Rapid repairing device for conical roller of ring rolling machine

By designing a rapid repair device for the ring roller including a main frame, an extrusion mechanism, a transmission mechanism, a welding mechanism, a pushing mechanism and a rotation mechanism, the problem of deviation in the manually adjusting angle during the welding of the ring roller is solved, and automatic welding of the tapered roller at different cone angles is realized, and repair efficiency and production efficiency of the ring member are improved.

CN119703482AActive Publication Date: 2025-03-28济南沃茨数控机械有限公司
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Patent Information

Application Number
CN202510231354.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2025-03-28
Estimated Expiration
2045-02-28

AI Technical Summary

Technical Problem

During the repair process of the tapered roller of the ring mill, due to the different tapered angles of the tapered rollers, the welding gun angle needs to be manually measured and adjusted during welding, and there is manual deviation, which reduces the repair efficiency and affects the production efficiency of the ring parts.

Method used

A rapid repair device for the tapered roller of the ring roller is designed, including the main frame, extrusion mechanism, transmission mechanism, welding mechanism, push mechanism, rotation mechanism, etc. Through the synergistic effect of these mechanisms, the tapered rollers at different cone angles can be automatically welded to avoid manual adjustment deviations.

Benefits of technology

It is possible to fully weld the tapered rollers of different cone surface angles, improve the efficiency of tapered roller repair, improve the production efficiency of ring parts, and reduce manual operation errors.

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Abstract

The invention discloses a rapid repairing device for a conical roller of a ring rolling machine, and relates to the technical field of ring part manufacturing, the rapid repairing device comprises a feeding station, a profiling station, a welding station and a discharging station, the rapid repairing device further comprises a main body frame, the main body frame comprises a mounting table arranged on the main body frame, and the surface of the mounting table is rotationally connected with a rotating plate; a plurality of supporting balls are rotationally mounted on the rotating plate, and four driving clamping devices are fixedly mounted on the surface of the rotating plate; the extrusion mechanism comprises four extrusion blocks mounted on the rotating plate, and the two ends of each extrusion block are rotationally connected with the first connecting plate and the second connecting plate correspondingly; the fixing plate is driven to rotate under the action of the rotation mechanism, so that the positions of the extrusion block and the linkage block are switched, and when the positions are switched, the position of the fixing plate is not changed under the limiting action of the pushing mechanism, so that motion interference is avoided, and the purpose of fully welding to-be-repaired conical rollers with different conical surface angles can be achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of ring-shaped component manufacturing, and in particular to a quick repair device for a tapered roller of a ring rolling machine. Background Art

[0002] At present, with the development of industry, ring parts have become very common workpieces among spare parts. In the process of manufacturing ring parts, especially for large ring parts, it is necessary to use ring rolling machines for auxiliary production, so as to improve the production efficiency of ring parts. The most important structure on the ring rolling machine is the cone roller, which needs to be welded and repaired after working for a long time.

[0003] At present, when repairing the cone roller of the ring rolling machine, since different cone rollers have different cone angles, it is necessary to measure the angle of the cone roller in advance when welding the cone roller, and adjust the angle of the welding gun accordingly to ensure the quality of welding. However, there are deviations when adjusting manually, which reduces the efficiency of cone roller repair and affects the production efficiency of ring parts.

[0004] Based on this, the present invention designs a quick repair device for the tapered roller of a ring rolling machine to solve the above problems. Summary of the invention

[0005] The purpose of the embodiments of the present invention is to provide a quick repair device for the tapered roller of a ring rolling machine, aiming to solve the technical problems existing in the prior art mentioned in the background technology.

[0006] The embodiment of the present invention is implemented as follows: a quick repair device for a tapered roller of a ring rolling machine, the device comprising four stations: a loading station, a profiling station, a welding station and a unloading station, and further comprising: Main frame: including a mounting platform arranged on the main frame, a rotating plate is rotatably connected to the surface of the mounting platform, a plurality of supporting balls are rotatably mounted on the rotating plate, and four driving clamps are fixedly mounted on the surface of the rotating plate; Extrusion mechanism: comprising four extrusion blocks installed on the rotating plate, both ends of each extrusion block are respectively rotatably connected with the first connecting plate and the second connecting plate, the other ends of the first connecting plate and the second connecting plate are rotatably connected with the linkage block, connecting pulleys are fixedly installed on the rotating shafts of the extrusion blocks and the linkage blocks, the first connecting plate and the second connecting plate are connected by a fixed shaft, and the fixed plate is fixedly installed on the fixed shaft, the surface of the rotating plate is provided with a cone roller to be repaired, a welding gun head is installed on the linkage block, and a circular hole matching the cone roller to be repaired is opened on the rotating plate; Transmission mechanism: used to drive the linkage block to rotate synchronously with the extrusion block; Welding mechanism: used to drive the welding gun head to weld the cone roller to be repaired; Pushing mechanism: used to drive the extrusion block to perform profiling with the cone roller to be repaired; Rotation mechanism: used to drive the extrusion block and the linkage block to exchange positions.

