Fire extinguisher tank production line

By designing the fire extinguisher tank production line, including rolled plate-forming tube assembly, double-sided welding system and follow-up cutting system, the problem of insufficient production efficiency and applicability in the existing technology is solved, and efficient, assembly line-based small fire extinguisher tank production is achieved.

CN119703814AInactive Publication Date: 2025-03-28JINAN JINGONG BUILDING TECH & TRADE CO LTD +1
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Patent Information

Application Number
CN202510224384.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2025-03-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art is difficult to form a production mode of assembly line fire extinguisher tanks, and the production efficiency and applicability are poor, especially suitable for the production of small fire extinguisher tanks.

Method used

A fire extinguisher tank production line is designed, including rolled tube assembly and conveying components, for forming and conveying pipe materials; a double-sided welding system is used to improve welding quality; and a follow-up cutting system is used to cut pipe materials through synchronous cutting sheets to ensure end face quality and efficient production.

Benefits of technology

It realizes assembly line production of fire extinguisher tanks, improves production efficiency and product quality, and is suitable for efficient preparation of small fire extinguisher tanks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of tank body production lines, and provides a fire extinguisher tank body production line which is matched with a fire extinguisher tank body to form assembly line type production of a tank body straight pipe part, the preparation quality is good, the production efficiency is higher, the practicability is better, and the fire extinguisher tank body production line comprises a base, a double-face welding system and a follow-up cutting system. A plate rolling and pipe forming assembly and a conveying assembly are installed on the base, the plate rolling and pipe forming assembly is used for bending a plate into a pipe material, the conveying assembly is used for maintaining the shape of the formed pipe material and conveying the formed pipe material, the double-face welding system comprises an inner welding installation frame and an outer welding installation frame, and the inner welding installation frame and the outer welding installation frame are both fixedly connected to the base. The follow-up cutting system comprises a fixed frame fixedly connected to the base, a movable frame is slidably connected to the interior of the fixed frame, and the movable frame is connected to the interior of the movable frame in a sliding mode. And a driving structure for the movable frame to reciprocate relative to the fixed frame is mounted in the base.
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Description

Technical Field

[0001] The invention relates to the technical field of tank production lines, and in particular to a fire extinguisher tank production line. Background Art

[0002] As we all know, a fire extinguisher is a portable fire-fighting tool with chemicals placed inside to assist in extinguishing fires. With the advancement of urbanization, more and more people are living in clusters, so fire safety is more important. Tank fire extinguishers, as one of the effective fire-fighting equipment, have been widely used. The large demand for tank fire extinguishers has also led to a large demand for fire extinguisher tanks. In order to facilitate the preparation of fire extinguisher tanks, we propose a fire extinguisher tank production line.

[0003] After searching, the Chinese patent publication number CN116586996A and the patent publication number CN118180886B respectively disclose a cutting and welding robot system for stainless steel tanks and a chemical material storage tank welding device, wherein the former is roughly described as including an industrial robot arranged on a rotating platform and controlled by a control system, a clamping quick-change joint arranged at the end of the mechanical arm of the industrial robot, a plasma cutting head, an electric grinding head and a welding gun arranged on the rotating platform, a lifting platform arranged at the center position of the rotating platform, and a clamping device and a laser ranging sensor arranged on the lifting platform for clamping the lower end cover of the stainless steel tank. When in use, the plasma cutting head, the electric grinding head and the welding gun are respectively connected to the control system circuit, and work after being clamped by the quick-change joint in steps. The rotating platform and the lifting platform are respectively connected to the control system circuit, and are respectively controlled by the control system to move and fix. The industrial robot is driven by a rotating platform controlled by a control system to rotate around a stainless steel tank body, the latter of which is roughly described as comprising a base, a track plate is fixedly connected to the base, and two tank support blocks arranged in a front-to-back mirrored manner are slidably connected above the track plate, two longitudinal slide grooves arranged in a front-to-back manner are opened on the base and on the left side of the track plate, wherein a cleaning unit is slidably connected in the longitudinal slide groove on the front side, a transverse slide groove is opened on the base and on the left side of the longitudinal slide groove, and two groups of No. 1 electric sliders are slidably connected in the transverse slide groove, wherein a positioning hammer unit is fixedly connected to the No. 1 electric slider on the left side, when in use, the cleaning unit can grind and scrape the weld on the surface of the tank body through grinding parts and scraping parts, can effectively scrape off the welding slag, and can automatically adjust the pressure applied to the tank body by the grinding parts and scraping parts according to the height of the protrusion on the weld through the distance between the guide arc rail and the track arc plate.

