Bicycle girder welding device

By designing a bicycle beam welding device containing an internal and external welding mechanism, using an electric telescopic rod and guide rail system, the problem that existing equipment cannot weld the internal joints is solved, and the external and internal joints of the bicycle beam and the fork are simultaneously welded, improving the welding firmness and efficiency.

CN119703552AInactive Publication Date: 2025-03-28WUXI XITA OUTDOOR SPORTS CO LTD
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Patent Information

Application Number
CN202411722682.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-03-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing bicycle beam and fork welding equipment cannot weld the internal joints, which affects the firmness of the welding.

Method used

A bicycle beam welding device is designed, including an internal and external welding mechanism, and the electric telescopic rod and guide rail system is used to realize the welding gun head moving along the external and internal seams, and automatically complete the welding.

Benefits of technology

The exterior and interior joints of the bicycle beam and the fork are simultaneously welded, improving the welding firmness and avoiding the missed welding problems caused by pauses in traditional equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of bicycle welding equipment, in particular to a bicycle crossbeam welding device which comprises a bottom plate, a bicycle front fork and a bicycle crossbeam, and a fixing mechanism used for fixing the bicycle front fork is arranged at the top of the bottom plate; a strip-shaped plate is slidably arranged at the top of the bottom plate, a first electric telescopic rod is rotatably mounted at the top of the strip-shaped plate, and a fixing plate is mounted at the top of the first electric telescopic rod. According to the welding device, a seam between the bicycle girder and the interior of the bicycle front fork can be welded while the seam between the bicycle girder and the exterior of the bicycle front fork is welded, so that the welding firmness between the bicycle girder and the bicycle front fork is doubled, and the welding firmness between the bicycle girder and the bicycle front fork is guaranteed; the problem that the welding position between the bicycle girder and the bicycle front fork is prone to breakage is solved.
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Description

Technical Field

[0001] The invention relates to the technical field of bicycle welding equipment, in particular to a bicycle beam welding device. Background Art

[0002] A bicycle, also known as a cycle or a bicycle, is a means of transportation and transport that uses human power as mechanical transmission.

[0003] After searching, it was found that the Chinese patent with application number 202320372647.1 disclosed "a bicycle upper and lower fork pipe accessory welding device, including: a gantry mechanism, a welding mechanism and a turntable mechanism, the welding mechanism is fixed to the moving end of the gantry mechanism, the welding mechanism is provided with a rotatable welding end, the turntable mechanism is provided with a rotatable turntable, at least two clamps are fixed to the top of the turntable, the clamps can clamp or release the workpiece, the gantry mechanism is arranged near the turntable mechanism, the clamps can rotate around the axis of the turntable under the drive of the turntable mechanism and stay near the gantry mechanism, the welding machine When a bicycle front fork and a bicycle beam are welded, the bicycle front fork and the bicycle beam need to be welded together. However, when the above-mentioned bicycle upper and lower fork pipe accessory welding equipment is used, it can only weld the seams outside the bicycle front fork and the bicycle beam, and it cannot weld the seams inside the bicycle front fork and the bicycle beam, which affects the firmness of the welding between the bicycle front fork and the bicycle beam. Therefore, in order to solve such problems, a bicycle beam welding device is proposed. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings in the prior art and to propose a bicycle beam welding device.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A bicycle beam welding device comprises a bottom plate, a bicycle front fork and a bicycle beam, wherein a fixing mechanism for fixing the bicycle front fork is arranged on the top of the bottom plate; A strip plate is slidably arranged on the top of the bottom plate, a first electric telescopic rod is rotatably arranged on the top of the strip plate, a fixing plate is arranged on the top of the first electric telescopic rod, and an internal and external welding mechanism for welding the bicycle front fork and the bicycle beam is arranged on one side of the fixing plate close to the bicycle front fork; The internal and external welding mechanism includes a mounting plate rotatably mounted on the side of the fixing plate, a third guide rail is mounted on the side of the mounting plate, two third electric sliders are slidably mounted on the third guide rail, welding assemblies for welding the bicycle front fork and the bicycle beam are arranged on the sides of the two third electric sliders, and a fixing assembly for fixing the bicycle beam is arranged on the side of the mounting plate close to the bicycle front fork.

