Screening mechanism for gypsum powder processing

By designing a screening mechanism including heating, lifting, dispersing, dust collection and grinding mechanism in the processing of gypsum powder, the problems of low screening efficiency and high clogging probability in the prior art are solved, and the effect of efficient screening and material separation is achieved.

CN119702160AInactive Publication Date: 2025-03-28JIANGXI BOTAO TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411658189.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-03-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing gypsum powder screening machines have a high probability of blockage due to the reduced screen hole size, which affects production efficiency.

Method used

A screening mechanism for processing gypsum powder is designed, including a heating mechanism, lifting mechanism, dispersing mechanism, dust collection mechanism and grinding mechanism. Through heating, lifting, dispersing, dust collection and grinding steps, the screening effect and efficiency of materials are improved.

Benefits of technology

By heating and dispersing the material, the diffusion of the fine particles of the material is improved, the screening efficiency is improved, the diversion bucket of the grinding mechanism is blocked, and efficient separation and collection of materials is achieved.

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Abstract

The screening mechanism for gypsum powder processing comprises a barrel body, a cylinder for storing materials is arranged in the middle of the bottom in the barrel body, a heating mechanism for heating the materials and a lifting mechanism for driving the materials to move upwards are arranged in the cylinder, and a scattering mechanism for scattering the materials is further arranged above the cylinder. An adjusting mechanism and a dust collecting mechanism are sequentially arranged above the scattering mechanism, the dust collecting mechanism is connected with the lifting mechanism through a gas circulating mechanism, and a grinding mechanism is further arranged on the upper half portion of the outer side of the cylinder. The gypsum powder can be screened through the heating mechanism, the lifting mechanism, the scattering mechanism and the grinding mechanism, so that the screening effect and efficiency are improved.
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Description

Technical Field

[0001] The invention relates to the field of gypsum powder processing, and in particular to a screening mechanism for gypsum powder processing. Background Art

[0002] Gypsum powder is one of the five major gel materials and is widely used in construction, building materials, industrial molds, art models, chemistry, agriculture, food and medicine. It is an industrial raw material for traditional Chinese medicine. The production of gypsum powder requires a series of processes such as drying, calcination, grinding and finally screening to obtain the finished gypsum powder.

[0003] The existing gypsum powder screening is mainly achieved by a screening machine. The existing screening machine needs to limit the aperture of the screen to ensure the fineness of the gypsum powder. However, as the aperture of the screen decreases, the probability of clogging is extremely high, thereby affecting the production efficiency of the gypsum powder. Therefore, a screening mechanism that can ensure the screening efficiency of gypsum powder is needed to ensure the screening effect of gypsum powder. Summary of the invention

[0004] The purpose of the present invention is to provide a screening mechanism for gypsum powder processing.

[0005] The technical problem of the present invention is mainly solved by the following technical solutions:

[0006] A screening mechanism for gypsum powder processing, comprising a barrel body, a cylinder for storing materials is arranged in the middle of the bottom of the barrel body, a heating mechanism for heating the materials and a lifting mechanism for driving the materials to move upward are arranged in the cylinder, a scattering mechanism for scattering the materials is also arranged above the cylinder, an adjusting mechanism and a dust collecting mechanism are arranged above the scattering mechanism in sequence, the dust collecting mechanism and the lifting mechanism are connected through a gas circulation mechanism, and a grinding mechanism is also arranged on the upper half of the outer side of the cylinder;

[0007] The lifting mechanism comprises a supporting plate arranged in the cylinder, and a screw rod driven by a motor 1 is arranged in a screw hole in the supporting plate;

[0008] The heating mechanism comprises a heating tube passing through a through hole on the support plate;

[0009] The dispersing mechanism comprises a motor II, the bottom of the output shaft of the motor II is provided with a plurality of groups of mounting rods located above the cylinder and arranged vertically and crosswise, and the bottom ends of the mounting rods are provided with a plurality of groups of vertical rods extending to the top of the cylinder;

[0010] The dust collection mechanism includes a dust suction pipe arranged above the mounting rod, the dust suction pipe is provided with a connecting pipe extending to the box body above the barrel body, the box body is provided with a dust collection bag I jacketed on the outlet end of the connecting pipe, and the connecting pipe is provided with an exhaust fan;

[0011] The grinding mechanism comprises a guide hopper which is sleeved on a cylinder, the side wall of the guide hopper is a mesh structure, a plurality of grinding rollers are arranged on the top surface of the guide hopper along the inclined surface direction, and the grinding rollers are fixed on corresponding mounting rods through a frame.

