Stable multi-effect reaction furnace for producing environment-friendly efficient terminating agent

By designing a reactor for environmentally friendly and efficient terminating agent production including a stirring assembly, an inner wall cleaning scraping mechanism and a dirt storage and external extraction assembly, the problem of difficult to efficiently remove residues in the prior art reactor cleaning is solved, and automated cleaning and efficient processing of the reactor inside is realized.

CN119701833AInactive Publication Date: 2025-03-28XINYI XINGCHEN NEW MATERIAL TECH CO LTD +1
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Patent Information

Application Number
CN202411902587.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-03-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing reactors for terminating agent production are difficult to efficiently remove reactant residues during cleaning, resulting in subsequent processing effects.

Method used

A stable multi-effect reactor for the production of environmentally friendly and efficient terminator is designed, including the reactor body, agitating assembly, an inner wall cleaning and scraping mechanism and a dirt storage and external extraction assembly. The mixing assembly drives the inner wall cleaning and scraping mechanism for rotary cleaning, and uses the dirt storage and external extraction assembly for efficient external extraction.

Benefits of technology

Automatic cleaning of the reactor inside is achieved, and retention adhered to the furnace body is efficiently removed, avoiding the impact of subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an environment-friendly and efficient stable multi-effect reaction furnace for terminator production, which comprises a reaction furnace body, a stirring assembly, an inner wall cleaning and scraping mechanism and a dirt storage and external extraction assembly, a feeding hole is formed in the top of the reaction furnace body, and a discharging hole is formed in the bottom of the reaction furnace body; the stirring assembly is arranged in the reaction furnace body and comprises a driving motor, a hollow driving rod and stirring blades, the driving motor is mounted at the top of the reaction furnace body, the power output end of the driving motor is connected with the hollow driving rod, and the stirring blades are uniformly mounted on the hollow driving rod; the inner wall scraping mechanism comprises a water inlet pipe, a water conveying pipe, a lantern ring and a flushing type scraping piece, the water inlet pipe is mounted at the top of the reaction furnace body, the inner end of the water inlet pipe is connected with the lantern ring through the water conveying pipe, and the lantern ring rotationally sleeves the upper end of the hollow driving rod. The terminator reaction furnace designed by the invention can realize processing reaction of a terminator and can perform efficient and automatic cleaning treatment on the interior of the furnace body.
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Description

Technical Field

[0001] The invention relates to the technical field of terminator production, in particular to a stable multi-effect reactor for producing environmentally friendly and efficient terminators. Background Art

[0002] Terminator, also known as polymerization stabilizer, is an agent used in the polymer chain polymerization process. It is a substance that can terminate the polymerization reaction in the chain polymerization reaction. These substances can react with initiating free radicals and growing free radicals, making them inactive, thereby terminating the growth of the chain and stopping the polymerization reaction. Its role is a terminator of free radicals. Timely termination of the polymerization reaction can obtain high-quality polymer products with uniform molecular weight and stable molecular structure. In the production, storage and transportation of some polymer monomers, in order to prevent the occurrence of automatic polymerization of monomers, terminators, such as styrene, methacrylic acid and other monomers, need to be added. They act as stabilizers and inhibitors. The terminators need to be processed and mixed in the reactor during the production process. There are many types of terminators, among which the more common ones are acid terminators, alkaline terminators, oxidant terminators and reductant terminators.

[0003] However, the existing terminator production reactor has the following problems during use: when different types of terminators need to be processed and reacted in sequence through the reactor, the terminator residues may affect the subsequent terminator processing, and the existing method for cleaning the inside of the reactor is relatively simple. During the cleaning process, the reactant residues may be retained on the inner wall and the bottom, and there is a lack of means for efficiently cleaning the terminator residues. Therefore, it is necessary to design corresponding technical solutions to solve the existing technical problems. Summary of the invention

[0004] The purpose of the present invention is to provide a stable multi-effect reactor for the production of environmentally friendly and efficient terminators, which solves the technical problem that when different types of terminators need to be processed and reacted in sequence through the reactor, the terminator residues may affect the subsequent terminator processing. The existing method for cleaning the inside of the reactor is relatively simple. During the cleaning process, the reactant residues may be retained on the inner wall and the bottom, and there is a lack of means for efficiently cleaning the terminator residues.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a stable multi-effect reactor for the production of environmentally friendly and efficient terminators, comprising a reactor body, a stirring assembly, an inner wall cleaning scraping mechanism and a dirt collection and extraction assembly, wherein the top of the reactor body is provided with a feed inlet and the bottom is provided with a discharge port, the stirring assembly is built into the reactor body and comprises a drive motor, a hollow drive rod and stirring blades, the drive motor is installed at the top of the reactor body and the power output end is connected to the hollow drive rod, the stirring blades are divided into several groups and are evenly installed on the hollow drive rod, the inner wall scraping mechanism comprises a water inlet pipe, a water delivery pipe, a collar and a flushing scraping blade, and the The water inlet pipe is installed on the top of the reactor body and the inner end is connected to the collar through the water pipe. The collar is rotatably embedded in the upper end of the hollow driving rod. The flushing scrapers are divided into several groups and are evenly installed on one side of the hollow driving rod from top to bottom. The dirt collection external extraction component is installed between the bottom stirring blades and the hollow driving rod. The dirt collection external extraction component includes an outer frame and a filter screen built into the outer frame. A baffle is installed at the bottom of the outer frame, and a sewage collecting tank is formed between the baffle and the outer frame. A sewage extraction pipe is installed on one side of the sewage collecting tank. The sewage extraction pipe is connected to a pump body. The water outlet end of the pump body is connected to a sewage guide pipe, and the bottom of the sewage guide pipe is connected to a tail pipe.

