Precision machining device for diamond dicing blade
By designing a diamond scribe precision machining device including a workbench, a pressing mechanism, a substrate conveying mechanism and a powder feeding mechanism, the problems of uneven distribution of metal powder and complex pressing process in existing molding machines are solved, and high-quality molding and efficient processing of diamond cutting sheets are achieved.
Patent Information
- Application Number
- CN202411653990.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-03-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing molding machines are prone to uneven distribution of metal powders during the diamond cutting sheet processing, resulting in poor bonding effect between the substrate and the metal powder, resulting in the quality of the diamond cutting sheet not meeting the standards. At the same time, the pressing process is complex, time-consuming and labor-consuming, reducing processing efficiency.
A precision machining device for diamond scribe knives is designed, including a workbench, a pressing mechanism, a base conveying mechanism and a powder feeding mechanism. The powder feeding mechanism driven by the electric cylinder is uniformly flattened and compacted, ensuring the full combination of the substrate and the metal powder; the substrate conveying mechanism realizes the precise delivery of the substrate to and the downward pressure of the molded pressure column through the electric slide rail and the electromagnet to ensure the forming quality of the diamond cutting sheet.
By ensuring the uniform distribution and compaction of metal powder, the device improves the finished product quality of diamond cutting sheets, simplifies the pressing process, saves manpower and material resources, and improves processing efficiency.
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Figure CN119703072A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of diamond cutting blade processing, in particular to a precision processing device for a diamond dicing knife. Background Art
[0002] Diamond scribers are diamond cutting blades, which are cutting tools widely used in the processing of hard and brittle materials such as stone, concrete, prefabricated panels, new and old roads, and ceramics. Diamond cutting blades are mainly composed of two parts: the base and the blade head. The base is the main supporting part of the bonded blade head, while the blade head is the cutting part during use. The blade head will be continuously consumed during use, while the base will not. The reason why the blade head can play a cutting role is that it contains diamond. Diamond is the hardest substance at present. It rubs and cuts the object to be processed in the blade head, and the diamond particles are wrapped in metal inside the blade head. In the processing of diamond cutting blades, the diamond particles are mixed with metal powder and need to be pressed into shape with the base by a molding machine. The pressed diamond cutting blade can be processed after sintering.
[0003] However, there are still some problems with the existing molding machines: when the existing molding machines are in use, the metal powder is prone to uneven distribution, resulting in poor bonding between the matrix and the metal powder, causing the quality of the diamond cutting blade to fail to meet the standards. At the same time, when pressing the diamond cutting blade, the matrix and the metal powder need to be fed in sequence. This process is relatively complicated, time-consuming and labor-intensive, resulting in reduced processing efficiency. Summary of the invention
[0004] In order to solve the above problems, the present invention provides a precision processing device for a diamond dicing knife, comprising a workbench, a pressing mechanism is arranged at the top of the workbench, a substrate conveying mechanism is arranged at one side of the workbench, a support table is fixedly arranged at one end of the workbench, a fixed table is fixedly arranged at one side of the top of the support table, fifth electric cylinders are installed on both sides of the top of the fixed table, a powder feeding mechanism is arranged between two fifth electric cylinders, a hydraulic pump station is fixedly arranged at the other side of the top of the support table, and a protective cover is fixedly arranged at one side of the hydraulic pump station; The pressing mechanism comprises a bottom plate, a base is installed in the middle of the top of the bottom plate, a U-shaped mounting seat is installed in the mounting groove opened in the middle of the top of the base, a U-shaped forming seat is inserted at the top of the inner wall of the U-shaped mounting seat, a substrate placement column is inserted at the inner wall of the U-shaped forming seat, a first electric cylinder is installed at the bottom of the inner wall of the U-shaped mounting seat, an output end of the first electric cylinder is fixedly connected to the bottom end of the substrate placement column, and second electric cylinders are installed on both sides of the inner wall of the U-shaped mounting seat, and the output ends of the two second electric cylinders are respectively fixedly connected to the two sides of the bottom end of the U-shaped forming seat; The powder feeding mechanism comprises a moving plate, a connecting plate is fixedly provided in the middle of the bottom end of the moving plate, brackets are fixedly provided on both sides of the top end of the moving plate, a mixing barrel is fixedly provided between the two brackets, a solenoid valve is fixedly connected to the bottom end of the mixing barrel, a material guide elbow is fixedly provided to the bottom end of the solenoid valve, a stabilizing frame is fixedly provided on one side of each of the brackets, a metering machine is fixedly provided between the two stabilizing frames, one side of the metering machine is fixedly connected to one end of the material guide elbow, a lower hopper is fixedly provided in a material discharge hole opened in the middle of the top end of the moving plate, and a There is an inner plate, a second stepper motor is installed on the top of the inner plate, a connecting shaft is fixedly provided at the output end of the second stepper motor, a conical part is fixedly provided at the bottom end of the connecting shaft, powder spreading plates are fixedly provided at the bottoms of both sides of the conical part, and a scraper rod is fixedly provided at the top of the conical part, two support rods are fixedly provided on the outer wall of the connecting shaft, a movable column is inserted in the movable hole opened at the top of each support rod, a clamping wheel is rotatably connected to the bottom end of each movable column, a block is fixedly provided at the top of each movable column, and a return spring is inserted at the top of the outer wall of the movable column.
