Cold-rolled sheet production welding device and method
Through the design of the symmetrically arranged welding mechanism and hydraulic rod flip mechanism, the problem of the bar movement during welding and the only single gluten strips can be welded is solved, and efficient and stable multi-faceted reinforcement rib welding is achieved, improving welding efficiency and operation convenience.
Patent Information
- Application Number
- CN202510082697.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2045-01-17
AI Technical Summary
When welding reinforcement ribs, the rib strips may move, resulting in poor welding effect, and only single gluten strips can be welded, which requires turning the heat dissipation unit, which is inconvenient to operate.
A cold-rolled thin sheet production welding device is designed, using two welding mechanisms arranged symmetrically, which can weld both sides of the heat dissipation unit at the same time, and the reinforcement ribs are not easy to move. Through the cooperation of the hydraulic rod and the flip mechanism, the function of welding the reinforcement ribs on both sides is achieved without turning the heat dissipation unit.
It improves welding efficiency, ensures stable welding of reinforcement ribs, reduces labor intensity for workers, and simplifies the operation process.
Smart Images

Figure CN119703540A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding equipment, and in particular to a cold-rolled thin plate production welding device and method. Background Art
[0002] The plate radiator is a heat exchange device used on oil-immersed transformers. The plate radiator is mainly welded by multiple heat dissipation units, oil collecting pipes and reinforcing ribs. The heat dissipation unit is welded by two identical cold-rolled thin steel plates to form an oil flow path. Two confluence ports for oil inlet and outlet are formed at both ends of the oil flow path. The oil collecting pipe is located at both ends of the plate radiator to form oil inlet and outlet pipelines connected to the transformer. Multiple heat dissipation units are arranged at equal intervals along the axial direction of the oil collecting pipe and are connected to the oil collecting pipe. Reinforcing ribs are connected between multiple heat dissipation units to improve the overall structural strength and prevent deformation.
[0003] The existing patent (Announcement No.: CN116871798A) discloses a plate-type radiator welding device, including a base, a bracket, a top pressure assembly, a welding assembly and a rib discharge assembly. The bracket is arranged on the base, and a plurality of slots are provided on the upper surface of the bracket; two top pressure assemblies are arranged on both sides of the bracket opposite to each other, and the top pressure assembly has a first telescopic end, and the first telescopic end is connected to a limiting plate; the welding assembly includes a support beam, two welding mechanisms, and a second driving mechanism, the support beam is arranged above the bracket, and the rib discharge assembly is arranged on the support beam. The present invention can weld and fix multiple heat dissipation units at equal intervals on the oil collecting pipe through the joint action of the base, the bracket, the top pressure assembly, the welding assembly and the rib discharge assembly, and can weld the ribs on the heat dissipation units. Compared with manual welding, it is easier to ensure that multiple heat dissipation units are arranged at equal intervals, which helps to reduce the labor intensity of workers and improve welding efficiency. In the process of implementing the above invention, the inventors found the following problems: when the device is welding reinforcing ribs, the rib discharge assembly arranges the ribs on the surface of the heat dissipation unit, and then the welding assembly performs welding. Since the ribs are not fixed by other components, the ribs may move during welding, resulting in poor welding effect. At the same time, the device can only perform single-sided rib welding, and when welding the other side, the heat dissipation unit needs to be flipped 180 degrees, which is inconvenient. Summary of the invention
[0004] The purpose of the present invention is to provide a cold-rolled sheet production welding device and method to solve the problems mentioned in the above background technology that the ribs move during welding, resulting in poor welding effect and only single-sided ribs can be welded. To achieve the above purpose, the present invention provides the following technical solutions:
[0005] A cold-rolled sheet production welding device comprises two parallel slide rails 1, the slide rails 1 are fixedly connected to the ground, two welding mechanisms are symmetrically slidably connected to the slide rails 1, and two hydraulic rods 1 are also symmetrically fixedly connected to the ground, the movable ends of the two hydraulic rods 1 are respectively connected to the two welding mechanisms, the welding mechanisms are each provided with a connecting bracket, the connecting bracket is each provided with a material moving mechanism and a material storage mechanism, reinforcing ribs are placed on the material moving mechanism and the material storage mechanism, two hydraulic rods 2 are arranged between the two welding mechanisms, the upper ends of the hydraulic rods 2 are fixedly connected to a connecting seat, a fixing mechanism is rotatably connected between the two connecting seats, a plurality of heat dissipation units are evenly arranged on the fixing mechanism, flipping mechanisms are arranged at both ends of the fixing mechanism, and a placement rack is also arranged below the fixing mechanism.
[0006] Preferably, the welding mechanism includes a second slide rail, the second slide rail is slidably connected to two slide rails, the slide rail second is fixedly connected to two symmetrically arranged connecting plates, the upper ends of the two connecting plates are fixedly connected to a slide rail three, the slide rails second and slide rails three are both slidably connected to sliders, a connecting bracket and a slide rail four are fixedly connected between the two sliders, the slide rail four is provided with a mechanical arm that can slide along the slide rail four by itself, the end of the mechanical arm is fixedly connected to a welding gun, two parallel linear screws are rotatably connected between the two connecting plates, the two sliders are respectively threadedly connected to the two linear screws, a belt transmission assembly is connected between the two linear screws, one of the linear screws is fixedly connected to the output shaft of a driving motor, and the driving motor is fixed on the second slide rail.
