on the upper end surfaces of the two rotating rods (13), elastic pressing parts are arranged inside the two rotating rods (13), feeding pipes (8) are installed at both sides of the upper part of the mixing tank (1), and centrifugal material-spinning parts are arranged outside the two feeding pipes (8) and located inside the mixing tank (1); The centrifugal material-spinning element can quickly disperse the material added from the feed pipe (8) in a circumferential direction inside the mixing tank (1).

2. A road sealant processing device for road maintenance according to claim 1, characterized in that: The heating element comprises a heating jacket (2), and the heating jacket (2) is sleeved on the outside of the mixing tank (1).

3. A road sealant processing device for road maintenance according to claim 1, characterized in that: The transmission assembly comprises a gear ring (15) mounted on the upper end surfaces of two rotating rods (13); an annular shell (12) is fixedly arranged on the inner wall of the mixing tank (1); an annular groove adapted for sliding the rotating rod (13) is provided inside the annular shell (12); sliding rods (21) are slidably inserted inside the two rotating rods (13); a curved plate (20) is fixedly arranged at the end of the sliding rod (21); and a compression spring (19) is sleeved on the outside of the sliding rod (21) and located above the curved plate (20).

4. A road sealant processing device for road maintenance according to claim 3, characterized in that: The lower portion of the rotating shaft (18) is connected to a vertical rod (34) via a rotating joint. A sleeve (16) is slidably sleeved on the outer portion of the vertical rod (34). A return spring (27) is arranged inside the sleeve (16) and outside the vertical rod (34). Fixing members are arranged on both sides of the outer wall of the sleeve (16).

5. A road sealant processing device for road maintenance according to claim 4, characterized in that: The fixing member comprises an inclined rod (14) fixedly mounted on one side of the outer wall of the sleeve (16); an abutting ball (29) is fixedly mounted on one end of the inclined rod (14) away from the sleeve (16); the abutting ball (29) is in active contact with the lower surface of the curved plate (20).

6. A road sealant processing device for road maintenance according to claim 1, characterized in that: The centrifugal material-spinning component comprises a chuck (22) fixedly mounted on the outside of a feed tube (8); a movable frame (9) is rotatably mounted on the outside of the feed tube (8) and located above the chuck (22); a centrifuge tube (10) is fixedly mounted at the lower end of the movable frame (9); blocks (23) are equidistantly mounted inside the centrifuge tube (10) along a circumferential direction; a plurality of groups of blocks (23) are provided with flow openings (26); a clamping shaft (24) is fixedly mounted at the bottom end of the centrifuge tube (10); a spiral blade (11) is fixedly mounted on the outside of the clamping shaft (24); a gear (25) is fixedly mounted on the outside of the clamping shaft (24) and located below the spiral blade (11); the gear (25) is meshingly connected to the ring gear (15).

7. A road sealant processing device for road maintenance according to claim 5, characterized in that: A scraper rod (17) is fixedly provided at the bottom end of the sleeve (16), and the scraper rod (17) is slidably fitted with the inner wall of the discharge pipe (3). Mounting seats (4) are provided at equal distances along the circumferential direction on the outside of the mixing tank (1).

8. A road sealant processing device for road maintenance according to claim 7, characterized in that: A cladding shell (31) is sleeved on the upper part of the rotating shaft (18); the upper end of the cladding shell (31) is connected to the top wall of the mixing tank (1) via a fixed mounting head (30); square tubes (33) are fixedly mounted on both sides of the outer wall of the cladding shell (31); a delivery pipe (7) is mounted on the upper part of the two groups of the square tubes (33), and one end of the delivery pipe (7) extends to the outside of the mixing tank (1); nozzles (32) are mounted at equal distances in the vertical direction inside the two groups of the square tubes (33).

Citation Information

Patent Citations

  • Road sealant production device for pavement maintenance

    CN215353018U

  • Road maintenance material stirring device

    CN217042242U