Plasma flame cutting machine for shipbuilding

By using negative pressure vacuum cleaner and mobile cleaning components in plasma flame cutting machines for ship manufacturing, the problem of smoke and metal debris generated by flame cutting machines in ship manufacturing is solved, efficient environmental cleaning and automated cleaning are achieved, and cutting quality and environmental protection performance are improved.

CN119703291AInactive Publication Date: 2025-03-28DUCHANG COUNTRY SHIPBUILDING MAIN FACTORY
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Patent Information

Application Number
CN202510097404.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2025-03-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing flame cutting machines generate a large amount of smoke and metal debris during ship manufacturing, resulting in environmental pollution, affecting cutting quality and not complying with environmental protection regulations.

Method used

A plasma flame cutting machine for ship manufacturing is designed, using negative pressure dust removal components and mobile cleaning components. Through the combination of negative pressure dust removal box, mobile dust removal tube and vacuum dust removal mesh port box, smoke and metal debris during the cutting process are collected in real time, and automatic cleaning is achieved through the cooperation of electric push and pull rods and push and pull connecting plates.

Benefits of technology

It significantly improves the operating environment, reduces air pollution, reduces the risk of workers being exposed to harmful environments, improves cutting quality and environmental performance, while improving production efficiency and operational safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a plasma flame cutting machine for shipbuilding, and belongs to the technical field of shipbuilding cutting. A negative pressure dust collection and chip removal assembly; the movable cleaning assembly is arranged on the top face of the flame cutting machine table in a walking mode, is located on one side of the rotatable machining table, moves in the X-axis direction of the flame cutting machine table and comprises an electric push-pull rod and a push-pull connecting plate installed at the free end of the electric push-pull rod; the free end of the movable dust removal pipe is hinged to a dust collection and chip removal net opening box, and the dust collection net opening end of the dust collection and chip removal net opening box can be turned over to be in the vertical state and the horizontal state at the free end of the movable dust removal pipe. And a cleaning and wiping cotton block capable of wiping and cleaning dust and chippings on the top surface of the rotatable processing table is adhered to the bottom surface of the push-pull connecting plate. Smoke dust and metal chippings in the cutting process can be efficiently collected in real time, and meanwhile the dust collection net opening end of the dust collection and chip removal net opening box can be adjusted to be turned to be in the vertical state and the horizontal state.
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Description

Technical Field

[0001] The invention belongs to the technical field of shipbuilding cutting, in particular to a plasma flame cutting machine for shipbuilding. Background Art

[0002] Flame plasma cutting machines are mainly used for flame and plasma cutting of various shapes of metal plate planes. At present, the application of plasma cutting equipment is becoming more and more widespread. In the traditional shipbuilding field, flame cutting technology is widely used because it can effectively handle thick and heavy metal materials. However, with the increasing requirements of the industry for manufacturing accuracy, operating efficiency and environmental protection, the existing flame cutting machine technology has gradually revealed some limitations and shortcomings: the large amount of smoke and metal debris generated during the cutting process, if there is no effective collection measures, will seriously pollute the workshop environment, not only harm the health of the operator, but also may affect the cutting line of sight, reduce the cutting quality, and do not meet the increasingly stringent environmental protection regulations.

[0003] After searching, it is found that the existing Chinese patent publication number is: CN116393784A, a steel plate flame cutting machine for shipbuilding, includes a movable beam and a driving mechanism, the movable beam is located on the side of the driving mechanism, a tangent adjustment mechanism is connected to the bottom of a side of the driving mechanism away from the movable beam, a tool feeding mechanism is movably provided at the bottom of the tangent adjustment mechanism, and the tool feeding mechanism penetrates the tangent adjustment mechanism and extends to the top thereof.

