A granulating device with adjustable granule diameter

By introducing adjustment components and slot and rod structures into the granulation device, the problem that existing devices cannot easily adjust the granulation diameter and length is solved, and the flexibility and maintenance convenience of the granulation device are achieved.

CN119701770BActive Publication Date: 2025-06-24JIANGSU NANLI FANQUN EQUIP TECH CO LTD
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Patent Information

Application Number
CN202411912055.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-06-24
Estimated Expiration
2044-12-24

AI Technical Summary

Technical Problem

The existing granulation devices cannot easily adjust the diameter and length of the molded particles according to actual needs, and the particle forming components after a long period of use are difficult to disassemble and install easily and stably, affecting subsequent maintenance and replacement work.

Method used

A granulation device including an adjustment assembly is designed. The device can easily adjust the position and movement path of the molding plate through the meshing drive of the worm and the worm gear, and the rotation of the turntable and the lever, thereby achieving flexible adjustment of the granulation diameter and length. At the same time, the coordination of the card slot and the card rod is used to achieve convenient disassembly and installation of the molded plate.

Benefits of technology

It realizes convenient adjustment of granulation diameter and length, improves the diversity and applicability of the device, and simplifies the process of subsequent maintenance and replacement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of granulation equipment, and proposes a granulation device with adjustable granulation diameter, including a device housing. A feed hopper and a liquid inlet pipe are fixedly connected to the top of the device housing. A magnetic cover plate is magnetically adsorbed and connected to the top end surface of the feed hopper. A fixed frame is welded and fixed to the bottom of the device housing, and an adjustment assembly is installed in the fixed frame. A second feeding cylinder is fixedly connected to the bottom of the device housing. The adjustment assembly includes a protective frame, which is welded and fixed to the bottom end surface of the second feeding cylinder. A worm, a first connecting shaft and a second connecting shaft are rotatably connected in the protective frame. A worm gear is meshed with the worm, and the worm gear is welded and fixed to the first connecting shaft. Through the above technical solution, the problem that the granulation device in the prior art cannot conveniently adjust the diameter and length of the formed particles according to actual needs is solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of granulating equipment, and specifically, to a granulating device with adjustable granulating diameter. Background Art

[0002] Currently, granulating equipment can be used to process materials into granular form to meet the needs of customers and market requirements.

[0003] Since different customers have different requirements for the diameter of granulation, it is necessary to adjust the granulating diameter. However, in the actual working process of existing granulating devices, although they can process materials into granular form, they cannot conveniently adjust the diameter and length of the formed granules according to actual needs, and their practicability and applicability are poor; at the same time, they cannot conveniently and stably disassemble and install the granule forming components after long-term use, and thus cannot ensure the convenience of subsequent maintenance or replacement work, and cannot ensure the accuracy of the forming work. Therefore, a granulating device with adjustable granulating diameter is needed to meet the needs of users. Summary of the Invention

[0004] The present invention provides a granulating device with adjustable granulating diameter, which solves the problems that the granulating device in the related art cannot conveniently adjust the diameter and length of the formed granules according to actual needs, and cannot conveniently and stably disassemble and install the granule forming components after long-term use.

[0005] The technical solution of the present invention is as follows:

[0006] A granulating device with adjustable granule diameter, comprising a device housing. A feed hopper and a liquid inlet pipe are fixedly connected to the top of the device housing. A magnetic cover plate is magnetically adsorbed and connected to the top end surface of the feed hopper. A fixed frame is welded and fixed to the bottom of the device housing. An adjusting assembly is installed in the fixed frame. A second feeding cylinder is fixedly connected to the bottom of the device housing. The adjusting assembly includes a protective frame, which is welded and fixed to the bottom end surface of the second feeding cylinder. A worm, a first connecting shaft and a second connecting shaft are rotatably connected in the protective frame. A worm gear is meshed with the worm, and the worm gear is welded and fixed to the first connecting shaft. A turntable is welded and fixed to the first connecting shaft. A limiting disc and a dial rod are welded and fixed to the turntable. A guide plate is welded and fixed to the second connecting shaft. A guide groove is penetrated and opened on the guide plate. An adapter plate is welded and fixed to the end of the second connecting shaft. A clamping groove is opened on the adapter plate. The end of the adapter plate is clamped and connected in a positioning frame. A return spring is welded and fixed to the positioning frame. The other end of the return spring is welded and fixed to a clamping rod. The clamping rod is limited and slidably connected in the positioning frame. The end of the clamping rod is clamped and connected in the clamping groove. A forming plate is welded and fixed to the positioning frame. A forming hole is penetrated and opened on the forming plate. A second servo motor is welded and fixed to the inner wall of the fixed frame. A rotating plate is welded and fixed to the output shaft of the second servo motor. A threaded rod is rotatably connected in the rotating plate. A driven rod is threadedly connected to the threaded rod. The driven rod is limited and slidably connected in the rotating plate. The end of the driven rod is limited and slidably connected in a driven frame. A cutting blade is welded and fixed to the side end surface of the driven frame.

[0007] As a preferred solution of the present invention, in order to further improve the mixing efficiency and mixing uniformity between the raw materials and the additives, wherein: a first through groove is penetrated and opened on the middle side end of the second feeding cylinder, a second through groove is penetrated and opened on the top side end of the second feeding cylinder. A spiral rod is rotatably connected in the second feeding cylinder. A discharge hopper is fixedly connected to the bottom side end of the second feeding cylinder. An electric heating tube is installed on the outer wall of the discharge hopper. Both the first through groove and the second through groove are provided with four. The four first through grooves and the four second through grooves are equally angularly distributed on the second feeding cylinder. The bottom end surface of the first through groove is flush with the inner bottom end surface of the device housing. The bottom end surface of the device housing is inclined. The discharge hoppers are symmetrically distributed on both sides of the bottom of the second feeding cylinder.