[0004] Although the above two existing technical solutions can be used for the welding, forming and cutting operations of the tank body, it can be obviously judged based on the technical solutions of the two combined with their corresponding operating methods that the former is more suitable for the operation of large tanks, while the latter is a single welding station. It is difficult to form an assembly line production mode during the welding operation of both. In order to improve the operational convenience of the fire extinguisher, the fire extinguisher tank body mostly adopts a smaller size. Therefore, the applicability of the existing technical solution is poor, and the production efficiency needs to be further improved. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a fire extinguisher tank production line, which is equipped with fire extinguisher tanks to form an assembly line production of the straight pipe part of the tank, thereby ensuring the preparation quality of the fire extinguisher tanks while having higher production efficiency and better practicality.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fire extinguisher tank production line, comprising a base, and also comprising a double-sided welding system and a follow-up cutting system, wherein a plate rolling tube assembly and a conveying assembly are installed on the base, wherein the plate rolling tube assembly is used to bend the plate into a tube material, and the conveying assembly is used to maintain and convey the shape of the tube material after forming, wherein the double-sided welding system comprises an inner welding mounting frame and an outer welding mounting frame, wherein the inner welding mounting frame and the outer welding mounting frame are both fixedly connected to the base, wherein a lifting suspension assembly is installed on the inner welding mounting frame, wherein an inner welding joint is installed on the lifting suspension assembly, and an outer welding joint is installed on the outer welding mounting frame, wherein the follow-up cutting system comprises a fixed frame fixedly connected to the base, wherein a mobile frame is slidably connected in the fixed frame, wherein a driving structure for reciprocating movement of the mobile frame relative to the fixed frame is installed in the base, wherein an annular frame is rotatably connected in the mobile frame, wherein a power structure for rotationally driving the annular frame is installed on the mobile frame, wherein a synchronous cutting structure is installed in the annular frame, wherein two synchronous cutting blades are installed in the synchronous cutting structure.

[0007] Preferably, the synchronous cutting structure comprises an electric telescopic rod, a synchronous driving ring and two mounting shafts, the electric telescopic rod is installed outside the annular frame, the synchronous driving ring is connected to the telescopic rod of the electric telescopic rod, the synchronous driving ring is fixedly connected to two driving sleeves, the annular frame is provided with two mounting notches and two mounting slides, the two mounting notches are respectively connected to the two mounting slides, the two mounting shafts are respectively rotatably connected in the two mounting notches, the two mounting shafts are fixedly connected to the two rotating arm frames, the two rotating arm frames are each equipped with a rotating spindle, the two synchronous cutting blades are respectively detachably mounted on the two rotating spindles, the two rotating arm frames are each equipped with a spindle motor, the two spindle motors are respectively used for rotating drive of the two rotating spindles, the two driving sleeves are respectively slidably connected in the two mounting slides, the two driving sleeves are fixedly connected with a driving column, the two mounting shafts are respectively provided with a threaded groove, and the two driving columns are respectively inserted into the two threaded grooves.

[0008] Preferably, the lifting suspension assembly includes a cantilever mounting tube, the cantilever mounting tube is fixedly connected to the inner welding mounting frame, a mounting cavity is opened on the cantilever mounting tube, a first parallel rod and a second parallel rod are rotatably connected in the mounting cavity, the first parallel rod is rotatably connected to the parallel mounting frame, the second parallel rod is rotatably connected to the parallel mounting frame, the inner welding head is mounted on the parallel mounting frame, and a first electric drive rod is installed at the rear end of the cantilever mounting tube, the first electric drive rod is used for rotationally driving the first parallel rod in the mounting cavity.

