Double-supergravity reactor

Abstract

The invention discloses a double-supergravity reactor, and belongs to the field of material batching, a rotating rod of a servo motor penetrates through a support table, a high-speed rotating bin is rotatably arranged in a reaction kettle, the high-speed rotating bin is connected with the reaction kettle through a slewing bearing, a first chain wheel is arranged at the bottom of the high-speed rotating bin, and a second chain wheel is arranged on a rotating shaft of the servo motor; the first chain wheel and the second chain wheel are connected through a chain, a connecting rod is arranged in the high-speed rotating bin, the connecting rod penetrates through the layered liquid spraying device, and the connecting rod rotates to drive the layered liquid spraying device to spray liquid to the high-speed rotating bin in a layered mode. The problems that gas and liquid cannot fully contact and react on different layers, a large amount of gas is discharged without participating in the reaction, and great waste of gas supply is caused are solved, and the device is mainly applied to the aspect of material batching.

Description

Technical Field

[0001] The invention relates to the technical field of chemical equipment, and in particular to a double supergravity reactor. Background Art

[0002] In the chemical production process, the performance of reaction equipment is directly related to reaction efficiency and product quality. Traditional reaction equipment has obvious shortcomings in material mixing, reaction speed and reaction uniformity. Taking common reactors as an example, the stirring and feeding methods are limited, and the materials are difficult to fully mix, resulting in incomplete reactions, affecting product purity and production efficiency. Moreover, in some chemical reactions that require high reaction rates, traditional equipment cannot meet the needs of rapid mixing and reaction, which increases production costs and prolongs production cycles.

[0003] What is particularly prominent is that traditional reaction equipment lacks a stratified mixing mechanism, and the problem of uneven gas-liquid separation is serious. During the gas-liquid reaction process, the gas and liquid cannot fully contact and react at different levels, and a large amount of gas is discharged without participating in the reaction, resulting in a huge waste of gas supply, which not only increases production costs but also reduces production efficiency. Therefore, it is urgent to develop a new type of reaction equipment that can improve material mixing efficiency, speed up reaction speed, ensure reaction uniformity, and effectively solve the problems of uneven gas-liquid separation and gas waste. Summary of the invention

[0004] The purpose of the present invention is to provide a double supergravity reactor to solve the problem that the material mixing in the existing reaction equipment lacks a stratified mixing mechanism, the gas and liquid cannot fully contact and react at different levels, and a large amount of gas is discharged without participating in the reaction, resulting in a huge waste of gas supply.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical scheme: a double supergravity reactor, comprising a support platform, a reactor, a servo motor, a slewing bearing, a high-speed rotating bin and a stratified liquid spraying device, the reactor is vertically installed at the center of the support platform, a discharge pipe and a group of air inlet pipes are arranged on the side of the reactor, an exhaust port is arranged on the top of the reactor, and a servo motor is also arranged on the support platform, which is characterized in that: a rotating rod of the servo motor passes through the support platform, a high-speed rotating bin is rotatably arranged in the reactor, the high-speed rotating bin and the reactor are connected by a slewing bearing, a sprocket one is arranged at the bottom of the high-speed rotating bin, a sprocket two is arranged on the rotating shaft of the servo motor, the sprocket one and the sprocket two are connected by a chain, a connecting rod is arranged in the high-speed rotating bin, the connecting rod passes through the stratified liquid spraying device, and the rotation of the connecting rod drives the stratified liquid spraying device to spray the high-speed rotating bin in layers.

[0006] Preferably, the high-speed rotating bin includes rotating bin one, rotating bin two, rotating bin three, rotating bin four and a through rod. The rotating bin one, rotating bin two, rotating bin three and rotating bin four have the same structure and are connected by connecting pipes. The rotating bin one is composed of an upper bin plate, a lower bin plate, a group of partition plates and a through rod. The partition plates are evenly arranged between the upper bin plate and the lower bin plate. The through rod passes through the partition plates and is fixedly connected to the partition plates. One end of the through rod is fixedly connected to the upper bin plate, and the other end is fixedly connected to the lower bin plate.

