Mounting device

By designing an installation device including the first loading mechanism and the second loading mechanism, the bearing seat and assembly mechanism are used to achieve coordinated loading and assembly, the problems of loading time and installation efficiency caused by a single loading mechanism are solved, and an efficient loading and assembly process is achieved.

CN119703678APending Publication Date: 2025-03-28SHENZHEN OUSHENG AUTOMATION CO LTD
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Patent Information

Application Number
CN202411933725.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-03-28

AI Technical Summary

Technical Problem

In the prior art, a single feeding mechanism cannot provide a sufficient quantity of products to be installed within a unit time, resulting in a long loading process and low installation efficiency.

Method used

An installation device is designed, including a first loading mechanism and a second loading mechanism, and the loading efficiency is improved through the loading seat and assembly mechanism.

Benefits of technology

By simultaneously loading and assembling, the duration of the loading process is shortened, the installation efficiency is improved, and the waiting and interruption problems caused by a single loading method are solved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a mounting device. The mounting device comprises a first feeding mechanism, a second feeding mechanism, a bearing seat, a first assembling mechanism, a second assembling mechanism and a supporting mechanism. The first feeding mechanism is used for feeding a first workpiece. The second feeding mechanism is used for feeding a second workpiece, and the second feeding mechanism and the first feeding mechanism are oppositely arranged. The bearing seat is connected with the first feeding mechanism and the second feeding mechanism, located between the first feeding mechanism and the second feeding mechanism and used for bearing a first workpiece conveyed by the first feeding mechanism and a second workpiece conveyed by the second feeding mechanism. The first assembling mechanism is located on one side of the bearing base and can assemble the first workpiece on the bearing base. The second assembling mechanism is located on the other side of the bearing base and can assemble a second workpiece on the bearing base. According to the mounting device, the time of the feeding process can be shortened, and the mounting efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of mechanical equipment, and in particular to a mounting device. Background Art

[0002] At present, the products to be installed are loaded through a single conveying channel or a single loading mechanism. Due to the limitations of its own structure and operation mode, this structure cannot provide a sufficient number of products to be installed per unit time. For example, in large-scale production, the demand for products is large, and a single loading method requires the products to be transported and supplied in sequence, which makes the loading process time-consuming, and further causes the installation process to be frequently interrupted due to waiting for loading, thereby reducing the installation efficiency. Summary of the invention

[0003] The main purpose of the present invention is to provide an installation device, aiming to solve the technical problems of long time consumption and low installation efficiency in the loading process.

[0004] In order to achieve the above-mentioned object of the invention, the present invention provides a mounting device.

[0005] A mounting device, characterized by comprising:

[0006] A first feeding mechanism, used for feeding a first workpiece;

[0007] A second feeding mechanism, used for feeding a second workpiece, the second feeding mechanism being arranged opposite to the first feeding mechanism;

[0008] A bearing seat, the bearing seat is connected to the first feeding mechanism and the second feeding mechanism respectively, and the bearing seat is located between the first feeding mechanism and the second feeding mechanism, and the bearing seat is used to carry the first workpiece conveyed by the first feeding mechanism and the second workpiece conveyed by the second feeding mechanism;

[0009] a first assembling mechanism, the first assembling mechanism being located at one side of the bearing seat, and the first assembling mechanism being capable of assembling the first workpiece on the bearing seat;

[0010] a second assembling mechanism, the second assembling mechanism being located at the other side of the bearing seat, and the second assembling mechanism being capable of assembling the second workpiece on the bearing seat;

[0011] A supporting mechanism, wherein the first feeding mechanism, the second feeding mechanism, the bearing seat, the first assembling mechanism and the second assembling mechanism are all arranged on the supporting mechanism.

[0012] In one embodiment, the first feeding mechanism includes a feeding cylinder and a conveying pipe, the feeding cylinder is connected to the conveying pipe, one end of the conveying pipe away from the feeding cylinder is connected to a supporting seat, and the conveying pipe is arranged to be inclined downward.

[0013] In one of the embodiments, the loading cylinder is arranged in a vertical direction.