[0008] As a preferred embodiment of the present invention, the following is provided: A pretreatment component is installed inside the device housing. The pretreatment component includes a first servo motor, which is welded and fixed to the top surface of the device housing. A rotating cylinder is welded and fixed to the output shaft of the first servo motor. A first feeding cylinder is welded and fixed inside the rotating cylinder. An atomizing nozzle is installed at the bottom side end of the first feeding cylinder. A fixed mesh plate is welded and fixed to the top of the first feeding cylinder. A transmission rod is rotatably connected to the fixed mesh plate. A spiral blade is welded and fixed to the transmission rod. The transmission rod is rotatably connected to the bottom of the first feeding cylinder through a sealed bearing. A circular gear is welded and fixed to the top of the transmission rod. An internal gear is meshed with the circular gear. A fixed cylinder is welded and fixed to the inner top surface of the device housing. The internal gear is welded and fixed to the inner wall of the fixed cylinder. The fixed cylinder is rotatably connected to the rotating cylinder.

[0009] As a preferred embodiment of the present invention, in order to evenly spray the additive inside the device housing and avoid uneven mixing of the additive and the material, which may affect the quality of the material, the following is provided: The output shaft of the first servo motor is fixed at the central part of the top of the rotating cylinder. The inner diameter of the fixed cylinder is larger than the diameter of the rotating cylinder. There are four first feeding cylinders, which are evenly distributed in the rotating cylinder at equal angles. The first feeding cylinders correspond to the atomizing nozzles one by one. The top surfaces of the first feeding cylinders, the fixed mesh plate, and the rotating cylinder are flush. The first feeding cylinders correspond to the circular gears through the transmission rods. The spiral blades are evenly distributed on the transmission rods. The spiral blades are arranged inside the first feeding cylinders.

[0010] As a preferred embodiment of the present invention, in order to comprehensively grind the raw material and grind it to a qualified state, and at the same time to avoid uneven mixing caused by a large amount of raw material being put in at one time, the following is provided: A grinding block is welded and fixed to the bottom of the fixed cylinder. The vertical centerlines of the rotating cylinder, the fixed cylinder, the grinding block, the second feeding cylinder, and the device housing are located on the same vertical line. A first grinding ring is welded and fixed to the inner wall of the device housing. A connecting rod is welded and fixed to the bottom surface of the first feeding cylinder. The other end of the connecting rod is welded and fixed to a filter mesh plate. A second grinding ring is welded and fixed to the top surface of the filter mesh plate. The filter mesh plate is rotatably connected to the grinding block through a sealed bearing. The filter mesh plate is rotatably connected to the inner wall of the device housing through a sealed bearing. The cross-section of the second grinding ring is an isosceles triangle. The bottom side end surfaces of the first grinding ring and the grinding block are both inclined. The distance between the second grinding ring and the first grinding ring gradually decreases from top to bottom. The distance between the second grinding ring and the grinding block gradually decreases from top to bottom.

[0011] As a preferred embodiment of the present invention, in order to further mix and stir the raw materials and additives efficiently and evenly, and ensure the smooth progress of the subsequent granulation work and the stability of the material quality, the following is provided: A mixing plate is slidably connected through the driving rod. Stirring rods are fixedly welded on the mixing plate. There are four groups of mixing plates, and the four groups of mixing plates correspond to four driving rods. Each group of mixing plates has three, and the three mixing plates are equally spaced. The adjacent mixing plates are fixedly welded through the stirring rods. A first limiting rod is fixedly welded to the side end of the middle mixing plate. A first limiting groove is formed on the outer wall of the second feeding cylinder. The first limiting rod is slidably connected in the first limiting groove in a limiting manner. A scraping rod is slidably connected to the end of the mixing plate in a limiting manner. The scraping rod is in contact with the inner wall of the device housing. The side end face of the mixing plate is in contact with the outer wall of the second feeding cylinder.

[0012] As a preferred embodiment of the present invention, the following is provided: There are four guiding grooves, and the four guiding grooves are equally angularly distributed on the guiding plate. The side end face of the guiding plate is arc-shaped. The side end face of the guiding plate is in contact with the side end face of the limiting disc. The connecting plates are symmetrically distributed on both sides of the second connecting shaft. The connecting plates are in a "cross" shape. There are four positioning frames, and the four positioning frames are distributed around the connecting plates. The positioning frames are in one-to-one correspondence with the clamping grooves through the clamping rods. The second connecting shaft is fixed in the middle part of the connecting plate.

[0013] As a preferred embodiment of the present invention, the following is provided: The positioning frames correspond to the forming plates one by one. The forming holes are equally angularly distributed on the forming plates. The diameters of the forming holes on the four forming plates gradually decrease in the clockwise direction. The diameter of the forming plate is larger than the side end opening diameter of the discharging funnel. The side end face of the discharging funnel is in contact with the side end face of the forming plate. The other side end face of the forming plate is in contact with the cutting blade. The length of the cutting blade is equal to the length of the driven frame. The length of the rotating plate is equal to half of the length of the driven frame.

[0014] As a preferred embodiment of the present invention, the following is provided: A second limiting rod is fixedly welded to the top of the driven frame. A second limiting groove is formed on the inner wall of the fixed frame. The end of the second limiting rod is slidably connected in the second limiting groove in a limiting manner.

[0015] As a preferred embodiment of the present invention, the following is provided: A collecting box is in contact and connected to the inner bottom end face of the fixed frame. A door panel is installed on the fixed frame. The door panel is made of a transparent material. The bottom end faces of the feeding funnel and the liquid inlet pipe are flush with the inner top end face of the device housing.

[0016] The working principle and beneficial effects of the present invention are as follows:

[0017] 1. A pretreatment component is provided in the present invention. The first servo motor can drive each first feeding cylinder in the rotating cylinder to perform circular motion. Furthermore, the second grinding ring on the filter plate can be driven to rotate uniformly through the connecting rod. In cooperation with the grinding block and the first grinding ring, the raw materials can be comprehensively ground until they reach the qualified state before being fed through the filter plate. Moreover, under the grinding action, the problem of uneven mixing caused by a large amount of raw materials being put in at one time can be effectively avoided. Meanwhile, during the movement of each first feeding cylinder, the transmission rod in each first feeding cylinder can be driven to rotate automatically in cooperation with the circular gear and the internal gear. The additive can be evenly conveyed to the atomizing nozzles through each spiral blade, and the additive can be evenly sprayed in the device housing through the circular motion of each atomizing nozzle. Thus, the raw materials during the feeding process can be evenly sprayed. Additionally, during the circular motion of the transmission rod, each mixing plate and the stirring rod can be toggled to perform reciprocating up and down motion during the circular motion through the first limiting rod and the first limiting groove. Further, the raw materials and the additive can be efficiently and evenly mixed and stirred, ensuring the smooth progress of the subsequent granulation work and the stability of the granulation particle quality, increasing the diversity and efficiency of the granulation device.