[0005] As a preferred technical solution of the present invention, baffles are fixedly provided on both sides of the top of the base, and insertion strips are inserted in the insertion slots opened on both sides of the base, a receiving box is fixedly provided on one side of each of the insertion strips, a T-shaped docking groove is opened at the bottom end of each of the receiving boxes, T-shaped docking strips are fixedly provided on both sides of the top of the workbench, and a T-shaped docking strip is inserted in each of the T-shaped docking grooves.
[0006] As a preferred technical solution of the present invention, the bottom of the outer wall of the U-shaped mounting seat is interlacedly connected with the storage groove opened in the middle of the top of the workbench, and the middle of the outer wall of the U-shaped mounting seat is interlacedly connected with the opening opened in the middle of the bottom end of the base plate.
[0007] As a preferred technical solution of the present invention, guide pillars are fixedly provided at the four corners of the top of the bottom plate, a top plate is fixedly provided between the four guide pillars, a hydraulic cylinder is installed in the middle of the top of the top plate, a movable plate is fixedly provided at the output end of the hydraulic cylinder, sliding sleeves are installed in the mounting holes opened at the four corners of the top of the movable plate, the inner wall of each sliding sleeve is slidably connected to the outer wall of the corresponding guide pillar, a connecting seat is installed in the middle of the bottom end of the movable plate, and a forming pressure column is fixedly provided in the middle of the bottom end of the connecting seat.
[0008] As a preferred technical solution of the present invention, the substrate conveying mechanism includes an electric slide rail, a support plate is fixedly provided at the bottom end of the electric slide rail, and a support frame is fixedly provided at the movable end of the electric slide rail, a substrate conveying box is fixedly provided at the top end of the support frame, a third electric cylinder is installed at one end of the substrate conveying box, and a substrate push plate is fixedly provided at the output end of the third electric cylinder.
[0009] As a preferred technical solution of the present invention, the middle part of the top end of the substrate conveying box is fixedly connected to a substrate placing tube, the top end of the substrate placing tube is sleeved with a top cover, the middle part of the bottom end of the top cover is fixedly provided with a center column, and a fixing frame is fixedly provided on one side of the top end of the substrate conveying box, a fourth electric cylinder is installed on the top end of the fixing frame, and an electromagnet is installed on the output end of the fourth electric cylinder, and the outer wall of the electromagnet is interlaced and connected with a through hole opened on the surface of the substrate conveying box.
[0010] As a preferred technical solution of the present invention, adjustment screw holes are provided at one end and both sides of the substrate conveying box, an adjustment stud is threadedly connected in each of the adjustment screw holes, one end of each of the adjustment studs is rotatably connected to a substrate limiting plate, a limiting bar is fixedly provided on the top of one side of each of the substrate limiting plates, each of the limiting bars is interlaced and connected with the limiting square holes provided on the inner wall of the substrate conveying box, and a scale mark is engraved on the top of each limiting bar.
[0011] As a preferred technical solution of the present invention, a horizontal plate is fixedly provided on the inner wall of the mixing barrel, a first stepper motor is installed on the top of the horizontal plate, a mixing shaft is fixedly provided on the output end of the first stepper motor, support blocks are fixedly provided at the two side corners of the top of the movable plate, through holes are opened on both sides of the bottom end of the movable plate, each of the through holes is interspersed with a threaded column, a powder pushing plate is fixedly provided between every two of the threaded columns, the top of the outer wall of each threaded column is threadedly connected to a limiting screw sleeve, and the bottom of the outer wall of each threaded column is sleeved with a support spring.
