Voice coil motor on-line cleaning equipment and cleaning process

By designing an integrated multi-process voice coil motor online cleaning equipment, the traditional cleaning process is solved, the problem of large land, waste of manpower and easy pollution is solved, and efficient and automated cleaning and drying treatment is achieved.

CN119702565AActive Publication Date: 2025-03-28SHENGTAI (XINYU) ELECTRONIC IND CO LTD

Patent Information

Application Number
CN202411825907.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-03-28
Estimated Expiration
2044-12-12

AI Technical Summary

Technical Problem

The traditional voice coil motor cleaning process requires multiple independent equipment, which leads to easy pollution when materials are transferred between equipment, waste of manpower, large area of ​​land and high single-machine manufacturing cost.

Method used

A voice coil motor online cleaning equipment is designed, integrating the feeding area, the first cleaning mechanism, the second cleaning mechanism, the centrifugal drying mechanism, the drying and dehumidification mechanism and the feeding area, and the continuous transmission of workpieces and the automation of multiple processes are achieved through the automated transfer mechanism.

Benefits of technology

The continuous cleaning and drying of voice coil motors is realized, which reduces manpower waste and floor area, improves cleaning efficiency and yield, and reduces the risk of secondary pollution.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses voice coil motor online cleaning equipment and a voice coil motor online cleaning process. The feeding area, the first cleaning mechanism, the second cleaning mechanism, the centrifugal spin-drying mechanism, the drying and dehumidifying mechanism and the discharging area are sequentially arranged in the transmission direction of the voice coil motors, and the transferring mechanism is used for sequentially transferring the voice coil motors in the feeding area to the first cleaning mechanism, the second cleaning mechanism, the centrifugal spin-drying mechanism, the drying and dehumidifying mechanism and the discharging area. The voice coil motor is sequentially sent into the first cleaning mechanism for vibration bubbling cleaning, sent into the second cleaning mechanism for pure water bubbling cleaning, sent into the centrifugal spin-drying mechanism for water spin-drying, sent into the drying and dehumidifying mechanism for drying treatment and sent into the discharging area for discharging. Various functions needed for cleaning the voice coil motor are integrated on the same equipment according to the processing sequence, the whole cleaning process is high in automation degree, manpower and processing time are saved, and the occupied area and the equipment manufacturing cost can be saved.
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Description

Technical Field

[0001] The invention belongs to the technical field of electronic component processing, and specifically relates to an online cleaning device and a cleaning process for a voice coil motor. Background Art

[0002] The voice coil motor is the main component of the camera module. In the chip packaging technology process, the voice coil motor needs to be cleaned before assembly. The voice coil motor cleaning process requires loading and unloading, multiple cleanings, and centrifugal dehydration. Traditional cleaning processes usually use independent equipment to process separately. The materials are easily contaminated during the transfer to each device. In addition, this cleaning method requires each process to be equipped with corresponding processing operators, which wastes manpower, and each device occupies a large area, and the manufacturing cost of a single machine is high. Summary of the invention

[0003] In view of the technical problems in the prior art that when cleaning a voice coil motor, multiple devices are needed to complete the entire cleaning process, each device needs to be equipped with corresponding staff, which wastes manpower, and each single device occupies a large area, the present invention provides an online cleaning device and a cleaning process for a voice coil motor.

[0004] In order to achieve the above object, the present invention adopts the following technical solution:

[0005] A voice coil motor online cleaning device comprises a loading area, a first cleaning mechanism, a second cleaning mechanism, a centrifugal drying mechanism, a drying and dehumidifying mechanism and a unloading area which are sequentially arranged along the transmission direction of the voice coil motor, and a transfer mechanism for sequentially transferring the voice coil motor in the loading area to the first cleaning mechanism, the second cleaning mechanism, the centrifugal drying mechanism, the drying and dehumidifying mechanism and the unloading area. The voice coil motor is sequentially sent to the first cleaning mechanism for vibration bubbling cleaning, sent to the second cleaning mechanism for pure water bubbling cleaning, sent to the centrifugal drying mechanism for water removal, sent to the drying and dehumidifying mechanism for drying treatment, and sent to the unloading area for unloading.

[0006] Furthermore, the device also includes a material receiving frame and at least one supporting fixture that can be accommodated in the material receiving frame for supporting a voice coil motor, the supporting fixture includes a support seat and a plurality of supporting plates detachably connected to the support seat for supporting the voice coil motor; the first end face of the supporting plate is provided with a plurality of supporting grooves that are arranged at intervals and adapted to the shape of the voice coil motor and are used to support the voice coil motor, and each of the supporting grooves is provided with a through hole that passes through in a direction away from the first end face.

[0007] Furthermore, a limiting structure for limiting the bearing plate is provided on the support seat, and the limiting structure includes a first limiting component and a second limiting component which are arranged in parallel and spaced apart along the height direction of the support plate, and the first limiting component and the second limiting component have the same structure, and the first limiting component includes a plurality of limiting rods which are arranged in parallel along the width direction of the support plate, and each of the limiting rods is fixed with a plurality of limiting protrusions which are arranged in spaced apart along the length direction of the limiting rod, and a limiting space is formed between every two of the limiting protrusions, and each corner of the bearing plate is limited within the limiting space at the corresponding position.

