Welding device for metal product machining

By designing a welding device for metal products processing, the problem of poor positioning accuracy during barb metal bent pipe welding is solved, and high-precision welding effect and convenient operation process are achieved.

CN119703612AInactive Publication Date: 2025-03-28LAIZHOU HAOTAI METAL STRUCTURE MANUFACTURING CO LTD
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Patent Information

Application Number
CN202510053120.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-03-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, it is difficult to maintain the positioning of multiple pipe bodies accurately during the welding process of barb metal bent pipes, resulting in low welding accuracy and large differences between finished products.

Method used

A welding device for processing metal products is designed, including a mobile plate, a welding torch mechanism, a lifting mechanism and an elastic mechanism. Through the synergy of these components, stable positioning and precise alignment of the barb-shaped pipe body is achieved.

Benefits of technology

This device can maintain consistency of welding points, avoid excessive differences during welding, improve welding accuracy, and be convenient to operate, and flexibly adjust the insertion depth during docking between pipes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of laser welding, in particular to a welding device for metal product machining, which comprises a moving plate, a welding gun mechanism is arranged on one side of the upper surface of the moving plate, a support frame is fixedly mounted at the front end of the upper surface of the moving plate, and a fixed plate is fixedly mounted at the upper end of the support frame. A lifting plate is connected to the upper portion of the fixing plate through a first lifting mechanism, an extending plate is fixedly connected to one side edge of the lifting plate, supporting plates are rotationally connected to the front surface and the rear surface of the extending plate correspondingly, and an elastic mechanism is jointly arranged between the lower edges of the two supporting plates and the fixing plate. In the welding process of a batch of barb type pipe bodies, the consistency of welding point positions can be kept, and the situation that the difference is too large during welding is avoided; the butt-joint bent pipe can be helped to be straightened in the front-back direction, the welding precision is improved, and operation is convenient; and the insertion depth during butt joint of the pipe bodies can be flexibly adjusted, and the welding precision is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of laser welding, and in particular to a welding device for processing metal products. Background Art

[0002] The barbed metal elbow is a specific type of pipe used on urban ground or building roofs. The main purpose of the curved design of the urban underground exhaust pipe extending out of the ground is to prevent water ingress. During the processing, the extended pipe is arranged vertically on the ground, and then the upper elbow and the lower elbow are connected in sequence, so that the entire pipe body is shaped like a barb.

[0003] In the prior art, the pipe body is mainly welded by a handheld welding gun. It is difficult to maintain accurate positioning of multiple pipe bodies during welding, resulting in low welding accuracy. In the welding of a batch of barbed pipe bodies, there are large differences between the welded products. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the background technology and to propose a welding device for metal product processing.

[0005] To achieve the above purpose, the technical solution adopted by the present invention is: a welding device for processing metal products, comprising a moving plate, a welding gun mechanism is arranged on one side of the upper surface of the moving plate, a support frame is fixedly installed at the front end of the upper surface of the moving plate, a fixed plate is fixedly installed at the upper end of the support frame, a lifting plate is connected to the upper part of the fixed plate through a first lifting mechanism, a protruding plate is fixedly connected to one side of the lifting plate, and a supporting plate is rotatably connected to the front and rear surfaces of the protruding plate, an elastic mechanism is arranged between the lower sides of the two supporting plates and the fixed plate, a fixed angle block is fixedly installed on the upper surface of the fixed plate and on a side away from the supporting plate, and a roller is connected to the rear end of the upper surface of the moving plate through a second lifting mechanism; The lower end and rear end of the butt-bend pipe are slidably inserted with a protruding pipe and a lower bend pipe respectively, the lifting plate holds up the lower surface of the butt-bend pipe, the fixed angle block and the supporting plate respectively hold up the two sides of the lower surface of the butt-bend pipe, and the supporting roller holds up the rear lower end surface of the lower bend pipe.

[0006] Preferably, the first lifting mechanism includes a screw rod threadedly penetrating the upper surface of the fixed plate, the lower end of the screw rod is fixedly connected to a polygonal head, the upper end of the screw rod is rotatably connected to the lower surface of the lifting plate, the lower surface of the fixed plate is fixedly connected to a guide rod, and the lower end of the guide rod slides through the upper surface of the fixed plate.