[0012] As a preferred technical solution of the present invention, a switch panel is fixedly provided on the surface of the top of the workbench, and a first electric cylinder switch, a second electric cylinder switch, an electric slide rail switch, a third electric cylinder switch and a fourth electric cylinder switch are fixedly provided on the surface of the switch panel. The first electric cylinder, two second electric cylinders, the electric slide rail, the third electric cylinder and the fourth electric cylinder are electrically connected to an external power supply through the first electric cylinder switch, the second electric cylinder switch, the electric slide rail switch, the third electric cylinder switch and the fourth electric cylinder switch, respectively. The surface of the switch panel is also provided with a fifth electric cylinder switch, a first stepper motor switch, a second stepper motor switch and a solenoid valve switch. The two fifth electric cylinders, the first stepper motor, the second stepper motor and the solenoid valve are electrically connected to an external power supply through the fifth electric cylinder switch, the first stepper motor switch, the second stepper motor switch and the solenoid valve switch, respectively.
[0013] The precision machining device for a diamond dicing knife proposed by the present invention can bring the following beneficial effects: 1. The precision machining device of the diamond dicing knife is connected to the powder feeding mechanism through the fifth electric cylinder on the fixed table. The solenoid valve connected to the mixing barrel is connected to the metering machine through the guide elbow, which can quantitatively feed the metal powder into the lower hopper. The second stepper motor can drive the cone through the connecting shaft, and then drive the rotation of the powder paving plate and the scraper rod. The connecting shaft drives the support rod, and the movable column is rotated and connected to the clamping wheel. With the cooperation of multiple parts, the quantitative metal powder can be evenly paved between the U-shaped mounting seat and the substrate placement column. The clamping wheel can press the metal powder while paving it, ensuring the combination effect of the substrate and the metal powder, avoiding uneven distribution of the metal powder, and ensuring the quality of the finished product of the diamond cutting blade.
[0014] 2. The precision machining device of the diamond dicing knife has a substrate conveying mechanism in which a substrate conveying box connected to a support frame is connected to a third electric cylinder, the third electric cylinder is connected to a substrate push plate, and a fourth electric cylinder on a fixed frame is connected to an electromagnet, which can accurately deliver the substrate to the top of the substrate placement column. The powder feeding mechanism can mix metal powder and diamond particles and then convey them quantitatively, which can ensure the sequential conveying of the machine body and the metal powder, save manpower and material resources, and improve the machining efficiency of the diamond cutting blade.
[0015] 3. The precision machining device of the diamond dicing knife has a U-shaped mounting seat installed in the mounting groove of the base in the pressing mechanism, a base placement column is provided in the U-shaped forming seat, a first electric cylinder is connected to the base placement column, a second electric cylinder is connected to the U-shaped forming seat, a connecting seat connected to the movable plate is connected to a forming pressure column, a space for placing metal powder is formed between the U-shaped mounting seat, the U-shaped forming seat and the base placement column, the U-shaped forming seat moves up and cooperates with the forming pressure column to press down to ensure the forming of the diamond cutting blade, and at the same time the base placement column can lift up the formed diamond cutting blade, which is convenient for the separation of the diamond cutting blade and the operation of personnel.
[0016] 4. The precision machining device of the diamond dicing knife has a through-slotted groove provided on the base which is connected to the through-slotted strip connected to the receiving box, a T-shaped docking groove provided on the receiving box is connected to the T-docking strip, a threaded column through-slotted by the movable plate is connected to a powder push plate, a threaded column is threadedly connected to a limiting screw sleeve, a supporting spring is sleeved on the threaded column, and during the operation of the equipment, the metal powder remaining on the surface of the base can be pushed into the receiving box, so that the metal powder can be recycled and reused. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings: Figure 1 It is a structural schematic diagram of the present invention; Figure 2It is a schematic diagram of the connection structure between the workbench and the pressing mechanism of the present invention; Figure 3 It is a schematic diagram of the connection structure of the base of the present invention; Figure 4 It is a schematic diagram of the connection structure between the base and the U-shaped mounting seat of the present invention; Figure 5 It is a schematic diagram of the connection structure of the movable plate of the present invention; Figure 6 It is a structural schematic diagram of the substrate conveying mechanism of the present invention; Figure 7 It is a schematic diagram of the connection structure of the substrate delivery box of the present invention; Figure 8 It is a schematic diagram of the connection structure of the fixing platform of the present invention; Fig. 9 It is a schematic structural diagram of the powder feeding mechanism of the present invention; Fig.10 It is a schematic diagram of the connection structure between the mixing cylinder and the metering machine of the present invention; Fig.11 It is a schematic diagram of the connection structure of the lower hopper of the present invention.