[0007] Preferably, the material moving mechanism includes a sliding bracket, which is slidably connected to the connecting bracket, and the sliding bracket is slidably connected to four clamping brackets, one end of the clamping bracket is symmetrically slidably connected to two clamping blocks 1, a spring 1 is connected between the clamping block 1 and the clamping bracket, a reinforcing rib is clamped between the two clamping blocks 1, and a supporting bracket 1 is fixedly connected to the lowest clamping bracket, the reinforcing rib abuts against the supporting bracket 1, and the reinforcing rib is also attached to the heat dissipation unit.
[0008] The two wheels are connected with each other through the two guide rails, and the two guide rails are connected with each other through the two guide rails respectively.
[0009] Preferably, the material storage mechanism includes a material storage bracket, two of the material storage brackets are symmetrically rotatably connected to the connecting bracket, two symmetrical clamping blocks 2 are slidably connected to the four branches of the material storage bracket, a spring 2 is connected between the clamping block 2 and the material storage bracket, and four supporting brackets 2 are evenly fixedly connected to the material storage bracket.
[0010] Preferably, the material storage bracket is fixedly connected with an end face ratchet 1, and the connecting bracket is symmetrically fixedly connected with two fixed brackets 1, and the fixed bracket 1 is rotatably connected with a rotating rod, and the rotating rod is slidably connected with an end face ratchet 2, and a spring 3 is connected between the end face ratchet 2 and the fixed bracket 1, and the adjacent end face ratchet 1 and the end face ratchet 2 are meshed. The rotating rod is also fixedly connected with a gear 2, and the connecting bracket is symmetrically fixedly connected with two fixed brackets 2, and the fixed bracket 2 is slidably connected with a sliding rod, one end of the sliding rod is fixedly connected with a rack 3, and the other end of the sliding rod is fixedly connected with a guide rod 2, and the rack 3 meshes with the adjacent gear 2 during movement, and the connecting block is fixedly connected with a plate 2, and a guide groove 1 is provided on the plate 2, and during the movement of the plate 2, the guide groove 1 will be slidably connected with the adjacent guide rod 2.
[0011] Preferably, the fixing mechanism includes a fixing frame, which is rotatably connected to the connecting seat, and the fixing frame is symmetrically slidably connected with two arc-shaped clamping plates, and a number of protrusions are evenly arranged on the arc-shaped clamping plates, and the protrusions on both sides are slidingly plugged with the heat dissipation unit, and the fixing frame is symmetrically fixedly connected with four hydraulic rods three in pairs, and the arc-shaped clamping plates are fixedly connected to the movable ends of the hydraulic rods three on the same side.
[0012] Preferably, the flipping mechanism includes a base, two bases are symmetrically arranged at both ends of the fixed frame, the base is rotatably connected to a plate three, the base and the plate three are symmetrically slidably connected to two locking blocks, a guide groove two is provided on the plate three, and two crank guide rods are symmetrically fixedly connected to the fixed frame, and the crank guide rods are slidably connected to the guide groove two on the same side.
[0013] Preferably, the placement rack is evenly provided with a plurality of equally spaced placement slots for placing the heat dissipation units, and the placement rack is also evenly provided with a plurality of equally spaced accommodation slots for accommodating reinforcing ribs.
[0014] A method for using a cold-rolled sheet production welding device comprises the following steps:
[0015] S1. Welding: Start the two mechanical arms and move them down along the slide rail 4. When the mechanical arms move down, they will move the welding gun to weld the connection points between the reinforcing ribs and the heat dissipation unit. When the mechanical arms move to the bottom, the rack 2 will mesh with the gear 1 and drive the gear 1 to rotate. The two gears 1 will rotate synchronously through the connecting rod. The gear 1 will drive the reciprocating screw to rotate through the elastic pawl and the ratchet. The reciprocating screw will drive the connecting block threadedly connected to it to move. The connecting block drives the sliding bracket connected to it to move outward. Since the relative clamping block 1 will compress the spring 1 when it is subjected to force and move away from each other, the clamping bracket can move outward with the sliding bracket;
[0016] After the mechanical arm moves to the bottom, the reinforcement ribs are also welded, and the mechanical arm moves upward to reset. At the same time, the drive motor is started, and the drive motor drives the two linear screws to rotate. The linear screw drives the sliders threaded therewith to slide along the slide rails 1 and 2 for a certain distance, and stops after the gear 1 and the adjacent rack 1 are fully engaged. The gear 1 rotates under the drive of the rack 1, and drives the connected reciprocating screw to rotate. The reciprocating screw drives the connecting block to move inward and reset, and the clamping bracket also moves inward and resets with the connecting block;
[0017] During the reciprocating movement of the connecting block, the plate 2 also moves accordingly, so that the guide rod 2 is slidably connected with the guide groove 1. Under the guidance of the guide groove 1, the sliding rod and the rack 3 reciprocate and translate. When the rack 3 moves, it meshes with the gear 2, driving the gear 2 to reciprocate and rotate 90 degrees. Due to the setting of the end face ratchet 1 and the end face ratchet 2, the storage bracket will rotate 90 degrees under the drive of the gear 2 and will not reset. During the reciprocating movement of the connecting block, since the guide rod 1 is slidably connected in the parallelogram slide groove, the clamping bracket can grab the reinforcement ribs on the rotated storage bracket and abut the reinforcement ribs against the heat dissipation unit. At this time, the mechanical arm is started to move down for welding, and reinforcement ribs are added to the storage bracket.