[0007] The transmission mechanism comprises a main transmission belt which is located on the extrusion block and is connected to the connecting pulley sleeve. The other end of the main transmission belt is sleeved on the transmission pulley, and the transmission pulley is connected to the first connecting plate through a torsion spring. The surface of the transmission pulley is coaxially fixed with a transmission gear, and the transmission gear meshes with the linkage ratchet gear. The surface of the linkage ratchet gear is fixedly installed with an active bevel gear, the active bevel gear is connected to the fixed plate through a connecting spring, the active bevel gear meshes with the center bevel gear, the center bevel gear meshes with the driven bevel gear, the surface of the driven bevel gear is fixedly installed with a driven pulley, and the surface of the driven pulley is sleeved with an auxiliary transmission belt, the other end of the auxiliary transmission belt is sleeved with the connecting pulley located on the linkage block, and a limiting gear is fixedly installed on the surface of the driven bevel gear, the limiting gear meshes with the limiting ratchet gear, and the limiting ratchet gear is connected to the fixed plate through a compression spring, and the transmission pulley, the transmission gear, the active bevel gear, the driven bevel gear and the driven pulley are all coaxially rotatably connected with the fixed shaft between the first connecting plate and the second connecting plate.

[0008] Furthermore, the welding mechanism includes a welding motor fixedly mounted on the linkage block, the output end of the welding motor passes through the linkage block and is rotatably connected to the linkage block, a rotating screw is fixedly mounted on the output end of the welding motor, the rotating screw and the screw slider form a spiral pair transmission, the screw slider is slidably connected to the inner wall of the linkage block, and a welding gun head is fixedly mounted on the surface of the screw slider.

[0009] Furthermore, the pushing mechanism includes a pushing rod that passes through the rotating plate and is slidably connected to the rotating plate, a tension spring is fixedly installed on the surface of the pushing rod, the other end of the tension spring is connected to the linkage slider, the pushing rod is slidably connected to the linkage slider, a limiter is provided on the linkage slider, the linkage slider is slidably connected to the inner wall of the rotating plate, a rotating rod passes through the interior of the linkage slider and is rotatably connected to the rotating rod, a fixed plate is fixedly installed on the surface of the rotating rod, and a telecentric groove, an outer circle groove, a proximal groove and an inner circle groove that cooperate with the pushing rod and are sequentially connected end to end are provided inside the mounting platform, and the trajectory radius of the telecentric groove gradually increases, and the trajectory radius of the proximal groove gradually decreases.

[0010] Furthermore, the rotation mechanism includes a rotation gear coaxially fixedly connected to the surface of the rotating rod, and the surface of the mounting platform is fixedly mounted with an outer gear ring and a proximal gear ring matching the rotation gear, and the trajectory radius of the proximal gear ring gradually decreases.

[0011] Furthermore, the device also includes a reset mechanism, which includes a reset rod slidably connected to the inner wall of the rotating rod, a reset step block is fixedly installed on the surface of the reset rod, the surface of the reset step block is provided with a ramp step with a smooth transition, the reset step block is in contact with the thrust column head, the thrust column head is fixedly installed on the thrust frame, the thrust frame passes through the second connecting plate and is slidably connected to the second connecting plate, the other end of the thrust frame is connected to the surface of the limiting ratchet gear, and the mounting table is provided with a track groove and a protruding groove that cooperate with the reset rod and are sequentially connected end to end.

[0012] Furthermore, the device also includes a driving mechanism, which includes a driving motor fixedly mounted on the mounting platform, wherein the output end of the driving motor passes through the mounting platform and is rotatably connected to the mounting platform, and a driving bevel gear is fixedly mounted on the output end of the driving motor, the driving bevel gear is meshed with a linkage bevel gear ring, and the linkage bevel gear ring is fixedly mounted on the surface of the rotating plate.