[0018] In the figure: 1. workbench; 2. pressing mechanism; 201. bottom plate; 202. base; 203. receiving box; 204. guide column; 205. top plate; 206. hydraulic cylinder; 207. sliding sleeve; 208. movable plate; 209. blocking bar; 210. slot; 211. U-shaped mounting seat; 212. U-shaped forming seat; 213. substrate placement column; 214. first electric cylinder; 215. second electric cylinder; 216. connecting seat; 217. forming pressure column; 3. substrate conveying mechanism; 301. electric slide rail; 302. support plate; 303. support frame; 304. substrate conveying box; 305. third electric cylinder; 306. substrate placement cylinder; 307. top cover; 308. fixing frame; 309. fourth electric cylinder; 310. electromagnet; 311. adjusting stud; 312. substrate Push plate; 313, base limit plate; 314, limit strip; 4, support platform; 5, fixed platform; 6, fifth electric cylinder; 7, powder feeding mechanism; 701, movable plate; 702, connecting plate; 703, bracket; 704, mixing barrel; 705, cross plate; 706, first stepper motor; 707, mixing shaft; 708, support block; 709, second stepper motor; 710, connecting shaft; 711, threaded column; 712, powder push plate; 713, support spring; 714, lower hopper; 715, solenoid valve; 716, metering machine; 717, cone; 718, powder spreading plate; 719, support rod; 720, movable column; 721, clamping wheel; 722, stop block; 723, reset spring; 724, scraper rod; 8, hydraulic pump station; 9, protective cover; 10, T-shaped docking strip. DETAILED DESCRIPTION
[0019] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in an exemplary manner in conjunction with the accompanying drawings.
[0020] like Figures 1 to 11 As shown, an embodiment of the present invention proposes a precision machining device for a diamond dicing knife, comprising a workbench 1, a pressing mechanism 2 is arranged at the top of the workbench 1, a substrate conveying mechanism 3 is arranged at one side of the workbench 1, and a support table 4 is fixedly arranged at one end of the workbench 1, a fixed table 5 is fixedly arranged at one side of the top of the support table 4, fifth electric cylinders 6 are installed on both sides of the top of the fixed table 5, a powder feeding mechanism 7 is arranged between the two fifth electric cylinders 6, a hydraulic pump station 8 is fixedly arranged at the other side of the top of the support table 4, and a protective cover 9 is fixedly arranged at one side of the hydraulic pump station 8; The pressing mechanism 2 includes a bottom plate 201, a base 202 is installed in the middle of the top of the bottom plate 201, a U-shaped mounting seat 211 is installed in the mounting groove opened in the middle of the top of the base 202, a U-shaped forming seat 212 is inserted at the top of the inner wall of the U-shaped mounting seat 211, a substrate placement column 213 is inserted at the inner wall of the U-shaped forming seat 212, a first electric cylinder 214 is installed at the bottom of the inner wall of the U-shaped mounting seat 211, an output end of the first electric cylinder 214 is fixedly connected to the bottom end of the substrate placement column 213, and an opening for placing the substrate is opened at the top of the substrate placement column 213, A limiting cylinder for limiting the position of the substrate is provided in the middle of the top of the substrate placement column 213, and second electric cylinders 215 are installed on both sides of the inner wall of the U-shaped mounting seat 211. The output ends of the two second electric cylinders 215 are respectively fixedly connected to the two sides of the bottom end of the U-shaped forming seat 212. The U-shaped mounting seat 211, the U-shaped forming seat 212, the substrate placement column 213 and the forming pressing column 217 connected to the connecting seat 216 are matching parts. Personnel can choose to replace the corresponding set according to the size requirements of the diamond cutting blade, and then use it to press diamond cutting blades of different sizes and types. The top of the base 202 The two sides of the end are fixed with stop bars 209, and the through slots 210 opened on both sides of the base 202 are inserted with insertion bars, a receiving box 203 is fixed on one side of each insertion bar, and a T-shaped docking groove is opened at the bottom end of each receiving box 203, and T-shaped docking bars 10 are fixed on both sides of the top of the workbench 1, and a T-shaped docking bar 10 is inserted in each T-shaped docking groove. The bottom of the outer wall of the U-shaped mounting seat 211 is connected with the storage groove opened in the middle of the top of the workbench 1, and the middle of the outer wall of the U-shaped mounting seat 211 is connected with the opening opened in the middle of the bottom end of the bottom plate 201. Interlaced connection, guide pillars 204 are fixedly provided at the four corners of the top of the bottom plate 201, a top plate 205 is fixedly provided between the four guide pillars 204, a hydraulic cylinder 206 is installed in the middle of the top of the top plate 205, a movable plate 208 is fixedly provided at the output end of the hydraulic cylinder 206, and sliding