[0006] As a preferred embodiment of the present invention, a water-conducting cavity is formed inside the hollow driving rod and a plurality of water inlet holes are opened at the upper end, and the collar is rotatably embedded in the outer side of the water inlet hole.

[0007] As a preferred embodiment of the present invention, the flushing scraper blade includes a side plate, a scraper plate, a driver and a reset pad. The side plates are divided into two groups and a plurality of drainage holes are evenly opened at the ends. An installation groove is formed between the two groups of side plates. The scraper plate is rotatably arranged in the installation groove. The driver is divided into two groups and is installed on one group of the side plates. The reset pad is installed on the other group of side plates.

[0008] As a preferred embodiment of the present invention, the inner end of the scraper plate is rotatably connected to the inner wall of the mounting groove by a hinge, and the outer end of the scraper plate is processed to have several groups of contact plates, two groups of blades are symmetrically arranged on both sides of the contact plate, and a cleaning ball is arranged between the two groups of blades.

[0009] As a preferred embodiment of the present invention, the cleaning ball is in a hemispherical structure and is made of metal fiber material.

[0010] As a preferred embodiment of the present invention, the driver includes a motor and a rotating disk installed at the power output end of the motor, and a toggle block is fixed to the edge of the driving disk. The toggle block is fan-shaped and one end is smaller than the other end.

[0011] As a preferred embodiment of the present invention, the reset pad is made of rubber material and the surface is processed and formed into a laminated structure.

[0012] As a preferred embodiment of the present invention, the baffle is in an arc-shaped structure and the curvature matches the curvature of the bottom of the outer frame, and both ends of the baffle are fixed to the outer frame by bolts.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The present invention designs a reactor for producing terminators, which includes a reactor body, a stirring component, an inner wall cleaning and scraping mechanism, and a dirt collection and external extraction component. The terminator is processed by the reactor body, and the raw materials of the terminator are stirred and fused by the stirring component. When the inside of the reactor body needs to be cleaned, the inner wall cleaning and scraping mechanism is driven by the stirring component to perform a rotational cleaning treatment on the inner wall of the furnace body, and the retained matter adhered to the inside of the furnace body is peeled off and cleaned, and flushed simultaneously. The cleaned retained matter is concentrated at the bottom of the furnace body, and finally the retained matter is efficiently extracted by the dirt collection and external extraction component, thereby achieving the purpose of automatic cleaning of the inside of the reactor.

[0015] 2. The terminator reaction furnace designed in the present invention can realize the processing reaction of the terminator and can perform efficient and automatic cleaning treatment on the inside of the furnace body. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is the overall structure diagram of the present invention;

[0017] Figure 2 This is a structural diagram of the flushing scraper blade of the present invention;

[0018] Figure 3 This is a diagram showing the internal structure of the flushing scraper blade of the present invention;

[0019] Figure 4 It is a structural diagram of local A of the present invention;

[0020] Figure 5 This is a structural diagram of the dirt collection and external drawer assembly described in the present invention.