[0009] Preferably, the first parallel rod is rotatably connected to a transmission rod, the transmission rod is rotatably connected to a transmission column, the transmission column is slidably connected in the cantilever mounting tube, and the drive rod of the first electric drive rod is connected to the transmission column.

[0010] Preferably, the driving structure includes a servo motor and a driving rotating frame, the servo motor is installed in the base, the driving rotating frame is rotatably connected in the base, the servo motor is used for driving the driving rotating frame to rotate relative to the base, a spiral side groove and a gradual quick reset groove are provided on the driving rotating frame, the two ends of the spiral side groove are respectively connected with the two ends of the gradual quick reset groove, an open groove is provided at the bottom end of the moving frame, a transmission pin is slidably fitted in the open groove, the transmission pin matches the spiral side groove and the gradual quick reset groove, a bottom cap frame is installed at the bottom end of the moving frame by assembling bolts, the top end of the bottom cap frame is fixedly connected with a pop-up spring, and the pop-up spring is fixedly connected to the bottom end of the transmission pin, the power structure includes a reduction motor, a driving gear is installed on the output shaft of the reduction motor, the driving gear is meshed with a transmission gear, and the transmission gear is fixedly connected to the annular frame.

[0011] Preferably, a lifting frame is slidably connected inside the external welding mounting frame, a second electric driving rod is installed at the top of the external welding mounting frame, a driving rod of the second electric driving rod is connected to the top of the lifting frame, and the external welding joint is installed at the bottom of the lifting frame.

[0012] Preferably, an upper probe frame is slidably connected to the parallel mounting frame, and double-sided rollers are rotatably connected to the upper probe frame, and a lower probe frame is slidably connected to the lifting frame, and a middle side roller is rotatably connected in the lower probe frame, and the top end of the lower probe frame and the bottom end of the upper probe frame are both fixedly connected with elastic springs, and pressure transmission plates are fixedly connected in the two elastic springs, and pressure sensors are installed in the parallel mounting frame and the lifting frame, and the two pressure transmission plates are respectively matched with the pressure detection surfaces of the two pressure sensors.

[0013] Preferably, the plate rolling and tube forming assembly comprises six vertical mounting frames and six horizontal mounting frames, the six vertical mounting frames and the six horizontal mounting frames are all fixedly connected to the top end of the base, the six vertical mounting frames are sequentially installed with double-sided pressure rollers, gradually deformed pressure rollers, spherical pressure rollers, centering flanging pressure rollers, centering deformation pressure rollers and fully closed pressure rollers from back to front, the six vertical mounting frames are sequentially installed with double-sided support rollers, gradually deformed support rollers, spherical support rollers, centering flanging support rollers, centering deformation support rollers and fully closed support rollers from back to front, the double-sided pressure rollers match the double-sided support rollers, the gradually deformed pressure rollers match the gradually deformed support rollers, and the The spherical pressure roller is matched with the spherical support roller, the centering flanging pressure roller is matched with the centering flanging support roller, the centering deformation pressure roller is matched with the centering deformation support roller, and the fully closed pressure roller is matched with the fully closed support roller. The first pair of moving frames and the second pair of moving frames are all slidably connected in the six horizontal mounting frames. The six first pairs of moving frames are all rotatably connected with the first side pressure rollers, and the first roller pressure grooves on the six first side pressure rollers are gradually deepened from back to front. The six second pairs of moving frames are all rotatably connected with the second side pressure rollers, and the second roller pressure grooves on the six second side pressure rollers are gradually deepened from back to front.

[0014] Preferably, the conveying assembly includes multiple vertical conveying frames and multiple horizontal conveying frames, and the multiple vertical conveying frames and the multiple horizontal conveying frames are all installed on the top of the base, and the multiple vertical conveying frames are rotatably connected with upper conveying rollers and lower conveying rollers, and the multiple upper conveying rollers are respectively matched with the multiple lower conveying rollers, and the multiple horizontal conveying frames are slidably connected with a first pair of slides and a second pair of slides, and the multiple first pairs of slides and the multiple second pairs of slides are rotatably connected with side conveying rollers.