[0018] Repeat the above steps until all the reinforcement ribs on one side of the heat dissipation unit are welded;
[0019] S2, unloading: start hydraulic rod 1 to drive the welding mechanisms on both sides to move outward, and start the drive motor at the same time to make the slider move back and reset, and make the mechanical arm move up and reset. After the welding mechanisms are separated, start hydraulic rod 2 to drive the fixing mechanism to move down. Since the crank guide rod is slidably connected in the guide groove 2, the fixing mechanism will first flip to a horizontal state, and then continue to move down until the heat dissipation unit abuts against the bottom surface of the placement groove and stops;
[0020] Start the hydraulic rod three to move the arc-shaped clips on both sides outwards, loosen the fixation of the heat dissipation unit, and then remove the locking block. After turning over the plate three, the welded heat dissipation unit and the reinforcement ribs on the placement rack can be removed;
[0021] S3, loading: place the heat dissipation unit on the placement rack, start hydraulic rod three, move the arc-shaped clamp inward to fix the heat dissipation unit, and then start hydraulic rod two to drive the fixing mechanism to move upward. When it reaches the top, the fixing mechanism will flip to a vertical state. At this time, start hydraulic rod one to drive the welding mechanisms on both sides to reset inward, and welding can be carried out again.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] 1. In the present invention, by means of two symmetrically arranged welding mechanisms, the reinforcing ribs can be welded on the two sides of the heat dissipation unit at one time without turning over the heat dissipation unit, thus saving the welding time of the reinforcing ribs and greatly increasing the welding efficiency.
[0024] 2. In the present invention, by setting up a material storage mechanism and a material moving mechanism, during the welding process of the welding mechanism, the material moving mechanism can remove the reinforcing ribs from the material storage mechanism and firmly fix the reinforcing ribs on the heat dissipation unit, so that the reinforcing ribs will not move during the welding process, thereby ensuring the welding effect.
[0025] 3. In the present invention, by setting up the hydraulic rod 2 and the flipping mechanism, the fixing mechanism can be switched between the horizontal and vertical states. When the fixing mechanism is vertical, it is convenient for the welding mechanism to weld the reinforcing ribs on both sides of the heat dissipation unit at the same time. When the fixing mechanism is horizontal, it is convenient to place a single heat dissipation unit and take out the heat dissipation unit as a whole with welded reinforcing ribs. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0027] Figure 2 It is a structural schematic diagram of the welding mechanism in the present invention;
[0028] Figure 3 for Figure 2 A local enlarged schematic diagram of the middle A;
[0029] Figure 4It is a structural schematic diagram of the material transfer mechanism and the material storage mechanism in the present invention;
[0030] Figure 5 for Figure 4 A partial enlarged schematic diagram of point B in the middle;
[0031] Figure 6 for Figure 4 A partial enlarged schematic diagram of point C in the middle;
[0032] Figure 7 It is a schematic diagram of the connection structure between the elastic pawl and the ratchet wheel in the present invention;
[0033] Figure 8 It is a structural schematic diagram of the turning mechanism in the present invention.
[0034] In the figure: 1, slide rail 1; 2, welding mechanism; 201, slide rail 2; 202, connecting plate; 203, slide rail 3; 204, slider; 205, slide rail 4; 206, mechanical arm; 207, welding gun; 208, linear screw rod; 209, belt transmission assembly; 210, driving motor; 3, hydraulic rod 1; 4, connecting bracket; 5, material moving mechanism; 501, sliding bracket; 502, clamping bracket; 50 3. Clamping block 1; 504. Spring 1; 505. Support bracket 1; 506. Guide rod 1; 507. Plate 1; 508. Parallelogram slide; 509. Reciprocating screw; 510. Connecting block; 511. Gear 1; 512. Connecting rod; 513. Elastic pawl; 514. Ratchet; 515. Fixed plate; 516. Rack 1; 517. Rack 2; 6. Material storage mechanism; 601. Material storage support Frame; 602, clamping block 2; 603, spring 2; 604, supporting bracket 2; 605, end face ratchet 1; 606, fixed bracket 1; 607, rotating rod; 608, end face ratchet 2; 609, spring 3; 610, gear 2; 611, fixed bracket 2; 612, sliding rod; 613, rack 3; 614, guide rod 2; 615, plate 2; 616, guide groove 1; 7, hydraulic rod 2 ;8. Connecting seat;9. Fixing mechanism;901. Fixing frame;902. Arc-shaped clamping plate;903. Bump;904. Hydraulic rod three;10. Heat dissipation unit;11. Flipping mechanism;1101. Base;1102. Plate three;1103. Locking block;1104. Guide groove two;1105. Crank guide rod;12. Placement rack;1201. Placement groove;1202. Accommodation groove;13. Reinforcement ribs. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the present invention.