[0008] Furthermore, a through channel is provided on the support plate corresponding to the end position of each limiting rod for the limiting rod to pass through, and a locking nut is screwed on both ends of each limiting rod for locking the position of the limiting rod passing through the through channel.

[0009] Furthermore, the first cleaning mechanism includes a vibrator, a first cleaning box connected to the vibrator, a first cleaning tank opened in the first cleaning box, a plurality of first air holes arranged at the bottom of the first cleaning tank and connected to an air source, a first hollow bracket located above the first air holes and connected to the first cleaning tank for supporting the material receiving frame, and a first heating tube arranged in the first cleaning tank.

[0010] Furthermore, the second cleaning mechanism includes a second cleaning box with a second cleaning groove, a plurality of second air holes provided at the bottom of the second cleaning groove and connected to an air source, a second heating tube provided in the second cleaning groove, a second hollow bracket provided in the second cleaning groove and located above the second air holes, and a lifting mechanism provided outside the second cleaning groove and connected to the second hollow bracket, the second hollow bracket being used for carrying the material receiving frame, and the lifting mechanism being able to drive the second hollow bracket to reciprocate along the height direction of the second cleaning groove.

[0011] Furthermore, the centrifugal drying mechanism includes a drying box with a drying inner cavity, a drying rack distributed in the drying inner cavity and capable of placing the material receiving frame therein, and a first driving mechanism arranged outside the drying box and connected to the drying rack, wherein the first driving mechanism can drive the drying rack to rotate in the drying inner cavity.

[0012] Furthermore, the drying and dehumidifying mechanism includes a drying box with a drying chamber, a third hollow bracket arranged in the drying box, a box cover arranged at the upper end of the drying box for controlling the opening or closing of the drying chamber opening, a second driving mechanism connected to the box cover and capable of driving the box cover to reciprocate, a shell arranged outside the drying box, and a heater and a blower arranged in the shell and capable of communicating with the drying chamber.

[0013] Furthermore, the transfer mechanism comprises a guide rail assembly distributed along the transmission direction of the voice coil motor and a picking part slidably arranged on the guide rail assembly; the guide rail assembly comprises an upper guide rod and a lower guide rod connected to the inner wall of the shell and arranged in parallel and spaced apart, a sliding platform slidably arranged between the upper guide rod and the lower guide rod, a lifting guide rail arranged on the sliding platform, and a support arm capable of reciprocating along the height direction of the lifting guide rail, one end of the support arm is slidably connected to the lifting guide rail and the other end is connected to the picking part; the picking part comprises a picking seat connected to the support arm, a driving unit installed in the picking seat and a picking piece connected to both sides of the driving unit, the driving unit can drive the picking piece to reciprocate toward or away from the picking seat, when the two picking pieces move toward away from the picking seat, the voice coil motor can be picked up, and when the two picking pieces move toward close to the picking seat, the picking up of the voice coil motor can be released.

[0014] A voice coil motor cleaning process, using the cleaning device to clean the voice coil motor, comprises the following steps:

[0015] Step S1, loading the voice coil motor into a carrying fixture and placing it into the inner cavity of a receiving frame, then placing the receiving frame on a transfer cart, and pushing the transfer cart into the loading area;

[0016] Step S2, enabling the transfer mechanism to pick up the material receiving frame in the loading area and transfer it to the top of the first cleaning mechanism, and then placing the material receiving frame and the supporting fixture carrying the workpiece in the material receiving frame into the first cleaning mechanism, and performing dust removal and cleaning on the voice coil motor by vibration bubbling;

[0017] Step S3, after the cleaning in the first cleaning mechanism is completed, the transfer mechanism picks up the material receiving frame above the first cleaning mechanism and transfers it to the second cleaning mechanism, and then puts the material receiving frame into the second cleaning mechanism to rinse the voice coil motor with pure water by pure water bubbling;

[0018] Step S4, after the cleaning in the second cleaning mechanism is completed, the transfer mechanism picks up the material receiving frame above the second cleaning mechanism and transfers it to the top of the centrifugal drying mechanism, and then puts the material receiving frame into the centrifugal drying mechanism to centrifugally dry the water on the voice coil motor;

[0019] Step S5, after the centrifugal drying is completed, the transfer mechanism picks up the material receiving frame above the centrifugal drying mechanism and transfers it to the drying and dehumidifying mechanism to dry the voice coil motor;

[0020] Step S6: Push the transfer cart into the unloading area, and the transfer mechanism picks up the material receiving frame and places it on the transfer cart to complete the unloading.

