Single-shaft transmission type curing stirring power differential device

Abstract

The invention discloses a single-shaft transmission type curing stirring power differential device, which relates to the technical field of stirring control devices, and comprises an energy-saving brushless driving motor, which is arranged on the side of a single-shaft driving assembly and is used for forming a power source for single-shaft stirring driving; the single-shaft driving assembly is installed at the top of the built-in metal plate groove frame and used for controlling stirring operation of the single-stirring-shaft operation assembly, and under cooperation of the center shaft reverse stirring control assembly, materials in the center area of the stirring container can generate convection and shearing effects on the basis of the single-shaft transmission type curing stirring power differential device on the whole, so that the stirring efficiency is improved. According to the stirring device, the undesirable phenomena of agglomeration, layering and the like possibly existing in the central area of materials can be conveniently broken through, the stirring uniformity is improved, the materials in the whole stirring container can achieve better stirring uniformity and stability under the synergistic effect of all the assemblies, and the adaptability and flexibility of the stirring device to different materials and stirring processes are improved.

Description

Technical Field

[0001] The invention relates to the technical field of stirring control devices, in particular to a single-shaft transmission type solidification stirring power differential device. Background Art

[0002] In many industrial production fields, such as chemical industry, building materials, composite material manufacturing, etc., the curing mixing process is a crucial link. Its purpose is to fully mix a variety of raw materials and induce a curing reaction to obtain a final product with specific properties and structure. Traditional stirring devices are of various forms, including single-axis stirring, double-axis stirring, and multi-axis stirring. Each has its own application scenarios and characteristics. Single-axis stirring devices have been used to a certain extent in some small and medium-scale production or occasions where the requirements for stirring uniformity are not extremely strict due to their relatively simple structure and low cost. It mainly relies on a single stirring shaft to drive the blades installed on the shaft to rotate, thereby forming the flow and mixing of materials in the stirring container. However, this traditional single-axis stirring method has many limitations.

[0003] However, in the prior art, due to the limitations of the single-axis transmission structure, the movement trajectory of the stirring blade in the stirring container is relatively fixed, and it is easy to form a stirring dead zone in certain corners of the container or areas close to the axis. When stirring a variety of materials with large differences in density and viscosity, the single-axis transmission stirring device is difficult to provide a sufficiently complex flow field to overcome the stratification phenomenon of the materials caused by gravity. As a result, when the filling height of the materials in the stirring container is inconsistent or the materials agglomerate or agglomerate during the stirring process, the resistance encountered by the stirring blades at different positions will be very different. However, the single-axis transmission structure cannot intelligently distribute more power to the blade area with greater resistance according to the actual resistance situation, resulting in some blades being unable to effectively stir due to insufficient power. Therefore, it is necessary to propose a single-axis transmission solidification stirring power differential device. Summary of the invention

[0004] The purpose of the present invention is to provide a single-axis transmission solidification stirring power differential device to solve the problem that the movement trajectory of the stirring blade in the stirring container is relatively fixed, and it is easy to form a stirring dead zone in certain corners of the container or areas close to the axis. When stirring a variety of materials with large differences in density and viscosity, the single-axis transmission stirring device is difficult to provide a sufficiently complex flow field to overcome the stratification phenomenon of the materials caused by gravity. When the filling height of the materials in the stirring container is inconsistent or the materials agglomerate or agglomerate during the stirring process, the resistances encountered by the stirring blades at different positions will be very different. However, the single-axis transmission structure cannot intelligently distribute more power to the blade area with larger resistance according to the actual resistance situation, resulting in the problem that some blades may not be able to effectively stir due to insufficient power.

[0005] To achieve the above object, the present invention provides the following technical solution: a single-axis transmission type curing stirring power differential device, comprising: Energy-saving brushless drive motor, which is installed on the side of the single-axis drive assembly to form the power source of the single-axis stirring drive; A single-axis drive assembly mounted on top of the built-in sheet metal trough frame for controlling the mixing operation of the single-axis mixing assembly; The side stirring control assembly is installed inside the built-in sheet metal trough frame and is used to control the operation of the side flow stirring shafts at both ends according to the operation status of the single stirring shaft operation assembly; The middle axis reverse stirring control assembly is installed at the top of the single axis and drives and adjusts according to the actual operation of the single stirring axis operation assembly through the feedback of the built-in stirring detection sensor; The bottom lateral stirring control component is installed at the bottom end of the single shaft and is used to form real-time dynamic adjustment according to the synchronous operation of the bottom bearing member connected to the bottom.