[0014] In one embodiment, the conveying pipeline includes a first conveying section and a second conveying section, one end of the first conveying section is connected to the loading barrel, and the other end is connected to the second conveying section, the end of the second conveying section away from the first conveying section is connected to the supporting seat, and the first conveying section is an arc-shaped structure.

[0015] In one embodiment, the installation device includes a pushing member, which is arranged at the bottom of the upper barrel so that the first workpiece in the upper barrel can be placed on the pushing member. The pushing member is located at the feed port of the conveying pipe, and the pushing member can move toward or away from the feed port.

[0016] In one embodiment, the loading cylinder is provided in plurality, and the plurality of loading cylinders are arranged along the length direction of the pushing member.

[0017] In one of the embodiments, one end of the pushing member facing the feed inlet is an arc-shaped end surface.

[0018] In one embodiment, the first loading mechanism and the second loading mechanism are symmetrically arranged relative to the central axis of the supporting base.

[0019] In one embodiment, a worm is disposed on the bearing seat, one end of the worm is used to fix the first workpiece, and the other end of the worm is used to fix the second workpiece.

[0020] In one of the embodiments, the mounting device includes a pressing mechanism, which is disposed on the supporting mechanism and is used to press the first workpiece and the second workpiece that have been assembled.

[0021] Beneficial effects:

[0022] The installation device of the present invention comprises a first feeding mechanism, a second feeding mechanism, a bearing seat, a first assembly mechanism, a second assembly mechanism and a supporting mechanism. The first feeding mechanism is used for feeding the first workpiece. The second feeding mechanism is used for feeding the second workpiece, and the second feeding mechanism is arranged opposite to the first feeding mechanism. The bearing seat is connected to the first feeding mechanism and the second feeding mechanism respectively, and the bearing seat is located between the first feeding mechanism and the second feeding mechanism, and the bearing seat is used to carry the first workpiece conveyed by the first feeding mechanism and the second workpiece conveyed by the second feeding mechanism. The first assembly mechanism is located on one side of the bearing seat, and the first assembly mechanism can assemble the first workpiece on the bearing seat. The second assembly mechanism is located on the other side of the bearing seat, and the second assembly mechanism can assemble the second workpiece on the bearing seat. The first feeding mechanism, the second feeding mechanism, the bearing seat, the first assembly mechanism and the second assembly mechanism are all arranged on the supporting mechanism. The installation device simultaneously feeds materials through the first feeding mechanism and the second feeding mechanism, shortens the duration of the feeding process, and improves the installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic structural diagram of an installation device according to an embodiment of the present invention.

[0024] Figure 2 It is a partial structural schematic diagram of a first feeding mechanism according to an embodiment of the present invention.

[0025] Figure 3 It is a schematic structural diagram of a pushing member according to an embodiment of the present invention.

[0026] in:

[0027] 100, first feeding mechanism; 110, first workpiece; 120, feeding cylinder; 130, conveying pipeline; 131, first conveying section; 132, second conveying section; 140, pushing member; 141, arc-shaped end surface;

[0028] 200, second feeding mechanism; 210, second workpiece;

[0029] 300, bearing seat;

[0030] 400, first assembly mechanism;

[0031] 500, second assembly mechanism;

[0032] 600, support mechanism;

[0033] 700. Pressing mechanism.

[0034] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0035] It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.