[0021] In summary, the beneficial effects of the present invention are as follows: First, various functions required for cleaning the voice coil motor are integrated into one device according to the transmission sequence. During the process of loading and unloading the workpiece, the workpiece is vibrated and bubbled by the first cleaning mechanism to remove dust from the workpiece, and then transferred to the second cleaning mechanism on one side for pure water bubble cleaning, and further rinsed more thoroughly. After completion, the workpiece is transferred to the centrifugal drying mechanism for dehydration by rotating centrifugal means, and finally the surface of the workpiece is dried by the drying and dehumidification mechanism. Multiple single-machine equipment is no longer required to complete the cleaning process, saving manpower and processing time, and reducing the floor space, making the processing site more tidy and orderly. Second, after the voice coil motor has undergone dust removal and cleaning, it is placed on the second hollow bracket in the second cleaning tank, and the lifting mechanism is started to drive the second hollow bracket to move back and forth along the height direction of the second cleaning tank, so that the cleaning is more thorough, which helps to improve the cleaning yield of the voice coil motor. Third, in the entire cleaning process, the transfer mechanism uses automatic control to transfer the workpiece, and through automatic control, the workpiece can be cleaned twice, centrifugally dehydrated, and dried on the surface, with a high degree of automation. Moreover, during the entire cleaning process, the workpiece is always transported within the shell, which greatly reduces the chance of the workpiece being secondary contaminated compared to the traditional method that requires transportation between various devices. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a three-dimensional schematic diagram of an online cleaning device for a voice coil motor provided by the present invention.

[0023] Figure 2 yes Figure 1 A top view of the housing in FIG.

[0024] Figure 3 yes Figure 2 Sectional view along AA direction.

[0025] Figure 4 It is a schematic diagram of the three-dimensional structure of the carrier fixture in the present invention.

[0026] Figure 5 It is a schematic diagram of the three-dimensional structure of the support base in the present invention.

[0027] Figure 6 It is a schematic diagram of the three-dimensional structure of the load-bearing plate in the present invention.

[0028] Figure 7 It is a top view of the first cleaning mechanism in the present invention.

[0029] Figure 8 yes Figure 7 Cross-sectional view along the BB axis.

[0030] Fig. 9It is a three-dimensional structural schematic diagram of the second cleaning mechanism in the present invention.

[0031] Fig.10 yes Fig. 9 Top view of the .

[0032] Fig.11 It is a top view of the centrifugal drying mechanism of the present invention.

[0033] Fig.12 yes Fig.11 Sectional view along CC direction.

[0034] Fig.13 yes Fig.11 Side view of.

[0035] Fig.14 It is a three-dimensional structural schematic diagram of the drying and dehumidifying mechanism in the present invention.

[0036] Fig.15 yes Fig.14 Top view of the drying box.

[0037] Fig.16 It is a structural schematic diagram of the transfer mechanism in the present invention.

[0038] In the figure, 100-housing, 110-loading area, 111-loading port, 120-unloading area, 121-unloading port, 130-electric control box, 200-first cleaning mechanism, 210-vibrator, 220-first cleaning box, 230-first cleaning tank, 240-first air hole, 250-first hollow bracket, 260-first heating tube, 300-second cleaning mechanism, 310-second cleaning box, 311-second cleaning tank, 320-second air hole, 330-second heating tube, 34 0-second hollow bracket, 341-connecting part, 350-lifting mechanism, 351-lifting assembly, 351A-guide block, 351B-moving rod, 352-bottom rod, 353-connecting rod, 354-cam, 355-lifting drive motor, 400-centrifugal drying mechanism, 410-drying box, 411-drying inner cavity, 420-drying frame, 421-through hole, 430-first driving mechanism, 431-support frame, 432-rotation driving motor, 433-driving wheel, 434-from Driving wheel, 435-transmission belt, 500-drying and dehumidifying mechanism, 510-drying box, 511-drying chamber, 520-third hollow bracket, 530-box cover, 540-second driving mechanism, 550-shell, 560-heater, 570-blower, 600-transfer mechanism, 610-guide rail assembly, 611-upper guide rod, 612-lower guide rod, 613-sliding table, 614-lifting guide rail, 615-support arm, 620-pickup part, 621-pickup seat, 622-drive Unit, 623-picking piece, 623A-support plate, 623B-picking hook, 700-material receiving frame, 710-through opening, 720-side wall through hole, 800-bearing fixture, 810-support seat, 811-support plate, 812-first limiting component, 812A-limiting rod, 812B-limiting protrusion, 813-second limiting component, 820-bearing plate, 821-bearing groove, 8210-through hole, 830-through channel, 840-locking nut, 900-transfer cart. DETAILED DESCRIPTION

[0039] The present invention is further described below in conjunction with specific drawings.

[0040] See also Figure 1-Figure 3As shown, the present invention provides an online cleaning device for a voice coil motor, which has a housing 100, the housing 100 is provided with a loading port 111 and a unloading port 121 arranged at intervals, and an electric control box 130 is provided on one side of the housing 100, and the electric control box 130 can input various instructions or query information. Inside the housing 100, a loading area 110, a first cleaning mechanism 200, a second cleaning mechanism 300, a centrifugal drying mechanism 400, a drying and dehumidifying mechanism 500 and an unloading area 120 are arranged in sequence along the transmission direction of the voice coil motor, and a transfer mechanism 600 is used to transfer the voice coil motor in the loading area 110 to the first cleaning mechanism 200, the second cleaning mechanism 300, the centrifugal drying mechanism 400, the drying and dehumidifying mechanism 500 and the unloading area 120 in sequence. The voice coil motor is sequentially sent to the first cleaning mechanism 200 for vibration bubbling cleaning, sent to the second cleaning mechanism 300 for pure water bubbling cleaning, sent to the centrifugal drying mechanism 400 for drying, sent to the drying and dehumidification mechanism 500 for drying, and sent to the unloading area 120 for unloading. The loading area 110 is connected to the loading port 111, and the unloading area 120 is connected to the unloading port 121. In the housing 100, the workpiece to be cleaned (i.e., the voice coil motor) can be loaded, cleaned twice, centrifugally dehydrated, and dried in sequence, and finally unloaded to the unloading area 120. The various processes required in the workpiece cleaning process are all integrated into one device, and the various processes can be processed in sequence and orderly, and the number of single machines is reduced, thereby saving labor and cleaning time; multiple devices are no longer needed, so the floor space can be reduced, making the production and assembly site tidier, and the transmission of the voice coil motor to each process is completed by the transfer mechanism 600 in the shell 100, which can also reduce the secondary contamination of the workpiece during the transmission process.