sleeves 207 are installed in the mounting holes opened at the four corners of the top of the movable plate 208, the inner wall of each sliding sleeve 207 is slidably connected with the outer wall of the corresponding guide pillar 204, a connecting seat 216 is installed in the middle of the bottom end of the movable plate 208, and a forming pressure column 217 is fixedly provided in the middle of the bottom end of the connecting seat 216; The powder feeding mechanism 7 includes a moving plate 701, a connecting plate 702 is fixedly provided in the middle of the bottom end of the moving plate 701, brackets 703 are fixedly provided on both sides of the top end of the moving plate 701, a mixing barrel 704 is fixedly provided between the two brackets 703, a solenoid valve 715 is fixedly connected to the bottom end of the mixing barrel 704, a guiding elbow is fixedly provided to the bottom end of the solenoid valve 715, a stabilizing frame is fixedly provided on one side of each bracket 703, a metering machine 716 is fixedly provided between the two stabilizing frames, and the metering machine 716 is fixedly provided between the two stabilizing frames. One side of the movable plate 701 is fixedly connected with one end of the guide bend pipe, a lower hopper 714 is fixedly provided in the discharge hole opened in the middle of the top of the movable plate 701, an inner plate is fixedly provided on the inner wall of the bracket 703, a second stepper motor 709 is installed on the top of the inner plate, a connecting shaft 710 is fixedly provided at the output end of the second stepper motor 709, a conical member 717 is fixedly provided at the bottom end of the connecting shaft 710, powder spreading plates 718 are fixedly provided at the bottom of both sides of the conical member 717, and a powder spreading plate 718 is fixedly provided at the top of the conical member 717. Scraper rod 724, two support rods 719 are fixedly provided on the outer wall of connecting shaft 710, and a movable column 720 is inserted in the movable hole opened at the top of each support rod 719, and a clamping wheel 721 is rotatably connected to the bottom end of each movable column 720, and a stopper 722 is fixedly provided on the top of each movable column 720, and a return spring 723 is inserted on the top of the outer wall of the movable column 720, and a horizontal plate 705 is fixedly provided on the inner wall of mixing barrel 704, and a first stepping motor is installed on the top of the horizontal plate 705 706, a mixing shaft 707 is fixedly arranged at the output end of the first stepper motor 706, support blocks 708 are fixedly arranged at both side corners of the top of the moving plate 701, through holes are opened on both sides of the bottom of the moving plate 701, a threaded column 711 is inserted in each through hole, a powder push plate 712 is fixedly arranged between every two threaded columns 711, the top of the outer wall of each threaded column 711 is threadedly connected to a limiting screw sleeve, and the bottom of the outer wall of each threaded column 711 is sleeved with a support spring 713 The substrate conveying mechanism 3 includes an electric slide rail 301, a support plate 302 is fixedly provided at the bottom end of the electric slide rail 301, and a support frame 303 is fixedly provided at the movable end of the electric slide rail 301, a substrate conveying box 304 is fixedly provided at the top end of the support frame 303, a third electric cylinder 305 is installed at one end of the substrate conveying box 304, a substrate push plate 312 is fixedly provided at the output end of the third electric cylinder 305, a substrate placing cylinder 306 is fixedly connected to the middle part of the top end of the substrate conveying box 304, a top cover 307 is sleeved at the top end of the substrate placing cylinder 306, a center column is fixedly provided at the middle part of the bottom end of the top cover 307, a fixing frame 308 is fixedly provided at one side of the top end of the substrate conveying box 304, a fourth electric cylinder 309 is installed at the top end of the fixing frame 308, and the fourth electric cylinder 309 An electromagnet 310 is installed at the output end, and the outer wall of the electromagnet 310 is interlaced with the through hole opened on the surface of the substrate conveying box 304, and a substrate through hole is opened at the bottom of the substrate conveying box 304, and the substrate through hole and the electromagnet 310 are at the same center to ensure the adsorption of the substrate by the electromagnet 310, and adjustment screw holes are opened at one end and both sides of the substrate conveying box 304, and an adjustment stud 311 is threadedly connected in each adjustment screw hole, and one end of each adjustment stud 311 is rotatably connected to a substrate limiting plate 313, and a limiting bar 314 is fixedly provided on the top of one side of each substrate limiting plate 313, and each limiting bar 314 is interlaced with the limiting square hole opened on the inner wall of the substrate conveying box 304, and a scale mark is engraved on the top of each limiting bar 314.