[0006] Preferably, the central axis reverse stirring control assembly comprises: A middle-end connecting shell, a first electromagnetic blocker, an electromagnetic connecting gear, a differential gear and a top-connected stator-rotor structure. The middle-end connecting shell is installed on the outer middle side of the single shaft through the top-connected stator-rotor structure. The first electromagnetic blocker is installed on the outside of the side of the electromagnetic connecting gear. The electromagnetic connecting gear and the differential gear are located inside the middle-end connecting shell to form a meshing connection. The center end of the differential gear is connected to an umbrella control gear.

[0007] Preferably, the top and bottom of the side ends of the umbrella control gear are respectively meshed and connected with the first transmission gear and the second transmission gear, the top of the first transmission gear is keyed through the connecting shaft and the top connecting stator and rotor structure, and a speed detection bearing is installed inside the top of the top connecting stator and rotor structure.

[0008] Preferably, the bottom of the second transmission gear is connected to a bottom connecting stator and rotor structure via a connecting shaft key, a single-axis connector is installed inside the bottom connecting stator and rotor structure, and the single-axis connector is connected to the top of the single axis.

[0009] Preferably, the single stirring shaft operating assembly comprises: A stirring and curing guide frame and a spiral stirring structure, wherein a curing agent storage chamber is installed inside the stirring and curing guide frame, and the curing agent storage chamber is connected through a guide valve tube and a delivery core end opened on the frame surface of the stirring and curing guide frame. The stirring and curing guide frame is installed on the outer circumference of a single shaft, and the side frame of the stirring and curing guide frame and the inner wall of the spiral stirring structure are tightly connected. An inner rotating bearing is installed outside the top of the single shaft, and an inner stirring rod is tightly connected to the outer circumference of the inner rotating bearing.

[0010] Preferably, the side stirring control assembly comprises: The second electromagnetic blocker, the interlocking gear, the outer long gear and the gear belt structure, the second electromagnetic blocker is installed on the top of the frame of the built-in sheet metal slot frame, the outer long gear is set in two groups, and the interlocking gear and the two groups of outer long gears form a meshing connection.

[0011] Preferably, the gear belt structure is installed on the top ends of the two groups of outer long gears, a speed detection sensor is installed inside the gear belt structure, and a side end control stirring shaft is installed inside the side end of the gear belt structure.

[0012] Preferably, the single-axis drive assembly includes: The protective treatment control housing, worm, differential and worm wheel, the side end of the worm is connected with a transmission gear belt, the output end of the energy-saving brushless drive motor is connected to the transmission gear belt through a third electromagnetic blocker, and is connected to the worm in cooperation with the differential, the side end of the worm and the worm wheel are meshed, and the center end of the worm wheel is connected to the center connecting shaft of the linkage control gear.

[0013] Preferably, the bottom lateral stirring control assembly comprises: A bottom bearing frame, a bottom bevel gear, a gear shaft connecting piece, a first side bevel gear and a second side bevel gear, wherein the bottom bearing frame is installed at the bottom of the bottom bearing piece, the bottom bevel gear is connected to a single shaft through the gear shaft connecting piece, the first side bevel gear and the second side bevel gear are respectively located on both sides of the top of the bottom bevel gear to form a meshing connection, the center ends of the first side bevel gear and the second side bevel gear are both connected to a connecting short shaft, and a side stirring structure is installed on the outside of the side end of the connecting short shaft.

[0014] Preferably, the side end of the built-in sheet metal trough frame is fastened with an inner mounting sheet metal, and the outer peripheral side of the bottom bearing member is fastened with a wall-attached stirring rod.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, with the cooperation of the middle shaft reverse stirring control component, when the entire stirring device starts to run, the energy-saving brushless drive motor starts and drives the single stirring shaft operating component through the single shaft drive component to start the rotation stirring operation. At the same time, the speed detection bearing in the middle shaft reverse stirring control component starts to monitor the speed information of the single shaft in real time, and transmits the data to the stirring control processor. The stirring control processor cooperates with the first electromagnetic blocker, the electromagnetic connecting gear, the differential gear, the umbrella control gear, the first transmission gear, the second transmission gear, the bottom connection stator and rotor structure, the single shaft connector and the speed detection bearing according to the preset program and the received speed data. On the basis of the single shaft drive type curing stirring power differential device, the material in the central area of ​​the stirring container can produce convection and shear effects, which is convenient for breaking the undesirable phenomena such as agglomeration and stratification of the material in the central area, improving the stirring uniformity, and enabling the material in the entire stirring container to achieve better stirring uniformity and stability under the synergistic effect of each component, thereby improving the adaptability and flexibility of the stirring device to different materials and stirring processes.

