Multistage cleaning station

Abstract

The invention relates to the technical field of cable accessory cleaning, in particular to a multi-stage cleaning station which comprises a main rack, a primary cleaning pool, a secondary cleaning pool and a water removal pool are arranged in the main rack, an opening is formed in the upper end of the primary cleaning pool, and a top adjusting frame is fixedly assembled at the upper end of the main rack. According to the multi-stage cleaning station, an electric control type switching adjusting mode is adopted to replace manual work, time and labor are saved, and the multi-stage cleaning station is more efficient; by adopting a multi-time cleaning mode, cleaning is more thorough, and the cleaning effect is more excellent; by adopting electric control lifting translation, the efficiency of product feeding and discharging can be greatly improved, the stability is improved, meanwhile, large-batch products can be synchronously cleaned, and the efficiency is greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of cable accessory cleaning, in particular to a multi-stage cleaning station. Background Art

[0002] Medium and low voltage cable accessories are important components used to connect and protect cables in power systems, ensuring safe and reliable operation of cables in different application scenarios. With the advancement of power infrastructure construction, especially the development of smart grids and new energy access, the demand for medium and low voltage cable accessories has increased year by year. Proper cleaning and inspection can not only remove surface dirt, but also effectively prevent electrical failures caused by pollution and extend the service life of accessories.

[0003] At present, the cleaning methods used by cable accessory manufacturers during production are only manual cleaning and visual inspection;

[0004] It is highly dependent on manual labor, there are many products and the workload is heavy. The 10kV terminal products are small and have small sheds, so they require more meticulous cleaning, which consumes manual energy and takes a long time. The visual inspection method is also highly dependent on human vision, and long-term operation will affect the operator's vision. Summary of the invention

[0005] The technical problem to be solved by the present invention is that: currently, the only cleaning methods adopted by cable accessory manufacturers during production are manual cleaning and visual inspection; the dependence on manual labor is relatively strong, the workload is large due to the large number of products, and the time and energy consumption of manual labor is relatively long; at the same time, the visual inspection method is also relatively dependent on human vision, and long-term operation will affect the operator's vision.

[0006] The technical solution adopted by the present invention to solve its technical problems is: a multi-stage cleaning station, including a main frame, a primary cleaning pool with an upper end opening, a secondary cleaning pool and a dewatering pool are arranged inside the main frame, a top adjustment frame is fixedly installed on the upper end of the main frame, and a first electrically controlled transfer tooling, a second electrically controlled transfer tooling and a third electrically controlled transfer tooling arranged in parallel are fixedly installed on the top surface of the top adjustment frame, an external cleaning module and an internal cleaning module are arranged inside the primary cleaning pool and the secondary cleaning pool, a vertical air blowing pipe is fixedly installed on the inner side wall of the dewatering pool, and a bottom water circulation device is fixedly installed at the bottom of the main frame.

[0007] The first electrically controlled transfer tooling, the second electrically controlled transfer tooling and the third electrically controlled transfer tooling are all composed of a horizontal guide rail fixed on the top surface of a top adjustment frame, a horizontal screw rod movably installed inside the horizontal guide rail, an internally threaded translation block threadedly sleeved on the horizontal screw rod, a transfer frame fixed to the lower end of the internally threaded translation block by a bracket, and a longitudinal lifting frame longitudinally installed in parallel on the transfer frame.

[0008] The longitudinal lifting frame comprises a vertical lifting rod fixedly mounted on the upper surface of the transfer frame, a horizontal lifting frame fixed to the bottom protruding end of the vertical lifting rod and an assembly slot opened on one side of the horizontal lifting frame.

[0009] The external cleaning module includes an outer roller bracket fixed at the upper opening position of the primary cleaning tank and the secondary cleaning tank, an outer cleaning roller brush movably installed on the lower surface of the outer roller bracket, and an external electric control drive mechanism for controlling the outer cleaning roller brush.

[0010] The internal cleaning module comprises an inner roller bracket fixed at the lower end of the first cleaning tank and the second cleaning tank, an inner cleaning roller brush movably mounted on the upper surface of the inner roller bracket, and an inner electric control driving mechanism for controlling the inner cleaning roller brush.

[0011] The bottom water circulation device comprises a bottom water storage tank fixedly mounted on the lower surface of the main frame, a bottom booster water pump fixed at the water outlet position outside the bottom water storage tank, and a tap water supply pipe connected to the water outlet of the bottom booster water pump.