[0021] In the figure: 1. reactor body; 2. inlet; 3. outlet; 4. drive motor; 5. hollow drive rod; 6. stirring blade; 7. water inlet pipe; 8. water delivery pipe; 9. collar; 10. flushing scraper; 11. outer frame; 12. filter screen; 13. baffle; 14. sewage collecting tank; 15. sewage extraction pipe; 16. pump body; 17. sewage guide pipe; 18. tail pipe; 19. water guide cavity; 20. water inlet hole; 21. side plate; 22. scraper plate; 23. driver; 24. reset pad; 25. drain hole; 26. mounting groove; 27. contact plate; 28. blade; 29. ​​cleaning ball; 30. motor; 31. rotating disk; 32. toggle block. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] See also Figure 1-5 The present invention provides a technical solution: a stable multi-effect reactor for producing an environmentally friendly and efficient terminator, comprising a reactor body 1, a stirring assembly, an inner wall cleaning scraping mechanism and a dirt collection and extraction assembly, wherein a feed inlet 2 is installed on the top of the reactor body 1 and a discharge port 3 is opened on the bottom, the stirring assembly is built into the reactor body 1 and comprises a driving motor 4, a hollow driving rod 5 and a stirring blade 6, the driving motor 4 is installed on the top of the reactor body 1 and the power output end is connected to the hollow driving rod 5, the stirring blade 6 is divided into several groups and is evenly installed on the hollow driving rod 5, the inner wall scraping mechanism comprises a water inlet pipe 7, a water delivery pipe 8, a collar 9 and a flushing scraping blade 10, the water inlet pipe 7 is installed on the reactor body The top and inner end of the body 1 are connected to the collar 9 through a water pipe 8, the collar 9 is rotatably embedded in the upper end of the hollow driving rod 5, the flushing scraper 10 is divided into several groups and is evenly installed on one side of the hollow driving rod 5 from top to bottom, the dirt collection external extraction component is installed between the bottom stirring blade 6 and the hollow driving rod 5, the dirt collection external extraction component includes an outer frame 11 and a filter screen 12 built into the outer frame 11, a baffle 13 is installed at the bottom of the outer frame 11, a sewage collecting tank 14 is formed between the baffle 13 and the outer frame 11, a sewage extraction pipe 15 is installed on one side of the sewage collecting tank 14, the sewage extraction pipe 15 is connected to a pump body 16, the water outlet end of the pump body 16 is connected to a sewage guide pipe 17, and the bottom of the sewage guide pipe 17 is connected to a tail pipe 18.

[0024] Further improvement, such as Figure 1 As shown, a water-conducting cavity 19 is formed inside the hollow driving rod 5 and a plurality of water inlet holes 20 are opened at the upper end, and the collar 9 is rotatably inserted into the outer side of the water inlet holes 20 .

[0025] Further improvement, such as Figure 2 As shown: the flushing scraper 10 includes a side plate 21, a scraper plate 22, a driver 23 and a reset pad 24. The side plate 21 is divided into two groups and a plurality of drainage holes 25 are evenly opened at the end. A mounting groove 26 is formed between the two groups of side plates 21. The scraper plate 22 is rotatably arranged in the mounting groove 26. The driver 23 is divided into two groups and is installed on one group of the side plates 21. The reset pad 24 is installed on the other group of the side plates 21. The motor 30 drives the rotating disk 31 to rotate. During the rotation process, the rotating disk 31 uses the toggle block 32 to push the blade 28 at the end of the scraper plate 22 to clean the inner wall of the furnace body. At the same time, the cleaning liquid in the side plate 21 cleans the inner wall of the furnace body through the drainage holes 25.

[0026] Further improvement, such as Figure 3 As shown: the inner end of the scraper plate 22 is rotatably connected to the inner wall of the mounting groove 26 by a hinge, and the outer end of the scraper plate 22 is processed to form a plurality of contact plates 27, and two groups of blades 28 are symmetrically arranged on both sides of the contact plate 27, and a cleaning ball 29 is arranged between the two groups of blades 28. The scraper plate 22 can use the blades 28 to clean the inner wall of the furnace body during the swinging process.

[0027] Further improvement, such as Figure 4 As shown: the cleaning ball 29 is in a hemispherical structure and is made of metal fiber material. The cleaning ball 29 cleans the attachments on the inner wall of the furnace body.

[0028] Further improvement, such as Figure 3 As shown: the driver 23 includes a motor 30 and a rotating disk 31 installed at the power output end of the motor 30. A toggle block 32 is fixed to the edge of the rotating disk 31. The toggle block 32 is a fan-shaped structure and the width of one end is smaller than the width of the other end. The rotating disk 31 is driven to rotate by the motor 30. During the rotation process, the rotating disk 31 uses the toggle block 32 to push the blade 28 at the end of the scraper plate 22 to clean the inner wall of the furnace body.

[0029] Further improvement, such as Figure 3 As shown, the reset pad 24 is made of rubber material and its surface is processed into a laminated structure, so as to achieve the reset adjustment of the scraper plate 22.

[0030] Specifically, the baffle 13 is in an arc-shaped structure, and the curvature matches the curvature of the bottom of the outer frame 11 . Both ends of the baffle 13 are fixed to the outer frame 11 by bolts.