[0015] Preferably, the first hydraulic telescopic parts and the second hydraulic telescopic parts are installed in the six horizontal mounting frames and the multiple horizontal conveying frames, the multiple first hydraulic telescopic parts are respectively connected to the six first pairs of moving frames and the multiple first pairs of slides, the six second hydraulic telescopic parts are respectively connected to the six second pairs of moving frames and the multiple second pairs of slides, the first hydraulic nozzles and the second hydraulic nozzles are arranged outside the six horizontal mounting frames and the multiple horizontal conveying frames, the multiple first hydraulic nozzles are respectively matched with the multiple first hydraulic telescopic parts, and the multiple second hydraulic nozzles are respectively matched with the multiple second hydraulic telescopic parts.

[0016] Compared with the prior art, the present invention provides a fire extinguisher tank production line, which has the following beneficial effects:

[0017] In the present invention, the plate rolling into tube assembly can be used to roll the plate into the shape of a tube to facilitate subsequent welding operations, and the conveying assembly can be used to assist the plate rolling into tube assembly in maintaining the posture of the tube and in conveying the tube.

[0018] 2 In the present invention, through the design of the double-sided welding system, the pipe material is matched to form the welding shape at the opposite sides, and the welding adopts the internal and external double-sided welding method to improve the welding quality of the pipe material connection.

[0019] In the present invention, by following the cutting system, the welded pipe can be cut. During the operation, two synchronous cutting blades are used to cut in synchronously. The cutting force during the pipe cutting process can be well offset, ensuring the end face quality while having little impact on the normal welding operation of the pipe, and having higher operation efficiency and being more practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 It is a three-dimensional structural schematic diagram of the second half of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the half section of the present invention; Figure 4 For the present invention Figure 3 A schematic diagram of the local enlarged structure at point A in the middle; Figure 5 It is a schematic diagram of the three-dimensional structure of the first half of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the fixed frame, the movable frame and the annular frame of the present invention; Figure 7 It is a schematic diagram of an exploded three-dimensional structure of the cooperation of the mobile frame, the annular frame and the synchronous driving ring of the present invention; Figure 8It is a schematic diagram of the three-dimensional structure of the synchronous drive ring, the drive sleeve and the drive column of the present invention; Fig. 9 It is a schematic diagram of the three-dimensional structure of the inner welding mounting frame, the cantilever mounting pipe and the first electric driving rod of the present invention; Fig.10 It is a partially cutaway three-dimensional structural schematic diagram of the cooperation of the first parallel rod, the second parallel rod and the parallel mounting frame of the present invention; Fig.11 It is a schematic diagram of the three-dimensional structure of the external welding mounting frame, the lifting frame and the lowering frame of the present invention; Fig.12 It is a partially cutaway three-dimensional structural schematic diagram of the cooperation of the lifting frame, the lower probe frame and the middle side rollers of the present invention; Fig.13 It is a bottom-up three-dimensional structural schematic diagram of the cooperation of the external welding mounting frame, the lifting frame and the lowering frame of the present invention; Fig.14 It is a bottom-up three-dimensional structural schematic diagram of the cooperation of the first parallel rod, the second parallel rod and the parallel mounting frame of the present invention; Fig.15 It is a bottom-up three-dimensional structural schematic diagram of the cooperation of the movable frame, the annular frame and the synchronous cutting blade of the present invention; Fig.16 It is a cross-sectional three-dimensional structural schematic diagram of the cooperation of the movable frame, the pop-up spring and the transmission pin of the present invention; Fig.17 For the present invention Fig.16 A schematic diagram of the local enlarged structure at B in the middle; Fig.18 It is a schematic diagram of the three-dimensional structure of the ring frame, synchronous cutting blade and installation shaft of the present invention; Fig.19 It is a schematic diagram of the three-dimensional structure of the rotating arm, the rotating spindle and the spindle motor of the present invention; Fig. 20 It is a partially cutaway three-dimensional structural schematic diagram of the cooperation of the transverse conveying frame, the first pair of slides, the second pair of slides, etc. of the present invention; Fig.21 It is a schematic diagram of a three-dimensional structure in which the servo motor and the driving rotating frame of the present invention are installed at the bottom end of the base; Fig. 22 It is a schematic diagram of the three-dimensional structure of one side of the gradual rapid reset groove on the driving rotating frame of the present invention.