[0036] See also Figures 1 to 8 , the present invention provides a technical solution:
[0037] A cold-rolled sheet production welding device comprises two parallel slide rails 1, the slide rails 1 are fixedly connected to the ground, two welding mechanisms 2 are symmetrically slidably connected to the slide rails 1, two hydraulic rods 3 are also symmetrically fixedly connected to the ground, the movable ends of the two hydraulic rods 3 are respectively connected to the two welding mechanisms 2, the welding mechanisms 2 are each provided with a connecting bracket 4, the connecting bracket 4 is each provided with a material moving mechanism 5 and a material storage mechanism 6, reinforcing ribs 13 are placed on the material moving mechanism 5 and the material storage mechanism 6, two hydraulic rods 7 are arranged between the two welding mechanisms 2, the upper ends of the hydraulic rods 7 are fixedly connected to a connecting seat 8, a fixing mechanism 9 is rotatably connected between the two connecting seats 8, a plurality of heat dissipation units 10 are evenly arranged on the fixing mechanism 9, flipping mechanisms 11 are arranged at both ends of the fixing mechanism 9, and a placement rack 12 is also arranged below the fixing mechanism 9.
[0038] In this embodiment, the welding mechanism 2 includes a second slide rail 201, the second slide rail 201 is slidably connected to two slide rails 1, the second slide rail 201 is fixedly connected to two symmetrically arranged connecting plates 202, the upper ends of the two connecting plates 202 are fixedly connected to a third slide rail 203, the second slide rail 201 and the third slide rail 203 are both slidably connected to a slider 204, a connecting bracket 4 and a fourth slide rail 205 are fixedly connected between the two sliders 204, and the fourth slide rail 205 is provided with a slider that can move along the slide rail by itself. The robotic arm 206 slides on the slide rail four 205, and the end of the robotic arm 206 is fixedly connected to a welding gun 207. Two parallel linear screws 208 are rotatably connected between the two connecting plates 202. The two sliders 204 are respectively threadedly connected to the two linear screws 208. A belt transmission assembly 209 is connected between the two linear screws 208. One of the linear screws 208 is fixedly connected to the output shaft of a driving motor 210, and the driving motor 210 is fixed on the slide rail two 201.
[0039] In this embodiment, the material moving mechanism 5 includes a sliding bracket 501, which is slidably connected to the connecting bracket 4. The sliding bracket 501 is slidably connected to four clamping brackets 502. One end of the clamping bracket 502 is symmetrically slidably connected to two clamping blocks 503. A spring 504 is connected between the clamping block 503 and the clamping bracket 502. A reinforcing rib 13 is clamped between the two clamping blocks 503. A supporting bracket 505 is fixedly connected to the lowest clamping bracket 502. The reinforcing rib 13 abuts against the supporting bracket 505, and the reinforcing rib 13 is also attached to the heat dissipation unit 10.
[0040] In this embodiment, the other end of the clamping bracket 502 is fixedly connected to a guide rod 506, and the connecting bracket 4 is fixedly connected to four flat plates 507 corresponding to the positions of the clamping bracket 502. The flat plates 507 are provided with parallelogram slide grooves 508, and the guide rod 506 is slidably connected to the parallelogram slide grooves 508 at the corresponding positions. The two ends of the connecting bracket 4 are symmetrically rotatably connected to two reciprocating screw rods 509, and the two ends of the sliding bracket 501 are symmetrically fixedly connected to two connecting blocks 510, and the connecting blocks 510 are threadedly connected to the adjacent reciprocating screw rods 509. One end of the two reciprocating screw rods 509 is rotatably connected to Gear one 511, a connecting rod 512 is hinged between the two gear ones 511, the gear ones 511 are fixedly connected with elastic pawls 513, the reciprocating screw rods 509 are fixedly connected with ratchet wheels 514, the elastic pawls 513 are engaged with adjacent ratchet wheels 514, a fixed plate 515 is fixedly connected between the connecting plates 202, a plurality of evenly arranged rack ones 516 are fixedly connected to the fixed plate 515, the upper gear one 511 will mesh with the plurality of rack ones 516 in sequence during the movement, the mechanical arm 206 is fixedly connected with rack two 517, the rack two 517 will mesh with the lower gear one 511 during the movement.
[0041] In this embodiment, the setting of the elastic pawl 513 and the ratchet 514 allows only one-way transmission between the gear 1 511 and the reciprocating screw 509, so that after welding is completed, during the resetting process of the slider 204, the rotation of the gear 1 511 when it is engaged with the rack 1 516 will not drive the reciprocating screw 509 to rotate, and similarly, the upward movement of the robot arm 206 will not drive the reciprocating screw 509 to rotate.