[0021] A switch panel is fixedly provided on the surface at the top of the workbench 1, and a first electric cylinder switch, a second electric cylinder switch, an electric slide rail switch, a third electric cylinder switch and a fourth electric cylinder switch are fixedly provided on the surface of the switch panel. The first electric cylinder 214, the two second electric cylinders 215, the electric slide rail 301, the third electric cylinder 305 and the fourth electric cylinder 309 are electrically connected to an external power supply through the first electric cylinder switch, the second electric cylinder switch, the electric slide rail switch, the third electric cylinder switch and the fourth electric cylinder switch, respectively. A fifth electric cylinder switch, a first stepper motor switch, a second stepper motor switch and a solenoid valve switch are also provided on the surface of the switch panel. The two fifth electric cylinders 6, the first stepper motor 706, the second stepper motor 709 and the solenoid valve 715 are electrically connected to an external power supply through the fifth electric cylinder switch, the first stepper motor switch, the second stepper motor switch and the solenoid valve switch, respectively.
[0022] Working principle: When using the processing device, in the powder feeding mechanism 7, a person adds metal powder and diamond particles of corresponding proportion into the mixing barrel 704, and the first stepper motor 706 on the horizontal plate 705 drives the mixing shaft 707 to rotate, thereby uniformly mixing the metal powder and diamond particles; In the substrate conveying mechanism 3, personnel open the top cover 307, put the substrates into the substrate placing cylinder 306 in turn, then cover the top cover 307, insert the center column connected to the top cover 307 into the center of the substrate, and the substrate conveying box 304 has a thickness that can only hold a single substrate. The electric slide rail 301 connected to the support plate 302 drives the support frame 303 to move, thereby driving the movement of the substrate conveying box 304. At this time, the third electric cylinder 305 drives the substrate push plate 312 to push the substrate to move, and the substrate moves to the bottom of the electromagnet 310 and is adsorbed. At this time, the fourth electric cylinder 309 drives the electromagnet 310 to move downward, thereby adsorbing the substrate and moving it downward to the top of the substrate placing column 213 for placement; At this time, the fifth electric cylinder 6 on the fixed platform 5 drives the powder feeding mechanism 7 to move onto the base 202. At this time, the bottom end of the lower hopper 714 is aligned with the U-shaped mounting seat 211, and the solenoid valve 715 is opened, thereby introducing the mixed powder in the mixing cylinder 704 into the metering machine 716. The metering machine 716 discharges the quantitative mixed powder into the lower hopper 714. At this time, the second stepper motor 709 works, and the cone 717 is driven to rotate through the connecting shaft 710, and the powder spreading plate 718 can spread the mixed powder. At the end of the flattening, the scraper rod 724 can scrape off the residual mixed powder on the surface of the lower hopper 714 to avoid material residue. When the powder paving plate 718 spreads the mixed powder, a movable column 720 is inserted into the movable hole opened by the support rod 719. The movable column 720 is rotatably connected to a clamping wheel 721 to compress and compact the mixed powder. The movable column 720 is connected to a stopper 722, and the stopper 722 cooperates with the return spring 723 to ensure the compaction operation of the clamping wheel 721 on the mixed powder. After the powder feeding mechanism 7 is reset, in the pressing mechanism 2, the hydraulic pump station 8 supplies pressure to the hydraulic cylinder 206, and the hydraulic cylinder 206 on the top plate 205 drives the movable plate 208 to move downward, and the sliding sleeve 207 slides along the guide column 204, and the forming pressing column 217 connected to the connecting seat 216 can move downward. At the same time, the forming pressing column 217 acts on the substrate on the substrate placement column 213 while pressing the mixed powder. The second electric cylinder 215 drives the U-shaped forming seat 212 to move upward, and then presses the mixed powder to ensure that the substrate and the mixed powder are fully combined. After the diamond cutting blade is pressed and formed, the first electric cylinder 214 drives the substrate placement column 213 to move upward to lift the diamond cutting blade, thereby completing the processing of the diamond cutting blade.