[0007] Preferably, the layered liquid spraying device comprises a limiting cap, a clamping frame, a shaking plate, a layered liquid spraying pipe 1, a layered liquid spraying pipe 2, a layered liquid spraying pipe 3 and a layered liquid spraying pipe 4, the limiting cap is arranged on the top of the center of the reactor, the layered liquid spraying pipe 1, the layered liquid spraying pipe 2, the layered liquid spraying pipe 3 and the layered liquid spraying pipe 4 respectively penetrate the clamping frame and slide on the clamping frame, the layered liquid spraying pipe 1, the layered liquid spraying pipe 2, the layered liquid spraying pipe 3 and the layered liquid spraying pipe 4 are all provided with limiting rings, a spring is arranged between the limiting ring and the clamping frame, the layered liquid spraying pipe 1, the layered liquid spraying pipe 2, the layered liquid spraying pipe 3 and the layered liquid spraying pipe 4 are also provided with rotating balls, and the clamping frame A sleeve ring is arranged on the top, a limiting ball is arranged in the shaking plate, the limiting ball rotates in the sleeve ring, an inclined rocker is arranged below the limiting ball, an inclined rocker handle is arranged on the inclined rocker, the connecting rod and the inclined rocker handle are fixedly connected, the inclined rocker handle rotates around the center of the connecting rod to drive the layered liquid spraying pipe 1, the layered liquid spraying pipe 2, the layered liquid spraying pipe 3 and the layered liquid spraying pipe 4 to float up and down, the connecting rod is connected to the clamping frame through a bearing, the layered liquid spraying pipe 1, the layered liquid spraying pipe 2, the layered liquid spraying pipe 3 and the layered liquid spraying pipe 4 are all provided with high-pressure nozzles at the bottom, and the layered liquid spraying pipe 1, the layered liquid spraying pipe 2, the layered liquid spraying pipe 3 and the layered liquid spraying pipe 4 are all provided with liquid inlets on the sides.

[0008] Preferably, the reactor is a multi-layer tube structure, and the tube layers are fixedly connected by bolts.

[0009] Compared with the prior art, the present invention has the following beneficial effects:

[0010] The double supergravity reactor is a two-group two-layer structure. The servo motor drives the high-speed rotating bin to rotate at high speed, generating a supergravity field, so that the material can quickly mix and react with the gas in the high-speed rotating bin, greatly improving the reaction speed and reaction efficiency.

[0011] The layered liquid spraying device can spray liquid in layers according to the different layers of the high-speed rotating bin, so that the material can fully react with the gas during the rotation process, ensuring the uniformity of the reaction.

[0012] The special structural design of the high-speed rotating bin, multiple rotating bins are connected by connecting pipes, and the interior of each rotating bin is divided by a dividing plate, so that the liquid material enters the interior of each chamber, further increasing the mixing area and reaction area of ​​the material and improving the reaction effect.

[0013] The reactor adopts a multi-layer tube structure, which is easy to install and disassemble, and also convenient for cleaning and maintenance inside the reactor. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is the internal structure diagram of the present invention;

[0015] Figure 2 It is a front view of the present invention;

[0016] Figure 3 For the present invention Figure 2 A magnified image of point A;

[0017] Figure 4 It is a front view of the high-speed rotation of the present invention;

[0018] Figure 5 It is a front view of the layered liquid spraying device of the present invention;

[0019] Figure 6 It is a front view of the clamping frame of the present invention. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] In one embodiment, see Figure 1-Figure 2 The present invention provides a technical solution: a double supergravity reactor, comprising a support platform 1, a reactor 2, a servo motor 3, a slewing bearing 4, a high-speed rotating bin 5 and a layered liquid spraying device 6, the reactor 2 is vertically installed at the center of the support platform 1, a discharge pipe 21 and a group of air inlet pipes 22 are arranged on the side of the reactor 2, an exhaust port 23 is arranged on the top of the reactor 2, and a servo motor 3 is also arranged on the support platform 1, characterized in that: a rotating rod of the servo motor 3 passes through the support platform 1, a high-speed rotating bin 5 is rotatably arranged in the reactor 2, the high-speed rotating bin 5 is connected to the reactor 2 through a slewing bearing 4, a sprocket 1 51 is arranged at the bottom of the high-speed rotating bin 5, a sprocket 2 52 is arranged on the rotating shaft of the servo motor 3, the sprocket 1 51 and the sprocket 2 52 are connected through a chain 53, a connecting rod 54 is arranged in the high-speed rotating bin 5, the connecting rod 54 passes through the layered liquid spraying device 6, and the connecting rod 54 rotates to drive the layered liquid spraying device 6 to spray the high-speed rotating bin 5 in layers.