[0012] Preferably, the two ends of the guide hopper are fixedly connected to the corresponding outer wall of the cylinder and the inner wall of the barrel body respectively, a circle of collection troughs is arranged between the cylinder below the guide hopper and the side wall of the barrel body, vertical pipes are evenly arranged at the bottom of the collection trough, and a dust collecting bag II is arranged on the outer sleeve of the vertical pipe.

[0013] Preferably, the gas circulation mechanism includes a spiral channel arranged in the support plate, the screw holes and the through holes are staggered with the spiral channel, and air outlet holes connected to the spiral channel are evenly arranged on the upper and lower end surfaces of the support plate. The bottom of the barrel body is also provided with a groove for accommodating a corrugated hose, one end of the corrugated hose is connected to the spiral channel, and the other end of the corrugated hose is connected to the box body through a recovery pipe. A vertical pipe is arranged on the outside of the cylinder, and the bottom end of the vertical pipe is bent and connected to the cylinder under the support plate. A purge pipe is arranged on the top of the vertical pipe with a circle of sleeves on the cylinder, and the purge pipe is located below the guide bucket. An air outlet nozzle is arranged on one side of the top of the purge pipe inclined upward.

[0014] Preferably, dust suction holes are evenly arranged on the side walls of the dust suction pipe, the dust suction pipe is fixed on the top of the barrel body, and the dust suction pipe is composed of a main pipe and multiple groups of branch pipes located on both sides of the main pipe, and the ends of the main pipe and the branch pipes extend to the outside of the top of the cylinder.

[0015] Preferably, a feed pipe is provided on the side wall of the barrel body, and the feed pipe is connected to the cylinder below the guide bucket.

[0016] Preferably, the adjustment mechanism includes a magnetic plate arranged between the mounting rod and the dust suction pipe, the magnetic plate is made of electromagnet material, the magnetic plate is fixed to the top wall of the barrel body through a mounting bracket, the mounting rod is provided with a mounting hole for the vertical rod to pass through, a metal plate is provided at the top of the vertical rod, a protrusion is provided on the vertical rod below the mounting rod, and a spring is provided on the outer sleeve of the vertical rod between the protrusion and the mounting rod.

[0017] The beneficial effects of the present invention are as follows: the present invention heats the material in the cylinder through the heating mechanism, and at the same time drives the material in the cylinder to slowly move upward through the lifting mechanism, so that the material can be dispersed by the dispersing mechanism, so that the fine particles in the material are diffused in the barrel body and extracted by the dust collecting mechanism, and the large volume of material falls on the grinding mechanism for secondary grinding, and finally is collected by the dust collecting bag II to improve the screening effect and efficiency of the material. At the same time, the gas circulation mechanism also recovers the airflow generated by the dust collecting mechanism. After the gas is heated by the heating mechanism, it can prevent the guide bucket in the grinding mechanism from being blocked, and it can also facilitate the separation and collection of qualified materials by the dust collecting mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the present invention;

[0019] Figure 2 yes Figure 1 The enlarged view of point A in the middle;

[0020] Figure 3 yes Figure 1 Enlarged view of point B in the middle.

[0021] In the figure: 1, barrel, 2, cylinder, 3, heating mechanism, 31, heating tube, 4, lifting mechanism, 41, support plate, 42, screw rod, 43, motor I, 5, scattering mechanism, 51, motor II, 52, mounting rod, 53, vertical rod, 6, adjustment mechanism, 61, magnetic plate, 62, mounting hole, 63, metal plate, 64, bump, 65, spring, 7, dust collection mechanism, 71, dust suction tube, 72, connecting rod Taking over, 73, box body, 74, dust bag I, 75, exhaust fan, 8, gas circulation mechanism, 81, spiral channel, 82, air outlet, 83, groove, 84, corrugated hose, 85, recovery pipe, 86, vertical pipe, 87, purge pipe, 9, grinding mechanism, 91, guide bucket, 92, grinding roller, 93, mounting frame, 10, collecting trough, 11, vertical pipe, 12, dust bag II, 13, feeding pipe. DETAILED DESCRIPTION

[0022] The technical solution of the present invention is further specifically described below through embodiments and in conjunction with the accompanying drawings.