[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention drives the fixed plate to rotate under the action of the rotation mechanism, so that the extrusion block and the linkage block switch positions. When switching positions, the position of the fixed plate will not change under the limiting action of the pushing mechanism, avoiding motion interference, thereby achieving the purpose of fully welding the cone rollers to be repaired with different cone angles.

[0014] 2. The present invention completes welding at welding station c while the rotating plate continues to revolve. During the process of moving from welding station c to unloading station d, the device is reset by the self-rotation mechanism and the pushing mechanism, thereby facilitating unloading at unloading station d, thereby achieving the purpose of cyclic welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic structural diagram of a quick repair device for a tapered roller of a ring rolling machine provided by an embodiment of the present invention; Figure 2 For the present invention Figure 1 A schematic diagram of the enlarged structure at point A; Figure 3 For the present invention Figure 1 A schematic cross-sectional structure diagram of; Figure 4 For the present invention Figure 3 A schematic diagram of the enlarged structure at B; Figure 5 For the present invention Figure 4 A schematic diagram of the enlarged structure at C; Figure 6 It is a schematic cross-sectional structure diagram of another viewing angle of a quick repair device for a tapered roller of a ring rolling machine according to the present invention; Figure 7 For the present invention Figure 6 A schematic diagram of the structure at D of FIG. Figure 8 For the present invention Figure 7 A schematic diagram of the structure at E of FIG. Fig. 9 It is a cross-sectional structural schematic diagram of another viewing angle of a quick repair device for a tapered roller of a ring rolling machine according to the present invention; Fig.10 For the present invention Fig. 9 A schematic diagram of the structure at F of FIG. Fig.11 It is a schematic cross-sectional structure diagram of a quick repair device for a tapered roller of a ring rolling machine according to the present invention from another viewing angle; Fig.12 It is a schematic diagram of the arrangement position structure of the raised groove of the present invention.

[0016] In the attached drawings: 1. main frame; 101. mounting table; 102. rotating plate; 103. supporting ball; 104. driving clamp; 2. extrusion mechanism; 201. extrusion block; 202. linkage block; 203. welding gun head; 204. first connecting plate; 205. second connecting plate; 206. fixing plate; 207. cone roller to be repaired; 3. transmission mechanism; 301. main transmission belt; 302. transmission pulley; 303. torsion spring; 304. transmission gear; 305. linkage ratchet gear; 306. driving bevel gear; 307. center bevel gear; 308. driven bevel gear; 309. limit gear; 310. driven pulley; 311. auxiliary transmission belt; 312. limit ratchet gear; 313. compression spring; 4. welding mechanism; 401. welding Connect the motor; 402, rotating screw; 403, screw slider; 5, pushing mechanism; 501, pushing rod; 502, stretching spring; 503, linkage slider; 504, rotating rod; 505, telecentric groove; 506, outer ring groove; 507, proximal groove; 508, inner ring groove; 6, self-rotating mechanism; 601, self-rotating gear; 602, outer ring gear; 603, proximal ring gear; 7, reset mechanism; 701, reset rod; 702, reset step block; 703, thrust frame; 704, thrust column head; 705, track slide groove; 706, raised groove; 8, driving mechanism; 801, driving motor; 802, driving bevel gear; 803, linkage bevel ring gear; a, loading station; b, profiling station; c, welding station; d, unloading station. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0018] It can be understood that the terms "first", "second", etc. used in the present application can be used in this article to describe various elements, but unless otherwise specified, these elements are not limited by these terms. These terms are only used to distinguish the first element from another element.