[0041] The voice coil motor online cleaning equipment also includes a material receiving frame 700 and at least one supporting fixture 800 that can be accommodated in the material receiving frame 700 for supporting the voice coil motor. The side walls of the material receiving frame 700 are all distributed with a through opening 710, wherein two through openings 710 arranged opposite to each other can cooperate with the transfer mechanism 600, and the transfer mechanism 600 is used to realize the transfer of the material receiving frame 700. In addition, the side walls of the material receiving frame 700 are distributed with a plurality of side wall through holes 720 located below the through openings 710. When the supporting fixture 800 carrying the workpiece is placed in the material receiving frame 700 and enters each process for processing, the side wall openings and the through openings 710 are connected to the inside to avoid interference with the processing of each process.

[0042] See also Figure 4 The supporting fixture 800 includes a supporting seat 810 and a plurality of supporting plates 820 detachably connected to the supporting seat 810 for supporting the voice coil motor. Figure 6The first end surface of the carrier plate 820 is provided with a plurality of bearing grooves 821 arranged at intervals and adapted to the shape of the voice coil motor and used to bear the voice coil motor, and each bearing groove 821 is provided with a through hole 8210 penetrating in a direction away from the first end surface. After the voice coil motor is loaded in the loading groove, the through hole 8210 increases the exposed area of ​​the voice coil motor, which is convenient for each process to handle the workpiece accordingly.

[0043] See also Figure 4 and Figure 5 The support seat 810 includes two support plates 811 arranged at intervals, and a limiting structure connected to the support plates 811 and provided with a limiting structure for limiting the bearing plate 820. The limiting structure includes a first limiting component 812 and a second limiting component 813 arranged in parallel and at intervals along the height direction of the support plate 811, and the first limiting component 812 and the second limiting component 813 have the same structure. The first limiting component 812 includes a plurality of limiting rods 812A arranged in parallel along the width direction of the support plate 811, and each limiting rod 812A is fixed with a plurality of limiting protrusions 812B arranged in intervals along the length direction of the limiting rod 812A, and a limiting space is formed between every two limiting protrusions 812B, and each corner of the bearing plate 820 is limited within the limiting space at the corresponding position. The positions of the limiting rod 812A in the first limiting assembly 812 and the limiting rod 812A in the second limiting assembly 813 correspond one to one, and the outer diameter of the limiting protrusion 812B is larger than the outer diameter of the limiting rod 812A. Therefore, the limiting structure will form four limiting spaces, and the corners of the supporting plate 820 are inserted into the limiting spaces. Multiple supporting plates 820 carrying voice coil motors can be limited at the same horizontal position. Multiple workpieces can be processed at the same time in one batch, and cleaning is more efficient.

[0044] A through channel 830 is provided at the end position of each limiting rod 812A on the support plate 811 for the limiting rod 812A to pass through. The through channel 830 includes a horizontal cavity and a vertical cavity connected to the horizontal cavity. The horizontal cavity and the vertical cavity are connected to form an L-shaped through channel 830. Since the horizontal cavity is arranged along the width direction of the support plate 811, and the vertical cavity is arranged along the height direction of the support plate 811, and the vertical cavity is connected to the side of the horizontal cavity close to the outside of the support plate 811, the vertical cavity is closer to the outer wall of the support plate 811. When the limiting rod 812A is fixed to the support plate 811, the vertical cavity is connected to the side of the horizontal cavity close to the outside of the support plate 811. When the support plate 820 is raised, the two ends of the limit rod 812A are extended from the horizontal cavity, and each end of the limit rod 812A is screwed with a locking nut 840 for locking the position of the limit rod 812A passing through the through channel 830. The locking nut 840 is screwed to the part of the limit rod 812A extending out of the horizontal cavity and locks the position of the limit rod 812A. When the support plate 820 needs to be taken out, the locking nut 840 is loosened and the limit rod 812A is moved into the vertical cavity, which is equivalent to moving the limit rod 812A toward the outside of the support plate 811, so that the support plate 820 limited in the limiting space can be separated from the limiting structure.