[0006] Preferably, the welding assembly includes a fixed rod installed on the side of the third electric slider, a mounting block is installed at the end of the fixed rod, rotating blocks are rotatably installed on the opposite surfaces of the two mounting blocks, welding gun heads for welding the bicycle front fork and the bicycle beam are installed on the opposite surfaces of the two rotating blocks, and fixed columns are installed on the sides of the two welding gun heads, a support rod is installed on the side of the mounting plate close to the fixed rod, a bearing plate is installed on the end of the support rod, and the third electric telescopic rod is installed on the side of the bearing plate away from the support rod, a connecting plate is installed at the end of the piston rod of the third electric telescopic rod, and two connecting rods are installed on the side of the connecting plate away from the third electric telescopic rod, and a limiting frame is installed on the end of the two connecting rods, the limiting frame has a limiting opening with a diameter equal to that of the outer wall of the fixed column, and the fixed column is located in the limiting opening.

[0007] Preferably, a fixing block is installed on the side of the welding gun head, and a second electric telescopic rod is installed on the opposite surfaces of the two fixing blocks, and an arc block is installed on the end of the piston rod of the second electric telescopic rod, and a cavity is opened inside the arc block, and air holes connected to the cavity are opened on the opposite surfaces of the two arc blocks. A water tank, a flux box and a blowing and sucking dual-purpose vacuum cleaner are installed on the side of the fixing plate away from the mounting plate, the water tank is connected to the cavity through a first bellows, a water pump is arranged in the first bellows, the flux box is connected to the cavity through a second bellows, a liquid pump is arranged in the second bellows, and the blowing and sucking dual-purpose vacuum cleaner is connected to the cavity through a third bellows.

[0008] Preferably, the fixing assembly comprises a fourth electric telescopic rod mounted on a side of the bearing plate away from the support rod, a mounting frame is mounted on the piston rod end of the fourth electric telescopic rod, and a roller is rotatably mounted on the mounting frame.

[0009] Preferably, a mounting plate is installed on a side of the third electric slider away from the mounting plate, and the fixing rod is installed on a side of the mounting plate away from the third electric slider.

[0010] Preferably, a second annular guide rail is installed on one side of the fixed plate close to the welding gun head, a second electric slider is slidably installed on the second guide rail, and the mounting plate is installed on a side of the second electric slider away from the fixed plate.

[0011] Preferably, a motor is installed on the top of the strip plate, the output shaft of the motor is connected to a mounting plate, and the first electric telescopic rod is installed on the top of the mounting plate.

[0012] Preferably, two first guide rails are symmetrically installed on the top of the bottom plate, and first electric sliders are slidably installed on the two first guide rails, and the strip plate is installed on the top of the two first electric sliders.

[0013] Preferably, the fixing mechanism comprises a limiting block installed on the top of the bottom plate, and a limiting groove for limiting the front fork of the bicycle is formed on the top of the limiting block.

[0014] Preferably, a loading box is installed on one side of the limit block close to the fixed plate, a unloading box is installed on the top of the bottom plate, the fixed plate is located between the loading box and the unloading box, and the loading box and the unloading box are located between the two first guide rails.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1: The present invention can weld the seam between the bicycle beam and the outside of the bicycle front fork while also welding the seam between the bicycle beam and the inside of the bicycle front fork. Compared with the traditional welding equipment which can only weld the seam between the bicycle beam and the outside of the bicycle front fork, the present device can weld the seam between the bicycle beam and the outside of the bicycle front fork while also welding the seam between the bicycle beam and the inside of the bicycle front fork, thereby doubling the welding firmness between the bicycle beam and the bicycle front fork, ensuring the welding firmness between the bicycle beam and the bicycle front fork, and avoiding the problem that the welding part between the bicycle beam and the bicycle front fork is easy to break.

[0016] 2: In the present invention, two welding gun heads can be moved along the seams between the bicycle frame and the outside and inside of the bicycle front fork, so that the welding of the seams between the bicycle frame and the outside and inside of the bicycle front fork can be completed at one time. The welding of the seams between the bicycle frame and the outside and inside of the bicycle front fork can be completed without pausing, thereby avoiding the situation where traditional welding equipment has leaking welds due to welding pauses when welding the bicycle frame and the bicycle front fork, ensuring the continuity when welding the seams between the bicycle frame and the outside and inside of the bicycle front fork, and completing the welding process of the seams between the bicycle frame and the outside and inside of the bicycle front fork at one time, ensuring the welding efficiency of the bicycle frame and the bicycle front fork.

[0017] 3: In the present invention, the piston rod of the fourth electric telescopic rod is used to push the connecting plate to move closer to the bicycle frame to adjust the welding angles of the two welding gun heads. When the angle of one welding gun head changes, the angle of the other welding gun head also changes accordingly. The welding angles of the two welding gun heads can be adjusted simultaneously at one time, and the welding angle of the welding gun head located outside compared to the external seam and the welding angle of the welding gun head located inside compared to the internal seam can always remain consistent.