[0036] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0037] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0038] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0039] like Figures 1 to 3As shown, in some embodiments, a mounting device includes a first feeding mechanism 100, a second feeding mechanism 200, a bearing seat 300, a first assembly mechanism 400, a second assembly mechanism 500 and a support mechanism 600. The first feeding mechanism 100 is used to feed the first workpiece 110. The second feeding mechanism 200 is used to feed the second workpiece 210, and the second feeding mechanism 200 is arranged opposite to the first feeding mechanism 100. The bearing seat 300 is connected to the first feeding mechanism 100 and the second feeding mechanism 200 respectively, and the bearing seat 300 is located between the first feeding mechanism 100 and the second feeding mechanism 200, and the bearing seat 300 is used to carry the first workpiece 110 conveyed by the first feeding mechanism 100 and the second workpiece 210 conveyed by the second feeding mechanism 200. The first assembly mechanism 400 is located on one side of the bearing seat 300, and the first assembly mechanism 400 can assemble the first workpiece 110 on the bearing seat 300. The second assembly mechanism 500 is located at the other side of the bearing seat 300, and the second assembly mechanism 500 can assemble the second workpiece 210 on the bearing seat 300. The first feeding mechanism 100, the second feeding mechanism 200, the bearing seat 300, the first assembly mechanism 400 and the second assembly mechanism 500 are all arranged on the support mechanism 600. The installation device performs feeding simultaneously through the first feeding mechanism 100 and the second feeding mechanism 200, shortening the duration of the feeding process and improving the installation efficiency.

[0040] During operation, the first workpiece 110 is conveyed in a predetermined manner and path through the first feeding mechanism 100. The first workpiece 110 is accurately conveyed to a designated position on the bearing seat 300. At the same time, the second feeding mechanism 200 also operates synchronously to convey the second workpiece 210 to the bearing seat 300. Since the second feeding mechanism 200 is arranged opposite to the first feeding mechanism 100, the first workpiece 110 and the second workpiece 210 can be placed in place on the bearing seat 300 in an orderly manner.

[0041] After the bearing seat 300 receives the first workpiece 110 and the second workpiece 210, the bearing seat 300 can ensure that the first workpiece 110 and the second workpiece 210 are stably placed. The bearing seat 300 can have a specific shape, groove or positioning device to accurately fix the position of the first workpiece 110 and the second workpiece 210, prevent the workpieces from shifting or shaking before assembly, and provide an accurate reference for subsequent assembly work.

[0042] The first assembly mechanism 400 is started on one side of the support base 300, and performs corresponding assembly operations on the first workpiece 110 on the support base 300 according to the preset assembly process and procedure. The assembly operation may include installing other parts, welding, riveting, fastening and other operations. At the same time, the second assembly mechanism 500 located on the other side of the support base 300 performs similar assembly actions on the second workpiece 210. The first assembly mechanism 400 and the second assembly mechanism 500 can work independently without interfering with each other, and the overall assembly time is greatly shortened by the parallel assembly method.

[0043] After completing one assembly, the assembled product or semi-finished product on the bearing seat 300 is transported to other stations, and then the first feeding mechanism 100 and the second feeding mechanism 200 feed again, and the above process is repeated to achieve continuous production operation. During the whole process, the support mechanism 600 always provides stable support for each component, ensuring the relative position accuracy and motion stability of each component during the working process, and ensuring that the entire installation device can operate continuously and efficiently.

[0044] Specifically, the first workpiece 110 and the second workpiece 210 may be copper sleeves or other annular workpieces.

[0045] Specifically, the first feeding mechanism 100 and the second feeding mechanism 200 have the same structure.

[0046] In some embodiments, the first feeding mechanism 100 and the second feeding mechanism 200 are symmetrically arranged relative to the central axis of the bearing seat 300. The symmetrical arrangement of the first feeding mechanism 100 and the second feeding mechanism 200 is conducive to collaborative feeding. When working, the first feeding mechanism 100 and the second feeding mechanism 200 can be started at the same time, and the first workpiece 110 and the second workpiece 210 are respectively conveyed to the bearing seat 300 at the same or similar speed and manner. Due to the symmetrical relationship, the first workpiece 110 and the second workpiece 210 can be distributed on the bearing seat 300 in a relatively uniform and symmetrical manner, which is convenient for subsequent assembly operations. For example, if the first workpiece 110 conveyed by the first feeding mechanism 100 needs to be specifically matched or docked with the second workpiece 210 conveyed by the second feeding mechanism 200 on the bearing seat 300, the symmetrical arrangement can ensure that such matching is more accurate and stable in space, reducing assembly difficulties or errors caused by deviations in the feeding position.