[0031] During use: the terminator of the present invention is introduced into the reactor body 1, and the hollow drive rod 5 is driven to rotate by the driving motor 4. The hollow drive rod 5 drives the stirring blade 6 to rotate during the rotation, and the terminator is stirred by the stirring blade 6. When the inner wall of the reactor body 1 needs to be cleaned, the rotating disk 31 is driven to rotate by the motor 30. During the rotation, the rotating disk 31 uses the toggle block 32 to push the blade 28 at the end of the scraping plate 22 to clean the inner wall of the furnace body. At the same time, the cleaning liquid in the side plate 21 cleans the inner wall of the furnace body through the drainage hole 25. The cleaned dirt can be collected by the filter screen 12 on the dirt collection and extraction component and fall into the dirt collecting tank 14. The dirt is extracted externally by the pump body 16, so as to achieve the external discharge and cleaning of the dirt.

[0032] In the description of the present invention, it is necessary to understand that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0033] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.

[0034] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A stable multi-effect reactor for producing environmentally friendly and efficient terminator, characterized by: The invention comprises a reactor body (1), a stirring assembly, an inner wall cleaning scraping mechanism and a dirt collection and extraction assembly. The top of the reactor body (1) is provided with a material inlet (2) and the bottom is provided with a material outlet (3). The stirring assembly is built into the reactor body (1) and comprises a driving motor (4), a hollow driving rod (5) and stirring blades (6). The driving motor (4) is installed at the top of the reactor body (1) and the power output end is connected to the hollow driving rod (5). The stirring blades (6) are divided into a plurality of groups and are evenly installed on the hollow driving rod (5). The inner wall scraping mechanism comprises a water inlet pipe (7), a water delivery pipe (8), a collar (9) and a flushing scraping blade (10). The water inlet pipe (7) is installed at the top of the reactor body (1) and the inner end is connected to the collar (9) through the water delivery pipe (8). The collar (9) is rotatably sleeved on the upper end of the hollow driving rod (5); the flushing scraper blades (10) are divided into a plurality of groups and are evenly mounted on one side of the hollow driving rod (5) from top to bottom; the dirt collection external extraction component is mounted between the bottom stirring blade (6) and the hollow driving rod (5); the dirt collection external extraction component comprises an outer frame (11) and a filter screen (12) built into the outer frame (11); a baffle (13) is mounted at the bottom of the outer frame (11); a dirt collecting trough (14) is formed between the baffle (13) and the outer frame (11); a dirt extraction pipe (15) is mounted on one side of the dirt collecting trough (14); the dirt extraction pipe (15) is connected to a pump body (16); a water outlet end of the pump body (16) is connected to a dirt guide pipe (17); and a tail pipe (18) is connected to the bottom of the dirt guide pipe (17).

2. The stable multi-effect reactor for producing an environmentally friendly and efficient terminator according to claim 1, characterized in that: The hollow driving rod (5) is provided with a water-conducting inner cavity (19) and a plurality of water inlet holes (20) are provided at the upper end. The sleeve ring (9) is rotatably inserted into the outer side of the water inlet holes (20).

3. The stable multi-effect reactor for producing an environmentally friendly and efficient terminator according to claim 1, characterized in that: The flushing scraper blade (10) comprises a side plate (21), a scraper plate (22), a driver (23) and a reset pad (24); the side plates (21) are divided into two groups and a plurality of drainage holes (25) are evenly opened at the ends; a mounting groove (26) is formed between the two groups of side plates (21); the scraper plate (22) is rotatably arranged in the mounting groove (26); the driver (23) is divided into two groups and is installed on one group of the side plates (21); and the reset pad (24) is installed on the other group of the side plates (21).

4. The stable multi-effect reactor for producing an environmentally friendly and efficient terminator according to claim 3, characterized in that: The inner end of the scraping plate (22) is rotatably connected to the inner wall of the mounting groove (26) via a hinge, and the outer end of the scraping plate (22) is machined to have a plurality of contact plates (27), two groups of blades (28) are symmetrically arranged on both sides of the contact plate (27), and a cleaning ball (29) is arranged between the two groups of blades (28).

5. The stable multi-effect reactor for producing an environmentally friendly and efficient terminator according to claim 4, characterized in that: The cleaning ball (29) has a hemispherical structure and is made of metal fiber material.

6. The stable multi-effect reactor for producing an environmentally friendly and efficient terminator according to claim 3, characterized in that: The driver (23) comprises a motor (30) and a rotating disk (31) mounted on the power output end of the motor (30); a shifting block (32) is fixed to the edge of the rotating disk (31); the shifting block (32) is in a fan-shaped structure and has a width at one end that is smaller than that at the other end.

7. The stable multi-effect reactor for producing an environmentally friendly and efficient terminator according to claim 3, characterized in that: The reset pad (24) is made of rubber material and its surface is processed and formed into a laminated structure.

8. The stable multi-effect reactor for producing an environmentally friendly and efficient terminator according to claim 1, characterized in that: The baffle (13) is in an arc-shaped structure, and the curvature thereof matches the curvature of the bottom of the outer frame (11). Both ends of the baffle (13) are fixed to the outer frame (11) by means of bolts.