[0012] A central limiting frame is fixedly installed inside the bottom water storage tank, a detachable internal filter frame is inserted inside the central limiting frame, a split filter element is installed inside the detachable internal filter frame, and a bottom loading and unloading port is opened at the lower end of the bottom water storage tank for facilitating the loading and unloading of the detachable internal filter frame.

[0013] An electric-controlled flip-type closing cover is movably mounted on the inner top surface of the bottom-mounted water storage tank, which is located on one side of the central limiting frame.

[0014] An external support frame is fixedly installed on the outer side surface of the main frame through a horizontal frame, an LED lamp base is fixedly installed on the upper surface of the external support frame, an LED light strip for facilitating product detection is fixedly installed on the upper surface of the LED lamp base, an annular guide rail is fixedly installed on the upper surface of the external support frame at the periphery of the LED light strip, an electrically controlled external control seat, a longitudinal side detection frame fixed on the outer side of the electrically controlled external control seat, and an optical recognition module fixedly installed on the longitudinal side detection frame are slidably sleeved on the outer side of the annular guide rail.

[0015] A compressed air pipe connected to an air inlet of a vertical air blowing pipe is fixedly mounted inside the main frame below the water removal tank.

[0016] The beneficial effects of the present invention are:

[0017] (1) The multi-stage cleaning station of the present invention adopts an electronically controlled switching and adjustment method to replace manual labor, which not only saves time and effort, but also is more efficient;

[0018] (2) By adopting the method of multiple cleaning, the cleaning is more thorough and the cleaning effect is better;

[0019] (3) The use of electronically controlled lifting and translation can greatly facilitate the efficiency of product loading and unloading, improve stability, and simultaneously perform cleaning operations on large quantities of products, greatly improving efficiency;

[0020] (4) The cleaning range is wider by adopting the method of simultaneous internal and external cleaning;

[0021] (5) The inner cleaning roller brush located inside the product can not only clean the inside, but also improve the support and stability of the product during the cleaning process;

[0022] (6) By fixing a bottom water circulation device at the bottom of the main frame, the water resources inside the primary cleaning pool and the secondary cleaning pool can be filtered and recycled, reducing the consumption of water resources and being more energy-saving and environmentally friendly;

[0023] (7) The first electric-controlled transfer tooling, the second electric-controlled transfer tooling and the third electric-controlled transfer tooling are operated independently and will not interfere with each other, making the operation more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0025] Figure 1 It is a structural schematic diagram of the present invention.

[0026] Figure 2 It is a structural schematic diagram of the longitudinal lifting frame in the present invention.

[0027] Figure 3 It is a schematic diagram of the structure inside the water removal tank of the present invention.

[0028] Figure 4 It is a structural schematic diagram of the bottom of the top adjustment frame in the present invention.

[0029] Figure 5 It is a schematic diagram of the structure of the external cleaning module and the internal cleaning module in the present invention.

[0030] Figure 6 It is a schematic diagram of the internal structure of the bottom water circulation device in the present invention. DETAILED DESCRIPTION

[0031] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 A multi-stage cleaning station shown in the figure comprises a main frame 1, wherein a primary cleaning pool 2 with an upper end opening, a secondary cleaning pool 3 and a dewatering pool 4 are arranged inside the main frame 1, a top adjustment frame 5 is fixedly mounted on the upper end of the main frame 1, a first electrically-controlled transfer fixture 6, a second electrically-controlled transfer fixture 7 and a third electrically-controlled transfer fixture 8 arranged in parallel are fixedly mounted on the inner top surface of the top adjustment frame 5, an external cleaning module 9 and an internal cleaning module 10 are arranged inside the primary cleaning pool 2 and the secondary cleaning pool 3, a vertical air blowing pipe 11 is fixedly mounted on the inner side wall of the dewatering pool 4, and a bottom-mounted water circulation device 12 is fixedly mounted on the bottom of the main frame 1.