[0018] 2. A second feeding cylinder and a spiral rod are provided in the present invention. By the forward rotation of the spiral rod, the second feeding cylinder feeds through the first through groove at the middle side end and then discharges through the second through groove at the top side end, enabling convenient and efficient material turning work inside the device. Thus, the mixing efficiency and mixing uniformity between the raw materials and the additive can be further improved. When the mixing work is completed, by the reverse rotation of the spiral rod, it can feed through the first through groove at the middle side end and then discharge through the discharge funnel at the bottom side end, ensuring the stability of the subsequent granulation work. Meanwhile, in cooperation with the electric heating tube, the humidity of the material can be reduced, making the raw materials easier to form particles, accelerating the granulation speed, improving the production efficiency, and reducing energy consumption and costs.

[0019] 3. The present invention is provided with an adjusting component. Driven by the meshing of a worm and a worm wheel, through the rotation of a turntable and a lever, the guide plate can be driven to rotate by 90° in cooperation with a guide groove. Furthermore, the four forming plates can be driven to perform a 90° circular motion through an adapter plate, completing the convenient switching of the four forming plates. By using the forming holes with different diameters on the four forming plates, granulation work with different diameters can be carried out on the materials discharged from the discharge funnel, conveniently and stably adjusting the granulation diameter. Moreover, by means of the cooperation of a clamping groove and a clamping rod, the forming plate can be conveniently and stably disassembled and installed, and thus the forming plate can be conveniently and stably overhauled, maintained and replaced, ensuring the accuracy of the forming work after the device has been working for a long time. And by rotating a threaded rod, the position of a driven rod can be conveniently adjusted, and then the reciprocating movement distance of a driven frame can be adjusted in cooperation with a rotating plate. At this time, the contact time between the reciprocating driven frame and the forming plate also changes, and thus the granulation length of the material can be conveniently adjusted according to requirements, increasing the diversity of the use of the granulation device, and at the same time improving the practicability and applicability of the granulation device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention will be further described in detail below with reference to the drawings and specific embodiments.

[0021] Figure 1 is a schematic three-dimensional structure diagram of the whole of the present invention;

[0022] Figure 2 is a schematic connection structure diagram of a filter plate and a second grinding ring of the present invention;

[0023] Figure 3 is a schematic connection structure diagram of a threaded rod and a driven rod of the present invention;

[0024] Figure 4 is a schematic connection structure diagram of a driven frame and a cutting blade of the present invention;

[0025] Figure 5 is a schematic main sectional structure diagram of the device housing of the present invention;

[0026] Figure 6 is the present invention Figure 5 magnified structure diagram at A in;

[0027] Figure 7 is a schematic main sectional structure diagram of a rotating cylinder of the present invention;

[0028] Figure 8 is a schematic top view structure diagram of a second grinding ring of the present invention;

[0029] Figure 9 is a schematic top view structure diagram of a first grinding ring of the present invention;

[0030] Figure 10It is a schematic top view structure diagram of the internal gear of the present invention;

[0031] Figure 11 It is a schematic bottom-up sectional view structure diagram of the first material conveying cylinder of the present invention;

[0032] Figure 12 It is a schematic bottom view structure diagram of the filter screen plate of the present invention;

[0033] Figure 13 It is a schematic main sectional view structure diagram of the second material conveying cylinder of the present invention;

[0034] Figure 14 It is a schematic front view structure diagram of the second material conveying cylinder of the present invention;

[0035] Figure 15 It is a schematic unfolded structure diagram of the second material conveying cylinder of the present invention;

[0036] Figure 16 It is a schematic top view structure diagram of the stirring rod of the present invention;

[0037] Figure 17 It is a schematic main sectional view structure diagram of the protective frame of the present invention;

[0038] Figure 18 It is a schematic main sectional view structure diagram of the positioning frame of the present invention;

[0039] Figure 19 It is a schematic side sectional view structure diagram of the protective frame of the present invention;

[0040] Figure 20 It is a schematic side view structure diagram of the worm wheel of the present invention;

[0041] Figure 21 It is a schematic side view structure diagram of the forming plate of the present invention;

[0042] Figure 22 It is a schematic side sectional view structure diagram of the fixed frame of the present invention.

[0043] In the figure: 1. Device housing; 2. Feed hopper; 3. Magnetic cover plate; 4. Liquid inlet pipe; 5. Pretreatment assembly; 501. First servo motor; 502. Rotary drum; 503. First feeding cylinder; 504. Atomizing nozzle; 505. Fixed screen plate; 506. Transmission rod; 507. Screw blade; 508. Circular gear; 509. Internal gear; 510. Fixed cylinder; 511. Grinding block; 512. First grinding ring; 513. Connecting rod; 514. Filter screen plate; 515. Second grinding ring; 516. Mixing plate; 517. Stirring rod; 518. Scraping rod; 519. First limiting rod; 520. First limiting groove; 6. Second feeding cylinder; 7. First through groove; 8. Second through groove; 9. Screw rod; 10. Discharge hopper; 11. Electric heating tube; 12. Fixed frame; 13. Adjusting assembly; 1301. Protective frame; 1302. Worm; 1303. Worm gear; 1304. First connecting shaft; 1305. Turntable; 1306. Limiting disk; 1307. Poking rod; 1308. Second connecting shaft; 1309. Guide plate; 1310. Guide groove; 1311. Connecting plate; 1312. Card slot; 1313. Positioning frame; 1314. Return spring; 1315. Clamping rod; 1316. Forming plate; 1317. Forming hole; 1318. Second servo motor; 1319. Rotating plate; 1320. Threaded rod; 1321. Driven rod; 1322. Driven frame; 1323. Cutting blade; 1324. Second limiting rod; 1325. Second limiting groove; 14. Collection box; 15. Door panel. Detailed implementation manners

[0044] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.