[0004] The cited patent literature also has the same problem. The large amount of smoke and metal debris generated during the cutting process will seriously pollute the workshop environment if there are no effective collection measures. It will not only harm the health of the operators, but also may affect the cutting line of sight and reduce the cutting quality. At the same time, it does not meet the increasingly stringent environmental protection regulations. Summary of the invention

[0005] The object of the present invention is to provide a plasma flame cutting machine for shipbuilding to solve the problems raised in the background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a plasma flame cutting machine for shipbuilding, comprising:

[0007] A flame cutting machine, the top surface of which is provided with a workbench, the top surface of which is provided with a rotatable processing table for placing the ship parts to be cut;

[0008] A three-axis moving assembly is arranged on the top surface of the flame cutting machine and is located above the rotatable processing table, and a flame cutting head for cutting ship parts is arranged at the terminal end of the three-axis moving assembly;

[0009] A negative pressure dust suction and chip removal assembly is arranged on one side of the three-axis moving assembly and is located above the flame cutting machine table and on one side of the rotatable processing table. The negative pressure dust suction and chip removal assembly includes a negative pressure dust removal box for installing a negative pressure device, a negative pressure dust removal pipe penetrating the outer wall of the negative pressure dust removal box facing the rotatable processing table, and a movable dust removal pipe connected to the free end of the negative pressure dust removal pipe by a rubber bellows;

[0010] A mobile cleaning component is arranged on the top surface of the flame cutting machine and is located on one side of the rotatable processing table. It moves along the X-axis direction of the flame cutting machine and includes an electric push-pull rod and a push-pull connecting plate installed on the free end of the electric push-pull rod; wherein, the free end of the mobile dust removal pipe is hinged with a dust suction and chip removal mesh box, and the dust suction mesh end of the dust suction and chip removal mesh box can be flipped to a vertical and horizontal state at the free end of the mobile dust removal pipe, and the bottom surface of the push-pull connecting plate is bonded with a cleaning cotton block that can wipe and clean the dust and debris on the top surface of the rotatable processing table.

[0011] Preferably, first ear plates are symmetrically welded on the outer walls of both sides of the mobile dust removal pipe, and cylinder parts are symmetrically installed on the outer walls of the negative pressure dust removal box on both sides of the negative pressure dust removal pipe, and the piston rod of the cylinder part is fixedly connected to the first ear plate.

[0012] Preferably, a second ear plate is welded to the top surface of the mobile dust removal pipe, and a positioning cross bar is horizontally welded to the inner wall of the second ear plate. The other end of the positioning cross bar penetrates into the outer wall of the negative pressure dust removal box. When the mobile dust removal pipe moves back and forth in a straight line, the positioning cross bar is driven to move synchronously in the negative pressure dust removal box for mobile positioning of the mobile dust removal pipe.

[0013] Preferably, a hinge notch is provided in the middle of one end of the mobile dust removal pipe facing away from the flame cutting head, and a hinge block is fixed on the back of the dust suction and chip removal mesh box, the hinge block is placed in the hinge notch and is connected through a hinge shaft.

[0014] Preferably, the hinged shaft is fixedly connected to the hinge block, the hinged shaft rotates in the mobile dust removal pipe, a servo motor is fixedly installed on the outer wall of one side of the mobile dust removal pipe, and the output shaft of the servo motor is fixedly connected to one end of the hinged shaft.

[0015] Preferably, two supporting columns are symmetrically welded on both sides of the cleaning and wiping cotton block and on the bottom surface of the push-pull connecting plate. A supporting auxiliary walking wheel is fixedly installed on the bottom end of each supporting column. The supporting auxiliary walking wheels are used to assist in supporting the push-pull connecting plate and the electric push-pull rod on the top surface of the flame cutting machine and on both sides of the rotatable processing table.

[0016] Preferably, when the push-pull connecting plate moves to the top of the rotatable processing table, the bottom surface of the cleaning and wiping cotton block is in sliding friction contact with the top surface of the rotatable processing table.

[0017] Preferably, the three-axis moving assembly includes two first X-axis guide rails symmetrically installed on the top surface of the flame cutting machine table, an X-axis guide rail slide adapted to slide on the top surface of the first X-axis guide rails, supporting uprights symmetrically welded to the top surfaces of the two X-axis guide rail slides, and a second X-axis guide rail symmetrically installed on the top surfaces of two adjacent supporting uprights.