[0042] In this embodiment, the material storage mechanism 6 includes a material storage bracket 601, and the two material storage brackets 601 are symmetrically connected to the connecting bracket 4 for rotation. Two symmetrical clamping blocks 602 are slidably connected to the four branches of the material storage bracket 601. A spring 603 is connected between the clamping block 602 and the material storage bracket 601, and four supporting brackets 604 are evenly fixedly connected to the material storage bracket 601.
[0043] In this embodiment, the supporting bracket 1 505 and the supporting bracket 2 604 are used to support the reinforcing rib 13 to prevent the reinforcing rib 13 from falling off the material moving mechanism 5 or the material storing mechanism 6 due to insufficient clamping force of the clamping block 1 503 or the clamping block 2 602 .
[0044] In this embodiment, the material storage bracket 601 is fixedly connected with an end face ratchet 1 605, the connecting bracket 4 is symmetrically fixedly connected with two fixed brackets 1 606, the fixed bracket 1 606 is rotatably connected with a rotating rod 607, the rotating rod 607 is slidably connected with an end face ratchet 2 608, a spring 3 609 is connected between the end face ratchet 2 608 and the fixed bracket 1 606, the adjacent end face ratchet 1 605 and the end face ratchet 2 608 are meshed, the rotating rod 607 is also fixedly connected with a gear 2 610, and the connecting bracket 4 is provided with a plurality of fixed brackets 601, 602, 604, 606, 607, 608, 610, 611, 612, 613, 614, 615, 616, 617, 618, 620, 621, 622, 623, 624, 625, 626, 627, 628, 630, 631, 632, 633, 634, 635, 636, 637, 638, 639, 640, 641, 642, 643, 644, 645, 646, 647, 648, 649, 650, 651, 652, 653, 654, 655, 656, 657, 658, 660, 661, 662, 663, 664, 665, 666, 667 There are two fixed brackets 611 symmetrically fixedly connected, and each of the fixed brackets 611 is slidably connected with a sliding rod 612, one end of the sliding rod 612 is fixedly connected with a rack 3 613, and the other end of the sliding rod 612 is fixedly connected with a guide rod 2 614, and the rack 3 613 engages with the adjacent gear 2 610 during movement, and the connecting block 510 is fixedly connected with a plate 2 615, and a guide groove 1 616 is provided on the plate 2 615, and during the movement of the plate 2 615, the guide groove 1 616 will be slidably connected with the adjacent guide rod 2 614.
[0045] In this embodiment, the initial elastic force of spring 2 603 is greater than the initial elastic force of spring 1 504, so that when the clamping block 1 503 abuts against the reinforcing rib 13 on the storage mechanism 6, due to the smaller initial elastic force of spring 1 504, the two opposite clamping blocks 1 503 will be squeezed apart by the reinforcing rib 13 first, and then the clamping bracket 502 will push the reinforcing rib 13 to squeeze apart the two opposite clamping blocks 2 602, thereby removing the reinforcing rib 13 from the storage mechanism 6.
[0046] In this embodiment, the fixing mechanism 9 includes a fixing frame 901, and the fixing frame 901 is rotatably connected to the connecting seat 8. Two arc-shaped clamps 902 are symmetrically slidably connected to the fixing frame 901. A number of protrusions 903 are evenly arranged on the arc-shaped clamps 902. The protrusions 903 on both sides are slidably plugged into the heat dissipation unit 10. Four hydraulic rods 3 904 are symmetrically fixedly connected in pairs on the fixing frame 901. The arc-shaped clamps 902 are fixedly connected to the movable ends of the hydraulic rods 3 904 on the same side.
[0047] In this embodiment, the flip mechanism 11 includes a base 1101, and two bases 1101 are symmetrically arranged at both ends of the fixed frame 901. The base 1101 is rotatably connected with a plate three 1102. The base 1101 and the plate three 1102 are symmetrically slidably connected with two locking blocks 1103. The plate three 1102 is provided with a guide groove two 1104. The fixed frame 901 is symmetrically fixedly connected with two crank guide rods 1105, and the crank guide rod 1105 is slidably connected in the guide groove two 1104 on the same side.
[0048] In this embodiment, the placement rack 12 is evenly provided with a plurality of equally spaced placement slots 1201 for placing the heat dissipation units 10 , and the placement rack 12 is also evenly provided with a plurality of equally spaced accommodation slots 1202 for accommodating the reinforcing ribs 13 .
[0049] A method for using a cold-rolled sheet production welding device comprises the following steps:
[0050] S1. Welding: Start the two mechanical arms 206 and move the mechanical arms 206 downward along the slide rail 205. When the mechanical arms 206 move downward, the welding gun 207 will be moved to weld the connection points between the reinforcing rib 13 and the heat dissipation unit 10. When the mechanical arms 206 move to the bottom, the rack 2 517 will mesh with the gear 1 511 and drive the gear 1 511 to rotate. The two gears 1 511 will rotate synchronously through the connecting rod 512. The gear 1 511 will drive the reciprocating screw 509 to rotate through the elastic pawl 513 and the ratchet 514. The reciprocating screw 509 will drive the connecting block 510 threadedly connected thereto to move. The connecting block 510 drives the sliding bracket 501 connected thereto to move outward. Since the relative clamping block 1 503 will compress the spring 1 504 and move away from each other when subjected to force, the clamping bracket 502 can move outward with the sliding bracket 501.