[0019] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 8 , Fig.10 and Fig.11 As shown, in one embodiment, a quick repair device for a tapered roller of a ring rolling machine is proposed, the device comprises four stations: a loading station a, a profiling station b, a welding station c and a unloading station d, and further comprises: The main frame 1 comprises a mounting platform 101 arranged on the main frame 1, a rotating plate 102 is rotatably connected to the surface of the mounting platform 101, a plurality of supporting balls 103 are rotatably mounted on the rotating plate 102, and four driving clamps 104 are fixedly mounted on the surface of the rotating plate 102; Extrusion mechanism 2: comprising four extrusion blocks 201 mounted on the rotating plate 102, both ends of each extrusion block 201 are rotatably connected to the first connecting plate 204 and the second connecting plate 205 respectively, the other ends of the first connecting plate 204 and the second connecting plate 205 are rotatably connected to the linkage block 202, connecting pulleys are fixedly mounted on the rotating shafts of the extrusion blocks 201 and the linkage blocks 202, the first connecting plate 204 and the second connecting plate 205 are connected via a fixed shaft, and the fixed plate 206 is fixedly mounted on the fixed shaft, a cone roller 207 to be repaired is arranged on the surface of the rotating plate 102, a welding gun head 203 is installed on the linkage block 202, and a circular hole matching the cone roller 207 to be repaired is opened on the rotating plate 102; Transmission mechanism 3: used to drive the linkage block 202 to rotate synchronously with the extrusion block 201; Welding mechanism 4: used to drive the welding gun head 203 to weld the cone roller 207 to be repaired; Pushing mechanism 5: used to drive the extrusion block 201 and the cone roller 207 to be repaired to perform profiling; Rotation mechanism 6: used to drive the extrusion block 201 and the linkage block 202 to exchange positions.

[0020] In practical application of the embodiment of the present invention, when welding the cone roller 207 to be repaired, Figure 3 and Figure 4 As shown, the cone roller 207 to be repaired is placed on the support ball 103, and the cone roller 207 to be repaired is supported by the support ball 103. At this time, the driving clamp 104 starts to move to clamp the cone roller 207 to be repaired. At this time, the rotating plate 102 is driven to rotate under the external driving action. When it moves from the loading station a to the profiling station b, as shown in FIG. Fig.10As shown, at this time, the extrusion block 201 is moved close to the cone roller 207 to be repaired and contacts the cone roller 207 to be repaired by the action of the pushing mechanism 5. As the extrusion block 201 and the cone roller 207 to be repaired are squeezed, the extrusion block 201 is rotated to conform to the conical surface side of the cone roller 207 to be repaired, as shown in FIG. Figure 2 and Figure 8 As shown, the linkage block 202 is driven by the transmission mechanism 3 to rotate in the opposite direction synchronously, and the extrusion block 201 and the linkage block 202 have the same rotation angle. When the extrusion block 201 and the linkage block 202 move to the profiling station b, the extrusion block 201 and the linkage block 202 no longer move relative to each other under the action of the pushing mechanism 5. As the rotating plate 102 continues to rotate, when the extrusion block 201 moves to the welding station c from the profiling station b, as shown in FIG. Fig.11 As shown, at this time, the fixed plate 206 is driven to rotate under the action of the self-rotating mechanism 6, so that the extrusion block 201 and the linkage block 202 switch positions. When switching positions, the position of the fixed plate 206 will not change under the limiting action of the pushing mechanism 5, avoiding motion interference, thereby achieving the purpose of fully welding the cone roller 207 to be repaired with different cone surface angles. At this time, after switching positions, the linkage block 202 moves to one side of the cone roller 207 to be repaired, and the extrusion block 201 is reset under the action of the transmission mechanism 3. It should be noted here that the width of the extrusion block 201 is greater than the width of the linkage block 202. Therefore, after the extrusion block 201 and the linkage block 202 exchange positions, the linkage block 2 02 will not contact the conical surface of the cone roller 207 to be repaired, thereby ensuring the movement space of the welding gun head 203. Since the linkage block 202 is parallel to the conical surface of the cone roller 207 to be repaired at this time, the driving clamp 104 synchronously drives the cone roller 207 to be repaired to rotate at a uniform speed at the welding station c. At this time, the welding gun head 203 fully welds the surface of the cone roller 207 to be repaired under the action of the welding mechanism 4. When the welding is completed at the welding station c, the rotating plate 102 continues to revolve. In the process of moving from the welding station c to the unloading station d, the device is reset by the rotation mechanism 6 and the pushing mechanism 5, which facilitates unloading at the unloading station d, thereby achieving the purpose of cyclic welding.