[0018] Preferably, a Y-axis guide rail is slidably connected between the two second X-axis guide rails, a Y-axis guide rail slide is slidably connected to the circumferential side of the Y-axis guide rail, a Z-axis hydraulic column is fixedly installed on the bottom surface of the Y-axis guide rail slide, and the flame cutting head is fixedly installed on the bottom surface of the cutter head disc at the bottom end of the Z-axis hydraulic column.

[0019] Preferably, a coolant pipe is tied to the outer wall of the Y-axis guide rail slide, the bottom end of the coolant pipe passes through the cutter head disk and extends to one side of the flame cutting head, and a rotating motor for driving the rotatable processing table to rotate is embedded in the middle of the top surface of the workbench.

[0020] Compared with the prior art, the technical effects and advantages of the present invention are as follows:

[0021] The plasma flame cutting machine for shipbuilding can collect smoke and metal debris in the cutting process in real time and efficiently through the flexible cooperation of the mobile dust removal pipe and the dust removal and chip removal net box in the negative pressure dust removal and chip removal assembly, which significantly improves the working environment, reduces air pollution, and reduces the risk of workers being exposed to harmful environments, reflecting the high attention paid to environmental protection and work safety. At the same time, the dust removal net end of the dust removal and chip removal net box can be adjusted to flip to vertical and horizontal states, so that it can be selected according to the actual required dust collection angle and position, thereby improving the efficiency of negative pressure dust removal;

[0022] By combining the design of the electric push-pull rod and the push-pull connecting plate in the mobile cleaning component with the cleaning wiping cotton block, automatic cleaning of the cutting area is achieved, which reduces manual intervention, improves production efficiency, and also reduces the labor intensity of operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1It is a structural schematic diagram of the present invention;

[0025] Figure 2 It is a structural schematic diagram showing that the dust collection net port end of the dust collection and chip removal net port box of the present invention is in a vertical state;

[0026] Figure 3 It is a schematic structural diagram of the dust suction and chip removal net box and the movable dust removal pipe in the disassembled state of the present invention;

[0027] Figure 4 It is a schematic structural diagram of the installation state of the second X-axis guide rail and the flame cutting head of the present invention;

[0028] Figure 5 It is a structural schematic diagram of the mobile cleaning component of the present invention.

[0029] Description of reference numerals:

[0030] In the figure: 1. flame cutting machine; 2. workbench; 3. rotatable processing table; 4. first X-axis guide rail; 5. X-axis guide rail slide; 6. support pole; 7. second X-axis guide rail; 8. flame cutting head; 9. dust suction and chip removal net box; 10. three-axis moving assembly; 11. negative pressure dust suction and chip removal assembly; 12. mobile cleaning assembly; 13. negative pressure dust removal box; 14. negative pressure dust removal pipe; 15. mobile dust removal pipe; 16. first ear plate; 17. Cylinder parts; 18. Rubber bellows; 19. Second ear plate; 20. Positioning cross bar; 21. Articulated notch; 22. Articulated shaft; 23. Servo motor; 24. Articulated block; 25. Y-axis guide rail; 26. Y-axis guide rail slide; 27. Z-axis hydraulic column; 28. Coolant pipe; 29. ​​Electric push-pull rod; 30. Push-pull connecting plate; 31. Cleaning and wiping cotton block; 32. Support column; 33. Support auxiliary walking wheel; 34. Negative pressure vacuum hose. DETAILED DESCRIPTION

[0031] In the following description, a large number of specific details are provided to provide a more thorough understanding of the present invention. However, it is apparent to those skilled in the art that the present invention can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present invention, some technical features well known in the art are not described.

[0032] Unless otherwise defined, the up, down, left, right, front, back, inside and outside directions involved in this document are based on the up, down, left, right, front, back, inside and outside directions in the figures shown in the present invention, and are explained here together.