[0018] 4: In the present invention, the welding parts of the bicycle beam and the bicycle front fork can be sprayed with water for cleaning, thereby ensuring the cleanliness of the welding parts of the bicycle beam and the bicycle front fork and preventing the presence of impurities therein from affecting the welding effect; the welding parts of the bicycle beam and the bicycle front fork can be blown dry using the air holes, and the residual water stains on the welding parts can be blown dry to ensure the dryness of the welding parts; the flux can be automatically applied to the joints between the bicycle beam and the outside and inside of the bicycle front fork, without the need for manual application of the flux; the slag of the weld can be polished away to ensure the smoothness and aesthetics of the weld.

[0019] 5. The present invention can automatically complete the loading process of the bicycle beam, without the need for manual loading of the bicycle beam, and can automatically complete the unloading process of the welded bicycle beam and the bicycle front fork, thereby improving the degree of automation of the device when in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a structural schematic diagram of a bicycle beam welding device proposed by the present invention from a first perspective; Figure 2 A schematic structural diagram of a bicycle beam welding device from a second viewing angle proposed by the present invention; Figure 3 A schematic diagram of the connection between a bottom plate and a first guide rail of a bicycle beam welding device proposed by the present invention; Figure 4 A schematic diagram of the connection between the first electric slider and the strip plate of a bicycle beam welding device proposed by the present invention; Figure 5 A schematic diagram of the connection between a motor and a mounting plate of a bicycle beam welding device proposed by the present invention; Figure 6 A schematic diagram of the connection between a mounting plate and a first electric telescopic rod of a bicycle beam welding device proposed by the present invention; Figure 7 for Figure 6 A partial enlarged view of the middle A part; Figure 8 A schematic diagram of the connection between a mounting plate and a third guide rail of a bicycle beam welding device proposed by the present invention; Fig. 9 A schematic diagram of the connection between a third electric sliding block and a fixing rod of a bicycle beam welding device proposed by the present invention; Fig.10 for Fig. 9 A partial enlarged view of part B in the middle.

[0021] In the figure: 1, bottom plate; 2, first guide rail; 3, first electric slider; 4, strip plate; 5, motor; 6, mounting plate; 7, first electric telescopic rod; 8, fixing plate; 9, limit block; 10, loading box; 11, unloading box; 12, bicycle front fork; 13, bicycle beam; 14, limit slot; 15, water tank; 16, solder flux box; 17, blowing and suction dual-purpose vacuum cleaner; 18, second guide rail; 19, second electric slider; 20, mounting plate; 2 1. The third guide rail; 22. The third electric slider; 23. The mounting plate; 24. The fixing rod; 25. The supporting rod; 26. The bearing plate; 27. The connecting rod; 28. The connecting plate; 29. ​​The mounting block; 30. The rotating block; 31. The welding gun head; 32. The fixing column; 33. The limiting frame; 34. The fixing block; 35. The second electric telescopic rod; 36. The arc block; 37. The air hole; 38. The third electric telescopic rod; 39. The fourth electric telescopic rod; 40. The roller. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0023] Reference Figure 1-10 , a bicycle beam welding device, comprising a bottom plate 1, a bicycle front fork 12 and a bicycle beam 13, wherein a fixing mechanism for fixing the bicycle front fork 12 is provided on the top of the bottom plate 1; A strip plate 4 is slidably provided on the top of the bottom plate 1, a first electric telescopic rod 7 is rotatably installed on the top of the strip plate 4, a fixing plate 8 is installed on the top of the first electric telescopic rod 7, and an internal and external welding mechanism for welding the bicycle front fork 12 and the bicycle beam 13 is provided on the side of the fixing plate 8 close to the bicycle front fork 12; The internal and external welding mechanism includes a mounting plate 20 rotatably mounted on the side of the fixing plate 8, a third guide rail 21 is mounted on the side of the mounting plate 20, two third electric sliders 22 are slidably mounted on the third guide rail 21, and welding components for welding the bicycle front fork 12 and the bicycle beam 13 are arranged on the sides of the two third electric sliders 22, and a fixing component for fixing the bicycle beam 13 is arranged on the side of the mounting plate 20 close to the bicycle front fork 12.

[0024] As a technical optimization scheme of the present invention, the welding assembly includes a fixed rod 24 installed on the side of the third electric slider 22, a mounting block 29 is installed at the end of the fixed rod 24, and a rotating block 30 is rotatably installed on the opposite surfaces of the two mounting blocks 29, and a welding gun head 31 for welding the bicycle front fork 12 and the bicycle beam 13 is installed on the opposite surfaces of the two rotating blocks 30, and a fixed column 32 is installed on the side of the two welding gun heads 31, and a support rod 25 is installed on the side of the mounting plate 20 close to the fixed rod 24, and a bearing plate 26 is installed at the end of the support rod 25, and a third electric telescopic rod 38 is installed on the side of the bearing plate 26 away from the support rod 25, and a connecting plate 28 is installed at the end of the piston rod of the third electric telescopic rod 38, and two connecting rods 27 are installed on the side of the connecting plate 28 away from the third electric telescopic rod 38, and a limiting frame 33 is installed at the end of the two connecting rods 27, and the limiting frame 33 is provided with a limiting opening having a diameter equal to that of the outer wall of the fixed column 32, and the fixed column 32 is located in the limiting opening.