[0021] like Figure 2 and Figure 8As shown, as a preferred embodiment of the present invention, the transmission mechanism 3 includes a main transmission belt 301 which is located on the extrusion block 201 and is sleeved with a connecting pulley. The other end of the main transmission belt 301 is sleeved on a transmission pulley 302. The transmission pulley 302 is connected to the first connecting plate 204 through a torsion spring 303. A transmission gear 304 is coaxially fixedly installed on the surface of the transmission pulley 302. The transmission gear 304 is meshed with a linkage ratchet gear 305. An active bevel gear 306 is fixedly installed on the surface of the linkage ratchet gear 305. The active bevel gear 306 is connected to the fixed plate 206 through a connecting spring. The active bevel gear 306 is meshed with a center bevel tooth 307. The center bevel tooth 307 is meshed with the slave The driven bevel gear 308 is meshed with each other, and a driven pulley 310 is fixedly installed on the surface of the driven bevel gear 308. A secondary transmission belt 311 is sleeved on the surface of the driven pulley 310. The other end of the secondary transmission belt 311 is sleeved and connected to the connecting pulley located on the linkage block 202. A limit gear 309 is fixedly installed on the surface of the driven bevel gear 308. The limit gear 309 is meshed with a limit ratchet gear 312. The limit ratchet gear 312 is connected to the fixed plate 206 through a compression spring 313. The transmission pulley 302, the transmission gear 304, the active bevel gear 306, the driven bevel gear 308 and the driven pulley 310 are all coaxially rotatably connected with the fixed axis between the first connecting plate 204 and the second connecting plate 205.

[0022] In actual application, when the embodiment of the present invention moves from the loading station a to the profiling station b, the extrusion of the extrusion block 201 and the cone roller 207 to be repaired drives the extrusion block 201 to rotate, such as Figure 2 and Figure 8 As shown, the rotation of the extrusion block 201 drives the transmission pulley 302 to rotate through the synchronous belt connection, and the rotation of the transmission pulley 302 drives the linkage ratchet gear 305 to rotate through the gear meshing action, thereby driving the active bevel gear 306 to rotate, and the rotation of the active bevel gear 306 drives the driven bevel gear 308 to rotate through the transmission action of the bevel gear set. Here, the direction of rotation is changed by the transmission of the bevel gear set, and the driven bevel gear 308 is driven to rotate in the opposite direction, and then the linkage block 202 is driven to rotate in the opposite direction to the extrusion block 201 through the transmission of the gear toothed belt, thereby indirectly making the linkage block 202 and the extrusion block 201 rotate. For the purpose of profiling the conical surface of the cone roller 207 to be repaired, during the rotation of the limit gear 309, the limit gear 309 is limited in rotation by the limit ratchet gear 312 to avoid resetting under the action of the connecting spring installed on the active bevel gear 306. At the same time, through the connection between the transmission gear 304 and the linkage ratchet gear 305, when moving from the profiling station b to the welding station c, the extrusion block 201 and the linkage block 202 exchange positions under the action of the rotation mechanism 6. At this time, after the extrusion block 201 is separated from the reverse extrusion of the cone roller 207 to be repaired, it is reversed and reset under the action of the torsion spring 303, thereby achieving the function of automatic resetting.

[0023] like Figure 4 and Figure 5 As shown, as another preferred embodiment of the present invention, the welding mechanism 4 includes a welding motor 401 fixedly mounted on the linkage block 202, the output end of the welding motor 401 passes through the linkage block 202 and is rotatably connected to the linkage block 202, a rotating screw 402 is fixedly mounted on the output end of the welding motor 401, the rotating screw 402 and the screw slider 403 form a spiral pair transmission, the screw slider 403 is slidably connected to the inner wall of the linkage block 202, and a welding gun head 203 is fixedly mounted on the surface of the screw slider 403.

[0024] In practical application, the embodiment of the present invention is as follows: Figure 4 and Figure 5 As shown, when it moves to the welding station c, the linkage block 202 is parallel to the conical surface of the cone roller 207 to be repaired, and the welding motor 401 starts to move. The operation of the welding motor 401 drives the screw slider 403 to move linearly on the linkage block 202 through the spiral pair transmission action, thereby driving the welding gun head 203 to fully weld the surface of the cone roller 207 to be repaired.

[0025] like Figure 4 , Fig. 9 and Fig.10 As shown, as another preferred embodiment of the present invention, the pushing mechanism 5 includes a pushing rod 501 that passes through the rotating plate 102 and is slidably connected to the rotating plate 102, a tension spring 502 is fixedly installed on the surface of the pushing rod 501, and the other end of the tension spring 502 is connected to the linkage slider 503, the pushing rod 501 is slidably connected to the linkage slider 503, a limiter is arranged on the linkage slider 503, the linkage slider 503 is slidably connected to the inner wall of the rotating plate 102, a rotating rod 504 passes through the interior of the linkage slider 503 and is rotatably connected to the rotating rod 504, a fixed plate 206 is fixedly installed on the surface of the rotating rod 504, and a distal groove 505, an outer ring groove 506, a proximal groove 507 and an inner ring groove 508 that cooperate with the pushing rod 501 and are sequentially connected end to end are provided inside the mounting platform 101, and the trajectory radius of the distal groove 505 gradually increases, and the trajectory radius of the proximal groove 507 gradually decreases.