[0045] Embodiment 1

[0046] As Figures 1 to 22As shown in the figure, this embodiment proposes a granulation device with adjustable granulation diameter, which includes a device housing 1. A feeding funnel 2 and a liquid inlet pipe 4 are fixedly connected to the top of the device housing 1. A magnetic cover plate 3 is magnetically adsorbed and connected to the top end face of the feeding funnel 2. A fixed frame 12 is welded and fixed to the bottom of the device housing 1. An adjusting component 13 is installed in the fixed frame 12. The bottom of the device housing 1 is fixedly connected to a second feeding cylinder 6. The adjusting component 13 includes a protective frame 1301, which is welded and fixed to the bottom end face of the second feeding cylinder 6. A worm 1302, a first connecting shaft 1304 and a second connecting shaft 1308 are rotatably connected in the protective frame 1301. A worm gear 1303 is meshed with the worm 1302, and the worm gear 1303 is welded and fixed to the first connecting shaft 1304. A turntable 1305 is welded and fixed to the first connecting shaft 1304. A limiting disc 1306 and a dial rod 1307 are welded and fixed to the turntable 1305. A guide plate 1309 is welded and fixed to the second connecting shaft 1308. A guide groove 1310 is penetrated and opened on the guide plate 1309. An adapter plate 1311 is welded and fixed to the end of the second connecting shaft 1308. A clamping groove 1312 is opened on the adapter plate 1311. The end of the adapter plate 1311 is clamped and connected in a positioning frame 1313. A return spring 1314 is welded and fixed to the positioning frame 1313. The other end of the return spring 1314 is welded and fixed to a clamping rod 1315. The clamping rod 1315 is limited and slidably connected in the positioning frame 1313. The end of the clamping rod 1315 is clamped and connected in the clamping groove 1312. A forming plate 1316 is welded and fixed to the positioning frame 1313. A forming hole 1317 is penetrated and opened on the forming plate 1316. A second servo motor 1318 is welded and fixed to the inner wall of the fixed frame 12. A rotating plate 1319 is welded and fixed to the output shaft of the second servo motor 1318. A threaded rod 1320 is rotatably connected in the rotating plate 1319. A driven rod 1321 is threadedly connected to the threaded rod 1320. The driven rod 1321 is limited and slidably connected in the rotating plate 1319. The end of the driven rod 1321 is limited and slidably connected in a driven frame 1322. A cutting blade 1323 is welded and fixed to the side end face of the driven frame 1322. A collection box 14 is attached to the inner bottom end face of the fixed frame 12. A door panel 15 is installed on the fixed frame 12. The door panel 15 is made of a transparent material. The bottom end faces of the feeding funnel 2 and the liquid inlet pipe 4 are flush with the inner top end face of the device housing 1. Driven by the meshing of the worm 1302 and the worm gear 1303, through the rotation of the turntable 1305 and the dial rod 1307, the guide plate 1309 can be driven to rotate 90° in cooperation with the guide groove 1310, and then the four forming plates 1316 can be driven to perform a 90° circular motion through the adapter plate 1311, completing the convenient switching of the four forming plates 1316. By using the forming holes 1317 with different diameters on the four forming plates 1316, the materials discharged from the discharge funnel 10 can be granulated with different diameters, and the adjustment of the granulation diameter can be completed conveniently and stably;Moreover, by rotating the threaded rod 1320, the position of the driven rod 1321 can be conveniently adjusted, and then the reciprocating movement distance of the driven frame 1322 can be adjusted in cooperation with the rotating plate 1319. At this time, the time when the reciprocating driven frame 1322 needs to contact the forming plate 1316 also changes. Thus, the granulation length of the material can be conveniently adjusted according to requirements, increasing the diversity of the use of the granulation device and improving the practicality and applicability of the granulation device.

[0047] Embodiment 2

[0048] As Figures 1 to 22 shown, based on the same concept as the above Embodiment 1, this embodiment also proposes a granulation device with adjustable granulation diameter.

[0049] In this embodiment, a first through groove 7 is formed through the middle side end of the second feeding cylinder 6, and a second through groove 8 is formed through the top side end of the second feeding cylinder 6. A screw rod 9 is rotatably connected inside the second feeding cylinder 6, and a discharge funnel 10 is fixedly connected to the bottom side end of the second feeding cylinder 6. An electric heating tube 11 is installed on the outer wall of the discharge funnel 10. Both the first through groove 7 and the second through groove 8 are provided with four, and the four first through grooves 7 and the four second through grooves 8 are equally angularly distributed on the second feeding cylinder 6. The bottom end surface of the first through groove 7 is flush with the inner bottom end surface of the device housing 1, and the bottom end surface of the device housing 1 is inclined. The discharge funnels 10 are symmetrically distributed on both sides of the bottom of the second feeding cylinder 6. By the forward rotation of the screw rod 9, the second feeding cylinder 6 feeds through the first through groove 7 at the middle side end, and then discharges through the second through groove 8 at the top side end, which can conveniently and efficiently turn the materials inside the device, and further improve the mixing efficiency and mixing uniformity between the raw materials and the additives. When the mixing work is completed, by the reverse rotation of the screw rod 9, it can feed through the first through groove 7 at the middle side end and then discharge through the discharge funnel 10 at the bottom side end to ensure the stability of the subsequent granulation work. At the same time, in cooperation with the electric heating tube 11, the humidity of the materials can be reduced, making the raw materials easier to form particles, accelerating the granulation speed, improving the production efficiency, and reducing energy consumption and costs.