[0034] Working principle: the first electrically-controlled transfer fixture 6 first translates to the outermost side, then descends to a low position, and then the connector on the top of the workpiece is manually put on the first electrically-controlled transfer fixture 6, and then the first electrically-controlled transfer fixture 6 lifts the workpiece and translates it to the inside of the upper opening of the primary cleaning tank 2, and then the first electrically-controlled transfer fixture 6 descends, and lowers the workpiece to the outside of the internal cleaning module 10 and one side of the external cleaning module 9. The first electrically-controlled transfer fixture 6 is separated from the workpiece and then lifted and translated to reset, which is convenient for loading the next round of workpieces. At this time, high-pressure cleaning water is introduced into the internal cleaning module 10 and the external cleaning module 9 through the bottom water circulation device 12, and the internal and external cleaning modules 10 and 9 are used to clean the inside and outside of the workpiece respectively. A special water-soluble silicone rubber cleaning agent is used inside the primary cleaning tank 2 for cleaning operations; and clean water is used inside the secondary cleaning tank 3. After cleaning is completed, the second electrically-controlled transfer tooling 7 will assemble, separate, lift, translate and lower the workpiece located in the primary cleaning tank 2 to the secondary cleaning tank 3, and then carry out secondary cleaning. After cleaning is completed, the workpiece located in the secondary cleaning tank 3 will be assembled, separated, lifted, translated and lowered to the dewatering tank 4 by the second electrically-controlled transfer tooling 7, and high-pressure air will be blown on the inner and outer walls of the workpiece through the vertical air blowing pipe 11 to remove water. Finally, the third electrically-controlled transfer tooling 8 will assemble, separate, lift, translate and lower the workpiece located in the dewatering tank 4 to the outside of the main frame 1 for inspection, and the material will be manually separated and unloaded after the inspection is completed.

[0035] In order to cooperate with the translation adjustment, the first electrically-controlled transfer fixture 6, the second electrically-controlled transfer fixture 7 and the third electrically-controlled transfer fixture 8 are all composed of a horizontal guide rail 13 fixed on the inner top surface of the top adjustment frame 5, a horizontal screw rod 14 movably installed inside the horizontal guide rail 13, an internally threaded translation block 15 threadedly sleeved on the horizontal screw rod 14, a transfer frame 17 fixed to the lower end of the internally threaded translation block 16 through a bracket, and a longitudinal lifting frame 18 longitudinally installed in parallel on the transfer frame 17.

[0036] The transverse screw rod 14 controls the internal thread translation block 15 to translate and adjust inside the transverse guide rail 13 by rotating.

[0037] In order to cooperate with the lifting and lowering adjustment, the longitudinal lifting frame 18 includes a vertical lifting rod 181 fixedly installed on the upper surface of the transfer frame 17, a horizontal lifting frame 182 fixed at the bottom protruding end of the vertical lifting rod 181, and an assembly slot 183 opened on one side of the horizontal lifting frame 182.

[0038] The vertical lifting rod 181 controls the lifting and lowering adjustment of the horizontal lifting frame 182 by telescoping, and the horizontal lifting frame 182 is sleeved on the connecting piece at the upper end of the workpiece through the assembly slot 183 on one side, and then controls the lifting and separation of the workpiece.

[0039] In order to cooperate with the cleaning of the outside of the workpiece, the external cleaning module 9 includes an outer roller bracket 91 fixed at the upper opening position of the primary cleaning tank 2 and the secondary cleaning tank 3, an outer cleaning roller brush 92 movably installed on the lower surface of the outer roller bracket 91, and an external electric control drive mechanism 93 for controlling the outer cleaning roller brush 92.

[0040] The external electric control driving mechanism 93 includes an overhead synchronous motor and an overhead pulley installed inside the outer roller bracket 91. The top of the outer cleaning roller brush 92 is inserted into the overhead pulley through a top shaft and is transmission-connected to the overhead synchronous motor.

[0041] In order to cooperate with the cleaning of the inside of the workpiece, the internal cleaning module 10 includes an inner roller bracket 101 fixed at the lower end of the first cleaning tank 2 and the secondary cleaning tank 3, an inner cleaning roller brush 102 movably installed on the upper surface of the inner roller bracket 101, and an internal electric control drive mechanism 103 for controlling the inner cleaning roller brush 102.

[0042] The inner electric control driving mechanism 103 comprises a bottom synchronous motor and a bottom pulley installed inside the inner roller bracket 101, and the bottom of the inner cleaning roller brush 102 is connected to the bottom synchronous motor through the bottom shaft inserted into the bottom pulley.