[0021] In the figure: 1, base; 2, internal welding mounting frame; 3, external welding mounting frame; 4, internal welding joint; 5, external welding joint; 6, fixed frame; 7, mobile frame; 8, ring frame; 9, synchronous cutting disc; 10, electric telescopic rod; 11, synchronous driving ring; 12, installation shaft; 13, driving sleeve; 14, installation notch; 15, installation slide; 16, rotating arm frame; 17, rotating spindle; 18, spindle motor; 19, driving column; 20, thread groove; 21 , cantilever mounting tube; 22, first parallel rod; 23, second parallel rod; 24, parallel mounting frame; 25, first electric drive rod; 26, transmission rod; 27, transmission column; 28, servo motor; 29, drive rotating frame; 30, spiral side groove; 31, gradual rapid reset groove; 32, pop-up spring; 33, transmission pin; 34, reduction motor; 35, drive gear; 36, transmission gear; 37, lifting frame; 38, second electric drive rod; 39, upper Probe frame; 40, double-sided roller; 41, lower probe frame; 42, middle side roller; 43, elastic spring; 44, pressure transmission plate; 45, pressure sensor; 46, vertical mounting frame; 47, horizontal mounting frame; 48, double-sided pressure roller; 49, gradual deformation pressure roller; 50, spherical pressure roller; 51, centering flanging pressure roller; 52, centering deformation pressure roller; 53, fully closed pressure roller; 54, double-sided support roller; 55, gradual deformation support roller; 56, spherical support roller; 57, centering flanging support roller; 58. Centering deformable support roller; 59. Completely closed support roller; 60. First pair of shifting frames; 61. Second pair of shifting frames; 62. First side pressure roller; 63. Second side pressure roller; 64. Vertical conveying frame; 65. Horizontal conveying frame; 66. Upper conveying roller; 67. Lower conveying roller; 68. First pair of slides; 69. Second pair of slides; 70. Side conveying roller; 71. First hydraulic telescopic member; 72. Second hydraulic telescopic member; 73. First hydraulic nozzle; 74. Second hydraulic nozzle. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] For examples, see Figure 1-Figure 22A fire extinguisher tank production line includes a base 1, a double-sided welding system and a follow-up cutting system. A plate rolling tube assembly and a conveying assembly are installed on the base 1. The plate rolling tube assembly is used to bend the plate into a tube material. The plate rolling tube assembly includes six vertical mounting frames 46 and six horizontal mounting frames 47. The six vertical mounting frames 46 and the six horizontal mounting frames 47 are all fixedly connected to the top of the base 1. The six vertical mounting frames 46 are sequentially installed with double-sided pressure rollers 48, gradual deformation pressure rollers 49, spherical pressure rollers 50, centering flanging pressure rollers 51, centering deformation pressure rollers 52 and completely closed pressure rollers 53 from back to front. The six vertical mounting frames 46 are sequentially installed with double-sided support rollers 54, gradual deformation support rollers 55, spherical support rollers 56, centering flanging support rollers 57, centering deformation pressure rollers 58, and centering flanging pressure rollers 59. The first pair of shifting frames 60 and the second pair of shifting frames 61 are slidably connected in the six horizontal mounting frames 47. The six first pairs of shifting frames 60 are rotatably connected with the first side pressure rollers 62, and the first roller pressure grooves on the six first side pressure rollers 62 are gradually deepened from back to front. The six second pairs of shifting frames 61 are rotatably connected with the second side pressure rollers 63, and the six second side pressure rollers 63 are rotatably connected. The second roller groove on the upper part is a structure that gradually deepens from the back to the front. Through the equipment of the plate rolling tube assembly, the plate material can be rolled into the shape of the tube material to facilitate the subsequent welding operation. The conveying assembly is used to maintain and convey the shape of the tube material after forming. The conveying assembly includes a plurality of vertical conveying frames 64 and a plurality of horizontal conveying frames 65. The plurality of vertical conveying frames 64 and the plurality of horizontal conveying frames 65 are all installed on the top of the base 1. The plurality of vertical conveying frames 64 are rotatably connected with upper conveying rollers 66 and lower conveying rollers 67. The plurality of upper conveying rollers 66 are respectively matched with the plurality of lower conveying rollers 67. The plurality of horizontal conveying frames 65 are slidably connected with a first pair of slides 68 and a second pair of slides 69. The plurality of first pairs of slides 68 and the plurality of second pairs of slides 69 are rotatably connected with side conveying rollers. The roller 70, through the configuration of the conveying assembly, assists the plate rolling assembly in maintaining the posture of the tube material and assists in conveying. The first hydraulic telescopic member 71 and the second hydraulic telescopic member 72 are installed in the six horizontal mounting frames 47 and the multiple horizontal conveying frames 65. The multiple first hydraulic telescopic members 71 are respectively connected to the six first pairs of shifting frames 60 and the multiple first pairs of slides 68. The six second hydraulic telescopic members 72 are respectively connected to the six second pairs of shifting frames 61 and the multiple second pairs of slides 69. The first hydraulic nozzle 73 and the second hydraulic nozzle 74 are respectively provided outside the six horizontal mounting frames 47 and the multiple horizontal conveying frames 65. The multiple first hydraulic nozzles 73 are respectively matched with the multiple first hydraulic telescopic members 71, and the multiple second hydraulic nozzles 74 are respectively matched with the multiple second hydraulic telescopic members 72.The first hydraulic nozzle 73 can be used to adjust the injection or discharge of liquid in the first hydraulic telescopic component 71, and the relative position of the first pair of moving frames 60 relative to the horizontal mounting frame 47 can be adjusted by adjusting the amount of liquid in the corresponding first hydraulic telescopic component 71. The relative position of the first pair of slides 68 relative to the horizontal conveying frame 65 can be adjusted by adjusting the amount of liquid in the corresponding first hydraulic telescopic component 71. The second hydraulic nozzle 74 can be used to adjust the injection or discharge of liquid in the second hydraulic telescopic component 72. The relative position of the second pair of moving frames 61 relative to the horizontal mounting frame 47 can be adjusted by adjusting the amount of liquid in the corresponding second hydraulic telescopic component 72. The relative position of the second pair of slides 69 relative to the horizontal conveying frame 65 can be adjusted by adjusting the amount of liquid in the corresponding second hydraulic telescopic component 72. Finally, the relative distance between the first side pressure roller 62 and the second side pressure roller 63 that cooperate with each other is adjusted, and the relative distance between the two side conveying rollers 70 that cooperate with each other is adjusted, so as to achieve the purpose of lateral adaptation of the matching pipe materials.