[0025] As a technical optimization solution of the present invention, a fixing block 34 is installed on the side of the welding gun head 31, and the opposite surfaces of the two fixing blocks 34 are installed with a second electric telescopic rod 35, and the piston rod end of the second electric telescopic rod 35 is installed with an arc block 36, and a cavity is opened inside the arc block 36, and the opposite surfaces of the two arc blocks 36 are opened with air holes 37 connected to the cavity, and the water tank 15, the flux box 16 and the blowing and suction dual-purpose are installed on the side of the fixing plate 8 away from the mounting plate 20. The vacuum cleaner 17, the water tank 15 is connected to the cavity through the first bellows, a water pump is arranged in the first bellows, the flux box 16 is connected to the cavity through the second bellows, a liquid pump is arranged in the second bellows, the blowing and sucking vacuum cleaner 17 is connected to the cavity through the third bellows, the water pump can conveniently draw the water in the water tank 15 into the cavity in the arc block 36, and the liquid pump can conveniently draw the flux in the flux box 16 into the cavity in the arc block 36.

[0026] As a technical optimization solution of the present invention, the fixing component includes a fourth electric telescopic rod 39 installed on the side of the bearing plate 26 away from the support rod 25, and a mounting frame is installed at the end of the piston rod of the fourth electric telescopic rod 39, and a roller 40 is rotatably installed on the mounting frame, and the mounting frame facilitates the installation of the roller 40.

[0027] As a technical optimization solution of the present invention, a mounting plate 23 is installed on the side of the third electric slider 22 away from the mounting plate 20, and a fixing rod 24 is installed on the side of the mounting plate 23 away from the third electric slider 22. The mounting plate 23 facilitates the connection between the fixing rod 24 and the third electric slider 22.

[0028] As a technical optimization solution of the present invention, a ring-shaped second guide rail 18 is installed on the side of the fixed plate 8 close to the welding gun head 31, a second electric slider 19 is slidably installed on the second guide rail 18, and a mounting plate 20 is installed on the side of the second electric slider 19 away from the fixed plate 8.

[0029] As a technical optimization solution of the present invention, a motor 5 is installed on the top of the strip plate 4, the output shaft of the motor 5 is connected to the mounting plate 6, and the first electric telescopic rod 7 is installed on the top of the mounting plate 6. The mounting plate 6 can facilitate the connection between the first electric telescopic rod 7 and the output shaft of the motor 5.

[0030] As a technical optimization solution of the present invention, two first guide rails 2 are symmetrically installed on the top of the base plate 1, and first electric sliders 3 are slidably installed on the two first guide rails 2, and the strip plate 4 is installed on the top of the two first electric sliders 3.

[0031] As a technical optimization solution of the present invention, the fixing mechanism includes a limit block 9 installed on the top of the base plate 1, and a limit groove 14 for limiting the bicycle front fork 12 is opened on the top of the limit block 9. The limit groove 14 can facilitate the limiting of the bicycle front fork 12.

[0032] As a technical optimization solution of the present invention, a loading box 10 is installed on the side of the limit block 9 close to the fixed plate 8, a unloading box 11 is installed on the top of the bottom plate 1, the fixed plate 8 is located between the loading box 10 and the unloading box 11, and the loading box 10 and the unloading box 11 are located between the two first guide rails 2.

[0033] When the present invention is in use, when it is necessary to weld the bicycle front fork 12 and the bicycle beam 13, first, the bottom end of the bicycle front fork 12 to be welded is inserted into the limiting groove 14 at the top of the limiting block 9, and the bicycle beam 13 to be welded is transferred to the loading box 10.