[0022] In one embodiment, see Figure 1 and Figure 4The high-speed rotating bin 5 includes a rotating bin 1 71, a rotating bin 2 72, a rotating bin 3 73, a rotating bin 4 74 and a through rod 75. The rotating bin 1 71, the rotating bin 2 72, the rotating bin 3 73, and the rotating bin 4 74 have the same structure, and the rotating bin 1 71, the rotating bin 2 72, the rotating bin 3 73, and the rotating bin 4 74 are all connected by a connecting pipe 75. The rotating bin 1 71 is composed of an upper bin plate 77, a lower bin plate 78, a group of dividing plates 76 and a through rod 75. The dividing plates 76 are evenly arranged between the upper bin plate 77 and the lower bin plate 78. The through rod 75 penetrates the dividing plates 76 and is fixedly connected to the dividing plates 76. One end of the through rod 75 is fixedly connected to the upper bin plate 77, and the other end is fixedly connected to the lower bin plate 78.

[0023] In one embodiment, see Figure 3 and Figure 5 The stratified liquid spraying device 6 includes a limiting cap 61, a clamping frame 62, a shaking plate 63, a stratified liquid spraying pipe 1 64, a stratified liquid spraying pipe 2 65, a stratified liquid spraying pipe 3 66 and a stratified liquid spraying pipe 4 67. The limiting cap 61 is arranged on the center top of the reaction kettle 2. The stratified liquid spraying pipe 1 64, the stratified liquid spraying pipe 2 65, the stratified liquid spraying pipe 3 66 and the stratified liquid spraying pipe 4 67 respectively penetrate the clamping frame 62 and slide on the clamping frame 62. The stratified liquid spraying pipe 1 64, the stratified liquid spraying pipe 2 65, the stratified liquid spraying pipe 3 66 and the stratified liquid spraying pipe 4 67 are all provided with limiting rings 68. A spring 69 is arranged between the limiting ring 68 and the clamping frame 62. The stratified liquid spraying pipe 1 64, the stratified liquid spraying pipe 2 65, the stratified liquid spraying pipe 3 66 and the stratified liquid spraying pipe 4 67 are also provided with rotating balls 81. The clamping frame 62 is provided with a A sleeve ring 82 is arranged, a limiting ball 83 is arranged in the shaking plate 63, the limiting ball 83 rotates in the sleeve ring 82, an inclined rocking arm 84 is arranged below the limiting ball 83, an inclined rocking handle 85 is sleeved on the inclined rocking arm 84, the connecting rod 54 and the inclined rocking handle 85 are fixedly connected, the inclined rocking handle 85 rotates around the center of the connecting rod 54 to drive the layered liquid spraying pipe 1 64, the layered liquid spraying pipe 2 65, the layered liquid spraying pipe 3 66 and the layered liquid spraying pipe 4 67 to float up and down, the connecting rod 54 is connected to the clamping frame 62 through a bearing 86, the layered liquid spraying pipe 1 64, the layered liquid spraying pipe 2 65, the layered liquid spraying pipe 3 66 and the layered liquid spraying pipe 4 67 are all provided with a high-pressure nozzle 88 at the bottom, and the layered liquid spraying pipe 1 64, the layered liquid spraying pipe 2 65, the layered liquid spraying pipe 3 66 and the layered liquid spraying pipe 4 67 are all provided with a liquid inlet on the side.

[0024] In one embodiment, the reactor 2 is a multi-layer tube structure, and the tube layers are fixedly connected by bolts 20 .

[0025] In one embodiment, see Figures 1 to 6 , start the servo motor 3, and the servo motor 3 drives the high-speed rotating bin 5 to rotate at high speed through the sprocket and chain.

[0026] The gaseous material enters the reactor 2 through the air inlet pipe 22, and the stratified liquid spraying device 6 starts to work at the same time. The stratified liquid spraying pipe 1 64, the stratified liquid spraying pipe 2 65, the stratified liquid spraying pipe 3 66 and the stratified liquid spraying pipe 4 67 are connected to the external feeding hose (not shown in the figure), and the connecting rod 54 rotates with the high-speed rotating bin 5, driving the inclined crank handle 85 to rotate around the center of the connecting rod 54, so that the stratified liquid spraying pipe 1 64, the stratified liquid spraying pipe 2 65, the stratified liquid spraying pipe 3 66 and the stratified liquid spraying pipe 4 67 float up and down, and the stratified liquid spraying pipe 1 71, the rotating bin 2 72, the rotating bin 3 73 and the rotating bin 4 74 are sprayed in layers through the high-pressure nozzle 88.

[0027] Under the action of the supergravity field generated by the high-speed rotation of the high-speed rotating bin 5 , the materials are quickly mixed and reacted in the rotating bin, and the reaction products are discharged through the discharge pipe 21 , and the waste gas is discharged through the exhaust port 23 .

[0028] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention, and their equivalents.