[0024] It should be further explained that the double-sided welding system includes an inner welding mounting frame 2 and an outer welding mounting frame 3, the inner welding mounting frame 2 and the outer welding mounting frame 3 are both fixedly connected to the base 1, the inner welding mounting frame 2 is equipped with a lifting suspension assembly, the lifting suspension assembly is equipped with an inner welding head 4, the lifting suspension assembly includes an overhanging mounting pipe 21, the overhanging mounting pipe 21 is fixedly connected to the inner welding mounting frame 2, an installation cavity is provided on the overhanging mounting pipe 21, a first parallel rod 22 and a second parallel rod 23 are rotatably connected in the installation cavity, the first parallel rod 22 is rotatably connected to a parallel mounting frame 24, and the second parallel rod 23 is rotatably connected to the parallel mounting frame 2 4 is rotatably connected, the inner welding joint 4 is installed on the parallel mounting frame 24, the rear end of the cantilever mounting tube 21 is installed with a first electric driving rod 25, the first electric driving rod 25 is used for the rotational driving of the first parallel rod 22 in the mounting cavity, the first parallel rod 22 is rotatably connected with a transmission rod 26, the transmission rod 26 is rotatably connected with a transmission column 27, the transmission column 27 is slidably connected in the cantilever mounting tube 21, the driving rod of the first electric driving rod 25 is connected with the transmission column 27, the outer welding joint 5 is installed on the outer welding mounting frame 3, the outer welding mounting frame 3 is slidably connected with a lifting frame 37, the lifting frame 37 is a composite component, on which The upper part is a cylindrical structure and the lower part is a rectangular structure, that is, the upper cylindrical structure and the lower rectangular structure are an integrated structure fixed to each other. The top of the external welding mounting frame 3 is installed with a second electric drive rod 38, and the drive rod of the second electric drive rod 38 is connected to the top of the lifting frame 37. The external welding head 5 is installed at the bottom of the lifting frame 37. Through the design of the double-sided welding system, the welding forming at the opposite sides is formed in cooperation with the pipe material, and the welding adopts the method of internal and external double-sided welding to improve the welding quality of the pipe material connection. The parallel mounting frame 24 is slidably connected to the upper probe frame 39, and the upper probe frame 39 is rotatably connected to the double-sided Roller 40, the lifting frame 37 is slidably connected to the lower probe frame 41, and the middle side roller 42 is rotatably connected in the lower probe frame 41. The top end of the lower probe frame 41 and the bottom end of the upper probe frame 39 are fixedly connected with elastic springs 43, and pressure transmission plates 44 are fixedly connected in the two elastic springs 43. Pressure sensors 45 are installed in the parallel mounting frame 24 and the lifting frame 37. The two pressure transmission plates 44 are matched with the pressure detection surfaces of the two pressure sensors 45 respectively, so as to form relative positioning and relative position identification for the internal welding head 4 with respect to the inner wall of the pipe material, and form relative positioning and relative position identification for the external welding head 5 with respect to the outer wall of the pipe material.