[0034] The first electric slider 3 is started, and the first electric slider 3 moves horizontally on the first guide rail 2, so that the first electric slider 3 drives the fixed plate 8 to move closer to the lower material box 11, so that the two mounting blocks 29 are located obliquely above the loading box 10 and then stop. At this time, the first electric telescopic rod 7 is started, and the piston rod of the first electric telescopic rod 7 retracts to make the fixed plate 8 move downward, so that the mounting block 29 located below moves down to the side of the bicycle beam 13, and the other mounting block 29 moves down to the top of the bicycle beam 13. At this time, the first electric slider 3 is started again, so that the fixed plate 8 moves closer to the bicycle beam 13, thereby making One of the mounting blocks 29 is inserted into the inner circle of the bicycle frame 13, and the other mounting block 29 moves to the top of the bicycle frame 13. At this time, the two third electric sliders 22 are started at the same time. The two third electric sliders 22 move close to each other on the third guide rail 21, so that the two mounting blocks 29 move close to each other. At this time, one of the two mounting blocks 29 is located inside the bicycle frame 13, and the other mounting block 29 is located outside the bicycle frame 13. The two mounting blocks 29 move close to each other, which can make the two arc blocks 36 move close to each other, and the two second electric telescopic rods 35 are started at the same time, so that the two arc blocks 36 move close to each other. The spacing between the blocks 36 is smaller than the spacing between the two welding gun heads 31. The bicycle beam 13 can be clamped and fixed by moving the two arc blocks 36 closer to each other. The bicycle beam 13 can be clamped and fixed by the two arc blocks 36, and the two third electric sliders 22 can be moved up and down on the third guide rail 21 to make the two arc blocks 36 move up and down, so that the inner circle of the bicycle beam 13 clamped and fixed by the two arc blocks 36 is concentric with the annular second guide rail 18. At this time, the first electric telescopic rod 7 is started, and the piston rod of the first electric telescopic rod 7 pushes the fixing plate 8 to move upward, thereby making the two arc blocks The block 36 clamps the fixed bicycle beam 13 and moves it upward until the bicycle beam 13 moves to the welding position with the bicycle front fork 12 and stops. At this time, the first electric slider 3 is started again to make the fixing plate 8 move closer to the bicycle front fork 12, and then the two arc-shaped blocks 36 clamp the fixed bicycle beam 13 and move closer to the bicycle front fork 12 until the welding position of the bicycle beam 13 contacts the welding position of the bicycle front fork 12 and then stops. It can automatically complete the loading process of the bicycle beam 13, and there is no need for manual loading of the bicycle beam 13, thereby improving the degree of automation of the device when in use.

[0035] When the welding part of the bicycle beam 13 contacts the welding part of the bicycle front fork 12, the fourth electric telescopic rod 39 is started, and the piston rod of the fourth electric telescopic rod 39 pushes the roller 40 to move closer to the bicycle beam 13 until the roller 40 contacts the end of the bicycle beam 13, and the bicycle beam 13 is clamped and fixed by the roller 40 and the limited bicycle front fork 12. The bicycle beam 13 can be clamped and fixed between the bicycle front fork 12 and the roller 40, and the bicycle beam 13 can be clamped and fixed by the limited bicycle front fork 12 and the roller 40 after the welding part of the bicycle beam 13 contacts the welding part of the bicycle front fork 12.

[0036] At this time, the two third electric sliders 22 are started, and the two third electric sliders 22 move away from each other on the third guide rail 21, so that the two arc blocks 36 that clamp and fix the bicycle frame 13 can move away from each other, and the two arc blocks 36 can loosen the clamping of the bicycle frame 13.

[0037] At this time, the first electric slider 3 is started, and the first electric slider 3 drives the fixing plate 8 to move toward the bicycle beam 13, thereby making the two mounting blocks 29 move toward the bicycle front fork 12, and while the fixing plate 8 moves toward the bicycle beam 13, the fourth electric telescopic rod 39 is started, the piston rod of the fourth electric telescopic rod 39 is retracted, and the distance that the fixing plate 8 moves toward the bicycle beam 13 is equal to the distance that the piston rod of the fourth electric telescopic rod 39 is retracted, which can keep the roller 40 and the limited bicycle front fork 12 clamping and fixing the bicycle beam 13 while allowing the fixing plate 8 to move toward the bicycle beam 13, thereby making the two welding gun heads 31 move toward the welding position of the bicycle beam 13 and the bicycle front fork 12, until the two welding gun heads 31 reach the welding position of the bicycle beam 13 and the bicycle front fork 12 and stop, at this time, the third electric telescopic rod 38 is started, and the third electric telescopic rod 38 is retracted. The piston rod of the rod 38 pushes the connecting plate 28 to move closer to the bicycle beam 13, so that the connecting rod 27 pushes the limit frame 33 to move closer to the bicycle front fork 12, so that the angle of the welding gun head 31 can be changed, and then the angles of the two welding gun heads 31 can be adjusted at the same time. The adjustment of the angle of the welding gun head 31 can drive the angle of the arc block 36 to be adjusted, and the angles of the two arc blocks 36 can be adjusted to align with the welding position of the bicycle beam 13 and the bicycle front fork 12. At this time, the water pump in the first corrugated pipe is started, and the water pump draws water in the water tank 15 into the cavity in the arc block 36, and sprays it out through the air hole 37 to spray water to clean the welding position of the bicycle beam 13 and the bicycle front fork 12. The welding position of the bicycle beam 13 and the bicycle front fork 12 can be sprayed with water to clean, thereby ensuring the cleanliness of the welding position of the bicycle beam 13 and the bicycle front fork 12 and avoiding the presence of impurities that affect the welding effect.