[0026] In practical application, the embodiment of the present invention is as follows: Fig.10 As shown, when moving from the loading station a to the profiling station b, the push rod 501 is driven to move away from the central axis of the mounting platform 101 under the action of the trajectory of the telecentric groove 505, as shown in FIG. Figure 4 As shown, from Figure 4When viewed from the front, the movement of the push rod 501 drives the linkage slider 503 to move leftward through the extrusion and tension spring 502, and then drives the fixed plate 206 to move leftward through the rotating rod 504 through the connection of the mechanism, and the fixed plate 206 drives the extrusion block 201 to contact and extrude the conical surface of the cone roller 207 to be repaired. When the extrusion block 201 rotates to complete the surface profiling of the cone roller 207 to be repaired, the push rod 501 continues to move to compress the tension spring 502. When it moves to the profiling station b, the position of the linkage slider 503 is fixed under the action of the upper limiter of the linkage slider 503, thereby avoiding the profiling station b. When it moves to welding station c, the extrusion block 201 is out of contact with the cone roller 207 to be repaired, and the elastic potential energy of the stretch spring 502 causes the position of the linkage slider 503 to change, resulting in motion interference. When it moves from the profiling station b to the welding station c, the outer ring groove 506 does not drive the push rod 501 to move. When welding is completed and it moves from the welding station c to the blanking station d, the proximal groove 507 drives the push rod 501 to reset. At this time, when the elastic potential energy of the stretch spring 502 disappears, the limiter is reset, so that the device is reset, thereby ensuring the subsequent cycle welding.

[0027] like Fig.11 As shown, as another preferred embodiment of the present invention, the rotation mechanism 6 includes a rotation gear 601 coaxially fixedly connected to the surface of the rotating rod 504, and the surface of the mounting platform 101 is fixedly mounted with an outer gear ring 602 and a proximal gear ring 603 that match the rotation gear 601, and the trajectory radius of the proximal gear ring 603 gradually decreases.

[0028] In practical application, the embodiment of the present invention is as follows: Fig.11 As shown, when moving from the profiling station b to the welding station c, the self-rotating gear 601 is driven to rotate by the cooperation of the self-rotating gear 601 and the outer gear ring 602. The rotation of the self-rotating gear 601 drives the rotating rod 504 to rotate synchronously, and then drives the fixed plate 206 to rotate 180 degrees, so that the extrusion block 201 and the linkage block 202 exchange positions. When arriving at the welding station c, the linkage block 202 is parallel to the conical surface of the cone roller 207 to be repaired. At this time, the surface of the cone roller 207 to be repaired is fully welded by the action of the welding mechanism 4. When the welding is completed, the rotating plate 102 continues to rotate. At this time, the self-rotating gear 601 is driven to reverse by the cooperation of the self-rotating gear 601 and the proximal gear ring 603, thereby achieving the purpose of automatic resetting. It should be noted here that due to the reset of the cooperative pushing mechanism 5, motion interference is avoided, so the trajectory radius of the proximal gear ring 603 is gradually reduced, thereby increasing the consistency of the motion coordination of the device.

[0029] like Figure 4 , Figure 6 , Figure 7 , Figure 8 and Fig.12 As shown, as another preferred embodiment of the present invention, the device also includes a reset mechanism 7, the reset mechanism 7 includes a reset rod 701 slidably connected to the inner wall of the rotating rod 504, a reset step block 702 is fixedly installed on the surface of the reset rod 701, the surface of the reset step block 702 is provided with a ramp step with a smooth transition, the reset step block 702 is in contact with the thrust column head 704, the thrust column head 704 is fixedly installed on the thrust frame 703, the thrust frame 703 passes through the second connecting plate 205 and is slidably connected to the second connecting plate 205, the other end of the thrust frame 703 is connected to the surface of the limiting ratchet gear 312, and the mounting table 101 is provided with a track groove 705 and a protruding groove 706 that cooperate with the reset rod 701 and are sequentially connected end to end.