[0025] It should be further explained that the follow-up cutting system includes a fixed frame 6 fixedly connected to the base 1, a mobile frame 7 is slidably connected in the fixed frame 6, a driving structure for the mobile frame 7 to reciprocate relative to the fixed frame 6 is installed in the base 1, a ring frame 8 is rotatably connected in the mobile frame 7, a power structure for rotating the ring frame 8 is installed on the mobile frame 7, a synchronous cutting structure is installed in the ring frame 8, two synchronous cutting blades 9 are installed in the synchronous cutting structure, the synchronous cutting structure includes an electric telescopic rod 10, a synchronous driving ring 11 and two mounting shafts 12, the electric telescopic rod 10 is installed outside the ring frame 8, the synchronous driving ring 11 is connected to the telescopic rod of the electric telescopic rod 10, and the synchronous driving ring 11 is fixed Two drive sleeves 13 are connected, two installation notches 14 and two installation slides 15 are provided on the annular frame 8, the two installation notches 14 are respectively connected to the two installation slides 15, the two installation shafts 12 are respectively rotatably connected in the two installation notches 14, the two installation shafts 12 are fixedly connected with a rotating arm 16, and a rotating spindle 17 is installed in the two rotating arm 16, the two synchronous cutting blades 9 are respectively detachably installed on the two rotating spindles 17, the two rotating arm 16 are respectively installed with a spindle motor 18, and the two spindle motors 18 are respectively used for the rotation drive of the two rotating spindles 17, the two drive sleeves 13 are respectively slidably connected in the two installation slides 15, and the two drive sleeves 13 are fixed A driving column 19 is connected, and a thread groove 20 is provided on the two mounting shafts 12. The two driving columns 19 are respectively inserted into the two thread grooves 20. By following the configuration of the cutting system, the welded pipe can be cut off. During the operation, two synchronous cutting blades 9 are used to cut in synchronously. The cutting force during the pipe cutting process can be well offset, ensuring the end surface quality while having little effect on the normal welding operation of the pipe, with higher operation efficiency and more practicality. The driving structure includes a servo motor 28 and a driving rotating frame 29. The servo motor 28 is installed in the base 1, and the driving rotating frame 29 is rotatably connected in the base 1. The servo motor 28 is used to drive the rotating frame 29 to rotate relative to the base 1. Drive, a spiral side groove 30 and a gradual quick reset groove 31 are provided on the driving rotating frame 29, and the two ends of the spiral side groove 30 are respectively connected with the two ends of the gradual quick reset groove 31, and an open groove is provided at the bottom end of the movable frame 7, and a transmission pin 33 is slidably fitted in the open groove, and the transmission pin 33 matches the spiral side groove 30 and the gradual quick reset groove 31. The bottom end of the movable frame 7 is installed with a bottom cap frame by assembling bolts, and the top of the bottom cap frame is fixedly connected with a pop-up spring 32, and the pop-up spring 32 is fixedly connected to the bottom end of the transmission pin 33. The power structure includes a reduction motor 34, and a driving gear 35 is installed on the output shaft of the reduction motor 34. The driving gear 35 is meshed with a transmission gear 36, and the transmission gear 36 is fixedly connected to the annular frame 8.