[0043] External water guide holes are provided on the outside of the outer cleaning roller brush 92 and the inner cleaning roller brush 102. When the outer cleaning roller brush 92 and the inner cleaning roller brush 102 rotate at high speed, the cleaning liquid can be thrown out synchronously to improve the cleaning effect.

[0044] In order to cooperate with bottom water storage and pressurized water supply, the bottom water circulation device 12 includes a bottom water storage tank 121 fixedly installed on the lower surface of the main frame 1, a bottom booster water pump 122 fixed at the outer water outlet position of the bottom water storage tank 121, and a tap water supply pipe 123 connected to the water outlet of the bottom booster water pump 122.

[0045] In order to cooperate with internal filtration, a central limit frame 124 is fixedly installed inside the bottom water storage tank 121, and a detachable internal filter frame 125 is inserted inside the central limit frame 124. A split filter element 126 is installed inside the detachable internal filter frame 125. A bottom loading and unloading port is opened at the lower end of the bottom water storage tank 121 for facilitating the loading and unloading of the detachable internal filter frame 125.

[0046] A bottom closing cover plate for fixing the detachable internal filter frame 125 is fixed by bolts inside the bottom assembly port, and then the split filter element 126 is laterally inserted into the water inlet of the detachable internal filter frame 125 .

[0047] In order to facilitate closing of the water inlet of the central limiting frame 124 and facilitate disassembly and replacement, an electrically controlled flip-type closing cover 127 is movably mounted on the top surface of the bottom water storage tank 121 located on one side of the central limiting frame 124.

[0048] The electrically controlled flip-type closed cover plate 127 comprises a flip-type closed cover plate movably mounted on the upper end of one side of the water inlet of the central limiting frame 124 and a top side adjusting support rod for controlling the flip-type closed cover plate.

[0049] The electrically controlled flip-type closing cover 127 can close the water inlet of the central limiting frame 124 when the detachable internal filter frame 125 and the split filter element 126 are replaced.

[0050] In order to cooperate with optical detection, an external support frame 20 is fixedly installed on the outer side of the main frame 1 through a horizontal frame 19, and an LED lamp base 21 is fixedly installed on the upper surface of the external support frame 20. An LED light strip 22 for convenient product detection is fixedly installed on the upper surface of the LED lamp base 21. An annular guide rail 23 is fixedly installed on the upper surface of the external support frame 20 at the periphery of the LED light strip 22. An electrically controlled external control seat 24, a longitudinal side detection frame 25 fixed on the outer side of the electrically controlled external control seat 24, and an optical recognition module 26 fixedly installed on the longitudinal side detection frame 25 are slidably sleeved on the outer side of the annular guide rail 23.

[0051] The third electrically-controlled transfer tooling 8 lifts the workpiece inside the dewatering tank 4, and then translates it to above the LED light strip 22, and then puts the workpiece on the LED light strip 22, and then starts the LED light strip 22 and the electrically-controlled external control seat 24. The electrically-controlled external control seat 24 rotates along the annular guide rail 23, and the longitudinal side detection frame 25 is moved around the outside of the workpiece for surround motion detection. The optical recognition module 26 is an infrared scanning detection, and is equipped with strong light internal illumination to improve the detection effect.

[0052] The electrically controlled external control seat 24 includes an external assembly cover sleeved on the outside of the annular guide rail 23 and an adjustment motor fixed on the outer surface of the external assembly cover, and the adjustment gear on the output shaft of the adjustment motor is meshed with the annular tooth groove on the outer surface of the annular guide rail 23. The adjustment motor drives the external assembly cover to rotate and adjust on the outer side of the annular guide rail.

[0053] In order to facilitate air delivery, a compressed air pipe 27 connected to the air inlet of the vertical air blowing pipe 11 is fixedly installed inside the main frame 1 below the water removal tank 4.

[0054] The compressed air pipe 27 supplies air to the inside of the compressed air pipe 27 through an external air supply pipe, and then the air is introduced into the vertical blowing pipe 11 through the compressed air pipe 27, and then high-pressure air is blown to the outer side and inner wall of the product respectively through the vertical blowing pipe 11.