[0038] After the welding parts of the bicycle frame 13 and the bicycle front fork 12 are cleaned by spraying water, the blowing function of the dual-purpose vacuum cleaner 17 is started, and the welding parts of the bicycle frame 13 and the bicycle front fork 12 can be blown dry by the air holes 37 to dry the water stains remaining in the welding parts, thereby ensuring the dryness of the welding parts.

[0039] After the welding part of the bicycle beam 13 and the bicycle front fork 12 is blown dry, the second electric telescopic rod 35 is started, and the piston rod of the second electric telescopic rod 35 pushes the arc block 36 to move closer to the welding part of the bicycle beam 13 and the bicycle front fork 12 until the arc block 36 outside the bicycle beam 13 contacts the joint between the outside of the bicycle beam 13 and the bicycle front fork 12 and stops, and the arc block 36 inside the bicycle beam 13 contacts the joint between the inside of the bicycle beam 13 and the bicycle front fork 12 and stops. At this time, the liquid pump in the second bellows is started, and the liquid pump can extract the flux in the flux box 16 into the cavity in the arc block 36 and flow out through the air hole 37, thereby welding the bicycle beam 13 and the bicycle front fork 12. The external joints and internal joints of the beam 13 and the bicycle front fork 12 are all coated with flux, and the second electric slider 19 is started. The second electric slider 19 moves on the annular second guide rail 18, so that the two arc blocks 36 can move along the external and internal joints of the bicycle beam 13 and the bicycle front fork 12, and at the same time, the roller 40 rolls along the cross section of the bicycle beam 13 to always keep the bicycle beam 13 clamped and fixed, so that the external and internal joints of the bicycle beam 13 and the bicycle front fork 12 can be coated with flux at one time, and the flux can be automatically coated on the external and internal joints of the bicycle beam 13 and the bicycle front fork 12 without manual coating of the flux.

[0040] After applying flux to the outer and inner joints of the bicycle frame 13 and the bicycle front fork 12, the two second electric telescopic rods 35 are started at the same time to make the two arc blocks 36 move away from each other until the distance between the two arc blocks 36 is greater than the distance between the two welding gun heads 31 and then stop. At this time, the piston rod of the fourth electric telescopic rod 39 can be used again to push the connecting plate 28 to move closer to the bicycle frame 13 to adjust the welding angles of the two welding gun heads 31. When the angle of one welding gun head 31 changes, the angle of the other welding gun head 31 also changes accordingly. The welding angles of the two welding gun heads 31 can be adjusted simultaneously at one time, and the welding angle of the welding gun head 31 located on the outside compared to the outer joint and the welding angle of the welding gun head 31 located on the inside compared to the inner joint can always remain consistent.

[0041] At this time, the two third electric slides 22 are started, and the two third electric slides 22 move toward each other on the third guide rail 21, thereby causing the two welding gun heads 31 to move toward each other until the two welding gun heads 31 reach the welding distance and stop.

[0042] At this time, the two welding gun heads 31 are started at the same time, and the welding gun head 31 located on the outside can weld the seam between the bicycle beam 13 and the outside of the bicycle front fork 12, and the welding gun head 31 located on the inside can weld the seam between the bicycle beam 13 and the inside of the bicycle front fork 12. It can weld the seam between the bicycle beam 13 and the outside of the bicycle front fork 12 while also welding the seam between the bicycle beam 13 and the inside of the bicycle front fork 12. Compared with traditional welding equipment that can only weld the seam between the bicycle beam 13 and the bicycle front fork 12, the present device can weld the seam between the bicycle beam 13 and the outside of the bicycle front fork 12 while also welding the seam between the bicycle beam 13 and the inside of the bicycle front fork 12, thereby doubling the welding firmness between the bicycle beam 13 and the bicycle front fork 12, ensuring the welding firmness between the bicycle beam 13 and the bicycle front fork 12, and avoiding the problem of easy fracture of the welding point between the bicycle beam 13 and the bicycle front fork 12.