[0016] 2. In the present invention, with the cooperation of the bottom side stirring control component and the side stirring control component, the stirring control processor sends a power-on command to the second electromagnetic blocker. After the second electromagnetic blocker is energized, it generates electromagnetic force, applies a braking effect to the joint control gear, so that it stops rotating freely and forms a stable meshing transmission relationship with the outer long gear. During the side stirring operation, the speed detection sensor continuously monitors the speed change of the gear belt structure. The stirring control processor changes the transmission efficiency between the joint control gear and the outer long gear by adjusting the electromagnetic force of the second electromagnetic blocker, thereby affecting the speed of the side stirring shaft, so that when the entire stirring process is in accordance with the actual situation, the stirring control processor sends a power-off command to the second electromagnetic blocker, and the second electromagnetic The magnetic blocker is powered off, the linkage gear resumes the free rotation state, and the side stirring control component stops working. When the whole is in operation, the material flow in the central area is further disrupted to prevent the occurrence of a stirring dead zone in the central area, improve the overall stirring uniformity, and enable the materials in the edge area and the central area to achieve a good mixing state under appropriate stirring action, thereby improving the overall performance and adaptability of the stirring device. With the cooperation of the transmission efficiency between the bottom bevel gear and the first side bevel gear and the second side bevel gear, through these adjustments, the side stirring structure forms a stronger lateral flow field in the bottom area, re-disturbing the accumulated materials and making them re-participate in the overall stirring flow, thereby ensuring the stirring uniformity of the bottom material and the stability of the entire stirring process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the main structure of a single-shaft transmission type curing stirring power differential device of the present invention; Figure 2It is a schematic structural diagram of a side view of a single-shaft transmission type curing stirring power differential device of the present invention; Figure 3 It is a structural schematic diagram of a side stirring control assembly in a single-shaft transmission type curing stirring power differential device of the present invention; Figure 4 The invention relates to a single-axis transmission type curing stirring power differential device. Figure 3 A schematic diagram of the enlarged structure at point A; Figure 5 It is a structural schematic diagram of a middle shaft reverse stirring control assembly in a single shaft transmission type curing stirring power differential device of the present invention; Figure 6 It is a structural schematic diagram of a single stirring shaft operating component in a single-shaft transmission type curing stirring power differential device of the present invention; Figure 7 The invention relates to a single-axis transmission type curing stirring power differential device. Figure 6 Schematic diagram of the enlarged structure at B.

[0018] In the figure: 1. Energy-saving brushless drive motor; 2. Transmission gear belt; 3. Single-axis drive assembly; 31. Protection treatment control housing; 32. Worm; 33. Differential; 4. Built-in sheet metal slot frame; 5. Internal installation sheet metal; 6. Middle axis reverse stirring control assembly; 61. Middle end connection housing; 62. First electromagnetic blocker; 63. Electromagnetic connection gear; 64. Differential gear; 65. Umbrella control gear; 66. First transmission gear; 67. Second transmission gear; 68. Bottom connection stator and rotor structure; 69. Single-axis connector; 690. Speed ​​detection bearing; 691. Top connection stator and rotor structure; 7. Single stirring shaft operation assembly ;71. Single shaft;72. Stirring and curing guide frame;73. Spiral stirring structure;8. Bottom lateral stirring control assembly;81. Bottom bearing frame;82. Bottom bevel gear;83. Gear shaft connector;84. Second side bevel gear;85. First side bevel gear;86. Connecting short shaft;87. Side stirring structure;9. Side stirring control assembly;91. Second electromagnetic blocker;92. Joint control gear;93. Outer long gear;94. Gear belt structure;95. Side end control stirring shaft;96. Speed ​​detection sensor;10. Inner rotating bearing;11. Inner stirring rod;12. Bottom bearing;13. Wall-attached stirring rod. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] In the present invention, reference is made to Figure 1 - Figure 7 As shown: A single-axis transmission curing stirring power differential device, including: An energy-saving brushless drive motor 1, which is mounted on the side of the single-axis drive assembly 3 and is used to form a power source for the single-axis stirring drive; A single-axis driving assembly 3, which is mounted on the top of the built-in sheet metal trough frame 4 and is used to control the stirring operation of the single stirring axis operation assembly 7; The side stirring control assembly 9 is installed inside the built-in sheet metal trough frame 4 and is used to control the operation of the side flow stirring shafts 95 at both ends according to the operation status of the single stirring shaft operation assembly 7; The middle shaft reverse stirring control assembly 6 is installed at the top of the single shaft 71 and drives and adjusts according to the actual operation of the single stirring shaft operation assembly 7 through the feedback of the built-in stirring detection sensor; The bottom lateral stirring control assembly 8 is installed at the bottom end of the single shaft 71, and is used to form real-time dynamic adjustment according to the synchronous operation of the bottom bearing member 12 connected to the bottom.