[0050] In this embodiment, a pretreatment component 5 is installed inside the device housing 1. The pretreatment component 5 includes a first servo motor 501, and the first servo motor 501 is welded and fixed on the top surface of the device housing 1. A rotating cylinder 502 is welded and fixed on the output shaft of the first servo motor 501. A first feeding cylinder 503 is welded and fixed inside the rotating cylinder 502. An atomizing nozzle 504 is installed on the bottom side end of the first feeding cylinder 503. A fixed mesh plate 505 is welded and fixed on the top of the first feeding cylinder 503. A transmission rod 506 is rotatably connected to the fixed mesh plate 505. A spiral blade 507 is welded and fixed on the transmission rod 506. The transmission rod 506 is rotatably connected to the bottom of the first feeding cylinder 503 through a sealed bearing. A circular gear 508 is welded and fixed on the top end of the transmission rod 506. An internal gear 509 is meshed with the circular gear 508. A fixed cylinder 510 is welded and fixed on the inner top surface of the device housing 1. The internal gear 509 is welded and fixed on the inner wall of the fixed cylinder 510. The fixed cylinder 510 is rotatably connected to the rotating cylinder 502. The output shaft of the first servo motor 501 is fixed at the center of the top of the rotating cylinder 502. The inner diameter of the fixed cylinder 510 is larger than the diameter of the rotating cylinder 502. There are four first feeding cylinders 503, and the four first feeding cylinders 503 are equally angularly distributed inside the rotating cylinder 502. The first feeding cylinders 503 correspond to the atomizing nozzles 504 one by one. The top surfaces of the first feeding cylinders 503, the top surface of the fixed mesh plate 505, and the top surface of the rotating cylinder 502 are flush. The first feeding cylinders 503 correspond to the circular gears 508 through the transmission rods 506. The spiral blades 507 are equally spaced on the transmission rod 506. The spiral blades 507 are arranged inside the first feeding cylinders 503. During the movement of each first feeding cylinder 503, the cooperation of the circular gear 508 and the internal gear 509 can drive the transmission rods 506 inside each first feeding cylinder 503 to rotate automatically. Through each spiral blade 507, the additive can be uniformly conveyed to the atomizing nozzle 504, and through the circumferential movement of each atomizing nozzle 504, the additive can be evenly sprayed inside the device housing 1, and thus the raw materials during the feeding process can be evenly sprayed.

[0051] In this embodiment, a grinding block 511 is fixedly welded to the bottom end of the fixed cylinder 510. The vertical centerlines of the rotating cylinder 502, the fixed cylinder 510, the grinding block 511, the second feeding cylinder 6, and the device housing 1 are located on the same vertical line. A first grinding ring 512 is fixedly welded to the inner wall of the device housing 1. A connecting rod 513 is fixedly welded to the bottom end surface of the first feeding cylinder 503. The other end of the connecting rod 513 is fixedly welded to a filter screen plate 514. A second grinding ring 515 is fixedly welded to the top end surface of the filter screen plate 514. The filter screen plate 514 is rotatably connected to the grinding block 511 through a sealing bearing, and the filter screen plate 514 is rotatably connected to the inner wall of the device housing 1 through a sealing bearing. The cross-section of the second grinding ring 515 is an isosceles triangle. The bottom side end faces of the first grinding ring 512 and the grinding block 511 are both inclined. The distance between the second grinding ring 515 and the first grinding ring 512 gradually decreases from top to bottom, and the distance between the second grinding ring 515 and the grinding block 511 gradually decreases from top to bottom. The first servo motor 501 can drive each first feeding cylinder 503 in the rotating cylinder 502 to perform circular motion, and then can drive the second grinding ring 515 on the filter screen plate 514 to rotate at a constant speed through the connecting rod 513. Cooperating with the grinding block 511 and the first grinding ring 512 can comprehensively grind the raw materials until they are ground to a qualified state before they can be fed through the filter screen plate 514. And under the grinding action, it can effectively avoid the problem of uneven subsequent mixing caused by a large amount of raw materials being put in at one time.

[0052] In this embodiment, a mixing plate 516 is slidably connected through the transmission rod 506. Stirring rods 517 are fixedly welded to the mixing plate 516. There are four groups of mixing plates 516 corresponding to four transmission rods 506. Each group of mixing plates 516 has three, and the three mixing plates 516 are equally spaced. Adjacent mixing plates 516 are fixedly welded through the stirring rods 517. A first limiting rod 519 is fixedly welded to the side end of the middle mixing plate 516. A first limiting groove 520 is formed in the outer wall of the second feeding cylinder 6. The first limiting rod 519 is slidably connected in the first limiting groove 520 in a limiting manner. A scraping rod 518 is slidably connected to the end of the mixing plate 516 in a limiting manner. The scraping rod 518 is in contact with the inner wall of the device housing 1. The side end face of the mixing plate 516 is in contact with the outer wall of the second feeding cylinder 6. During the circular motion of the transmission rod 506, the first limiting rod 519 and the first limiting groove 520 can drive each mixing plate 516 and the stirring rods 517 to perform reciprocating motion up and down during the circular motion, so as to further mix and stir the raw materials and additives efficiently and evenly, thereby ensuring the smooth progress of the subsequent granulation work and the stability of the material quality, and increasing the diversity and efficiency of the use of the granulation device.

[0053] In this embodiment, four guiding grooves 1310 are provided. The four guiding grooves 1310 are equally angularly distributed on the guiding plate 1309. The side end face of the guiding plate 1309 is arc-shaped. The side end face of the guiding plate 1309 is in contact with the side end face of the limiting disc 1306. The connecting plates 1311 are symmetrically distributed on both sides of the second connecting shaft 1308. The connecting plates 1311 are in a "cross" shape. Four positioning frames 1313 are provided. The four positioning frames 1313 are distributed around the connecting plates 1311. The positioning frames 1313 and the clamping rods 1315 correspond to the clamping grooves 1312 one by one. The second connecting shaft 1308 is fixed in the middle part of the connecting plates 1311. By using the cooperation of the clamping grooves 1312 and the clamping rods 1315, the forming plate 1316 can be disassembled and installed conveniently and stably. Furthermore, the forming plate 1316 can be conveniently and stably overhauled, maintained and replaced.

[0054] In this embodiment, the positioning frames 1313 and the forming plates 1316 correspond to each other one by one. The forming holes 1317 are equally angularly distributed on the forming plates 1316. The diameters of the forming holes 1317 on the four forming plates 1316 gradually decrease in the clockwise direction. The diameter of the forming plate 1316 is larger than the side end opening diameter of the discharging funnel 10. The side end face of the discharging funnel 10 is in contact with the side end face of the forming plate 1316. The other side end face of the forming plate 1316 is in contact with the cutting blade 1323. The length of the cutting blade 1323 is equal to the length of the driven frame 1322. The length of the rotating plate 1319 is equal to half of the length of the driven frame 1322. The top of the driven frame 1322 is welded and fixed with a second limiting rod 1324. A second limiting groove 1325 is formed on the inner wall of the fixed frame 12. The end part of the second limiting rod 1324 is limited and slidably connected in the second limiting groove 1325. By switching the four forming plates 1316 and cooperating with the forming holes 1317 with different diameters on the four forming plates 1316, the materials discharged inside the discharging funnel 10 can be formed into pellets with different diameters, and furthermore, the adjustment of the pellet diameter can be completed conveniently and stably.