[0045] See also Figure 7 and Figure 8 The first cleaning mechanism 200 includes a vibrator 210, a first cleaning box 220 connected to the vibrator 210, a first cleaning tank 230 opened in the first cleaning box 220, a plurality of first air holes 240 arranged at the bottom of the first cleaning tank 230 and connected to the air source, a first hollow bracket 250 located above the first air holes 240 and connected to the first cleaning tank 230 for supporting the material receiving frame 700, and a first heating tube 260 arranged in the first cleaning tank 230. Before the workpiece enters, the first cleaning tank 230 stores pure water heated by the first heating tube 260. The material receiving frame 700 carrying the supporting fixture 800 is transferred to the first cleaning tank 230 by the moving mechanism and placed on the first hollow bracket 250. The vibrator 210 is started to vibrate the first cleaning box 220 at a fixed frequency, and air is passed into the first cleaning tank 230 through a plurality of first air holes 240 to allow bubbles to appear in the pure water, thereby removing dirt and dust on the surface of the voice coil motor and achieving the product dust removal effect.

[0046] See also Fig. 9 and Fig.10The second cleaning mechanism 300 includes a second cleaning box 310 with a second cleaning tank 311, a plurality of second air holes 320 provided at the bottom of the second cleaning tank 311 and connected to an air source, a second heating tube 330 provided in the second cleaning tank 311, a second hollow bracket 340 provided in the second cleaning tank 311 and located above the second air holes 320, and a lifting mechanism 350 provided outside the second cleaning tank 311 and connected to the second hollow bracket 340, the second hollow bracket 340 is used to carry the material receiving frame 700, and the lifting mechanism 350 can drive the second hollow bracket 340 to reciprocate along the height direction of the second cleaning tank 311. The second heating tube 330 heats the pure water stored in the second cleaning tank 311, and the transfer mechanism 600 transfers the workpiece that has undergone dust removal and cleaning to the second cleaning tank 311 and places it on the second hollow bracket 340. Air is passed into the second cleaning tank 311 through a plurality of second air holes 320 to generate bubbles in the pure water. The second hollow bracket 340 is then driven to move vertically back and forth through the lifting mechanism 350, and the workpiece can also be driven to move vertically in the pure water, so that the workpiece can be rinsed more thoroughly.

[0047] Please continue reading Fig.10 The second hollow bracket 340 has a connecting portion 341 exposed outside the second cleaning tank 311, and the connecting portion 341 is connected to the lifting mechanism 350. The lifting mechanism 350 includes a lifting assembly 351 connected to the connecting portion 341 and arranged at intervals, a bottom rod 352 connected to the lower ends of the two lifting assemblies 351, a connecting rod 353 with one end axially connected to the bottom rod 352, a cam 543 movably connected to the other end of the connecting rod 353, and a lifting drive motor 355 connected to the cam 543. The lifting assembly 351 includes at least two guide blocks 351A connected to the outer wall of the second cleaning tank 310 and arranged at intervals, and a moving rod 351B penetrating the guide block 351A, one end of which is connected to the connecting portion 341 and the other end is connected to the bottom rod 352, and the connecting rod 353 is eccentrically connected to the cam 543. By starting the lifting drive motor 355, the connecting rod 353 connected to the cam 543 can move the moving rod 351B vertically along the guide block 351A, so that the workpieces in the material receiving frame 700 can not only be cleaned by bubbling, but also be rinsed vertically reciprocatingly, further improving the cleaning effect.

[0048] See also Figure 11-13The centrifugal drying mechanism 400 includes a drying box 410 with a drying inner cavity 411, a drying rack 420 distributed in the drying inner cavity 411 and capable of placing a material receiving frame 700 therein, and a first driving mechanism 430 disposed outside the drying box 410 and connected to the drying rack 420. A plurality of through holes 421 penetrating the drying rack 420 are distributed around the wall of the drying rack 420. The base of the drying rack 420 passes through the bottom surface of the drying box 410 and is connected to the first driving mechanism 430. The first driving mechanism 430 can drive the drying rack 420 to rotate in the drying inner cavity 411. The first driving mechanism 430 includes a support frame 431 connected to the housing 100, a rotary drive motor 432 mounted on the support frame 431, a driving wheel 433 connected to the rotary drive motor 432, a driven wheel 434 disposed below the spin drying box 410 and connected to the spin drying frame 420, and a transmission belt 435 connecting the driving wheel 433 and the driven wheel 434. The transfer mechanism 600 places the material receiving frame 700 in the spin drying frame 420, and after starting the rotary drive motor 432, the spin drying frame 420 rotates horizontally in the spin drying inner cavity 411, dehydrating the voice coil motor by centrifugal means, and drying the moisture on the surface of the product.

[0049] See also Fig.14 and Fig.15 The drying and dehumidifying mechanism 500 includes a drying box 510 having a drying chamber 511, a third hollow bracket 520 disposed in the drying box 510, a box cover 530 disposed at the upper end of the drying box 510 for controlling the opening or closing of the drying chamber 511, a second driving mechanism 540 connected to the box cover 530 and capable of driving the box cover 530 to move back and forth, a shell 550 disposed outside the drying box 510, and a heater 560 and a blower 570 disposed in the shell 550 and capable of communicating with the drying chamber 511. The second driving mechanism 540 can be an electric push rod, a hydraulic rod or a cylinder, and after being connected to the box cover 530, it can automatically control the opening or closing of the box cover 530. After the dehydration process is completed, the material frame 700 is transferred to the drying chamber 511 by the transfer mechanism 600. The second driving mechanism 540 drives the box cover 530 to move and close the cavity opening of the drying chamber 511. The heater 560 and the blower 570 are started to dry and dehumidify the workpieces in the drying box 510 to achieve the purpose of drying the workpieces.