[0021] Embodiment 1: In the present invention, according to Figure 1 - Figure 3 , Figure 5 and Figure 6 As shown, the central axis reverse stirring control assembly 6 includes: The middle-end connecting shell 61, the first electromagnetic blocker 62, the electromagnetic connecting gear 63, the differential gear 64 and the top connecting stator and rotor structure 691, the middle-end connecting shell 61 is installed on the outer middle side of the single shaft 71 through the top connecting stator and rotor structure 691, the first electromagnetic blocker 62 is installed on the outside of the side of the electromagnetic connecting gear 63, the electromagnetic connecting gear 63 and the differential gear 64 are located inside the middle-end connecting shell 61 to form a meshing connection, and the center end of the differential gear 64 is connected to an umbrella control gear 65.

[0022] The top and bottom of the side end of the umbrella control gear 65 are respectively meshed and connected with the first transmission gear 66 and the second transmission gear 67. The top of the first transmission gear 66 is key-connected with the top connecting stator-rotor structure 691 through the connecting shaft. The top of the top connecting stator-rotor structure 691 is internally installed with a speed detection bearing 690.

[0023] The bottom of the second transmission gear 67 is connected to a bottom connecting stator-rotor structure 68 via a connecting shaft key. A single-axis connector 69 is installed inside the bottom connecting stator-rotor structure 68 . The single-axis connector 69 is connected to the top of the single shaft 71 .

[0024] In a specific solution, when the entire stirring device starts to run, the energy-saving brushless drive motor 1 starts and drives the single stirring shaft operating component 7 to start rotating stirring operation through the single-shaft drive component 3. At the same time, the speed detection bearing 690 in the middle shaft reverse stirring control component 6 starts to monitor the speed information of the single shaft 71 in real time, and transmits the data to the stirring control processor. The stirring control processor is based on the preset program and the received speed data. At this time, the first electromagnetic blocker 62 is in a power-off state, and the electromagnetic connecting gear 63 can rotate freely. During the stirring process of the single stirring shaft operating component 7, the material flow sensor and the stirring resistance sensor located in the stirring container continuously monitor the stirring state of the material, and feed back the relevant data to the stirring control processor. The mixing control processor analyzes and determines whether the material in the central area of ​​the mixing container has reached the condition requiring the intervention of the central axis reverse mixing based on these data and the speed information of the single shaft 71 transmitted by the speed detection bearing 690, so that when the flow rate of the material in the central area is lower than the set threshold, the stirring resistance shows abnormal changes, or the material mixing uniformity index has not been improved in the central area for a long time, the mixing control processor determines that the central axis reverse stirring control component 6 needs to be started, and sends a power-on command to the first electromagnetic blocker 62. After the first electromagnetic blocker 62 is energized, an electromagnetic force is generated to apply a braking effect to the electromagnetic connecting gear 63, so that it stops rotating freely and forms a stable meshing transmission relationship with the differential gear 64. At this time, due to the rotation of the single shaft 71, the single shaft connected to it is The transmission of the shaft connector 69, the bottom connecting stator-rotor structure 68 and the second transmission gear 67 drives the differential gear 64 to rotate, so that the differential gear 64 further drives the electromagnetic connection gear 63 to rotate, and then the rotation of the electromagnetic connection gear 63 is transmitted to the first transmission gear 66 and the second transmission gear 67 through the umbrella control gear 65. Since the first transmission gear 66 is connected to the top connecting stator-rotor structure 691 through the connecting shaft, and the top connecting stator-rotor structure 691 has a specific relative position relationship with the single shaft 71, in this transmission process, the first transmission gear 66 drives the reverse gear inside the top connecting stator-rotor structure 691 to rotate in the opposite direction relative to the single shaft 71, thereby realizing the reverse stirring function of the middle shaft. During the reverse stirring operation of the middle shaft, the speed The detection bearing 690 continues to monitor the speed change of the single shaft 71 in real time. At the same time, the stirring control processor continues to receive feedback data about the material stirring state from the detection sensor, and dynamically adjusts the intensity of the reverse stirring of the central axis. When the mixing uniformity of the material in the central area increases too quickly after reverse stirring, which may cause local over-stirring, the stirring control processor will appropriately weaken the electromagnetic force of the first electromagnetic blocker 62 to reduce the intensity of the reverse stirring. On the contrary, if the uniformity increases slowly, the electromagnetic force is enhanced to improve the reverse stirring effect. When the entire stirring process is completed according to the preset stirring time, material uniformity and other completion standards, the stirring control processor sends a power-off command to the first electromagnetic blocker 62, and the first electromagnetic blocker 62 is powered off.The electromagnetic connection gear 63 resumes the free rotation state, and the reverse stirring of the middle axis stops. Based on the single-axis transmission type curing stirring power differential device, the material in the central area of ​​the stirring container can produce convection and shear effects, which is convenient for breaking the undesirable phenomena such as agglomeration and stratification of the material in the central area, improving the stirring uniformity, and enabling the material in the entire stirring container to achieve better stirring uniformity and stability under the synergistic effect of various components, thereby improving the adaptability and flexibility of the stirring device to different materials and stirring processes.