[0055] It should be noted that the present invention is a granulation device with adjustable granule diameter. First, the staff can proportionally mix the raw materials and the additives to be used. Subsequently, the staff can lift the magnetic cover plate 3 at the top of the feeding funnel 2, and then the staff can convey the prepared raw materials into the device housing 1 and convey the prepared additives into the fixed cylinder 510 through the use of the liquid inlet pipe 4. Then, the staff can control the first servo motor 501 to start. At this time, under the driving action of the first servo motor 501, the output shaft can drive the rotating cylinder 502 to rotate. Under the rotation of the rotating cylinder 502, each first feeding cylinder 503 can be driven to perform a circular motion, and then the filter screen plate 514 can be driven to rotate through the connecting rod 513. At this time, under the rotation of the filter screen plate 514, the second grinding ring 515 at the top can be driven to rotate stably. Under the continuous rotation of the second grinding ring 515, the raw materials can be comprehensively and stably ground in combination with the grinding block 511 and the first grinding ring 512. And under the continuous rotation of the second grinding ring 515, the materials can be conveyed downward through the filter screen plate 514 for feeding only until the materials are ground to a qualified state. And under the grinding action, the problem of uneven subsequent mixing caused by the one-time feeding of a large amount of raw materials can be effectively avoided;

[0056] Meanwhile, during the circular motion of each first feeding cylinder 503, the transmission rod 506 can be driven to perform a synchronous motion. And under the circular motion of each transmission rod 506, the circular gear 508 at the top can be driven to perform a circular motion within the internal gear 509. At this time, under the meshing drive of the internal gear 509 and the circular gear 508, the transmission rod 506 during the revolution can be automatically rotated within the corresponding first feeding cylinder 503. Under the rotation of the transmission rod 506, each spiral blade 507 can be driven to rotate stably. At this time, the additives in the fixed cylinder 510 can be conveyed into the first feeding cylinder 503 through the fixed screen plate 505. And by using the rotation of each spiral blade 507, the additives can be uniformly conveyed to the atomizing nozzles 504. And through the circular motion of each first feeding cylinder 503, each atomizing nozzle 504 can be driven to perform a synchronous circular motion, so that the additives can be evenly sprayed within the device housing 1 to evenly spray the raw materials during the feeding process;

[0057] During the circular motion of the transmission rod 506, it can drive the mixing plate 516 to perform circular motion. At this time, during the circular motion of the mixing plate 516, it can drive the scraping rod 518 to perform synchronous circular motion, thereby enabling automatic scraping and cleaning of the inner wall of the device housing 1, avoiding the adhesion of materials to the inner wall of the device housing 1 and having an adverse impact on the next granulation work. And during the circular motion of the mixing plate 516, the first limiting rod 519 at the side end of the mixing plate 516 slides in a limited manner in the first limiting groove 520 on the outer wall of the second feeding cylinder 6. At this time, under the guiding action of the first limiting groove 520, the mixing plate 516 in circular motion can be driven by the first limiting rod 519 to perform automatic and stable up-and-down reciprocating motion. Cooperating with each stirring rod 517, the raw materials and additives can be efficiently and evenly mixed and stirred, thus ensuring the smooth progress of the subsequent granulation work and the stability of the material quality. And during the rotation of the rotating cylinder 502, it can also drive the screw rod 9 to rotate stably in the forward direction inside the second feeding cylinder 6. At this time, under the continuous forward rotation of the screw rod 9, the screw feeding direction of the screw rod 9 is upward. Therefore, the materials in the device housing 1 can enter through the first through groove 7 at the middle side end of the second feeding cylinder 6. Cooperating with the continuous rotation of the screw rod 9, they can be transported to the top through the second feeding cylinder 6 and then discharged from the second through groove 8 at the top side end of the second feeding cylinder 6. Repeating this process, the materials inside the device can be conveniently and efficiently turned over, thereby further improving the mixing efficiency and mixing uniformity between the raw materials and additives;

[0058] When the mixing work is completed, the first servo motor 501 is used to drive the rotating cylinder 502 to rotate in the reverse direction, thereby driving the screw rod 9 to rotate in the reverse direction. At this time, under the reverse rotation of the screw rod 9, the screw feeding direction of the screw rod 9 is downward. At this time, the raw materials in the device housing 1 enter through the first through groove 7 at the middle side end and then are discharged through the discharge funnel 10 at the bottom side end. During the discharging process, cooperating with the electric heating tube 11 can reduce the humidity of the materials, making the raw materials easier to form particles. Subsequently, the materials are formed and discharged through each forming hole 1317 on the forming plate 1316. At the same time, under the driving action of the second servo motor 1318, the rotating plate 1319 can be driven to rotate, thereby driving the driven rod 1321 to perform circular motion. At this time, under the circular motion of the driven rod 1321, combined with the limitation of the second limiting rod 1324 and the second limiting groove 1325, the driven frame 1322 can be driven to perform stable forward and backward reciprocating motion. Cooperating with the cutting blade 1323, the formed and discharged materials can be cut to complete the granulation work of the materials. Subsequently, the materials fall into the collection box 14 below to complete the automatic collection work;

[0059] Before the device works, the staff can rotate the worm 1302 inside the protective frame 1301. Under the rotation of the worm 1302, the first connecting shaft 1304 can be driven to rotate by the meshing worm wheel 1303, and then the turntable 1305, the limit disk 1306 and the lever 1307 can be driven to rotate synchronously. Under the circular motion of the lever 1307, the guide plate 1309 can be driven to rotate intermittently by 90° through the guide groove 1310. And when the guide plate 1309 stops rotating, by using the fitting of the guide plate 1309 and the limit disk 1306, the guide plate 1309 can be stably limited to prevent the guide plate 1309 from shaking or shifting when it stops rotating. By using the 90° rotation of the guide plate 1309, the connecting plate 1311 can be driven to rotate by the second connecting shaft 1308, and then the corresponding forming plate 1316 can be driven to rotate by 90° through the four positioning frames 1313, so that the switching alignment between the four forming plates 1316 and the discharge funnel 10 can be conveniently completed. By switching the four forming plates 1316 and matching the forming holes 1317 with different diameters on the four forming plates 1316, the materials discharged inside the discharge funnel 10 can be formed and granulated with different diameters, and then the adjustment of the granulation diameter can be conveniently and stably completed;