[0051] After the mechanical arm 206 moves to the bottom, the reinforcement rib 13 is also welded, and the mechanical arm 206 moves upward to reset, and the drive motor 210 is started at the same time. The drive motor 210 drives the two linear screws 208 to rotate, and the linear screws 208 drive the slider 204 threadedly connected thereto to slide along the slide rail 1 and the slide rail 201 for a certain distance, and stop after the gear 1 511 and the adjacent rack 1 516 are fully engaged. The gear 1 511 rotates driven by the rack 1 516 and drives the connected reciprocating screw 509 to rotate. The reciprocating screw 509 drives the connecting block 510 to move inward and reset, and the clamping bracket 502 also moves inward and resets with the connecting block 510;
[0052] During the reciprocating movement of the connecting block 510, the flat plate 2 615 also moves accordingly, so that the guide rod 2 614 is slidably connected with the guide groove 1 616. Under the guidance of the guide groove 1 616, the sliding rod 612 and the rack 3 613 reciprocate and translate. When the rack 3 613 moves, it meshes with the gear 2 610, driving the gear 2 610 to reciprocate and rotate 90 degrees. Due to the settings of the end face ratchet 1 605 and the end face ratchet 2 608, the storage bracket 601 will rotate 90 degrees driven by the gear 2 610 and will not reset. During the reciprocating movement of the connecting block 510, since the guide rod 1 506 is slidably connected in the parallelogram slide groove 508, the clamping bracket 502 can grab the reinforcing rib 13 on the rotating storage bracket 601 and abut the reinforcing rib 13 against the heat dissipation unit 10. At this time, the mechanical arm 206 is started to move downward for welding, and the reinforcing rib 13 is added to the storage bracket 601.
[0053] Repeat the above steps until all the reinforcing ribs 13 on one side of the heat dissipation unit are welded;
[0054] S2, unloading: start the hydraulic rod 1 3 to drive the welding mechanisms 2 on both sides to move outward, and start the drive motor 210 at the same time to make the slider 204 move back and reset, and make the mechanical arm 206 move up and reset. After the welding mechanisms 2 are separated, start the hydraulic rod 2 7 to drive the fixing mechanism 9 to move downward. Since the crank guide rod 1105 is slidably connected in the guide groove 2 1104, the fixing mechanism 9 will first flip into a horizontal state, and then continue to move downward until the heat dissipation unit 10 stops when it abuts against the bottom surface of the placement groove 1201;
[0055] Start the hydraulic rod 3 904 to move the arc-shaped clips on both sides outward, loosen the fixation of the heat dissipation unit 10, and then remove the locking block 1103. After turning over the flat plate 3 1102, the welded heat dissipation unit 10 and the reinforcing ribs 13 on the placement rack 12 can be removed;
[0056] S3, loading: Place the heat dissipation unit 10 on the placement rack 12, start the hydraulic rod three 904, move the arc-shaped clamp inward to fix the heat dissipation unit 10, and then start the hydraulic rod two 7 to drive the fixing mechanism 9 to move upward. When it reaches the top, the fixing mechanism 9 will flip to a vertical state. At this time, start the hydraulic rod one 3 to drive the welding mechanisms 2 on both sides to reset inward, and welding can be performed again.
[0057] The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A cold rolled sheet production welding device, comprising two parallel slide rails (1), characterized in that: The slide rail 1 (1) is fixedly connected to the ground. Two welding mechanisms (2) are symmetrically slidably connected to the slide rail 1 (1). Two hydraulic rods 1 (3) are also symmetrically fixedly connected to the ground. The movable ends of the two hydraulic rods 1 (3) are respectively connected to the two welding mechanisms (2). The welding mechanisms (2) are each provided with a connecting bracket (4). The connecting bracket (4) is each provided with a material moving mechanism (5) and a material storage mechanism (6). Reinforcing ribs (13) are placed on the material moving mechanism (5) and the material storage mechanism (6). Two hydraulic rods 2 (7) are arranged between the two welding mechanisms (2). The upper ends of the hydraulic rods 2 (7) are fixedly connected to a connecting seat (8). A fixing mechanism (9) is rotatably connected between the two connecting seats (8). A plurality of heat dissipation units (10) are evenly arranged on the fixing mechanism (9). Turning mechanisms (11) are arranged at both ends of the fixing mechanism (9). A placing rack (12) is also arranged below the fixing mechanism (9).