[0025] Embodiment 2: In the present invention, according to Figure 1 - Figure 4 and Figure 6 As shown, the single stirring shaft operating assembly 7 includes: The stirring and curing guide frame 72 and the spiral stirring structure 73 are provided, and a curing agent storage chamber is installed inside the stirring and curing guide frame 72. The curing agent storage chamber is connected through the guide valve tube and the delivery core end opened on the frame surface of the stirring and curing guide frame 72. The stirring and curing guide frame 72 is installed on the outer periphery of the single shaft 71, and the side frame of the stirring and curing guide frame 72 and the inner wall of the spiral stirring structure 73 are tightly connected. The inner rotating bearing 10 is installed on the outside of the top of the single shaft 71, and the outer periphery of the inner rotating bearing 10 is tightly connected with the inner stirring rod 11.

[0026] The side stirring control assembly 9 includes: The second electromagnetic blocker 91, the interlocking gear 92, the outer long gear 93 and the gear belt structure 94, the second electromagnetic blocker 91 is installed on the top of the frame of the built-in sheet metal slot frame 4, the outer long gear 93 is set in two groups, and the interlocking gear 92 and the two groups of outer long gears 93 form a meshing connection.

[0027] The gear belt structure 94 is installed and sleeved on the top ends of the two sets of outer long gears 93 , a speed detection sensor 96 is installed inside the gear belt structure 94 , and a side end control stirring shaft 95 is installed inside the side end of the gear belt structure 94 .