[0060] Before the device works, the staff can rotate the threaded rod 1320 inside the rotating plate 1319. Under the rotation of the threaded rod 1320, the driven rod 1321 connected by threads can be driven to move inside the rotating plate 1319 to adjust the position of the driven rod 1321. After the position of the driven rod 1321 is adjusted, during the rotation of the rotating plate 1319, the reciprocating movement distance of the driven frame 1322 toggled by the driven rod 1321 also changes. After the reciprocating movement distance of the driven frame 1322 changes, the time when the reciprocating driven frame 1322 needs to contact the forming plate 1316 also changes. Since the formed material is continuously discharged, after the time when the reciprocating driven frame 1322 needs to contact the forming plate 1316 also changes during the reciprocating movement, the length of the discharged material changes. Therefore, the length of the cut material changes. That is to say, the farther the driven rod 1321 is from the output shaft of the second servo motor 1318, the farther the reciprocating movement distance of the driven frame 1322 toggled by it is. Therefore, the time when the reciprocating driven frame 1322 needs to contact the forming plate 1316 becomes longer, so the length of the cut material becomes longer. On the contrary, the closer the driven rod 1321 is to the output shaft of the second servo motor 1318, the closer the reciprocating movement distance of the driven frame 1322 toggled by it is. Therefore, the time when the reciprocating driven frame 1322 needs to contact the forming plate 1316 becomes shorter, so the length of the cut material becomes shorter. Thus, the granulation length of the material can be conveniently adjusted according to requirements. Moreover, after the device finishes working, the staff can pull out the latch 1315 on the positioning frame 1313 until the latch 1315 moves out of the card slot 1312 on the connecting plate 1311, and then the disassembly work of the forming plate 1316 can be conveniently completed. Similarly, by pulling out the latch 1315 on the positioning frame 1313 in advance, then inserting the positioning frame 1313 on the connecting plate 1311, and then the staff can release the latch 1315. At this time, under the elastic action of the return spring 1314, the latch 1315 can be driven to automatically engage into the card slot 1312 on the connecting plate 1311, and the clamping installation of the forming plate 1316 can be conveniently completed. By conveniently disassembling and assembling the forming plate 1316, the forming plate 1316 can be conveniently and stably overhauled, maintained or replaced, ensuring the stability of its subsequent working state.

[0061] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A granulation device with adjustable granulation diameter, characterized in that: The device comprises a device housing (1), the top of which is fixedly connected to a feed hopper (2) and a liquid inlet pipe (4), the top surface of the feed hopper (2) is magnetically adsorbed and connected to a magnetic cover plate (3), the bottom of the device housing (1) is welded and fixed to a fixing frame (12), an adjusting component (13) is installed in the fixing frame (12), the bottom of the device housing (1) is fixedly connected to a second material delivery cylinder (6), the adjusting component (13) comprises a protective frame (1301), the protective frame (1301) is welded and fixed to the bottom end surface of the second material delivery cylinder (6), and a worm (1302) is rotatably connected in the protective frame (1301) , a first connecting shaft (1304) and a second connecting shaft (1308), the worm (1302) is meshedly connected with a worm wheel (1303), the worm wheel (1303) is welded and fixed on the first connecting shaft (1304), a rotating disk (1305) is welded and fixed on the first connecting shaft (1304), a limiting disk (1306) and a shifting rod (1307) are welded and fixed on the rotating disk (1305), a guide plate (1309) is welded and fixed on the second connecting shaft (1308), a guide groove (1310) is penetrated through the guide plate (1309), and a connecting plate is welded and fixed at the end of the second connecting shaft (1308) (1311), a slot (1312) is provided on the connecting plate (1311), the end of the connecting plate (1311) is snap-connected in the positioning frame (1313), a reset spring (1314) is welded and fixed on the positioning frame (1313), a clamping rod (1315) is welded and fixed on the other end of the reset spring (1314), the clamping rod (1315) is limitedly slidably connected in the positioning frame (1313), the end of the clamping rod (1315) is snap-connected in the slot (1312), a forming plate (1316) is welded and fixed on the positioning frame (1313), and a forming plate (1316) is penetrated and provided A forming hole (1317) is formed, a second servo motor (1318) is welded and fixed on the inner wall of the fixed frame (12), a rotating plate (1319) is welded and fixed on the output shaft of the second servo motor (1318), a threaded rod (1320) is rotatably connected in the rotating plate (1319), a driven rod (1321) is threadedly connected on the threaded rod (1320), the driven rod (1321) is limitedly slidably connected in the rotating plate (1319), the end of the driven rod (1321) is limitedly slidably connected in the driven frame (1322), and a cutting blade (1323) is welded and fixed on the side end surface of the driven frame (1322).

2. A granulation device with adjustable granulation diameter according to claim 1, characterized in that: A first through groove (7) is formed through the middle side end of the second feed barrel (6), a second through groove (8) is formed through the top side end of the second feed barrel (6), a spiral rod (9) is rotatably connected inside the second feed barrel (6), a discharge funnel (10) is fixedly connected to the bottom side end of the second feed barrel (6), an electric heating tube (11) is installed on the outer wall of the discharge funnel (10), four first through grooves (7) and four second through grooves (8) are provided, the four first through grooves (7) and the four second through grooves (8) are evenly distributed on the second feed barrel (6), the bottom end surface of the first through groove (7) is flush with the inner bottom end surface of the device housing (1), the bottom end surface of the device housing (1) is inclined, and the discharge funnel (10) is symmetrically distributed on both sides of the bottom of the second feed barrel (6).