2. A cold rolled sheet production welding device according to claim 1, characterized in that: The welding mechanism (2) comprises a second slide rail (201), wherein the second slide rail (201) is slidably connected to two first slide rails (1), and two symmetrically arranged connecting plates (202) are fixedly connected to the second slide rail (201), and the upper ends of the two connecting plates (202) are fixedly connected to a third slide rail (203), and the second slide rail (201) and the third slide rail (203) are both slidably connected to a slider (204), and a connecting bracket (4) and a fourth slide rail (205) are fixedly connected between the two sliders (204), and the fourth slide rail (205) is provided with a slider that can move along the slide rail by itself. Four (205) sliding mechanical arms (206), the end of the mechanical arm (206) is fixedly connected to a welding gun (207), two parallel linear screws (208) are rotatably connected between the two connecting plates (202), the two sliding blocks (204) are respectively threadedly connected to the two linear screws (208), a belt transmission assembly (209) is connected between the two linear screws (208), one of the linear screws (208) is fixedly connected to the output shaft of a driving motor (210), and the driving motor (210) is fixed on the second slide rail (201).
3. A cold rolled sheet production welding device according to claim 2, characterized in that: The material moving mechanism (5) comprises a sliding bracket (501), wherein the sliding bracket (501) is slidably connected to the connecting bracket (4), and the sliding bracket (501) is slidably connected to four clamping brackets (502), and one end of the clamping bracket (502) is symmetrically slidably connected to two clamping blocks (503), and a spring (504) is connected between the clamping block (503) and the clamping bracket (502), and a reinforcing rib (13) is clamped between the two clamping blocks (503), and a supporting bracket (505) is fixedly connected to the lowermost clamping bracket (502), and the reinforcing rib (13) is abutted against the supporting bracket (505), and the reinforcing rib (13) is also in contact with the heat dissipation unit (10); The other end of the clamping bracket (502) is fixedly connected with a guide rod 1 (506), and the connecting bracket (4) is fixedly connected with four flat plates 1 (507) corresponding to the position of the clamping bracket (502), and the flat plate 1 (507) is provided with a parallelogram slide groove (508), and the guide rod 1 (506) is slidably connected in the parallelogram slide groove (508) at the corresponding position. The two ends of the connecting bracket (4) are symmetrically rotatably connected with two reciprocating screw rods (509), and the two ends of the sliding bracket (501) are symmetrically fixedly connected with two connecting blocks (510), and the connecting blocks (510) are threadedly connected to the adjacent reciprocating screw rods (509), and one end of the two reciprocating screw rods (509) is rotatably connected with a gear 1 (511 ), a connecting rod (512) is hinged between the two gears (511), the gears (511) are fixedly connected with elastic pawls (513), the reciprocating screw rods (509) are fixedly connected with ratchets (514), the elastic pawls (513) are engaged with adjacent ratchets (514), a fixed plate (515) is fixedly connected between the connecting plates (202), a plurality of evenly arranged racks (516) are fixedly connected to the fixed plate (515), the upper gear (511) will mesh with the plurality of racks (516) in sequence during the movement, the mechanical arm (206) is fixedly connected with racks (517), and the racks (517) will mesh with the lower gear (511) during the movement.
4. A cold rolled sheet production welding device according to claim 3, characterized in that: The material storage mechanism (6) comprises a material storage bracket (601), two of the material storage brackets (601) are symmetrically connected to the connecting bracket (4) in a rotational manner, four branches of the material storage bracket (601) are slidably connected to two symmetrical clamping blocks (602), a spring (603) is connected between the clamping block (602) and the material storage bracket (601), and four supporting brackets (604) are evenly fixedly connected to the material storage bracket (601); The material storage bracket (601) is fixedly connected with an end face ratchet wheel 1 (605), and the connecting bracket (4) is symmetrically fixedly connected with two fixed brackets 1 (606). The fixed brackets 1 (606) are rotatably connected with a rotating rod (607), and the rotating rod (607) is slidably connected with an end face ratchet wheel 2 (608). A spring 3 (609) is connected between the end face ratchet wheel 2 (608) and the fixed bracket 1 (606). The adjacent end face ratchet wheels 1 (605) and the end face ratchet wheels 2 (608) are meshed. The rotating rod (607) is also fixedly connected with a gear wheel 2 (610). The connecting bracket (4) is symmetrically fixed with a rotating rod (607). Two fixed brackets (611) are fixedly connected, and the fixed brackets (611) are slidably connected with sliding rods (612), one end of the sliding rod (612) is fixedly connected with a rack (613), and the other end of the sliding rod (612) is fixedly connected with a guide rod (614), and the rack (613) is meshed with the adjacent gear (610) during the movement process, and the connecting block (510) is fixedly connected with a plate (615), and the plate (615) is provided with a guide groove (616), and when the plate (615) moves, the guide groove (616) will be slidably connected with the adjacent guide rod (614).
5. A cold rolled sheet production welding device according to claim 1, characterized in that: The fixing mechanism (9) comprises a fixing frame (901), the fixing frame (901) is rotatably connected to the connecting seat (8), two arc-shaped clamping plates (902) are symmetrically slidably connected to the fixing frame (901), a plurality of protrusions (903) are evenly arranged on the arc-shaped clamping plates (902), the protrusions (903) on both sides are slidably plugged with the heat dissipation unit (10), four hydraulic rods (904) are symmetrically fixedly connected to the fixing frame (901), and the arc-shaped clamping plates (902) are fixedly connected to the movable ends of the hydraulic rods (904) on the same side.