[0030] In practical application of the embodiment of the present invention, when moving from welding station c to blanking station d, as shown in FIG. Figure 4 and Fig.12 As shown, at this time, the reset rod 701 is driven to move upward by the cooperation of the reset rod 701 and the protruding groove 706, as shown in FIG. Figure 7 As shown, from Figure 7 From the front view direction, the movement of the reset rod 701 drives the reset step block 702 to move upward. At this time, the thrust column head 704 is driven to move leftward by the squeezing effect of the ramp step on the reset step block 702, thereby driving the thrust frame 703 to move leftward. Figure 8 As shown, the movement of the thrust frame 703 drives the limiting ratchet gear 312 to move leftward to compress the compression spring 313. At this time, the limiting gear 309 is separated from the limiting effect of the limiting ratchet gear 312 and resets, thereby achieving the purpose of automatic reset and facilitating cyclic welding.

[0031] like Figure 3 As shown, as another preferred embodiment of the present invention, the device also includes a driving mechanism 8, the driving mechanism 8 includes a driving motor 801 fixedly mounted on the mounting platform 101, the output end of the driving motor 801 passes through the mounting platform 101 and is rotatably connected to the mounting platform 101, and a driving bevel gear 802 is fixedly mounted on the output end of the driving motor 801, the driving bevel gear 802 is meshed with a linkage bevel gear ring 803, and the linkage bevel gear ring 803 is fixedly mounted on the surface of the rotating plate 102.

[0032] In practical application, the embodiment of the present invention is as follows: Figure 3As shown, when welding is performed on the surface of the cone roller 207 to be repaired, the drive motor 801 starts to run, and the operation of the drive motor 801 drives the drive bevel gear 802 to rotate, and then drives the rotating plate 102 to rotate through the transmission action of the bevel gear, so that the cone roller 207 to be repaired performs a cyclic motion in the four stations of loading station a, profiling station b, welding station c, and unloading station d, thereby improving the welding efficiency of the cone roller 207 to be repaired.

[0033] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0034] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A quick repair device for the cone roller of a ring rolling machine, characterized in that: The device comprises four stations: a loading station a, a profiling station b, a welding station c and a unloading station d, and further comprises: The main frame (1) comprises a mounting platform (101) arranged on the main frame (1), the surface of the mounting platform (101) being rotatably connected to a rotating plate (102), a plurality of supporting balls (103) being rotatably mounted on the rotating plate (102), and four driving clamps (104) being fixedly mounted on the surface of the rotating plate (102); The extrusion mechanism (2) comprises four extrusion blocks (201) mounted on the rotating plate (102), the two ends of each extrusion block (201) being respectively rotatably connected to the first connecting plate (204) and the second connecting plate (205), the other ends of the first connecting plate (204) and the second connecting plate (205) being rotatably connected to the linkage block (202), the rotating shafts of the extrusion blocks (201) and the linkage block (202) being fixedly mounted with connecting pulleys, the first connecting plate (204) and the second connecting plate (205) being connected via a fixed shaft, and the fixed plate (206) being fixedly mounted on the fixed shaft, the surface of the rotating plate (102) being provided with a cone roller (207) to be repaired, the linkage block (202) being provided with a welding gun head (203), and the rotating plate (102) being provided with a circular hole matching the cone roller (207) to be repaired; Transmission mechanism (3): used to drive the linkage block (202) to rotate synchronously with the extrusion block (201); Welding mechanism (4): used to drive the welding gun head (203) to weld the cone roller (207) to be repaired; A driving mechanism (5) is used to drive the extrusion block (201) and the cone roller (207) to be repaired to perform profiling; The self-rotating mechanism (6) is used to drive the extrusion block (201) and the linkage block (202) to exchange positions.