[0043] While the two welding gun heads 31 are welding the outer seams and the inner seams of the bicycle beam 13 and the bicycle front fork 12 at the same time, the second electric slider 19 is started to move on the annular second guide rail 18. Since the annular second guide rail 18 is coaxial with the inner circle of the bicycle beam 13, the two welding gun heads 31 can move along the outer and inner seams of the bicycle beam 13 and the bicycle front fork 12, and the outer and inner seams of the bicycle beam 13 and the bicycle front fork 12 can be welded at one time. The welding of the outer and inner welds of the bicycle beam 13 and the bicycle front fork 12 can be completed without pausing, thereby avoiding the situation where traditional welding equipment has leaking welds due to welding pauses when welding the bicycle beam 13 and the bicycle front fork 12, ensuring the continuity when welding the outer and inner welds of the bicycle beam 13 and the bicycle front fork 12, and completing the welding process of the outer and inner welds of the bicycle beam 13 and the bicycle front fork 12 at one time, ensuring the welding efficiency of the bicycle beam 13 and the bicycle front fork 12.

[0044] After the welding of the outer and inner seams of the bicycle frame 13 and the bicycle front fork 12 is completed, the two third electric sliders 22 are started again at the same time, so that the two third electric sliders 22 move away from each other, and then the two welding gun heads 31 move away from each other, and the piston rod of the third electric telescopic rod 38 pushes the connecting plate 28 to adjust the angles of the two welding gun heads 31 again, and then the angles of the two arc blocks 36 are adjusted, and the two second electric telescopic rods 35 are started at the same time, so that the two arc blocks 36 move closer to each other, and then the two arc blocks 36 are respectively connected to the outer The second electric slider 19 is started to move on the annular second guide rail 18, so that the two arc blocks 36 can grind the welds on the outside and inside of the bicycle frame 13 and the bicycle front fork 12, and the slag of the welds can be removed by grinding to ensure the smoothness and aesthetics of the welds. While the arc blocks 36 are grinding the welds, the dust suction function of the blowing and suction dual-purpose vacuum cleaner 17 is started, and the dust generated by the arc blocks 36 when grinding the welds can be adsorbed through the air holes 37, so as to prevent the dust generated by the arc blocks 36 when grinding the welds from affecting the surrounding environment.

[0045] After the grinding of the external and internal welds of the bicycle beam 13 and the bicycle front fork 12 is completed, the first electric slider 3 is started to make the fixing plate 8 move away from the bicycle beam 13 until the two arc blocks 36 move to the edge of the bicycle beam 13 and then stop, and the two arc blocks 36 are used again to clamp and fix the bicycle beam 13. The two arc blocks 36 can be used to clamp and fix the edge of the bicycle beam 13, and the fourth electric telescopic rod 39 is started first to make the roller 40 break away from the contact with the bicycle beam 13, and then the first electric telescopic rod 7 is started, and the piston rod of the first electric telescopic rod 7 pushes the fixing plate 8 to move upward, thereby making the welded bicycle beam 13 and the bicycle front fork 12 move upward, and then the bicycle front fork 12 moves out of the limit groove 14, and then the motor 5 is started, and the output shaft of the motor 5 drives the mounting plate 6 to rotate to make the first electric telescopic rod 7 The bicycle beam 13 and the bicycle front fork 12 are clamped and fixed by the two arc blocks 36, and rotate until the bicycle beam 13 and the bicycle front fork 12 rotate to the top of the blanking box 11 and then stop. The first electric slider 3 is used to move on the first guide rail 2 again, and the bicycle beam 13 and the bicycle front fork 12 clamped and fixed by the two arc blocks 36 can be moved to the top of the blanking box 11. At this time, the two third electric sliders 22 are started at the same time. The two third electric sliders 22 move away from each other to make the two arc blocks 36 move away from each other, so that the two arc blocks 36 loosen the clamping and fixing of the bicycle beam 13. At this time, the bicycle beam 13 and the bicycle front fork 12 can fall into the blanking box 11, and the blanking processing of the welded bicycle beam 13 and the bicycle front fork 12 can be automatically completed, thereby improving the degree of automation of the device when in use.

[0046] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A bicycle beam welding device, comprising a base plate (1), a bicycle front fork (12) and a bicycle beam (13), characterized in that: A fixing mechanism for fixing a bicycle front fork (12) is provided on the top of the bottom plate (1); A strip plate (4) is slidably arranged on the top of the bottom plate (1); a first electric telescopic rod (7) is rotatably mounted on the top of the strip plate (4); a fixing plate (8) is mounted on the top of the first electric telescopic rod (7); an internal and external welding mechanism for welding the bicycle front fork (12) and the bicycle beam (13) is arranged on a side of the fixing plate (8) close to the bicycle front fork (12); The internal and external welding mechanism comprises a mounting plate (20) rotatably mounted on a side of a fixing plate (8); a third guide rail (21) is mounted on the side of the mounting plate (20); two third electric sliders (22) are slidably mounted on the third guide rail (21); welding assemblies for welding a bicycle front fork (12) and a bicycle beam (13) are arranged on the sides of the two third electric sliders (22); and a fixing assembly for fixing the bicycle beam (13) is arranged on a side of the mounting plate (20) close to the bicycle front fork (12).