[0023] A screening mechanism for gypsum powder processing, comprising a barrel body 1, a cylinder 2 for storing materials is arranged in the middle of the bottom of the barrel body 1, a heating mechanism 3 for heating the materials and a lifting mechanism 4 for driving the materials to move upward are arranged in the cylinder 2, a scattering mechanism 5 for scattering the materials is also arranged above the cylinder 2, an adjusting mechanism 6 and a dust collecting mechanism 7 are arranged above the scattering mechanism 5 in sequence, the dust collecting mechanism 7 is connected to the lifting mechanism 4 through a gas circulation mechanism 8, and a grinding mechanism 9 is also arranged on the upper half of the outer side of the cylinder 2;

[0024] The lifting mechanism 4 includes a support plate 41 disposed in the cylinder 2, and a screw rod 42 driven by a motor 143 is disposed in a screw hole in the support plate 41;

[0025] The heating mechanism 3 includes a heating tube 31 passing through a through hole on the support plate 41;

[0026] The dispersing mechanism 5 comprises a motor II51, the bottom of the output shaft of the motor II51 is provided with a plurality of groups of mounting rods 52 located above the cylinder 2 and arranged vertically and crosswise, and the bottom of the mounting rods 52 is provided with a plurality of groups of vertical rods 53 extending to the top of the cylinder 2;

[0027] The dust collecting mechanism 7 includes a dust collecting pipe 71 arranged above the mounting rod 52, the dust collecting pipe 71 is provided with a connecting pipe 72 extending to a box 73 above the barrel 2, the box 73 is provided with a dust collecting bag 174 jacketed on the outlet end of the connecting pipe 72, and the connecting pipe 72 is provided with an exhaust fan 75;

[0028] The grinding mechanism 9 includes a guide hopper 91 which is sleeved on the cylinder 2. The side wall of the guide hopper 91 is a mesh structure. A plurality of grinding rollers 92 are arranged on the top surface of the guide hopper 91 along its inclined direction. The grinding rollers 92 are fixed on the corresponding mounting rods 52 through a frame 93.

[0029] In this embodiment, the two ends of the guide bucket 91 are fixedly connected to the corresponding outer wall of the cylinder 2 and the inner wall of the barrel body 1 respectively. A circle of collecting troughs 10 is arranged between the cylinder 2 and the side wall of the barrel body 1 below the guide bucket 91. Vertical pipes 11 are evenly arranged at the bottom of the collecting trough 10, and a dust collecting bag II12 is arranged on the outer sleeve of the vertical pipe 11.

[0030] The gas circulation mechanism 8 includes a spiral channel 81 arranged in the support plate 41, and the screw holes and through holes are staggered with the spiral channel 81. The upper and lower end surfaces of the support plate 41 are evenly provided with air outlet holes 82 connected with the spiral channel 81. The bottom of the barrel body 1 is also provided with a groove 83 for accommodating a corrugated hose 84, one end of the corrugated hose 84 is connected to the spiral channel 81, and the other end of the corrugated hose 84 is connected to the box body 73 through a recovery pipe 85. A vertical pipe 86 is arranged on the outside of the cylinder 2, and the bottom end of the vertical pipe 86 is bent and connected to the cylinder 2 below the support plate 41. A purge pipe 87 with a circle of sleeves on the cylinder 2 is arranged on the top of the vertical pipe 85. The purge pipe 87 is located below the guide bucket 91, and an air outlet nozzle is arranged on one side of the top of the purge pipe 87 tilted upward.

[0031] In this embodiment, dust suction holes are evenly arranged on the side wall of the dust suction pipe 71. The dust suction pipe 71 is fixed on the top of the barrel body 1. The dust suction pipe 71 is composed of a main pipe and multiple groups of branch pipes located on both sides of the main pipe. The ends of the main pipe and the branch pipes extend to the outside of the top of the cylinder 2.

[0032] like Figure 1 As shown, a feed pipe 13 is provided on the side wall of the barrel body 1 , and the feed pipe 13 is connected to the cylinder 2 below the guide bucket 91 .

[0033] The adjusting mechanism 6 includes a magnetic plate 61 arranged between the mounting rod 52 and the dust suction pipe 71, and the magnetic plate 61 is made of electromagnet material. The magnetic plate 61 is fixed to the inner top wall of the barrel body 1 through a mounting frame. The mounting rod 52 is provided with a mounting hole 62 for the vertical rod 53 to pass through, and a metal plate 63 is provided at the top of the vertical rod 53. A protrusion 64 is provided on the vertical rod 53 below the mounting rod 52, and a spring 65 is arranged on the outer sleeve of the vertical rod 53 between the protrusion 64 and the mounting rod 52.