Claims
1. A precision machining device for a diamond scriber, comprising a workbench (1), a pressing mechanism (2) is arranged at the top of the workbench (1), a substrate conveying mechanism (3) is arranged on one side of the workbench (1), a support platform (4) is fixedly arranged at one end of the workbench (1), a fixed platform (5) is fixedly arranged on one side of the top of the support platform (4), fifth electric cylinders (6) are installed on both sides of the top of the fixed platform (5), a powder feeding mechanism (7) is arranged between two fifth electric cylinders (6), a hydraulic pump station (8) is fixedly arranged on the other side of the top of the support platform (4), and a protective cover (9) is fixedly arranged on one side of the hydraulic pump station (8), characterized in that: The pressing mechanism (2) comprises a bottom plate (201), a base (202) is installed in the middle of the top of the bottom plate (201), a U-shaped mounting seat (211) is installed in the mounting groove opened in the middle of the top of the base (202), a U-shaped forming seat (212) is inserted at the top of the inner wall of the U-shaped mounting seat (211), a base placement column (213) is inserted at the inner wall of the U-shaped forming seat (212), a first electric cylinder (214) is installed at the bottom of the inner wall of the U-shaped mounting seat (211), an output end of the first electric cylinder (214) is fixedly connected to the bottom end of the base placement column (213), and second electric cylinders (215) are installed on both sides of the inner wall of the U-shaped mounting seat (211), and the output ends of the two second electric cylinders (215) are respectively fixedly connected to the two sides of the bottom end of the U-shaped forming seat (212); The powder feeding mechanism (7) comprises a movable plate (701), a connecting plate (702) is fixedly provided in the middle of the bottom end of the movable plate (701), brackets (703) are fixedly provided on both sides of the top end of the movable plate (701), a mixing barrel (704) is fixedly provided between the two brackets (703), a solenoid valve (715) is fixedly connected to the bottom end of the mixing barrel (704), a material guide elbow is fixedly provided to the bottom end of the solenoid valve (715), a stabilizing frame is fixedly provided on one side of each bracket (703), a metering machine (716) is fixedly provided between the two stabilizing frames, one side of the metering machine (716) is fixedly connected to one end of the material guide elbow, a discharge hole opened in the middle of the top end of the movable plate (701) is fixedly provided with a lower hopper (714), an inner plate is fixedly provided on the inner wall of the bracket (703), and the A second stepper motor (709) is installed at the top of the inner plate, and a connecting shaft (710) is fixedly provided at the output end of the second stepper motor (709), and a conical member (717) is fixedly provided at the bottom end of the connecting shaft (710), and powder spreading plates (718) are fixedly provided at the bottoms of both sides of the conical member (717), and a scraper rod (724) is fixedly provided at the top of one of the conical members (717), and two support rods (719) are fixedly provided on the outer wall of the connecting shaft (710), and a movable column (720) is inserted in a movable hole opened at the top of each of the support rods (719), and a clamping wheel (721) is rotatably connected to the bottom end of each of the movable columns (720), and a stopper (722) is fixedly provided at the top of each movable column (720), and a return spring (723) is inserted at the top of the outer wall of the movable column (720).
2. The precision machining device for a diamond dicing knife according to claim 1, characterized in that: Blocking bars (209) are fixedly provided on both sides of the top of the base (202), and insertion bars are inserted into the insertion slots (210) opened on both sides of the base (202), a receiving box (203) is fixedly provided on one side of each of the insertion bars, and a T-shaped docking groove is opened at the bottom end of each of the receiving boxes (203), and T-shaped docking bars (10) are fixedly provided on both sides of the top of the workbench (1), and a T-shaped docking bar (10) is inserted into each of the T-shaped docking grooves.
3. The precision machining device for a diamond dicing knife according to claim 1, characterized in that: The bottom of the outer wall of the U-shaped mounting seat (211) is interlaced with a storage groove opened in the middle of the top of the workbench (1), and the middle of the outer wall of the U-shaped mounting seat (211) is interlaced with an opening opened in the middle of the bottom end of the bottom plate (201).