[0033] This embodiment discloses Figures 1 to 5A plasma flame cutting machine for shipbuilding shown in the figure comprises a flame cutting machine table 1, a three-axis moving component 10, a negative pressure dust suction and chip removal component 11, and a moving cleaning component 12;

[0034] Specifically, a workbench 2 is installed on the top surface of the flame cutting machine 1, and a rotatable processing table 3 is provided on the top surface of the workbench 2 for placing the ship parts to be cut. A rotating motor for driving the rotatable processing table 3 to rotate is embedded in the middle position of the top surface of the workbench 2, thereby realizing multi-angle positioning of the workpiece, facilitating flame cutting of complex shapes, and improving processing flexibility and accuracy.

[0035] Specifically, the three-axis moving assembly 10 is arranged on the top surface of the flame cutting machine 1 and is located above the rotatable processing table 3. The terminal of the three-axis moving assembly 10 is provided with a flame cutting head 8 for cutting ship parts. The three-axis moving assembly 10 includes two first X-axis guide rails 4 symmetrically installed on the top surface of the flame cutting machine 1, an X-axis guide rail slide 5 adapted to slide on the top surface of the first X-axis guide rail 4, support uprights 6 symmetrically welded to the top surfaces of the two X-axis guide rail slides 5, and two adjacent support uprights 6 symmetrically installed. A second X-axis guide rail 7 on the top surface, a Y-axis guide rail 25 is slidably connected between the two second X-axis guide rails 7, a Y-axis guide rail slide 26 is slidably connected to the circumferential side of the Y-axis guide rail 25, a Z-axis hydraulic column 27 is fixedly installed on the bottom surface of the Y-axis guide rail slide 26, the flame cutting head 8 is fixedly installed on the bottom surface of the cutter head disk at the bottom end of the Z-axis hydraulic column 27, a coolant pipe 28 is tied to the outer wall of the Y-axis guide rail slide 26, and the bottom end of the coolant pipe 28 passes through the cutter head disk and extends to one side of the flame cutting head 8.

[0036] Specifically, the three-axis moving assembly 10 controls the position of the flame cutting head 8 through the free movement of the X, Y, and Z axes to achieve automatic cutting path tracking.

[0037] Specifically, the negative pressure dust suction and chip removal assembly 11 is arranged on one side of the three-axis moving assembly 10 and is located above the flame cutting machine 1 and on one side of the rotatable processing table 3. The negative pressure dust suction and chip removal assembly 11 includes a negative pressure dust removal box 13 for installing negative pressure equipment, a negative pressure dust removal pipe 14 that passes through the outer wall of the negative pressure dust removal box 13 facing the rotatable processing table 3, and a mobile dust removal pipe 15 connected to the free end of the negative pressure dust removal pipe 14 through a rubber bellows 18. The generated smoke and metal chips are effectively sucked out during the cutting process, reducing environmental pollution, keeping the cutting area clean, and protecting the health of the operator. The negative pressure dust removal box 13 is connected to the mobile dust removal pipe through the negative pressure dust removal pipe. The rubber bellows 18 serves as a flexible connector to ensure that smoke and metal chips can be promptly and effectively sucked in and collected into the negative pressure dust removal box during the cutting process. The working environment is improved, environmental pollution is reduced, and the cleaning work after cutting is reduced.

[0038] Specifically, the mobile cleaning component 12 is arranged on the top surface of the flame cutting machine 1 and is located on one side of the rotatable processing table 3, moves along the X-axis direction of the flame cutting machine 1, and includes an electric push-pull rod 29 and a push-pull connecting plate 30 installed on the free end of the electric push-pull rod 29. The electric push-pull rod 29 and the cleaning wiping cotton block 31 on the push-pull connecting plate 30 are used to automatically clean the residue on the surface of the workbench, keep the processing surface clean, and reduce obstacles to subsequent processing.