[0047] In some embodiments, the first loading mechanism 100 includes a loading barrel 120 and a delivery pipe 130 , the loading barrel 120 is connected to the delivery pipe 130 , one end of the delivery pipe 130 away from the loading barrel 120 is connected to the supporting seat 300 , and the delivery pipe 130 is arranged to be inclined downward.

[0048] It should be noted that the first feeding mechanism 100 is composed of a feeding barrel 120 and a conveying pipe 130. Both the feeding barrel 120 and the conveying pipe 130 are hollow structures. The feeding barrel 120 and the conveying pipe 130 are connected to form a continuous material conveying path. The conveying pipe 130 connects the feeding barrel 120 and the supporting seat 300, and conveys the first workpiece 110 in the feeding barrel 120 to the supporting seat 300. One end of the conveying pipe 130 away from the feeding barrel 120 is connected to the supporting seat 300, ensuring that the first workpiece 110 can accurately reach the designated position of the supporting seat 300 from the conveying pipe 130, thereby achieving the continuity and accuracy of the feeding process.

[0049] The conveying pipe 130 is tilted downward, and the tilting angle enables the first workpiece 110 to naturally slide down along the conveying pipe 130 under the action of gravity, thereby reducing dependence on additional power and lowering energy consumption of the equipment.

[0050] The conveying pipe 130 provides a directional conveying channel for the first workpiece 110, limiting the movement trajectory of the first workpiece 110. The first workpiece 110 slides down along the direction of the conveying pipe 130, preventing the first workpiece 110 from deviating from the predetermined path during the conveying process, ensuring that the first workpiece 110 can accurately reach the bearing seat 300, and providing an orderly supply of workpieces for subsequent assembly operations.

[0051] The conveying channel can adapt to a variety of first workpieces 110 of different shapes, sizes and weights. By adjusting the inclination angle, inner diameter size of the conveying pipe 130 and the structure of the loading barrel 120 and other parameters, the loading process can be optimized according to the characteristics of the specific workpiece. For example, for a lighter first workpiece 110, the inclination angle can be appropriately reduced to control the sliding speed. For a heavier or larger workpiece, the size of the conveying pipe 130 can be increased accordingly and the structural strength can be strengthened to ensure stable loading.

[0052] In some embodiments, an opening is provided on the periphery of the conveying channel to facilitate observation of the conveying status of the first workpiece 110 in the conveying channel. The operator can observe through the opening whether the first workpiece 110 is moving normally, whether there is jamming, accumulation or other abnormal phenomena, which can effectively avoid production interruption or product damage caused by conveying failure.

[0053] In some embodiments, the upper barrel 120 is arranged in the vertical direction so that the height direction of the upper barrel 120 is consistent with the gravity direction. When the first workpiece 110 is placed in the upper barrel 120, under the action of gravity, the first workpiece 110 will naturally fall along the upper barrel 120. Under the action of gravity, the first workpiece 110 can enter the conveying pipe 130 from the discharge port at the bottom of the upper barrel 120 in sequence to achieve continuous feeding. This process does not require an additional power device to push the first workpiece 110, reducing the energy consumption and cost of the equipment.

[0054] In some embodiments, the conveying pipeline 130 includes a first conveying section 131 and a second conveying section 132, one end of the first conveying section 131 is connected to the loading barrel 120, and the other end is connected to the second conveying section 132, and the end of the second conveying section 132 away from the first conveying section 131 is connected to the bearing seat 300, and the first conveying section 131 is an arc structure. The second conveying section 132 is a straight structure.

[0055] It should be noted that the first conveying section 131 is used as a starting part to receive the first workpiece 110 falling from the vertical direction and guide it to change direction. The second conveying section 132 accurately and stably conveys the workpiece after the direction is adjusted by the first conveying section 131 to the supporting seat 300 in a straight line.

[0056] The arc-shaped structure of the first conveying section 131 enables the first workpiece 110 to change from vertical falling to curved motion under the action of gravity, and can smoothly change the motion direction of the workpiece, thereby achieving a natural transition between different directions of the first workpiece 110. The linear structure of the second conveying section 132 helps to maintain the stability of the first workpiece 110, so that it can be conveyed to the support base 300 at a uniform speed.