[0034] The method of using the present invention is as follows: materials are added into the cylinder 2 through the feed pipe 13, wherein the materials in different areas of the cylinder 2 are heated and dried through the heating tube 31 to facilitate the subsequent screening work, and at the same time, the motor I43 drives the screw 42 to rotate in the screw hole on the support plate 41, thereby driving the support plate 41 and the materials above it to slowly move upward, and at this time, the through hole on the support plate 41 moves upward on the heating tube 31, and when the material is close to the top opening of the cylinder 2, the motor II51 drives the mounting rod 52 to drive the vertical rod 53 to rotate, thereby stirring the material located at the top opening of the cylinder 2, thereby breaking up the heated material so that the broken up material can be diffused in the barrel body 1;

[0035] At this time, the exhaust fan 75 draws the dust-like materials diffused on the top of the barrel body 1 into the dust bag I74 through the connecting pipe 72, the dust suction pipe 71 and the dust suction hole for filtration and collection, and the materials that are not broken up fall on the guide bucket 91 under the influence of gravity. At this time, the rotating mounting rod 52 drives the grinding roller 92 to roll on the top surface of the guide bucket 91 through the mounting frame 93, thereby repeatedly grinding the materials on the top, so that the qualified materials after grinding are sieved by the aperture of the side wall of the guide bucket 91 and fall into the collecting trough 10, and finally enter the dust bag II12 through the vertical pipe 11 for collection;

[0036] In the above process, in order to adjust the length of the rod body of the vertical rod 53 extending into the cylinder 2 so that it will not affect the support plate 41 to push out the material in the cylinder 2, and at the same time, the material in the cylinder 2 can be stirred and dispersed over a large area to the maximum extent, the current of the magnetic suction plate 61 made of the electromagnet material can be controlled at this time. When the magnetic suction force increases, it generates a magnetic suction force to exert an upward pulling force on the metal plate 63. At the same time, the upward moving metal plate 63 drives the vertical rod 53 to move upward in the mounting hole 62, and also drives the protrusion 64 to move upward and compress the spring 65. When the magnetic suction force decreases, the spring 65 stretches and pushes the protrusion 64 to drive the vertical rod 53 downward, thereby adjusting the rod body length of the bottom end of the vertical rod 53 inserted into the top of the cylinder 2 to meet the production requirements. At the same time, when the magnetic suction force generated by the magnetic suction plate 61 does not pull the metal plate 63 to contact it after moving up, the two will not be magnetically connected, so that the magnetic suction plate 61 will not affect The mounting rod 52 drives the vertical rod 53 to rotate, and at the same time, the magnetic attraction force generated by the magnetic plate 61 can play a magnetic attraction and impurity removal role for the metal debris that may exist in the material, and it can also play a role in shielding and bending the material after being scattered by the scattering mechanism 5, so as to prevent the large particles of scattered and splashed materials from directly splashing to the dust suction pipe 71 and being sucked out by it. At this time, under the influence of the magnetic plate 61, the material is splashed to the outside of the cylinder 2, and the large volume of material will fall on the guide bucket 91 under the influence of gravity, and the problem of bending upward through the edge of the magnetic plate 61 to contact the dust suction pipe 71 and finally being extracted by the dust suction pipe 71 will not occur. In this process, the dust particles are light in weight and float on the top of the barrel body 1. At this time, under the influence of the suction force generated by the exhaust fan 75, the connecting pipe 72 and the dust suction pipe 71, the dust particles that meet the standards and diffuse in the top of the barrel body 1 will be bent upward at the edge of the magnetic plate 61 and contact the dust suction pipe 71, and finally be extracted by the dust suction pipe 71.

[0037] When in use, the exhaust fan 75 draws the powdered material in the barrel body 1 into the dust bag 174 through the connecting pipe 72 and the dust suction pipe 71 for collection. At this time, the filtered gas enters the corrugated hose 84 and the spiral channel 81 through the recovery pipe 85 and is sprayed toward the upper and lower sides of the support plate 41 through a plurality of air outlets 82. When the support plate 41 drives the material in the cylinder 2 to move upward, the airflow sprayed from the air outlet 82 on the upper side of the support plate 41 can pneumatically stir the slowly moving material above it to initially disperse it. At the same time, the pneumatically stirred material can fully contact the heating tube to improve its heating and drying efficiency, and another part of the gas flows into the cylinder 2 below the support plate 41 at this time, and the heating tube 31 can heat this part of the gas. The heated gas can enter the purge pipe 87 through the vertical pipe 86 and be ejected by a number of air nozzles, and then surge up from the apertures on the side wall of the guide bucket 91. At this time, the hot air flow has a blowing effect on the apertures on the side wall of the guide bucket 91 to prevent it from being blocked, and at the same time, it can disperse and heat the materials obtained by grinding and sifting, and heat and dry the materials above the guide bucket 91, thereby facilitating the grinding work of the grinding roller 92, and the hot air flow flowing to the top of the guide bucket 91 can also play a role of blowing upwards on the materials dispersed by the scattering mechanism 5, so that the fine materials dispersed by it can be fully diffused in the top of the barrel body 1 and extracted by the dust collecting mechanism 7.