[0028] In a specific solution, before the stirring operation begins, a proper amount of curing agent is stored in the curing agent storage chamber in the stirring and curing guide frame 72. When the stirring device is started, the energy-saving brushless drive motor 1 starts and drives the single shaft 71 to rotate. The single shaft 71 drives the stirring and curing guide frame 72 and the spiral stirring structure 73 to rotate together. The spiral stirring structure 73, by virtue of its spiral shape, generates axial and circumferential driving forces on the material in the stirring container during the rotation process, so that the material forms a spiral upward or downward flow state, achieving preliminary turning and mixing. As the single shaft 71 rotates, the inner rotating bearing 10 also rotates around the single shaft 71, thereby driving the inner stirring rod 11 to rotate and stir. The inner stirring rod 11 mainly assists in stirring the material in the area near the center of the stirring container, enhances the disturbance effect of the material in the central area, and further promotes the mixing uniformity of the material. During the stirring process, when it reaches When the preset curing agent delivery conditions are met, the stirring control processor opens the guide valve tube on the stirring and curing guide frame 72, and the curing agent passes through the guide valve tube from the storage chamber and is evenly sprayed or dripped into the material being stirred through the delivery core end. At this time, the continuous stirring action of the stirring and curing guide frame 72 and the spiral stirring structure 73 helps the curing agent to be quickly and fully mixed with the material, ensuring that the curing reaction is evenly carried out in the material. After the curing agent is delivered, the stirring continues to further mix the curing agent and the material, thereby promoting the curing reaction. As the stirring time goes by, the material gradually solidifies, and the stirring resistance gradually increases, and the data is fed back to the stirring control processor. When the stirring completion conditions are met (such as reaching the preset stirring time, the material reaching the expected degree of curing, etc.), the energy-saving brushless drive motor 1 stops working, the single shaft 71 and the stirring structure connected thereto stop rotating, and the stirring operation is completed. At the same time, after the stirring starts, the speed detection sensor 96 monitors the speed information of the gear belt structure 94 in real time, and transmits the data to the stirring control processor, so that the stirring control processor monitors and analyzes the entire stirring process based on these data, and determines the stirring condition of the materials in the edge area. As the stirring operation of the single stirring shaft operation component 7 proceeds, when the stirring control processor determines that the stirring effect of the materials in the edge area is not good according to the data fed back by the sensor (for example, the flow rate of the edge material is lower than the set threshold, and the material is attached to the wall of the container and does not fully participate in the stirring), the stirring control processor prepares to start the side stirring control component 9, and the stirring control processor sends a power-on instruction to the second electromagnetic blocker 91. After the second electromagnetic blocker 91 is energized, it generates electromagnetic force, applies a braking effect to the interlocking gear 92, so that it stops rotating freely and forms a stable meshing transmission relationship with the outer long gear 93. At this time, due to the rotation of the single shaft 71 (the transmission relationship between the single shaft 71 and the overall structure indirectly affects the driving source of the interlocking gear 92), the interlocking gear 92 is driven to rotate, and the interlocking gear 92 then The two sets of outer long gears 93 are driven to rotate, and the rotation of the outer long gears 93 drives the gear belt structure 94 to rotate. The side end of the gear belt structure 94 controls the stirring shaft 95 to rotate accordingly, and stirs the materials in the edge area of ​​the stirring container. During the side stirring operation, the speed detection sensor 96 continuously monitors the speed change of the gear belt structure 94. The stirring control processor changes the transmission efficiency between the joint control gear 92 and the outer long gear 93 by adjusting the electromagnetic force of the second electromagnetic blocker 91, thereby affecting the speed of the side stirring shaft, so that when the entire stirring process is in accordance with the actual situation, the stirring control processor sends a power-off instruction to the second electromagnetic blocker 91, the second electromagnetic blocker 91 is powered off, the joint control gear 92 resumes the free rotation state, and the side stirring control component 9 stops working. When the whole is in operation, the material flow in the central area is further disrupted to prevent the occurrence of a stirring dead zone in the central area, improve the overall stirring uniformity, and enable the materials in the edge area and the central area to reach a good mixing state under appropriate stirring action, thereby improving the overall performance and adaptability of the stirring device.

[0029] Embodiment 3: In the present invention, according to Figure 1 - Figure 3 , Figure 6 and Figure 7 As shown, the single-axis drive assembly 3 includes: The protective treatment control housing 31, the worm 32, the differential 33 and the worm wheel, the side end of the worm 32 is connected with the transmission gear belt 2, the output end of the energy-saving brushless drive motor 1 is connected to the transmission gear belt 2 through the third electromagnetic blocker, and is connected with the worm 32 in cooperation with the differential 33, the side end of the worm 32 and the worm wheel are meshed, and the center end of the worm wheel is connected to the center connecting shaft of the linkage control gear 92.

[0030] The bottom lateral stirring control assembly 8 includes: The bottom bearing frame 81, the bottom bevel gear 82, the gear shaft connecting piece 83, the first side bevel gear 85 and the second side bevel gear 84, the bottom bearing frame 81 is installed at the bottom of the bottom bearing member 12, the bottom bevel gear 82 is connected to the single shaft 71 through the gear shaft connecting piece 83, the first side bevel gear 85 and the second side bevel gear 84 are respectively located on both sides of the top of the bottom bevel gear 82 to form a meshing connection, the center ends of the first side bevel gear 85 and the second side bevel gear 84 are connected to a connecting short shaft 86, and a side stirring structure 87 is installed on the outside of the side end of the connecting short shaft 86.

[0031] The side end of the built-in sheet metal slot frame 4 is fastened with the inner mounting sheet metal 5 , and the outer peripheral side of the bottom bearing member 12 is fastened with the wall-attached stirring rod 13 .