[0057] In some embodiments, the installation device includes a pushing member 140, which is arranged at the bottom of the upper barrel 120 so that the first workpiece 110 in the upper barrel 120 can be placed on the pushing member 140. The pushing member 140 is located at the feed port of the conveying pipe 130, and the pushing member 140 can move toward or away from the feed port.

[0058] The first workpiece 110 is accumulated on the top of the pushing member 140 under the action of gravity. The pushing member 140 moves in a direction away from the feed port. During the movement, the first workpiece 110 is located in the upper barrel 120 and cannot move in the horizontal direction. During the movement, the pushing member 140 moves relative to the first workpiece 110 and the upper barrel 120. When the pushing member 140 leaves the bottom of the upper barrel 120, the first workpiece 110 loses the support of the pushing member, so that the first workpiece 110 and the pushing member 140 are in the same plane, driving the pushing member 140 to move in a direction close to the feed port, pushing the first workpiece 110 into the feed port, and then allowing the first workpiece 110 to enter the conveying pipe 130. The pushing member 140 moves in a direction away from the feed port again, pushing the next first workpiece 110 into the feed port. The pushing member 140 reciprocates in this way, pushing the first workpieces 110 accumulated by the pushing member 140 into the feed port one by one.

[0059] Through the specific movement program of the pusher 140, the timing of the first workpiece 110 entering the conveying channel 130 can be accurately controlled to ensure that each first workpiece 110 enters the conveying channel in a predetermined order and time interval to match the rhythm of subsequent assembly processes.

[0060] The moving stroke of the pusher 140 each time can determine the number of workpieces entering the conveying pipe 130, so as to achieve quantitative loading. For example, by adjusting the pushing distance of the pusher 140, one or more workpieces can be pushed each time, so as to meet the requirements of different production processes for the number of workpieces, and avoid the problems of low production efficiency or waste of resources caused by overloading or underloading.

[0061] In some embodiments, the installation device includes a first driving member, which is connected to the pushing member 140, and the first driving member is used to drive the pushing member 140 to move in a direction away from or close to the feeding port.

[0062] It should be noted that the first driving member serves as a power source, and the first driving member may be a cylinder or a linear motor.

[0063] When the first workpiece 110 in the loading barrel 120 needs to be transported to the conveying pipe 130, the first driving member is started according to the instruction of the controller to generate a driving force in the corresponding direction. Under the action of the driving force, the pushing member 140 moves in the direction close to the feeding port and pushes the first workpiece 110 into the conveying pipe 130. When a push is completed or the loading needs to be paused, the first driving member drives the pushing member 140 in the reverse direction to move away from the feeding port, return to the initial position or the predetermined waiting position, and prepare for the next loading operation. The entire process realizes the orderly loading of the first workpiece 110 through the precise control of the pushing member 140 by the first driving member.

[0064] The first driving member can accurately control the displacement and speed of the pushing member 140, so as to realize the precise adjustment of the feeding amount and feeding speed of the first workpiece 110. By programming the motion parameters of the first driving member, the accurate number of workpieces can be pushed into the conveying pipe 130 each time according to the production requirements, and it can match the rhythm of the entire production line to ensure the continuity and stability of the feeding process and improve production efficiency. The movement of the first driving member can be accurately controlled by the automatic control system, which enables the feeding operation of the pushing member 140 to achieve seamless docking and collaborative work with other sensors of the production line. Through communication and data interaction with the control system, the first driving member can adjust the movement of the pushing member 140 in real time according to the overall state of the production line, realize intelligent production, and improve the automation level and production efficiency of the entire production line.

[0065] In some embodiments, a plurality of loading cylinders 120 are provided, and the plurality of loading cylinders 120 are arranged along the length direction of the pushing member 140 .

[0066] The provision of multiple loading barrels 120 increases the storage capacity of the first workpiece 110, can provide sufficient material supply for the production process over a longer period of time, reduces the number of production interruptions caused by frequent material replenishment, and improves production continuity and efficiency.