Claims

1. A double high gravity reactor, comprising a support platform (1), a reactor (2), a servo motor (3), a slewing bearing (4), a high-speed rotating bin (5) and a layered liquid spraying device (6), wherein the reactor (2) is vertically mounted at the center of the support platform (1), a discharge pipe (21) and a group of air inlet pipes (22) are arranged on the side of the reactor (2), an exhaust port (23) is arranged on the top of the reactor (2), and a servo motor (3) is also arranged on the support platform (1), characterized in that: A rotating rod of the servo motor (3) passes through the support platform (1); a high-speed rotating chamber (5) is rotatably arranged in the reaction kettle (2); the high-speed rotating chamber (5) is connected to the reaction kettle (2) via a slewing bearing (4); a sprocket wheel (51) is arranged at the bottom of the high-speed rotating chamber (5); a sprocket wheel (52) is arranged on the rotating shaft of the servo motor (3); the sprocket wheel (51) and the sprocket wheel (52) are connected via a chain (53); a connecting rod (54) is arranged in the high-speed rotating chamber (5); the connecting rod (54) passes through the layered liquid spraying device (6); the connecting rod (54) rotates and drives the layered liquid spraying device (6) to spray liquid on the high-speed rotating chamber (5) in layers.

2. The dual high gravity reactor according to claim 1, characterized in that: The high-speed rotating bin (5) comprises a rotating bin 1 (71), a rotating bin 2 (72), a rotating bin 3 (73), a rotating bin 4 (74) and a through rod (75). The rotating bin 1 (71), the rotating bin 2 (72), the rotating bin 3 (73), and the rotating bin 4 (74) have the same structure, and the rotating bin 1 (71), the rotating bin 2 (72), the rotating bin 3 (73), and the rotating bin 4 (74) are all connected by a connecting pipe (75). The rotating bin 1 (71) comprises an upper bin plate (77), a lower bin plate (78), a group of partition plates (76) and a through rod (75). The partition plates (76) are evenly arranged between the upper bin plate (77) and the lower bin plate (78). The through rod (75) penetrates the partition plates (76) and is fixedly connected to the partition plates (76). One end of the through rod (75) is fixedly connected to the upper bin plate (77), and the other end is fixedly connected to the lower bin plate (78).

3. The dual high gravity reactor according to claim 1, characterized in that: The layered liquid spraying device (6) comprises a limiting cap (61), a clamping frame (62), a shaking plate (63), a layered liquid spraying pipe 1 (64), a layered liquid spraying pipe 2 (65), a layered liquid spraying pipe 3 (66) and a layered liquid spraying pipe 4 (67). The limiting cap (61) is arranged at the top of the center of the reaction kettle (2), and the layered liquid spraying pipe 1 (64), the layered liquid spraying pipe 2 (65), the layered liquid spraying pipe 3 (66) and the layered liquid spraying pipe 4 (67) respectively penetrate the clamping frame (62). The clamping frame (62) slides, and a limiting ring (68) is provided on each of the layered liquid spraying pipes (64), (65), (66) and (67). A spring (69) is provided between the limiting ring (68) and the clamping frame (62). A rotating ball (81) is also provided on each of the layered liquid spraying pipes (64), (65), (66) and (67). A sleeve ring (82) is provided, a limiting ball (83) is provided in the shaking plate (63), the limiting ball (83) rotates in the sleeve ring (82), an inclined rocking rod (84) is provided below the limiting ball (83), an inclined rocking handle (85) is sleeved on the inclined rocking rod (84), the connecting rod (54) and the inclined rocking handle (85) are fixedly connected, and the inclined rocking handle (85) rotates around the center of the connecting rod (54) to drive the stratified liquid spraying pipe 1 (64), the stratified liquid spraying pipe 2 (65), and the stratified liquid spraying pipe 3 (66) to rotate. 6) and the layered liquid spraying pipe four (67) float up and down, the connecting rod (54) and the clamping frame (62) are connected by a bearing (86), the layered liquid spraying pipe one (64), the layered liquid spraying pipe two (65), the layered liquid spraying pipe three (66) and the layered liquid spraying pipe four (67) are all provided with high-pressure nozzles (88) at the bottom, and the layered liquid spraying pipe one (64), the layered liquid spraying pipe two (65), the layered liquid spraying pipe three (66) and the layered liquid spraying pipe four (67) are all provided with liquid inlets at the sides.

4. The dual high gravity reactor according to claim 1, characterized in that: The reaction kettle (2) is a multi-layer tube structure, and the tube layers are fixedly connected by bolts (20).

Images