[0007] Preferably, connecting plates are fixedly connected to the front and rear edges of the lifting plate and near the corners of the extending plate, a connecting shaft is fixedly connected between the two supporting plates, and both ends of the connecting shaft rotate and penetrate the surface of the connecting plate respectively.

[0008] Preferably, a connecting rod is fixedly connected between the two support plates and on one side away from the connecting shaft.

[0009] Preferably, the elastic mechanism includes a telescopic rod rotatably connected to the lower sides of the two support plates, the lower end of the telescopic rod is slidably sleeved with a rotating cylinder, the lower end of the telescopic rod is fixedly connected with an anti-slip disk, the anti-slip disk slides with the inner wall of the rotating cylinder, a compression spring is provided on the inner side of the rotating cylinder, and the compression spring is located on the lower surface of the anti-slip disk, and the lower end of the rotating cylinder is rotatably connected to the upper surface of the fixed plate.

[0010] Preferably, the lower sides of the two support plates are commonly fixedly connected to a top seat, the upper end of the telescopic rod is fixedly connected to an upper rotating shaft, the upper rotating shaft is rotatably connected to the top seat, the lower end of the rotating cylinder is fixedly connected to a lower rotating shaft, the outer surface of the lower rotating shaft is rotatably sleeved with a lower seat, and the lower seat is fixedly mounted on the upper surface of the fixed plate.

[0011] Preferably, the second lifting mechanism includes a raising frame fixedly mounted on the upper surface of the movable plate, the upper end of the raising frame is fixedly connected to the base plate, the upper surface of the base plate is threaded with a threaded rod, the lower end of the threaded rod is fixedly connected to a swivel head, the upper end of the threaded rod is rotatably connected to a concave seat, the lower surface of the concave seat and the side away from the threaded rod is fixedly connected with a stabilizing rod, the lower end of the stabilizing rod slides through the upper surface of the base plate, the middle axis of the roller is fixedly penetrated by a roller shaft, and both ends of the roller shaft respectively rotatably penetrate the inner surface of the concave seat.

[0012] Preferably, universal wheels are respectively installed at the corners of the lower surface of the movable plate.

[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention has a positioning function and plays a role in assisting welding. In the welding of a batch of barbed-hook pipe bodies, the consistency of welding points can be maintained to avoid excessive differences during welding; 2. The present invention can assist in aligning the butt-jointed elbow pipe along the front-to-back direction, thereby improving welding accuracy and facilitating operation; 3. The present invention can flexibly adjust the insertion depth when the pipe bodies are butt-jointed, thereby improving the welding accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of a welding device for metal product processing according to the present invention; Figure 2 It is a schematic diagram of a first lifting mechanism of a welding device for metal product processing of the present invention; Figure 3 It is a cross-sectional view of the elastic mechanism of a welding device for metal product processing of the present invention; Figure 4 It is a schematic diagram of a lifting plate of a welding device for processing metal products according to the present invention; Figure 5 It is a schematic diagram of a second lifting mechanism of a welding device for metal product processing according to the present invention; Figure 6 This is a schematic diagram of a welding device for metal product processing according to the present invention when in use; Figure 7 This is a disassembly diagram of the butt elbow of a welding device for metal product processing according to the present invention.

[0015] 1. Moving plate; 2. Universal wheel; 3. Welding gun mechanism; 4. Support frame; 5. Fixed plate; 6. Lifting plate; 8. Screw rod; 9. Multi-angle head; 10. Guide rod; 11. Fixed angle block; 12. Extending plate; 13. Connecting plate; 14. Support plate; 15. Connecting shaft; 16. Connecting rod; 17. Telescopic rod; 18. Rotating cylinder; 19. Compression spring; 20. Anti-slip disc; 21. Top seat; 22. Upper rotating shaft; 23. Lower seat; 24. Lower rotating shaft; 25. Pad height frame; 26. Bottom plate; 27. Threaded rod; 28. Swivel head; 29. ​​Stabilizing rod; 30. Concave seat; 31. Support roller; 32. Roller shaft; 33. Extending tube; 34. Butt elbow; 35. Lower elbow. DETAILED DESCRIPTION