[0067] In addition, multiple loading barrels 120 can enable multiple first workpieces 110 to enter the feed port at the same time. The first workpieces 110 in each loading barrel 120 are naturally accumulated at the bottom under the action of gravity. When the pusher 140 moves along its length direction under the drive of the first driving member, the pusher 140 first moves away from the feed port, so that the workpieces in the loading barrel 120 fall to the same plane as the pusher 140, and then the pusher 140 moves toward the feed port, pushing the multiple first workpieces 110 in the loading barrel 120 into the conveying pipe 130 at the same time, thereby improving the efficiency of loading. After the pusher 140 completes a round of loading operations for all loading barrels 120, the pusher 140 can start again from the initial position and repeat the above process to achieve continuous cyclic loading and continuously provide the first workpiece 110 for the subsequent assembly process.

[0068] In some embodiments, the end of the pusher 140 facing the feed port is an arc-shaped end face 141 to fit the copper sleeve or the round workpiece. The arc-shaped end face 141 of the pusher 140 is designed according to the outer contour of the copper sleeve or the round workpiece. The radius of curvature of the arc is adapted to the radius of the workpiece to ensure that the pusher 140 can be closely fitted to the surface of the workpiece during the pushing process.

[0069] When the push member 140 moves toward the feed inlet under the drive of the first driving member, the arcuate end face 141 contacts the copper sleeve or the circular workpiece. Due to the fit between the arcuate end face 141 and the surface of the workpiece, friction is generated at the contact point. The push member 140 transmits the thrust to the workpiece through this friction, so that the workpiece overcomes gravity and friction with other components and begins to move in the direction of the feed inlet of the conveying pipe 130. During the entire pushing process, the arcuate end face 141 can always maintain close contact with the surface of the workpiece, ensuring the stable transmission of the thrust, so that the workpiece enters the conveying pipe 130 in a smooth and accurate manner, and the feeding operation is realized by relying on the mechanical contact and force transmission between the push member 140 and the workpiece.

[0070] In some embodiments, a worm is disposed on the support base 300 , one end of the worm is used to fix the first workpiece 110 , and the other end of the worm is used to fix the second workpiece 210 .

[0071] It should be noted that the worm is in the shape of an elongated spiral structure. The surface of the screw has threads or grooves for matching and fixing with a workpiece.

[0072] The connection between the worm and the bearing seat 300 can be bolted, embedded or other suitable fixing methods to ensure that the worm will not be displaced or loosened during operation.

[0073] The first workpiece 110 and the second workpiece 210 are fixed to both ends of the worm respectively. This connection method requires the workpieces to have corresponding matching structures, such as through holes, grooves or threads, so as to achieve reliable connection with the worm.

[0074] Based on the fixing and positioning functions of the worm, the first workpiece 110 and the second workpiece 210 are accurately installed on the support seat 300. After the first workpiece 110 and the second workpiece 210 are transported to the support seat 300, the workpieces are fixed on the worm by connecting with the matching structures at both ends of the worm. The worm provides a precise positioning reference for the workpiece by virtue of its stable installation on the support seat 300. The first assembly mechanism 400 performs assembly operations on the first workpiece 110, and the second assembly mechanism 500 performs assembly operations on the second workpiece 210. The worm can fix the first workpiece 110 and the second workpiece 210 in a predetermined position to prevent the workpieces from displacement, shaking or rotation during the assembly process, thereby ensuring the accuracy and quality of the assembly.

[0075] In some embodiments, the first assembly mechanism 400 is disposed opposite to the second assembly mechanism 500 , and the support base 300 is disposed between the first assembly mechanism 400 and the second assembly mechanism 500 .