[0039] Specifically, the free end of the mobile dust removal pipe 15 is hinged with a dust suction and chip removal mesh box 9, and the dust suction mesh end of the dust suction and chip removal mesh box 9 can be flipped to a vertical and horizontal state at the free end of the mobile dust removal pipe 15. A cleaning wiping cotton block 31 that can wipe and clean the dust and debris on the top surface of the rotatable processing table 3 is bonded to the bottom surface of the push-pull connecting plate 30. Two supporting columns 32 are symmetrically welded on both sides of the cleaning wiping cotton block 31 and located on the bottom surface of the push-pull connecting plate 30. A supporting auxiliary walking wheel 33 is fixedly installed at the bottom end of each supporting column 32. The supporting auxiliary walking wheel 33 is supported by the push-pull connecting plate 30 and the electric push-pull rod 29 on the top surface of the flame cutting machine 1 and on both sides of the rotatable processing table 3. When the push-pull connecting plate 30 moves to the top of the rotatable processing table 3, the bottom surface of the cleaning wiping cotton block 31 is in sliding friction contact with the top surface of the rotatable processing table 3.

[0040] Specifically, first ear plates 16 are symmetrically welded on the outer walls of both sides of the mobile dust removal pipe 15, and cylinder parts 17 are symmetrically installed on both sides of the negative pressure dust removal pipe 14 and on the outer wall of the negative pressure dust removal box 13. The piston rod of the cylinder part 17 is fixedly connected to the first ear plate 16, and a second ear plate 19 is welded on the top surface of the mobile dust removal pipe 15. A positioning cross bar 20 is horizontally welded on the inner wall of the second ear plate 19, and the other end of the positioning cross bar 20 penetrates the outer wall of the negative pressure dust removal box 13. When the mobile dust removal pipe 15 moves back and forth in a straight line, the positioning cross bar 20 is driven to move synchronously in the negative pressure dust removal box 13 for the mobile positioning of the mobile dust removal pipe 15.

[0041] Specifically, a hinged notch 21 is provided in the middle of one end of the mobile dust removal pipe 15 facing away from the flame cutting head 8, and a hinged block 24 is fixed on the back of the dust suction and chip removal mesh box 9. The hinged block 24 is placed in the hinged notch 21 and is connected through a hinged shaft 22. A negative pressure dust suction hose 34 is connected through the inner wall of the hinged notch 21 of the mobile dust removal pipe 15, and the dust suction free end of the negative pressure dust suction hose 34 is connected through the inner cavity of the dust suction and chip removal mesh box 9, so that when negative pressure is extracted, dust can be sucked into the dust suction mesh box 9 from the dust suction mesh box 9. The hinged shaft 22 is fixedly connected to the hinged block 24, and the hinged shaft 22 rotates in the mobile dust removal pipe 15. A servo motor 23 is fixedly installed on the outer wall of one side of the mobile dust removal pipe 15, and the output shaft of the servo motor 23 is fixedly connected to one end of the hinged shaft 22. The servo motor 23, the hinge block 24 and the hinge shaft 22 form a structure for controlling the flipping of the dust removal and chip removal net box 9, ensuring the precise matching of the mobile dust removal pipe 15 and the flame cutting head 8, as well as the precise movement of the mobile cleaning assembly. At the same time, through the cooperation of the cylinder 17, the first ear plate 16, the second ear plate 19 and the positioning cross bar 20, the precise positioning of the mobile dust removal pipe is achieved, ensuring the stability and reliability of the operation of the entire system.