[0050] See also Fig.16The transfer mechanism 600 includes a guide rail assembly 610 distributed along the transmission direction of the voice coil motor and a pickup portion 620 slidably disposed on the guide rail assembly 610. The guide rail assembly 610 includes an upper guide rod 611 and a lower guide rod 612 connected to the inner wall of the housing 100 and arranged in parallel and at intervals, a sliding table 613 slidably disposed between the upper guide rod 611 and the lower guide rod 612, a lifting guide rail 614 disposed on the sliding table 613, and a support arm 615 capable of reciprocating along the height direction of the lifting guide rail 614, one end of the support arm 615 is slidably connected to the lifting guide rail 614 and the other end is connected to the pickup portion 620. The reciprocating movement of the sliding table 613 can be achieved by structures such as a screw rod, an electric push rod or a cylinder. Please continue to refer to Fig.16 The picking portion 620 includes a picking seat 621 connected to the support arm 615, a driving unit 622 installed in the picking seat 621, and a picking member 623 connected to both sides of the driving unit 622. The lifting and lowering movement of the support arm 615 can be achieved by connecting an electric push rod, a cylinder, a hydraulic cylinder, etc.

[0051] The driving unit 622 can drive the picking member 623 to move back and forth in the direction of approaching or moving away from the picking seat 621. The driving unit 622 preferably adopts a double-headed cylinder. The picking member 623 includes a support plate 623A connected to the driving unit 622 and arranged outside the picking seat 621, and a plurality of picking hooks 623B connected to one side of the support plate 623A and arranged at intervals. When the two picking members 623 move in the direction away from the picking seat 621, they can pick up the material frame 700, and when the two picking members 623 move in the direction of approaching the picking seat 621, they can loosen the material frame 700. When the pick-up member 623 is needed to pick up the material frame 700, the slide table 613 moves along the upper guide rod 611 and the lower guide rod 612 until they are in the corresponding position, the pick-up portion 620 extends into the material frame 700 and is located between the two through-holes 710, the drive unit 622 is started, the drive unit 622 can drive the support plate 623A to move horizontally, the pick-up hook 623B arranged on the support plate 623A can extend into the through-hole 710 and hook the through-hole 710, the support arm 615 rises vertically, and the slide table 613 moves horizontally, so that the material frame 700 can be transferred to the next process for processing. After the pick-up hook 623B moves toward the direction close to the pick-up seat 621, the pick-up hook 623B and the through-hole 710 are separated.

[0052] A voice coil motor cleaning process, using the above cleaning device to clean the voice coil motor, comprises the following steps:

[0053] Step S1, load the voice coil motor into the carrying jig 800, and put it into the inner cavity of the receiving frame 700, then place the receiving frame 700 on the transfer cart 900, and push the transfer cart 900 into the loading area 110. The voice coil motor to be cleaned is placed in the shape-matching bearing groove 821, and each corner of the bearing plate 820 is limited in the corresponding limiting space of the limiting structure. The same support seat 810 can fix several spaced bearing plates 820 through the limiting space, and the carrying jig 800 is placed on the transfer cart 900, and pushed into the loading area 110 corresponding to the position of the loading port 111 of the housing 100.

[0054] Step S2, the transfer mechanism 600 picks up the material frame 700 in the loading area 110 and transfers it to the top of the first cleaning mechanism 200, and then puts the material frame 700 and the supporting fixture 800 carrying the workpiece in the material frame 700 into the first cleaning mechanism 200, and performs dust removal and cleaning on the voice coil motor by vibration bubbling.

[0055] In the above step S2, the transfer mechanism 600 can be moved to the loading area 110 along the arrangement direction of the upper guide rod 611 and the lower guide rod 612 through automatic control, and is located above the material receiving frame 700. The picking part 620 that can move along the lifting guide rail 614 can extend into the material receiving frame 700. After starting the driving unit 622, the two support plates 623A are horizontally unfolded along the picking seat 621, so that the picking hook 623B extends into the through opening 710 and hooks the through opening 710. The movement of the sliding table 613 can transfer the material receiving frame 700 to the first cleaning tank 230 and prevent it from being on the first hollow bracket 250. The vibrator 210 under the first cleaning box 220 is started to vibrate the first cleaning box 220 at a fixed frequency. The pure water in the first cleaning tank 230 can be heated by the first heating tube 260, and during the vibration cleaning process, the first air hole 240 allows air to flow into the first cleaning tank 230 to make the pure water bubble. The workpiece in the first cleaning tank 230 is subjected to bubbling and vibration to achieve the purpose of dust removal.