[0016] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0017] like Figure 1-Figure 7 A welding device for processing metal products shown in the figure comprises a movable plate 1, a welding gun mechanism 3 is arranged on one side of the upper surface of the movable plate 1, a support frame 4 is fixedly installed at the front end of the upper surface of the movable plate 1, a fixed plate 5 is fixedly installed on the upper end of the support frame 4, a lifting plate 6 is connected to the upper part of the fixed plate 5 through a first lifting mechanism, a protruding plate 12 is fixedly connected to one side of the lifting plate 6, a supporting plate 14 is rotatably connected to the front and rear surfaces of the protruding plate 12, an elastic mechanism is commonly arranged between the lower sides of the two supporting plates 14 and the fixed plate 5, a fixed angle block 11 is fixedly installed on the upper surface of the fixed plate 5 and on the side away from the supporting plate 14, and a roller 31 is connected to the rear end of the upper surface of the movable plate 1 through a second lifting mechanism; like Figure 7 As shown, the lower end and the rear end of the butt-bend pipe 34 are slidably inserted with the extension pipe 33 and the lower bend pipe 35, respectively, the lifting plate 6 holds up the lower surface of the butt-bend pipe 34, the fixed angle block 11 and the support plate 14 respectively support the two sides of the lower surface of the butt-bend pipe 34, and the roller 31 holds up the rear lower end surface of the lower bend pipe 35.

[0018] The first lifting mechanism includes a screw rod 8 threadedly penetrating the upper surface of the fixed plate 5, a polygonal head 9 fixedly connected to the lower end of the screw rod 8, an upper end of the screw rod 8 rotatably connected to the lower surface of the lifting plate 6, a guide rod 10 fixedly connected to the lower surface of the fixed plate 5, and a lower end of the guide rod 10 slidingly passing through the upper surface of the fixed plate 5. The polygonal head 9 is convenient for the user to rotate it with the help of a wrench to rotate the screw rod 8, and the guide rod 10 improves the stability of the lifting plate 6 in the up and down movement.

[0019] The front and rear edges of the lifting plate 6 and the corners near the extension plate 12 are respectively fixedly connected with connecting plates 13, and the connecting shaft 15 is fixedly connected between the two supporting plates 14, and the two ends of the connecting shaft 15 are respectively rotated to penetrate the surface of the connecting plate 13. The two supporting plates 14 can rotate together with the connecting shaft 15 as the axis.

[0020] A connecting rod 16 is fixedly connected between the two supporting plates 14 and on one side away from the connecting shaft 15. The connecting rod 16 facilitates the user to rotate the two supporting plates 14, and also increases the structural strength between the two supporting plates 14.

[0021] The elastic mechanism includes a telescopic rod 17 rotatably connected to the lower sides of the two support plates 14, a rotating cylinder 18 is slidably sleeved on the lower end of the telescopic rod 17, an anti-slip disk 20 is fixedly connected to the lower end of the telescopic rod 17, the anti-slip disk 20 slides with the inner wall of the rotating cylinder 18, a compression spring 19 is provided on the inner side of the rotating cylinder 18, and the compression spring 19 is located on the lower surface of the anti-slip disk 20, and the lower end of the rotating cylinder 18 is rotatably connected to the upper surface of the fixed plate 5.

[0022] The lower sides of the two support plates 14 are fixedly connected to a top seat 21, the upper end of the telescopic rod 17 is fixedly connected to an upper rotating shaft 22, the upper rotating shaft 22 is rotatably connected to the top seat 21, the lower end of the rotating cylinder 18 is fixedly connected to a lower rotating shaft 24, the outer surface of the lower rotating shaft 24 is rotatably sleeved with a lower seat 23, and the lower seat 23 is fixedly mounted on the upper surface of the fixed plate 5. This part of the design ensures that when the telescopic rod 17 slides relative to the rotating cylinder 18, the upper end of the telescopic rod 17 and the lower end of the rotating cylinder 18 will not get stuck.