[0055] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A multi-stage cleaning station, comprising a main frame (1), characterized in that: The main frame (1) is provided with a primary cleaning pool (2) with an upper opening, a secondary cleaning pool (3) and a dewatering pool (4), the upper end of the main frame (1) is fixedly equipped with a top adjustment frame (5), the inner top surface of the top adjustment frame (5) is fixedly equipped with a first electrically controlled transfer tool (6), a second electrically controlled transfer tool (7) and a third electrically controlled transfer tool (8) arranged in parallel, the primary cleaning pool (2) and the secondary cleaning pool (3) are provided with an external cleaning module (9) and an internal cleaning module (10), the inner side wall of the dewatering pool (4) is fixedly equipped with a vertical air blowing pipe (11), and the bottom of the main frame (1) is fixedly equipped with a bottom water circulation device (12).

2. A multi-stage cleaning station according to claim 1, characterized in that: The first electrically controlled transfer fixture (6), the second electrically controlled transfer fixture (7) and the third electrically controlled transfer fixture (8) are all composed of a transverse guide rail (13) fixed on the inner top surface of the top adjustment frame (5), a transverse screw rod (14) movably installed inside the transverse guide rail (13), an internally threaded translation block (16) threadedly sleeved on the transverse screw rod (15), a transfer frame (17) fixed to the lower end of the internally threaded translation block (16) by a bracket, and a longitudinal lifting frame (18) longitudinally installed in parallel on the transfer frame (17).

3. A multi-stage cleaning station according to claim 2, characterized in that: The longitudinal lifting frame (18) comprises a vertical lifting rod (181) fixedly mounted on the upper surface of the transfer frame, a horizontal lifting frame (182) fixed to the bottom protruding end of the vertical lifting rod (181), and an assembly slot (183) opened on one side of the horizontal lifting frame (182).

4. A multi-stage cleaning station according to claim 1, characterized in that: The external cleaning module (9) comprises an external roller support (91) fixed at the upper opening position of the primary cleaning tank (2) and the secondary cleaning tank (3), an external cleaning roller brush (92) movably mounted on the lower surface of the external roller support (91), and an external electric control drive mechanism (93) for controlling the external cleaning roller brush (92).

5. A multi-stage cleaning station according to claim 1, characterized in that: The internal cleaning module (10) comprises an inner roller support (101) fixed to the lower end of the first cleaning tank (2) and the second cleaning tank (3), an inner cleaning roller brush (102) movably mounted on the upper surface of the inner roller support (101), and an inner electric control drive mechanism (103) for controlling the inner cleaning roller brush (102).

6. A multi-stage cleaning station according to claim 1, characterized in that: The bottom-mounted water circulation device (12) comprises a bottom-mounted water storage tank (121) fixedly mounted on the lower surface of the main frame (1), a bottom-mounted booster water pump (122) fixed at the water outlet position outside the bottom-mounted water storage tank (121), and a tap water supply pipe (123) connected to the water outlet of the bottom-mounted booster water pump (122).

7. A multi-stage cleaning station according to claim 6, characterized in that: A central limiting frame (124) is fixedly mounted inside the bottom water storage tank (121), a detachable internal filter frame (125) is inserted inside the central limiting frame (124), a split filter element (126) is installed inside the detachable internal filter frame (125), and a bottom loading and unloading port for facilitating loading and unloading of the detachable internal filter frame (125) is provided at the lower end of the bottom water storage tank (121).

8. A multi-stage cleaning station according to claim 7, characterized in that: An electrically controlled flip-type closing cover plate (127) is movably mounted on the inner top surface of the bottom-mounted water storage tank (121) and located on one side of the middle-mounted limiting frame (124).

9. A multi-stage cleaning station according to claim 1, characterized in that: An external support frame (20) is fixedly mounted on the outer side of the main frame (1) via a transverse frame, an LED lamp base (21) is fixedly mounted on the upper surface of the external support frame (20), an LED light strip (22) for facilitating product detection is fixedly mounted on the upper surface of the LED lamp base (21), an annular guide rail (23) is fixedly mounted on the upper surface of the external support frame (20) at the periphery of the LED light strip (22), an electrically controlled external control seat (24) is slidably sleeved on the outer side of the annular guide rail (23), a longitudinal side detection frame (25) fixed on the outer side of the electrically controlled external control seat (24), and an optical recognition module (26) fixedly mounted on the longitudinal side detection frame (25).

10. A multi-stage cleaning station according to claim 1, characterized in that: A compressed air pipe (27) connected to the air inlet of the vertical air blowing pipe (11) is fixedly mounted inside the main frame (1) and located below the dewatering tank (4).

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