[0056] Step S3, after the cleaning in the first cleaning mechanism 200 is completed, the transfer mechanism 600 picks up the material frame 700 above the first cleaning mechanism 200 and transfers it to the second cleaning mechanism 300, and then puts the material frame 700 into the second hollow bracket 340 in the second cleaning mechanism 300, and the lifting drive motor 355 in the lifting mechanism 350 is started, and the moving rod 351B can move up and down in the guide block 351A, so that the second hollow bracket 340 carrying the material frame 700 can be lifted and moved in the pure water of the second cleaning tank 311, and the same bubbling function as mentioned above is added to further perform a more detailed pure water rinse on the workpiece.

[0057] Step S4, after the cleaning in the second cleaning mechanism 300 is completed, the transfer mechanism 600 picks up the material receiving frame 700 above the second cleaning mechanism 300 and transfers it to the top of the centrifugal drying mechanism 400, and then puts the material receiving frame 700 into the drying rack 420 of the centrifugal drying mechanism 400, and the rotating drive motor 432 drives the active wheel 433 to rotate, and the driven wheel 434 connected to the transmission belt 435 can also rotate horizontally, so that the drying rack 420 can rotate horizontally in the drying inner cavity 411, and the water separated by centrifugation is discharged from the through hole 421, and the water on the voice coil motor is dried by centrifugation.

[0058] Step S5, after the centrifugal drying is completed, the transfer mechanism 600 picks up the material receiving frame 700 above the centrifugal drying mechanism 400 and transfers it to the drying chamber 511 in the drying and dehumidification mechanism 500, and the second driving mechanism 540 drives the box cover 530 to close the drying chamber 511, and transports gas to the drying inner cavity through the heater 560 and the blower 570, and the moisture remaining after the workpiece is dried is dried by drying and dehumidification.

[0059] Step S6, push the transfer cart 900 into the unloading area 120 from the unloading port 121, and the transfer mechanism 600 picks up the receiving frame 700 and places it on the transfer cart 900, so that the cleaned voice coil motor can be transferred out of the housing 100 to complete the unloading.

[0060] The above-mentioned online cleaning equipment and cleaning process of the voice coil motor: First, various functions required for cleaning the voice coil motor are integrated into one device according to the transmission sequence. During the process of loading and unloading the workpiece, the workpiece is cleaned by the first cleaning mechanism 200 through vibration bubbling to remove dust from the workpiece, and then transferred to the second cleaning mechanism 300 on one side for pure water bubbling cleaning, and further rinsed more thoroughly. After completion, the workpiece is transferred to the centrifugal drying mechanism 400 for dehydration by rotating centrifugal method, and finally the surface of the workpiece is dried by the drying and dehumidification mechanism 500. It is no longer necessary to use multiple stand-alone equipment to complete the cleaning process, saving manpower and processing time, and reducing the floor space, making the processing site more tidy and orderly. Second, after the voice coil motor has been cleaned by dust removal, it is placed on the second hollow bracket 340 in the second cleaning tank 311, and the lifting mechanism 350 is started to drive the second hollow bracket 340 to move back and forth along the height direction of the second cleaning tank 311, so that the cleaning is more thorough, which helps to improve the cleaning yield of the voice coil motor. 3. In the whole cleaning process, the transfer mechanism 600 transfers the workpiece using automatic control, and can perform two cleanings, centrifugal dehydration and surface drying on the workpiece through automatic control, with a high degree of automation. In addition, during the whole cleaning process, the workpiece is always transferred within the housing 100, which greatly reduces the probability of secondary contamination of the workpiece compared to the traditional method of transferring between various devices.

[0061] The above are only implementation modes of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure made using the contents of the present invention's specification and drawings, directly or indirectly used in other related technical fields, are also within the patent protection scope of the present invention.

Claims

1. An online cleaning device for a voice coil motor, characterized in that: A loading area, a first cleaning mechanism, a second cleaning mechanism, a centrifugal drying mechanism, a drying and dehumidifying mechanism and a unloading area are arranged in sequence along the transmission direction of the voice coil motor, and a transfer mechanism is used to transfer the voice coil motor in the loading area to the first cleaning mechanism, the second cleaning mechanism, the centrifugal drying mechanism, the drying and dehumidifying mechanism and the unloading area in sequence. The voice coil motor is sequentially sent to the first cleaning mechanism for vibration bubbling cleaning, sent to the second cleaning mechanism for pure water bubbling cleaning, sent to the centrifugal drying mechanism to spin dry water, sent to the drying and dehumidifying mechanism for drying treatment, and sent to the unloading area for unloading.

2. The voice coil motor online cleaning device according to claim 1, characterized in that: The invention also includes a material receiving frame and at least one supporting fixture that can be accommodated in the material receiving frame for supporting a voice coil motor, wherein the supporting fixture includes a supporting seat and a plurality of supporting plates detachably connected to the supporting seat for supporting the voice coil motor; a first end face of the supporting plate is provided with a plurality of supporting grooves that are arranged at intervals and adapted to the shape of the voice coil motor and are used to support the voice coil motor, and each of the supporting grooves is provided with a through hole that penetrates in a direction away from the first end face.