[0038] The present invention is described in detail above, but the contents are only preferred embodiments of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of application of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A screening mechanism for gypsum powder processing, comprising a barrel, characterized in that: A cylinder for storing materials is arranged in the middle of the bottom of the barrel body, a heating mechanism for heating the materials and a lifting mechanism for driving the materials to move upward are arranged in the cylinder, a scattering mechanism for scattering the materials is also arranged above the cylinder, an adjusting mechanism and a dust collecting mechanism are arranged above the scattering mechanism in sequence, the dust collecting mechanism and the lifting mechanism are connected through a gas circulation mechanism, and a grinding mechanism is also arranged on the upper half of the outer side of the cylinder; The lifting mechanism includes a supporting plate arranged in the cylinder, and a screw rod driven by a motor 1 is arranged in a screw hole in the supporting plate; The heating mechanism comprises a heating tube passing through a through hole on the support plate; The dispersing mechanism comprises a motor II, the bottom of the output shaft of the motor II is provided with a plurality of groups of mounting rods located above the cylinder and arranged vertically and crosswise, and the bottom ends of the mounting rods are provided with a plurality of groups of vertical rods extending to the top of the cylinder; The dust collection mechanism includes a dust suction pipe arranged above the mounting rod, the dust suction pipe is provided with a connecting pipe extending to the box body above the barrel body, the box body is provided with a dust collection bag I jacketed on the outlet end of the connecting pipe, and the connecting pipe is provided with an exhaust fan; The grinding mechanism comprises a guide hopper which is sleeved on a cylinder, the side wall of the guide hopper is a mesh structure, a plurality of grinding rollers are arranged on the top surface of the guide hopper along the inclined surface direction, and the grinding rollers are fixed on corresponding mounting rods through a frame.

2. A screening mechanism for gypsum powder processing according to claim 1, characterized in that: The two ends of the guide hopper are fixedly connected to the corresponding outer wall of the cylinder and the inner wall of the barrel respectively. A circle of collecting troughs is arranged between the cylinder below the guide hopper and the side wall of the barrel. Vertical pipes are evenly arranged at the bottom of the collecting troughs, and dust collecting bags II are arranged on the outer sleeves of the vertical pipes.

3. A screening mechanism for gypsum powder processing according to claim 1, characterized in that: The gas circulation mechanism includes a spiral channel arranged in the support plate, the screw holes and through holes are staggered with the spiral channel, air outlet holes connected with the spiral channel are evenly arranged on the upper and lower end surfaces of the support plate, and a groove for accommodating a corrugated hose is also arranged at the upper bottom of the barrel body, one end of the corrugated hose is connected with the spiral channel, and the other end of the corrugated hose is connected with the box body through a recovery pipe, a vertical pipe is arranged on the outside of the cylinder, the bottom end of the vertical pipe is bent and connected with the cylinder under the support plate, and a purge pipe with a circle of sleeves on the cylinder is arranged on the top of the vertical pipe, the purge pipe is located below the guide bucket, and an air outlet nozzle is arranged on one side of the top of the purge pipe tilted upward.

4. A screening mechanism for gypsum powder processing according to claim 1, characterized in that: Dust suction holes are evenly arranged on the side wall of the dust suction pipe, and the dust suction pipe is fixed on the top of the barrel body. The dust suction pipe is composed of a main pipe and multiple groups of branch pipes located on both sides of the main pipe. The ends of the main pipe and the branch pipes extend to the outside of the top of the cylinder.

5. A screening mechanism for gypsum powder processing according to claim 1, characterized in that: A feed pipe is arranged on the side wall of the barrel body, and the feed pipe is connected with the cylinder below the guide bucket.

6. A screening mechanism for gypsum powder processing according to claim 1, characterized in that: The adjustment mechanism includes a magnetic plate arranged between the mounting rod and the dust suction pipe, the magnetic plate is made of electromagnet material, the magnetic plate is fixed to the top wall of the barrel body through a mounting frame, the mounting rod is provided with a mounting hole for the vertical rod to pass through, a metal plate is provided at the top of the vertical rod, a protrusion is provided on the vertical rod below the mounting rod, and a spring is arranged on the outer sleeve of the vertical rod between the protrusion and the mounting rod.