2. A bicycle beam welding device according to claim 1, characterized in that: The welding assembly comprises a fixed rod (24) mounted on the side of the third electric slider (22); a mounting block (29) is mounted on the end of the fixed rod (24); a rotating block (30) is rotatably mounted on the opposite surfaces of the two mounting blocks (29); a welding gun head (31) for welding the bicycle front fork (12) and the bicycle beam (13) is mounted on the opposite surfaces of the two rotating blocks (30); a fixing column (32) is mounted on the side of the two welding gun heads (31); a support rod (25) is mounted on the side of the mounting plate (20) close to the fixed rod (24); and a support rod (25) is mounted on the side of the mounting plate (20) close to the fixed rod (24). A bearing plate (26) is mounted on the end of the support rod (25); a third electric telescopic rod (38) is mounted on a side of the bearing plate (26) away from the support rod (25); a connecting plate (28) is mounted on the end of the piston rod of the third electric telescopic rod (38); two connecting rods (27) are mounted on a side of the connecting plate (28) away from the third electric telescopic rod (38); a limiting frame (33) is mounted on the ends of the two connecting rods (27); the limiting frame (33) is provided with a limiting opening having a diameter equal to that of an outer wall of the fixing column (32); the fixing column (32) is located in the limiting opening.

3. A bicycle beam welding device according to claim 2, characterized in that: A fixing block (34) is mounted on the side of the welding gun head (31); second electric telescopic rods (35) are mounted on opposite surfaces of the two fixing blocks (34); an arc block (36) is mounted on the end of the piston rod of the second electric telescopic rod (35); a cavity is formed inside the arc block (36); air holes (37) connected to the cavity are formed on opposite surfaces of the two arc blocks (36); a water tank (15), a solder flux box (16) and a blowing and suction dual-purpose vacuum cleaner (17) are mounted on a side of the fixing plate (8) away from the mounting plate (20); the water tank (15) is connected to the cavity via a first bellows; a water pump is arranged in the first bellows; the solder flux box (16) is connected to the cavity via a second bellows; a liquid pump is arranged in the second bellows; and the blowing and suction dual-purpose vacuum cleaner (17) is connected to the cavity via a third bellows.

4. A bicycle beam welding device according to claim 2, characterized in that: The fixing assembly comprises a fourth electric telescopic rod (39) mounted on a side of the bearing plate (26) away from the support rod (25), a mounting frame being mounted on the piston rod end of the fourth electric telescopic rod (39), and a roller (40) being rotatably mounted on the mounting frame.

5. A bicycle beam welding device according to claim 1, characterized in that: A mounting plate (23) is mounted on a side of the third electric slider (22) away from the mounting plate (20), and a fixing rod (24) is mounted on a side of the mounting plate (23) away from the third electric slider (22).

6. A bicycle beam welding device according to claim 1, characterized in that: A second annular guide rail (18) is mounted on a side of the fixed plate (8) close to the welding gun head (31), a second electric slider (19) is slidably mounted on the second guide rail (18), and a mounting plate (20) is mounted on a side of the second electric slider (19) away from the fixed plate (8).

7. A bicycle beam welding device according to claim 1, characterized in that: A motor (5) is installed on the top of the strip plate (4); the output shaft of the motor (5) is connected to a mounting plate (6); and the first electric telescopic rod (7) is installed on the top of the mounting plate (6).

8. A bicycle beam welding device according to claim 1, characterized in that: Two first guide rails (2) are symmetrically mounted on the top of the bottom plate (1), a first electric slider (3) is slidably mounted on each of the two first guide rails (2), and the strip plate (4) is mounted on the top of the two first electric sliders (3).

9. A bicycle beam welding device according to claim 1, characterized in that: The fixing mechanism comprises a limiting block (9) mounted on the top of the bottom plate (1), and a limiting groove (14) for limiting the position of the bicycle front fork (12) is provided on the top of the limiting block (9).

10. A bicycle beam welding device according to claim 9, characterized in that: A loading box (10) is installed on the side of the limit block (9) close to the fixed plate (8), a lowering box (11) is installed on the top of the bottom plate (1), the fixed plate (8) is located between the loading box (10) and the lowering box (11), and the loading box (10) and the lowering box (11) are located between the two first guide rails (2).

Citation Information

Patent Citations

  • Bicycle upper and lower fork pipe fitting accessory welding equipment

    CN219665394U