[0076] It should be noted that after the first workpiece 110 and the second workpiece 210 are transported to the bearing seat 300 and fixed by the first feeding mechanism 100 and the second feeding mechanism 200 respectively, the first assembly mechanism 400 and the second assembly mechanism 500 are started at the same time, and the first assembly mechanism 400 performs specific assembly operations on the first workpiece 110 on the bearing seat 300, such as installing parts, welding, riveting, fastening, etc. The second assembly mechanism 500 performs corresponding assembly actions on the second workpiece 210 on the other side of the bearing seat 300. During the assembly process, the bearing seat 300 always maintains the stable position of the workpiece, providing an accurate operating reference for the two assembly mechanisms. The first assembly mechanism 400 and the second assembly mechanism 500 need to coordinate in time and process. For example, ensure that the assembly steps are completed in sequence or at the same time to ensure the quality and integrity of the final assembled product. Through this relatively arranged layout and collaborative working mechanism, the parallel assembly of different workpieces on the same bearing seat 300 is achieved, which improves production efficiency.

[0077] In some embodiments, the first assembly mechanism 400 includes a second driving member and an operating rod. The second driving member is connected to the operating rod. The second driving member is used to drive the operating rod to move toward the bearing seat 300 so that the operating rod operates and assembles the first workpiece 110 on the bearing seat 300.

[0078] It should be noted that before assembly, the second driving member is in a stopped state, the operating rod is in an initial position, and the operating rod is a certain distance away from the supporting seat 300 to ensure that it will not interfere with the operation of other components on the supporting seat 300 or cause a collision risk when no assembly operation is performed.

[0079] The first workpiece 110 on the support seat 300 has been loaded and positioned, waiting for assembly operation. When the assembly instruction is received, the second drive member is started, and a suitable driving force is generated according to the assembly process requirements to drive the operating rod to move toward the support seat 300. During the movement, the speed and acceleration of the operating rod need to be controlled within a reasonable range, to ensure that it can quickly reach the working position, and to avoid impact on the workpiece or equipment due to excessive speed. The operating rod gradually approaches the first workpiece 110 on the support seat 300, and the tool or structure at its end is ready to contact the workpiece, and the critical stage of the assembly operation begins. The operating rod contacts the first workpiece 110 and operates according to the preset assembly process. For example, the operating rod can accurately install the parts to the corresponding position of the first workpiece 110 by grabbing or pushing.

[0080] During the entire assembly operation, the operating rod needs to maintain a stable position and posture to ensure the accuracy and consistency of the operation. The second drive member adjusts parameters such as driving force, speed and direction of movement in real time according to the requirements of the assembly process to adapt to the assembly requirements at different stages. After the operating rod completes the assembly operation on the first workpiece 110, the second drive member drives the operating rod to move away from the support seat 300 and return to the initial position or the waiting position set according to the production process. During the return process, the movement of the operating rod also needs to be smoothly controlled to avoid damage to the equipment or interference with the operation of other components due to inertia or other factors. After the operating rod returns to the initial position, it is ready to receive the next assembly instruction. The entire movement process is cyclically carried out under the precise control of the second drive member to achieve continuous and efficient assembly operations.

[0081] In some embodiments, the first assembly mechanism 400 further includes a pressure monitor, which is connected to the operating rod and is used to monitor the pressure exerted by the operating rod on the first workpiece 110 during assembly.

[0082] It should be noted that when the operating rod is driven by the second driving member to assemble the first workpiece 110 on the bearing seat 300, an interaction force is generated between the operating rod and the first workpiece 110, and the force is transmitted to the pressure monitor connected to the operating rod. The pressure sensing element inside the pressure monitor senses the pressure change and converts it into an electrical signal. The electrical signal is amplified, filtered, analog-to-digital converted, and processed by the signal processing circuit inside the pressure monitor, and then output to the control system. After receiving the pressure signal, the control system compares and analyzes it with the preset pressure parameters. If the actual pressure is within the preset normal range, the control system continues to maintain the current assembly operation. If the pressure exceeds the preset range, the control system will take corresponding measures according to the specific situation, such as adjusting the output power of the second driving member to change the force of the operating rod, or issuing an alarm to prompt the operator to check and adjust, so as to ensure that the assembly pressure always meets the process requirements and ensure the quality of product assembly.

[0083] It should be noted that the structure of the second assembly mechanism 500 is similar to that of the first assembly mechanism 400 and will not be described in detail here.