[0032] In a specific scheme, when the start-up command of the overall stirring device is issued, the stirring control processor sends a power-on command to the third electromagnetic blocker. After the third electromagnetic blocker is powered on, the output power of the energy-saving brushless drive motor 1 is connected to the transmission gear belt 2. The power output of the motor is transmitted to the worm 32 through the transmission gear belt 2. At the same time, the differential 33 makes the worm 32 start to rotate stably according to the preset initial state. After the worm 32 rotates, it meshes with the worm wheel and transmits power to the worm wheel. The center end of the worm wheel is connected to the center connecting shaft of the joint control gear 92. At this time, on the one hand, the worm wheel drives the single shaft 71 to rotate, and the single shaft 71 then drives the single stirring shaft operating component 7 to perform stirring operation. On the other hand, due to the connection between the joint control gear 92 and the side stirring control component 9, when the side stirring When the control component 9 needs to start side stirring according to the material stirring situation, the side stirring control component 9 is started, and the rotation of the worm wheel provides a basic power source for the transmission of the side stirring control component 9. During the stirring process, the differential 33 continuously monitors the rotation speed, torque and other parameters of the worm 32 and the single shaft 71, and dynamically adjusts the power distribution ratio between the worm 32 and the single shaft 71 according to the changes in the material stirring state (such as changes in material viscosity, changes in stirring resistance, etc.) and the stirring process requirements (such as the requirements for stirring speed in different stirring stages) to achieve the best stirring effect and power utilization efficiency, ensure that the stirring operation can continue to be carried out stably, improve the adaptability and stability of the entire stirring device to different materials and stirring conditions, and realize the intelligent distribution and optimal utilization of power; When the single shaft 71 starts to rotate and stir under the drive of the single shaft drive assembly 3, the single shaft 71 drives the bottom bevel gear 82 to rotate through the gear shaft connecting piece 83. The rotation of the bottom bevel gear 82 drives the first side bevel gear 85 and the second side bevel gear 84 meshing therewith to rotate in different directions respectively. The first side bevel gear 85 and the second side bevel gear 84 drive the connecting short shaft 86 to rotate, thereby causing the side stirring structure 87 to start rotating and stirring. During the stirring process, the stirring monitoring sensor on the bottom bearing member 12 continuously monitors its working state, so that when the temperature rises, the accumulation of bottom materials increases, the stirring resistance increases, and the vibration is abnormal, the stirring The mixing control processor determines the need to adjust the working parameters of the bottom side mixing control assembly 8 based on the sensor feedback data, so that when the bottom material is seriously accumulated and the mixing intensity of the side mixing structure 87 needs to be enhanced, the mixing control processor adjusts the rotation speed of the single shaft 71 and changes the transmission efficiency between the bottom bevel gear 82 and the first side bevel gear 85 and the second side bevel gear 84 to achieve this. Through these adjustments, the side mixing structure 87 forms a stronger lateral flow field in the bottom area, re-disturbing the accumulated material and making it re-participate in the overall mixing flow, thereby ensuring the mixing uniformity of the bottom material and the stability of the entire mixing process.

[0033] The wiring diagram of the energy-saving brushless drive motor 1, the first electromagnetic blocker 62, the speed detection sensor 96, the material flow sensor and the stirring resistance sensor in the present invention is common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use, so the control method and wiring arrangement of the energy-saving brushless drive motor 1, the first electromagnetic blocker 62, the speed detection sensor 96, the material flow sensor and the stirring resistance sensor will not be explained in detail.

[0034] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A single-axis transmission curing stirring power differential device, characterized in that: Included are: An energy-saving brushless drive motor (1) is mounted on the side of the single-axis drive assembly (3) and is used to form a power source for the single-axis stirring drive; A single-shaft drive assembly (3) mounted on the top of the built-in sheet metal trough frame (4) and used to control the stirring operation of the single stirring shaft operation assembly (7); A side stirring control assembly (9) installed inside the built-in sheet metal trough frame (4) and used to control the operation of the side flow stirring shafts (95) at both ends according to the operation status of the single stirring shaft operation assembly (7); A middle shaft reverse stirring control assembly (6) is mounted on the top of the single shaft (71) and is driven and adjusted according to the actual operation of the single stirring shaft operation assembly (7) through feedback from a built-in stirring detection sensor; The bottom lateral stirring control assembly (8) is mounted at the bottom end of the single shaft (71) and is used to perform real-time dynamic adjustment according to the synchronous operation of the bottom bearing member (12) connected to the bottom.

2. The single-shaft transmission curing stirring power differential device according to claim 1 is characterized in that: The central axis reverse stirring control component (6) comprises: A middle-end connecting shell (61), a first electromagnetic blocker (62), an electromagnetic connecting gear (63), a differential gear (64) and a top-connected stator-rotor structure (691), wherein the middle-end connecting shell (61) is installed on the outer middle side of the single shaft (71) through the top-connected stator-rotor structure (691), the first electromagnetic blocker (62) is installed on the outer side of the electromagnetic connecting gear (63), the electromagnetic connecting gear (63) and the differential gear (64) are located inside the middle-end connecting shell (61) to form a meshing connection, and the center end of the differential gear (64) is connected to an umbrella control gear (65).