[0023] The second lifting mechanism includes a support frame 25 fixedly mounted on the upper surface of the moving plate 1, the upper end of the support frame 25 is fixedly connected to a bottom plate 26, a threaded rod 27 is threadedly penetrated through the upper surface of the bottom plate 26, a swivel head 28 is fixedly connected to the lower end of the threaded rod 27, a concave seat 30 is rotatably connected to the upper end of the threaded rod 27, a stabilizing rod 29 is fixedly connected to the lower surface of the concave seat 30 and the side away from the threaded rod 27, the lower end of the stabilizing rod 29 slides through the upper surface of the bottom plate 26, a roller shaft 32 is fixedly penetrated through the middle axis of the roller 31, and the two ends of the roller shaft 32 are respectively rotatably penetrated through the inner surface of the concave seat 30. The swivel head 28 facilitates the user to rotate the threaded rod 27 with the help of a wrench, and the stabilizing rod 29 improves the stability of the concave seat 30 during the up and down movement.

[0024] Universal wheels 2 are respectively installed at the corners of the lower surface of the movable plate 1, so that the user can push the movable plate 1 conveniently.

[0025] During installation, the extension tube 33 is placed on the ground, and then the lower end of the docking elbow 34 is put on, and then the front end of the lower bend tube 35 is inserted into the rear end of the docking elbow 34, and then the movable plate 1 is pushed under the docking elbow 34, and the lifting plate 6 holds up the lower surface of the docking elbow 34, and the fixed angle block 11 and the support plate 14 respectively hold the two sides of the lower surface of the docking elbow 34, and the roller 31 holds up the rear lower end surface of the lower bend tube 35 to achieve stable positioning, and then the user holds the welding gun mechanism 3 to weld the connection between the lower bend tube 35 and the docking elbow 34, and the connection between the extension tube 33 and the docking elbow 34, which plays the function of auxiliary welding. In the welding of a batch of barb-type pipe bodies, the consistency of the welding points can be maintained to avoid excessive differences during welding.

[0026] In the above positioning, when the movable plate 1 moves, first use force to bend the connecting rod 16, and insert the telescopic rod 17 into the rotating cylinder 18, so that the compression spring 19 is squeezed and pressed down until the upper end of the support plate 14 is not higher than the plane of the upper surface of the fixed plate 5, so as to ensure that the fixed plate 5 can be moved horizontally to the lower surface of the docking elbow 34. After letting go, under the elastic force of the compression spring 19, the support plate 14 rotates and resets. Due to the presence of the anti-slip disc 20, the support plate 14 is limited when the lower side is rotated to the horizontal. The support plate 14 cooperates with the fixed angle block 11 on the other side to limit the two sides of the lower surface of the docking elbow 34, which can help the docking elbow 34 to be straightened along the front and rear directions. The operation is convenient and the limiting is stable.

[0027] By rotating the screw rod 8, the lifting plate 6 can be moved up and down to ensure that the fixed plate 5 can stably support the docking elbow 34. The insertion depth of the extension tube 33 into the lower end of the docking elbow 34 can be changed by adjustment. By rotating the threaded rod 27, the concave seat 30 can be moved up and down to ensure support for the end face of the lower bend pipe 35. The depth of the insertion of the front end of the lower bend pipe 35 into the rear end of the docking elbow 34 can be changed by adjustment. The use and adjustment are flexible and convenient.