[0042] Working principle:

[0043] The plasma flame cutting machine for shipbuilding places the ship parts to be cut on a rotatable processing table 3. When the cutting angle needs to be adjusted, the rotatable processing table 3 can be driven by a rotating motor inside the workbench 2 to adjust the angle. The three-axis moving component 10 is located above the workbench 1. The X-, Y-, and Z-axis guiding system is composed of a first X-axis guide rail 4, an X-axis guide rail slide 5, a supporting upright 6, and a second X-axis guide rail 7. The precise position and trajectory of the flame cutting head 8 are controlled to achieve cutting of different positions of the ship parts. The negative pressure dust suction and chip removal component 11 is installed next to the three-axis moving component. The negative pressure dust removal box 13, the negative pressure dust removal pipe 14, and the mobile dust removal pipe 15 are used in combination, so that the negative pressure equipment generates negative pressure in the box. The smoke and metal chips generated during the cutting process are finally absorbed by the dust suction and chip removal net box 9 at the free end of the mobile dust removal pipe 15 through the connected pipeline. The dust collection and chip removal mesh box can be flipped according to the position of the cutting head to ensure efficient dust collection. At the same time, when the servo motor 23 drives the hinged shaft 22, the flip position of the dust collection and chip removal mesh box 9 can be adjusted. The dust collection mesh end of the dust collection and chip removal mesh box 9 can be flipped to two states, vertical and horizontal, and adjusted according to the actual dust collection position. When dusting sideways, the dust collection mesh end of the dust collection and chip removal mesh box 9 is in a vertical state, and when dusting from the top, the dust collection mesh end of the dust collection and chip removal mesh box 9 is in a horizontal state.

[0044] The connection between the cylinder part 17 and the first ear plate 16 and the design of the positioning cross bar 20 ensure the precise positioning of the mobile dust removal pipe 15 in the linear reciprocating adjustment position, closely coordinate with the action of the flame cutting head 8, effectively follow the cutting path, synchronously remove dust and chips, and move the cleaning assembly 12 along the X-axis. The electric push-pull rod 29 drives the push-pull connecting plate 30. The cleaning wiping cotton block 31 bonded to the plate automatically cleans the dust and debris remaining on the surface of the rotatable processing table 3 to keep the processing area clean. The design of the support column 32 and the auxiliary walking wheel 33 ensures the smooth movement of the cleaning assembly and the effective coverage of the rotatable processing table 3.

[0045] It should be noted that, in this article, relational terms such as one and two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A plasma flame cutting machine for shipbuilding, characterized in that: include: A flame cutting machine (1) has a workbench (2) installed on its top surface, and a rotatable processing table (3) is provided on the top surface of the workbench (2) for placing ship parts to be cut; A three-axis moving assembly (10) is arranged on the top surface of the flame cutting machine (1) and is located above the rotatable processing table (3); a flame cutting head (8) for cutting ship parts is arranged at the terminal end of the three-axis moving assembly (10); A negative pressure dust suction and chip removal assembly (11) is arranged on one side of the three-axis moving assembly (10) and is located above the flame cutting machine (1) and on one side of the rotatable processing table (3), the negative pressure dust suction and chip removal assembly (11) comprising a negative pressure dust removal box (13) for installing a negative pressure device, a negative pressure dust removal pipe (14) penetrating the outer wall of the negative pressure dust removal box (13) on one side facing the rotatable processing table (3), and a movable dust removal pipe (15) connected to the free end of the negative pressure dust removal pipe (14) via a rubber bellows (18); A mobile cleaning assembly (12) is arranged on the top surface of the flame cutting machine (1) and is located on one side of the rotatable processing table (3), moves along the X-axis direction of the flame cutting machine (1), and includes an electric push-pull rod (29) and a push-pull connecting plate (30) installed on the free end of the electric push-pull rod (29); The free end of the mobile dust removal pipe (15) is hinged with a dust suction and chip removal mesh box (9), and the dust suction mesh end of the dust suction and chip removal mesh box (9) can be flipped to a vertical or horizontal state at the free end of the mobile dust removal pipe (15), and a cleaning cotton block (31) capable of wiping and cleaning dust and debris on the top surface of the rotatable processing table (3) is bonded to the bottom surface of the push-pull connecting plate (30).

2. A plasma flame cutting machine for shipbuilding according to claim 1, characterized in that: First ear plates (16) are symmetrically welded to the outer walls on both sides of the mobile dust removal pipe (15), and cylinder parts (17) are symmetrically installed on the outer walls of the negative pressure dust removal box (13) on both sides of the negative pressure dust removal pipe (14), and the piston rod of the cylinder part (17) is fixedly connected to the first ear plates (16).