[0084] In some embodiments, the mounting device includes a pressing mechanism 700 , which is disposed on the supporting mechanism 600 , and is used to press the first workpiece 110 and the second workpiece 210 that have been assembled.

[0085] It should be noted that before pressing, the pressing mechanism 700 is in a standby state, the pressing component maintains a certain distance from the assembled first workpiece 110 and the second workpiece 210, and the power component is not started. When it is detected that the first workpiece 110 and the second workpiece 210 have completed assembly and reached the pressing position, the power component of the pressing mechanism 700 is started. The pressing mechanism 700 gradually approaches the workpiece, and this speed can be controlled according to actual conditions to avoid the impact of too fast speed on the workpiece. After the pressing component contacts the workpiece, the power component continues to apply pressure to make the pressing component squeeze the workpiece. In this process, the pressure of the pressing mechanism 700 gradually increases until it reaches a preset pressure value or reaches a certain displacement. According to the characteristics of the workpiece and the purpose of pressing, this pressure is maintained for a certain time so that the workpiece can achieve the expected effect under the action of pressure, such as further fitting parts, eliminating gaps, etc. After completing the pressing, the power component moves in the opposite direction, driving the pressing component back to the initial position.

[0086] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A mounting device, characterized in that: include: A first feeding mechanism, used for feeding a first workpiece; A second feeding mechanism, used for feeding a second workpiece, the second feeding mechanism being arranged opposite to the first feeding mechanism; A bearing seat, the bearing seat is connected to the first feeding mechanism and the second feeding mechanism respectively, and the bearing seat is located between the first feeding mechanism and the second feeding mechanism, and the bearing seat is used to carry the first workpiece conveyed by the first feeding mechanism and the second workpiece conveyed by the second feeding mechanism; a first assembling mechanism, the first assembling mechanism being located at one side of the bearing seat, and the first assembling mechanism being capable of assembling the first workpiece on the bearing seat; a second assembling mechanism, the second assembling mechanism being located at the other side of the bearing seat, and the second assembling mechanism being capable of assembling the second workpiece on the bearing seat; A supporting mechanism, wherein the first feeding mechanism, the second feeding mechanism, the bearing seat, the first assembling mechanism and the second assembling mechanism are all arranged on the supporting mechanism.

2. The mounting device according to claim 1, characterized in that: The first feeding mechanism comprises a feeding cylinder and a conveying pipe, the feeding cylinder is connected to the conveying pipe, one end of the conveying pipe away from the feeding cylinder is connected to the bearing seat, and the conveying pipe is arranged to be inclined downward.

3. The mounting device according to claim 2, characterized in that: The loading cylinder is arranged along the vertical direction.

4. The mounting device according to claim 2, characterized in that: The conveying pipeline includes a first conveying section and a second conveying section. One end of the first conveying section is connected to the loading barrel, and the other end is connected to the second conveying section. The end of the second conveying section away from the first conveying section is connected to the supporting seat. The first conveying section is an arc-shaped structure.

5. The mounting device according to claim 2, characterized in that: The installation device includes a pushing member, which is arranged at the bottom of the upper barrel so that the first workpiece in the upper barrel can be placed on the pushing member. The pushing member is located at the inlet of the conveying pipeline, and the pushing member can move toward or away from the inlet.

6. The mounting device according to claim 5, characterized in that: The plurality of loading cylinders are arranged along the length direction of the pushing member.

7. The mounting device according to claim 5, characterized in that: One end of the pushing member facing the feeding port is an arc-shaped end surface.

8. The mounting device according to claim 1, characterized in that: The first loading mechanism and the second loading mechanism are symmetrically arranged relative to the central axis of the bearing seat.

9. The mounting device according to claim 1, characterized in that: A worm is disposed on the bearing seat, one end of the worm is used to fix the first workpiece, and the other end of the worm is used to fix the second workpiece.

10. The mounting device according to claim 1, characterized in that: The mounting device comprises a pressing mechanism, which is arranged on the supporting mechanism and is used to press the first workpiece and the second workpiece that have been assembled.

Citation Information

Patent Citations

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