[0028] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. A welding device for processing metal products, comprising a movable plate (1), a welding gun mechanism (3) being arranged on one side of the upper surface of the movable plate (1), characterized in that: A support frame (4) is fixedly mounted at the front end of the upper surface of the movable plate (1), a fixed plate (5) is fixedly mounted at the upper end of the support frame (4), a lifting plate (6) is connected to the upper side of the fixed plate (5) via a first lifting mechanism, a protruding plate (12) is fixedly connected to one side of the lifting plate (6), front and rear surfaces of the protruding plate (12) are rotatably connected to supporting plates (14), an elastic mechanism is commonly provided between the lower sides of the two supporting plates (14) and the fixed plate (5), a fixed angle block (11) is fixedly mounted on the upper surface of the fixed plate (5) and on a side away from the supporting plate (14), and a roller (31) is connected to the rear end of the upper surface of the movable plate (1) via a second lifting mechanism; The lower end and rear end of the butt-jointed curved pipe (34) are respectively slidably inserted with a protruding pipe (33) and a lower curved pipe (35); the lifting plate (6) supports the lower surface of the butt-jointed curved pipe (34); the fixed angle block (11) and the supporting plate (14) respectively support two sides of the lower surface of the butt-jointed curved pipe (34); and the supporting roller (31) supports the rear lower end surface of the lower curved pipe (35).

2. A welding device for metal product processing according to claim 1, characterized in that: The first lifting mechanism comprises a screw rod (8) threadedly penetrating the upper surface of the fixed plate (5); the lower end of the screw rod (8) is fixedly connected to a polygonal head (9); the upper end of the screw rod (8) is rotatably connected to the lower surface of the lifting plate (6); the lower surface of the fixed plate (5) is fixedly connected to a guide rod (10); the lower end of the guide rod (10) slides through the upper surface of the fixed plate (5).

3. A welding device for metal product processing according to claim 1, characterized in that: Connecting plates (13) are fixedly connected to the front and rear edges of the lifting plate (6) and at the corners close to the extending plate (12), and a connecting shaft (15) is fixedly connected between the two supporting plates (14), and the two ends of the connecting shaft (15) are respectively rotated to penetrate the surface of the connecting plate (13).

4. A welding device for metal product processing according to claim 3, characterized in that: A connecting rod (16) is fixedly connected between the two support plates (14) and on a side away from the connecting shaft (15).

5. A welding device for metal product processing according to claim 1, characterized in that: The elastic mechanism comprises a telescopic rod (17) rotatably connected to the lower sides of the two support plates (14); a rotating cylinder (18) is slidably sleeved on the lower end of the telescopic rod (17); an anti-slip disk (20) is fixedly connected to the lower end of the telescopic rod (17); the anti-slip disk (20) is slidably matched with the inner wall of the rotating cylinder (18); a compression spring (19) is provided on the inner side of the rotating cylinder (18); and the compression spring (19) is located on the lower surface of the anti-slip disk (20); and the lower end of the rotating cylinder (18) is rotatably connected to the upper surface of the fixed plate (5).

6. A welding device for metal product processing according to claim 5, characterized in that: The lower sides of the two support plates (14) are fixedly connected to a top seat (21); the upper end of the telescopic rod (17) is fixedly connected to an upper rotating shaft (22); the upper rotating shaft (22) is rotatably connected to the top seat (21); the lower end of the rotating cylinder (18) is fixedly connected to a lower rotating shaft (24); the outer surface of the lower rotating shaft (24) is rotatably sleeved with a lower seat (23); and the lower seat (23) is fixedly mounted on the upper surface of the fixed plate (5).

7. A welding device for metal product processing according to claim 1, characterized in that: The second lifting mechanism comprises a support frame (25) fixedly mounted on the upper surface of the movable plate (1); the upper end of the support frame (25) is fixedly connected to a bottom plate (26); a threaded rod (27) is threadedly penetrated through the upper surface of the bottom plate (26); a swivel head (28) is fixedly connected to the lower end of the threaded rod (27); the upper end of the threaded rod (27) is rotatably connected to a concave seat (30); a stabilizing rod (29) is fixedly connected to the lower surface of the concave seat (30) and on a side away from the threaded rod (27); the lower end of the stabilizing rod (29) slides through the upper surface of the bottom plate (26); a roller shaft (32) is fixedly penetrated through the middle axis of the roller (31); and two ends of the roller shaft (32) respectively rotatably penetrate the inner surface of the concave seat (30).

8. A welding device for metal product processing according to claim 1, characterized in that: Universal wheels (2) are respectively installed at the corners of the lower surface of the movable plate (1).