3. A granulation device with adjustable granulation diameter according to claim 2, characterized in that: A pretreatment component (5) is installed in the device housing (1), and the pretreatment component (5) includes a first servo motor (501). The first servo motor (501) is welded and fixed on the top surface of the device housing (1), a rotating drum (502) is welded and fixed on the output shaft of the first servo motor (501), a first material delivery drum (503) is welded and fixed in the rotating drum (502), an atomizing nozzle (504) is installed on the bottom side of the first material delivery drum (503), a fixed mesh plate (505) is welded and fixed on the top of the first material delivery drum (503), and a transmission device (505) is rotatably connected to the fixed mesh plate (505). A moving rod (506), a spiral blade (507) is welded and fixed on the transmission rod (506), the transmission rod (506) is rotatably connected to the bottom of the first feeding cylinder (503) through a sealed bearing, a circular gear (508) is welded and fixed on the top end of the transmission rod (506), and an internal gear (509) is meshed and connected to the circular gear (508), a fixed cylinder (510) is welded and fixed on the internal top end surface of the device housing (1), and the internal gear (509) is welded and fixed on the inner wall of the fixed cylinder (510), and the fixed cylinder (510) and the rotating cylinder (502) are rotatably connected.

4. A granulation device with adjustable granulation diameter according to claim 3, characterized in that: The output shaft of the first servo motor (501) is fixed at the top center of the rotating cylinder (502); the inner diameter of the fixed cylinder (510) is larger than the diameter of the rotating cylinder (502); four first feed cylinders (503) are provided, and the four first feed cylinders (503) are distributed at equal angles in the rotating cylinder (502); the first feed cylinders (503) correspond one-to-one with the atomizing nozzle (504); the top surface of the first feed cylinder (503), the top surface of the fixed mesh plate (505) and the top surface of the rotating cylinder (502) are flush; the first feed cylinder (503) corresponds one-to-one with the circular gear (508) through the transmission rod (506); the spiral blades (507) are distributed on the transmission rod (506) at equal intervals; and the spiral blades (507) are provided in the first feed cylinder (503).

5. A granulation device with adjustable granulation diameter according to claim 4, characterized in that: A grinding block (511) is welded and fixed to the bottom end of the fixed cylinder (510); the vertical center line of the rotating cylinder (502), the vertical center line of the fixed cylinder (510), the vertical center line of the grinding block (511), the vertical center line of the second feeding cylinder (6) and the vertical center line of the device housing (1) are located on the same vertical line; a first grinding ring (512) is welded and fixed to the inner wall of the device housing (1); a connecting rod (513) is welded and fixed to the bottom end surface of the first feeding cylinder (503); a filter plate (514) is welded and fixed to the other end of the connecting rod (513); and a first filter plate (514) is welded and fixed to the top end surface of the filter plate (514). A second grinding ring (515), the filter plate (514) is rotatably connected to the grinding block (511) via a sealed bearing, the filter plate (514) is rotatably connected to the inner wall of the device housing (1) via a sealed bearing, the cross section of the second grinding ring (515) is an isosceles triangle, the bottom side end surface of the first grinding ring (512) and the bottom side end surface of the grinding block (511) are both inclined, the spacing between the second grinding ring (515) and the first grinding ring (512) gradually decreases from top to bottom, and the spacing between the second grinding ring (515) and the grinding block (511) gradually decreases from top to bottom.

6. A granulation device with adjustable granulation diameter according to claim 5, characterized in that: The transmission rod (506) is slidably connected with a mixing plate (516), and a stirring rod (517) is welded and fixed on the mixing plate (516). The mixing plates (516) are provided in four groups, and the four groups of mixing plates (516) correspond to the four transmission rods (506). Each group of mixing plates (516) is provided with three mixing plates, and the three mixing plates (516) are distributed at equal intervals. Adjacent mixing plates (516) are welded and fixed by the stirring rod (517). The side of the middle mixing plate (516) is connected to the mixing plate (516). A first limiting rod (519) is welded and fixed at the end, a first limiting groove (520) is opened on the outer wall of the second feeding cylinder (6), the first limiting rod (519) is limitedly slidably connected in the first limiting groove (520), the end of the mixing plate (516) is limitedly slidably connected with a scraper rod (518), the scraper rod (518) is in contact with the inner wall of the device housing (1), and the side end face of the mixing plate (516) is in contact with the outer wall of the second feeding cylinder (6).

7. A granulation device with adjustable granulation diameter according to claim 2, characterized in that: The guide grooves (1310) are provided in four numbers, and the four guide grooves (1310) are distributed at equal angles on the guide plate (1309); the side end surface of the guide plate (1309) is in an arc shape, and the side end surface of the guide plate (1309) is in contact with the side end surface of the limiting plate (1306); the connecting plate (1311) is symmetrically distributed on both sides of the second connecting shaft (1308), and the connecting plate (1311) is in a "cross" shape; the positioning frames (1313) are provided in four numbers, and the four positioning frames (1313) are distributed around the connecting plate (1311); the positioning frames (1313) correspond to the card slots (1312) one by one through the card rod (1315), and the second connecting shaft (1308) is fixed to the middle part of the connecting plate (1311).

8. A granulation device with adjustable granulation diameter according to claim 7, characterized in that: The positioning frame (1313) corresponds to the forming plate (1316) one by one, the forming holes (1317) are distributed at equal angles on the forming plate (1316), the diameters of the forming holes (1317) on the four forming plates (1316) gradually decrease in a clockwise direction, the diameter of the forming plate (1316) is larger than the diameter of the side opening of the discharge funnel (10), the side end surface of the discharge funnel (10) is in contact with the side end surface of the forming plate (1316), the other side end surface of the forming plate (1316) is in contact with the cutting blade (1323), the length of the cutting blade (1323) is equal to the length of the driven frame (1322), and the length of the rotating plate (1319) is equal to half the length of the driven frame (1322).

9. The granulating device with adjustable granulating diameter according to claim 1, characterized in that: A second limiting rod (1324) is welded and fixed on the top of the driven frame (1322), a second limiting groove (1325) is opened on the inner wall of the fixed frame (12), and the end of the second limiting rod (1324) is limitedly slidably connected in the second limiting groove (1325).

10. The granulating device with adjustable granulating diameter according to claim 1, characterized in that: A collecting box (14) is fitted and connected to the inner bottom surface of the fixed frame (12), and a door panel (15) is installed on the fixed frame (12). The door panel (15) is made of a transparent material. The bottom surface of the feed hopper (2) and the bottom surface of the liquid inlet pipe (4) are both flush with the inner top surface of the device housing (1).

Citation Information

Patent Citations

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