6. A cold rolled sheet production welding device according to claim 5, characterized in that: The flip mechanism (11) comprises a base (1101), two bases (1101) are symmetrically arranged at two ends of a fixed frame (901), a plate three (1102) is rotatably connected to the base (1101), two locking blocks (1103) are symmetrically slidably connected to the base (1101) and the plate three (1102), a guide groove two (1104) is provided on the plate three (1102), two crank guide rods (1105) are symmetrically fixedly connected to the fixed frame (901), and the crank guide rods (1105) are slidably connected to the guide groove two (1104) on the same side.
7. A cold rolled sheet production welding device according to claim 1, characterized in that: The placement rack (12) is evenly provided with a plurality of equally spaced placement grooves (1201) for placing the heat dissipation units (10), and the placement rack (12) is also evenly provided with a plurality of equally spaced accommodation grooves (1202) for accommodating reinforcing ribs (13).
8. A method for using a cold-rolled sheet production welding device, using the cold-rolled sheet production welding device as claimed in any one of claims 1 to 7, characterized in that: The steps include: S1. Welding: Start the two mechanical arms (206) and move the mechanical arms (206) downward along the slide rail 4 (205). When the mechanical arms (206) move downward, the welding gun (207) will be moved to weld the connection point between the reinforcing rib (13) and the heat dissipation unit (10). When the mechanical arms (206) move to the bottom, the rack 2 (517) will mesh with the gear 1 (511) and drive the gear 1 (511) to rotate. The two gears 1 (511) rotate synchronously through the connecting rod (512). The wheel 1 (511) will drive the reciprocating screw (509) to rotate through the elastic pawl (513) and the ratchet wheel (514), and the reciprocating screw (509) will drive the connecting block (510) threadedly connected thereto to move, and the connecting block (510) will drive the sliding bracket (501) connected thereto to move outward. When the relative clamping block 1 (503) is subjected to force, the spring 1 (504) will be compressed and move away from each other, so that the clamping bracket (502) can move outward along with the sliding bracket (501); After the mechanical arm (206) moves to the bottom, the reinforcing rib (13) is also welded, and the mechanical arm (206) moves upward to reset, and the drive motor (210) is started at the same time. The drive motor (210) drives the two linear screws (208) to rotate, and the linear screws (208) drive the slider (204) threadedly connected thereto to slide along the slide rails 1 (1) and 2 (201) for a certain distance, and stop after the gear 1 (511) and the adjacent rack 1 (516) are fully engaged. The gear 1 (511) rotates under the drive of the rack 1 (516), and drives the connected reciprocating screw (509) to rotate, and the reciprocating screw (509) drives the connecting block (510) to move inward and reset, and the clamping bracket (502) also moves inward and resets with the connecting block (510); During the reciprocating movement of the connecting block (510), the second plate (615) also moves accordingly, so that the second guide rod (614) is slidably connected with the first guide groove (616). Under the guidance of the first guide groove (616), the sliding rod (612) and the third rack (613) reciprocate and translate. When the third rack (613) moves, it meshes with the second gear (610), driving the second gear (610) to reciprocate and rotate 90 degrees. Due to the arrangement of the first end ratchet (605) and the second end ratchet (608), the storage bracket (601) will rotate on the gear. The second wheel (610) rotates 90 degrees and will not reset. During the reciprocating movement of the connecting block (510), since the guide rod (506) is slidably connected in the parallelogram slide groove (508), the clamping bracket (502) can grab the reinforcing rib (13) on the rotating material storage bracket (601) and abut the reinforcing rib (13) against the heat dissipation unit (10). At this time, the mechanical arm (206) is started to move downward for welding, and the reinforcing rib (13) is added to the material storage bracket (601); Repeat the above steps until all the reinforcing ribs (13) on one side of the heat dissipation unit are welded; S2, unloading: start the hydraulic rod 1 (3) to drive the welding mechanisms (2) on both sides to move outward, and start the driving motor (210) at the same time to make the slider (204) move back and reset, and make the mechanical arm (206) move up and reset. After the welding mechanisms (2) are separated, start the hydraulic rod 2 (7) to drive the fixing mechanism (9) to move downward. Since the crank guide rod (1105) is slidably connected in the guide groove 2 (1104), the fixing mechanism (9) will first flip into a horizontal state, and then continue to move downward until the heat dissipation unit (10) stops when it abuts against the bottom surface of the placement groove (1201); Start the hydraulic rod three (904) to move the arc-shaped clips on both sides outward, loosen the fixation of the heat dissipation unit (10), and then remove the locking block (1103). After turning over the flat plate three (1102), the welded heat dissipation unit (10) and the reinforcing ribs (13) on the placement frame (12) can be removed; S3, loading: Place the heat dissipation unit (10) on the placement rack (12), start the hydraulic rod three (904), move the arc-shaped clamp inward to fix the heat dissipation unit (10), and then start the hydraulic rod two (7) to drive the fixing mechanism (9) to move upward. When reaching the top, the fixing mechanism (9) will flip to a vertical state. At this time, start the hydraulic rod one (3) to drive the welding mechanisms (2) on both sides to reset inward, and welding can be carried out again.
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