3. The voice coil motor online cleaning device according to claim 2, characterized in that: The support seat is provided with a limiting structure for limiting the bearing plate, the limiting structure includes a first limiting component and a second limiting component which are arranged in parallel and spaced apart along the height direction of the support plate, the first limiting component and the second limiting component have the same structure, the first limiting component includes a plurality of limiting rods which are arranged in parallel along the width direction of the support plate, each of the limiting rods is fixed with a plurality of limiting protrusions which are arranged in spaced apart along the length direction of the limiting rod, a limiting space is formed between every two of the limiting protrusions, and each corner of the bearing plate is limited within the limiting space at the corresponding position.

4. The voice coil motor online cleaning device according to claim 3, characterized in that: A through channel is provided on the support plate at the end position corresponding to each limiting rod for the limiting rod to pass through, and a locking nut is screwed on both ends of each limiting rod for locking the position of the limiting rod passing through the through channel.

5. The voice coil motor online cleaning device according to claim 2, characterized in that: The first cleaning mechanism includes a vibrator, a first cleaning box connected to the vibrator, a first cleaning tank opened in the first cleaning box, a plurality of first air holes arranged at the bottom of the first cleaning tank and connected to an air source, a first hollow bracket located above the first air holes and connected to the first cleaning tank for supporting the material receiving frame, and a first heating tube arranged in the first cleaning tank.

6. The voice coil motor online cleaning device according to claim 2, characterized in that: The second cleaning mechanism includes a second cleaning box with a second cleaning groove, a plurality of second air holes arranged at the bottom of the second cleaning groove and connected to an air source, a second heating tube arranged in the second cleaning groove, a second hollow bracket arranged in the second cleaning groove and located above the second air holes, and a lifting mechanism arranged outside the second cleaning groove and connected to the second hollow bracket, the second hollow bracket is used to carry the material receiving frame, and the lifting mechanism can drive the second hollow bracket to reciprocate along the height direction of the second cleaning groove.

7. The voice coil motor online cleaning device according to claim 2, characterized in that: The centrifugal drying mechanism includes a drying box with a drying inner cavity, a drying rack distributed in the drying inner cavity and capable of placing the material receiving frame therein, and a first driving mechanism arranged outside the drying box and connected to the drying rack, wherein the first driving mechanism can drive the drying rack to rotate in the drying inner cavity.

8. The voice coil motor online cleaning device according to claim 1, characterized in that: The drying and dehumidifying mechanism includes a drying box with a drying chamber, a third hollow bracket arranged in the drying box, a box cover arranged at the upper end of the drying box for controlling the opening or closing of the drying chamber, a second driving mechanism connected to the box cover and capable of driving the box cover to reciprocate, a shell arranged outside the drying box, and a heater and a blower arranged in the shell and capable of communicating with the drying chamber.

9. The voice coil motor online cleaning device according to claim 1, characterized in that: The transfer mechanism includes a guide rail assembly distributed along the transmission direction of the voice coil motor and a picking part slidably arranged on the guide rail assembly; the guide rail assembly includes an upper guide rod and a lower guide rod connected to the inner wall of the shell and arranged in parallel and spaced apart, a sliding platform slidably arranged between the upper guide rod and the lower guide rod, a lifting guide rail arranged on the sliding platform, and a support arm capable of reciprocating along the height direction of the lifting guide rail, one end of the support arm is slidably connected to the lifting guide rail and the other end is connected to the picking part; the picking part includes a picking seat connected to the support arm, a driving unit installed in the picking seat and a picking piece connected to both sides of the driving unit, the driving unit can drive the picking piece to reciprocate in a direction close to or away from the picking seat, when the two picking pieces move in a direction away from the picking seat, the voice coil motor can be picked up, and when the two picking pieces move in a direction close to the picking seat, the picking up of the voice coil motor can be released.

10. A voice coil motor cleaning process, characterized in that: Using the cleaning device described in any one of claims 1 to 9 to clean the voice coil motor comprises the following steps: Step S1, loading the voice coil motor into a carrying fixture and placing it into the inner cavity of a receiving frame, then placing the receiving frame on a transfer cart, and pushing the transfer cart into the loading area; Step S2, enabling the transfer mechanism to pick up the material receiving frame in the loading area and transfer it to the top of the first cleaning mechanism, and then placing the material receiving frame and the supporting fixture carrying the workpiece in the material receiving frame into the first cleaning mechanism, and performing dust removal and cleaning on the voice coil motor by vibration bubbling; Step S3, after the cleaning in the first cleaning mechanism is completed, the transfer mechanism picks up the material receiving frame above the first cleaning mechanism and transfers it to the second cleaning mechanism, and then puts the material receiving frame into the second cleaning mechanism to rinse the voice coil motor with pure water by pure water bubbling; Step S4, after the cleaning in the second cleaning mechanism is completed, the transfer mechanism picks up the material receiving frame above the second cleaning mechanism and transfers it to the top of the centrifugal drying mechanism, and then puts the material receiving frame into the centrifugal drying mechanism to centrifugally dry the water on the voice coil motor; Step S5, after the centrifugal drying is completed, the transfer mechanism picks up the material receiving frame above the centrifugal drying mechanism and transfers it to the drying and dehumidifying mechanism to dry the voice coil motor; Step S6: Push the transfer cart into the unloading area, and the transfer mechanism picks up the material receiving frame and places it on the transfer cart to complete the unloading.

Citation Information

Patent Citations

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    CN115254740A

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    CN208272794U

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