2. A quick repair device for a tapered roller of a ring rolling machine according to claim 1, characterized in that: The transmission mechanism (3) comprises a main transmission belt (301) which is located on the extrusion block (201) and is sleeved with a connecting pulley. The other end of the main transmission belt (301) is sleeved on a transmission pulley (302). The transmission pulley (302) is connected to the first connecting plate (204) via a torsion spring (303). A transmission gear (304) is coaxially fixedly mounted on the surface of the transmission pulley (302). The transmission gear (304) meshes with a linkage ratchet gear (305). A driving bevel gear (306) is fixedly mounted on the surface of the linkage ratchet gear (305). The driving bevel gear (306) is connected to the fixed plate (206) via a connecting spring. The driving bevel gear (306) meshes with a central bevel gear (307). The central bevel gear (307) meshes with a driven bevel gear (308). The driven bevel gear (308) is fixedly mounted with a driven pulley (310), the surface of the driven pulley (310) is sleeved with a secondary transmission belt (311), the other end of the secondary transmission belt (311) is sleeved and connected with a connecting pulley located on the linkage block (202), a limit gear (309) is fixedly mounted on the surface of the driven bevel gear (308), the limit gear (309) is meshed with a limit ratchet gear (312), the limit ratchet gear (312) is connected to the fixed plate (206) via a compression spring (313), and the transmission pulley (302), the transmission gear (304), the driving bevel gear (306), the driven bevel gear (308) and the driven pulley (310) are all coaxially rotatably connected with a fixed shaft between the first connecting plate (204) and the second connecting plate (205).

3. The rapid repair device for the tapered roller of a ring rolling machine according to claim 1, characterized in that: The welding mechanism (4) comprises a welding motor (401) fixedly mounted on a linkage block (202); the output end of the welding motor (401) passes through the linkage block (202) and is rotatably connected to the linkage block (202); a rotating screw (402) is fixedly mounted on the output end of the welding motor (401); the rotating screw (402) and a screw slider (403) form a spiral pair transmission; the screw slider (403) is slidably connected to the inner wall of the linkage block (202); and a welding gun head (203) is fixedly mounted on the surface of the screw slider (403).

4. The rapid repair device for the tapered roller of a ring rolling machine according to claim 1, characterized in that: The pushing mechanism (5) comprises a pushing rod (501) which passes through the rotating plate (102) and is slidably connected to the rotating plate (102); a tension spring (502) is fixedly mounted on the surface of the pushing rod (501); the other end of the tension spring (502) is connected to a linkage slider (503); the pushing rod (501) is slidably connected to the linkage slider (503); a limiter is provided on the linkage slider (503); the linkage slider (503) is slidably connected to the inner wall of the rotating plate (102); and the linkage slider A rotating rod (504) penetrates the interior of the block (503) and is rotatably connected to the rotating rod (504); a fixed plate (206) is fixedly installed on the surface of the rotating rod (504); a distal groove (505), an outer ring groove (506), a proximal groove (507) and an inner ring groove (508) which are matched with the push rod (501) and are sequentially connected end to end are provided inside the mounting platform (101); the trajectory radius of the distal groove (505) gradually increases, and the trajectory radius of the proximal groove (507) gradually decreases.

5. A quick repair device for a tapered roller of a ring rolling machine according to claim 4, characterized in that: The self-rotating mechanism (6) comprises a self-rotating gear (601) coaxially fixedly connected to the surface of the rotating rod (504); an outer gear ring (602) and a proximal gear ring (603) matching the self-rotating gear (601) are fixedly mounted on the surface of the mounting platform (101); and the trajectory radius of the proximal gear ring (603) gradually decreases.

6. A quick repair device for a tapered roller of a ring rolling machine according to claim 4, characterized in that: The device further comprises a reset mechanism (7), the reset mechanism (7) comprising a reset rod (701) slidably connected to the inner wall of the rotating rod (504), a reset step block (702) being fixedly mounted on the surface of the reset rod (701), a surface of the reset step block (702) being provided with a ramp step with a smooth transition, the reset step block (702) being in contact with a thrust column head (704), the thrust column head (704) being fixedly mounted on a thrust frame (703), the thrust frame (703) passing through the second connecting plate (205) and being slidably connected to the second connecting plate (205), the other end of the thrust frame (703) being connected to the surface of a limit ratchet gear (312), and a track slide groove (705) and a protruding groove (706) being matched with the reset rod (701) and being sequentially connected end to end are provided on the mounting platform (101).

7. The rapid repair device for the tapered roller of a ring rolling machine according to claim 1, characterized in that: The device further comprises a driving mechanism (8), the driving mechanism (8) comprising a driving motor (801) fixedly mounted on the mounting platform (101), the output end of the driving motor (801) passing through the mounting platform (101) and being rotationally connected to the mounting platform (101), a driving bevel gear (802) being fixedly mounted on the output end of the driving motor (801), the driving bevel gear (802) being meshed with a linkage bevel gear ring (803), and the linkage bevel gear ring (803) being fixedly mounted on the surface of the rotating plate (102).

Citation Information

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