3. The single-shaft transmission curing stirring power differential device according to claim 2 is characterized in that: The top and bottom of the side end of the umbrella control gear (65) are respectively meshedly connected with a first transmission gear (66) and a second transmission gear (67); the top of the first transmission gear (66) is key-connected to a top-connected stator-rotor structure (691) via a connecting shaft; a rotation speed detection bearing (690) is installed inside the top of the top-connected stator-rotor structure (691).

4. The single-shaft transmission curing stirring power differential device according to claim 3 is characterized in that: The bottom of the second transmission gear (67) is connected to a bottom connecting stator and rotor structure (68) via a connecting shaft key, a single-axis connector (69) is installed inside the bottom connecting stator and rotor structure (68), and the single-axis connector (69) is connected to the top of the single axis (71).

5. The single-shaft transmission curing stirring power differential device according to claim 1, characterized in that: The single stirring shaft operating assembly (7) comprises: A stirring and curing flow guide frame (72) and a spiral stirring structure (73); a curing agent storage chamber is installed inside the stirring and curing flow guide frame (72); the curing agent storage chamber is connected to the stirring and curing flow guide frame (72) through a flow guide valve tube and a delivery core end opened on the frame surface of the stirring and curing flow guide frame (72); the stirring and curing flow guide frame (72) is installed on the outer circumference of a single shaft (71); the side frame of the stirring and curing flow guide frame (72) and the inner wall of the spiral stirring structure (73) are tightly connected; an inner rotating bearing component (10) is installed on the outside of the top of the single shaft (71); and an inner stirring rod (11) is tightly connected to the outer circumference of the inner rotating bearing component (10).

6. The single-shaft transmission curing stirring power differential device according to claim 1, characterized in that: The side stirring control component (9) comprises: A second electromagnetic blocker (91), a linkage control gear (92), an outer long gear (93) and a gear belt structure (94), wherein the second electromagnetic blocker (91) is mounted on the top of a frame of a built-in sheet metal slot frame (4), the outer long gear (93) is arranged in two groups, and the linkage control gear (92) and the two groups of outer long gears (93) form a meshing connection.

7. The single-shaft transmission curing stirring power differential device according to claim 6, characterized in that: The gear belt structure (94) is installed and sleeved on the top ends of the two sets of outer long gears (93), a rotation speed detection sensor (96) is installed inside the gear belt structure (94), and a side end control stirring shaft (95) is installed inside the side end of the gear belt structure (94).

8. The single-shaft transmission curing stirring power differential device according to claim 1, characterized in that: The single-axis drive assembly (3) comprises: A protective treatment control housing (31), a worm (32), a differential (33) and a worm wheel, wherein the side end of the worm (32) is connected to a transmission gear belt (2), the output end of the energy-saving brushless drive motor (1) is connected to the transmission gear belt (2) via a third electromagnetic blocker, and is connected to the worm (32) in cooperation with the differential (33), the side end of the worm (32) and the worm wheel are meshed, and the center end of the worm wheel is connected to the center connecting shaft of the linkage gear (92).

9. The single-shaft transmission curing stirring power differential device according to claim 1, characterized in that: The bottom lateral stirring control assembly (8) comprises: A bottom bearing frame (81), a bottom bevel gear (82), a gear shaft connecting member (83), a first side bevel gear (85) and a second side bevel gear (84), wherein the bottom bearing frame (81) is mounted on the bottom of the bottom bearing member (12), the bottom bevel gear (82) is connected to the single shaft (71) via the gear shaft connecting member (83), the first side bevel gear (85) and the second side bevel gear (84) are respectively located on both sides of the top of the bottom bevel gear (82) to form a meshing connection, the center ends of the first side bevel gear (85) and the second side bevel gear (84) are both connected to a connecting short shaft (86), and a side stirring structure (87) is installed on the outside of the side end of the connecting short shaft (86).

10. The single-shaft transmission curing stirring power differential device according to claim 1, characterized in that: The side end of the built-in sheet metal slot frame (4) is fastened with an inner mounting sheet metal (5), and the outer peripheral side of the bottom bearing component (12) is fastened with a wall-attached stirring rod (13).

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