3. A plasma flame cutting machine for shipbuilding according to claim 2, characterized in that: A second ear plate (19) is welded to the top surface of the mobile dust removal pipe (15), and a positioning cross bar (20) is horizontally welded to the inner wall of the second ear plate (19). The other end of the positioning cross bar (20) penetrates the outer wall of the negative pressure dust removal box (13). When the mobile dust removal pipe (15) moves back and forth in a straight line, the positioning cross bar (20) is driven to move synchronously in the negative pressure dust removal box (13) for the mobile positioning of the mobile dust removal pipe (15).

4. The plasma flame cutting machine for shipbuilding according to claim 3, characterized in that: A hinge notch (21) is provided in the middle of one end of the mobile dust removal pipe (15) facing away from the flame cutting head (8), and a hinge block (24) is fixed on the back of the dust suction and chip removal net box (9), wherein the hinge block (24) is placed in the hinge notch (21) and is connected through a hinge shaft (22).

5. The plasma flame cutting machine for shipbuilding according to claim 4, characterized in that: The hinged shaft (22) is fixedly connected to the hinge block (24), and the hinged shaft (22) rotates in the mobile dust removal pipe (15). A servo motor (23) is fixedly installed on an outer wall of one side of the mobile dust removal pipe (15), and an output shaft of the servo motor (23) is fixedly connected to one end of the hinged shaft (22).

6. The plasma flame cutting machine for shipbuilding according to claim 5, characterized in that: Two supporting columns (32) are symmetrically welded on both sides of the cleaning and wiping cotton block (31) and located on the bottom surface of the push-pull connecting plate (30), and a supporting auxiliary walking wheel (33) is fixedly installed at the bottom end of each supporting column (32). The supporting auxiliary walking wheel (33) walks on the top surface of the flame cutting machine (1) and on both sides of the rotatable processing table (3) to assist in supporting the push-pull connecting plate (30) and the electric push-pull rod (29).

7. The plasma flame cutting machine for shipbuilding according to claim 6, characterized in that: When the push-pull connecting plate (30) moves to the top of the rotatable processing table (3), the bottom surface of the cleaning and wiping cotton block (31) is in sliding friction contact with the top surface of the rotatable processing table (3).

8. The plasma flame cutting machine for shipbuilding according to claim 7, characterized in that: The three-axis moving assembly (10) comprises two first X-axis guide rails (4) symmetrically mounted on the top surface of the flame cutting machine table (1), an X-axis guide rail slide (5) adapted to slide on the top surface of the first X-axis guide rails (4), supporting uprights (6) symmetrically welded to the top surfaces of the two X-axis guide rail slides (5), and a second X-axis guide rail (7) symmetrically mounted on the top surfaces of two adjacent supporting uprights (6).

9. The plasma flame cutting machine for shipbuilding according to claim 8, characterized in that: A Y-axis guide rail (25) is slidably connected between the two second X-axis guide rails (7); a Y-axis guide rail slide (26) is slidably connected to the circumferential side of the Y-axis guide rail (25); a Z-axis hydraulic column (27) is fixedly installed on the bottom surface of the Y-axis guide rail slide (26); and the flame cutting head (8) is fixedly installed on the bottom surface of the cutter head disc at the bottom end of the Z-axis hydraulic column (27).

10. The plasma flame cutting machine for shipbuilding according to claim 9, characterized in that: A coolant pipe (28) is tied to the outer wall of the Y-axis guide rail slide (26), and the bottom end of the coolant pipe (28) passes through the cutter head disc and extends to one side of the flame cutting head (8). A rotating motor for driving the rotatable processing table (3) to rotate is embedded in the middle position of the top surface of the workbench (2).

Citation Information

Patent Citations

  • Steel plate flame cutting machine for ship construction

    CN116393784A