4. The precision machining device for a diamond dicing knife according to claim 3, characterized in that: Guide pillars (204) are fixedly provided at the four corners of the top of the bottom plate (201), a top plate (205) is fixedly provided between the four guide pillars (204), a hydraulic cylinder (206) is installed in the middle of the top of the top plate (205), a movable plate (208) is fixedly provided at the output end of the hydraulic cylinder (206), sliding sleeves (207) are installed in the mounting holes opened at the four corners of the top of the movable plate (208), the inner wall of each sliding sleeve (207) is slidably connected to the outer wall of the corresponding guide pillar (204), a connecting seat (216) is installed in the middle of the bottom end of the movable plate (208), and a forming pressure column (217) is fixedly provided in the middle of the bottom end of the connecting seat (216).
5. The precision machining device for a diamond dicing knife according to claim 1, characterized in that: The substrate conveying mechanism (3) comprises an electric slide rail (301), a support plate (302) being fixedly provided at the bottom end of the electric slide rail (301), a support frame (303) being fixedly provided at the movable end of the electric slide rail (301), a substrate conveying box (304) being fixedly provided at the top end of the support frame (303), a third electric cylinder (305) being mounted at one end of the substrate conveying box (304), and a substrate push plate (312) being fixedly provided at the output end of the third electric cylinder (305).
6. The precision machining device for a diamond dicing knife according to claim 5, characterized in that: The middle of the top of the substrate conveying box (304) is fixedly connected to a substrate placement tube (306), the top of the substrate placement tube (306) is sleeved with a top cover (307), the middle of the bottom of the top cover (307) is fixedly provided with a center column, a fixing frame (308) is fixedly provided on one side of the top of the substrate conveying box (304), a fourth electric cylinder (309) is installed on the top of the fixing frame (308), an electromagnet (310) is installed on the output end of the fourth electric cylinder (309), and the outer wall of the electromagnet (310) is interlaced and connected with a through hole opened on the surface of the substrate conveying box (304).
7. The precision machining device for a diamond dicing knife according to claim 6, characterized in that: One end and both sides of the substrate conveying box (304) are provided with adjustment screw holes, each of the adjustment screw holes is threadedly connected with an adjustment stud (311), one end of each of the adjustment studs (311) is rotatably connected with a substrate limiting plate (313), a limiting bar (314) is fixedly provided on the top of one side of each of the substrate limiting plates (313), each of the limiting bars (314) is interlaced and connected with a limiting square hole provided on the inner wall of the substrate conveying box (304), and a scale mark is engraved on the top of each limiting bar (314).
8. The precision machining device for a diamond dicing knife according to claim 6, characterized in that: A transverse plate (705) is fixedly provided on the inner wall of the mixing barrel (704), a first stepper motor (706) is installed on the top of the transverse plate (705), a mixing shaft (707) is fixedly provided on the output end of the first stepper motor (706), support blocks (708) are fixedly provided at both side corners of the top of the movable plate (701), through holes are provided on both sides of the bottom of the movable plate (701), a threaded column (711) is inserted in each of the through holes, a powder push plate (712) is fixedly provided between every two of the threaded columns (711), the top of the outer wall of each threaded column (711) is threadedly connected to a limiting screw sleeve, and the bottom of the outer wall of each threaded column (711) is sleeved with a support spring (713).
9. The precision machining device for a diamond dicing knife according to claim 8, characterized in that: A switch panel is fixedly provided on the surface of the top of the workbench (1); a first electric cylinder switch, a second electric cylinder switch, an electric slide rail switch, a third electric cylinder switch and a fourth electric cylinder switch are fixedly provided on the surface of the switch panel; the first electric cylinder (214), the two second electric cylinders (215), the electric slide rail (301), the third electric cylinder (305) and the fourth electric cylinder (309) are electrically connected to an external power supply via the first electric cylinder switch, the second electric cylinder switch, the electric slide rail switch, the third electric cylinder switch and the fourth electric cylinder switch, respectively; a fifth electric cylinder switch, a first stepper motor switch, a second stepper motor switch and a solenoid valve switch are also provided on the surface of the switch panel; the two fifth electric cylinders (6), the first stepper motor (706), the second stepper motor (709) and the solenoid valve (715) are electrically connected to an external power supply via the fifth electric cylinder switch, the first stepper motor switch, the second stepper motor switch and the solenoid valve switch, respectively.