[0026] The electric telescopic rod 10, the spindle motor 18, the first electric drive rod 25, the servo motor 28, the reduction motor 34, the second electric drive rod 38 and the pressure sensor 45 in this embodiment are all conventional devices purchased on the market and known to those skilled in the art. In the present invention, we only use them without improving their structure and function. For those skilled in the art, their setting method, installation method and electrical connection method only need to be debugged according to the requirements of the instruction manual, and will not be described in detail here.

[0027] In summary, the working principle of the fire extinguisher tank production line is that when in use, the fire extinguisher tank production line is first installed at the desired location, and equipped with double-sided pressure rollers 48, gradual deformation pressure rollers 49, spherical pressure rollers 50, centering flanging pressure rollers 51, centering deformation pressure rollers 52, fully closed pressure rollers 53 and multiple upper conveying rollers 66 to form an external supporting drive motor installation, and the internal welding head 4 and the external welding head 5 form a supporting welding machine. Finally, the welding machine, the drive motor, the electric telescopic rod 10, the spindle motor 18, the first electric drive rod 25, the servo motor 28, the reduction motor 34, The second electric drive rod 38 and the pressure sensor 45 are both equipped with matching electrical equipment, and a control processing computer is installed for the pressure sensor 45. The control processing computer is connected to the controllers of the first electric drive rod 25, the second electric drive rod 38 and the welding machine, so that the first electric drive rod 25, the second electric drive rod 38 and the welding machine can form a corresponding working response according to the detection of the pressure sensor 45. When the production of the fire extinguisher tank body needs to be formed, the drive motor is first started to press the double-sided pressure rollers 48, the gradual deformation pressure rollers 49, the spherical pressure rollers 50, the centering flanging pressure rollers 51, the centering deformation pressure rollers 52, The fully closed pressure roller 53 and the multiple upper conveying rollers 66 form a rotation drive. When the double-sided pressure roller 48, the gradually deformed pressure roller 49, the spherical pressure roller 50, the centering flanging pressure roller 51, the centering deformed pressure roller 52, the fully closed pressure roller 53 and the multiple upper conveying rollers 66 run smoothly, the sheet material for preparing the fire extinguisher tank body is fed from the rear of the double-sided pressure roller 48, the double-sided pressure roller 48 and the double-sided support rollers 54 cooperate to roll and roll to form the first-level rolling treatment of the sheet material, the gradually deformed pressure roller 49 and the gradually deformed support roller 55 cooperate to roll and roll to form the second-level rolling treatment of the sheet material, and the spherical pressure roller 50 and the spherical support roller 56 cooperate to roll and roll to form the sheet material The sheet is formed into a tube by the three-stage rolling treatment, the centering flanging roller 51 and the centering flanging support roller 57 cooperate to roll and roll to form the four-stage rolling treatment of the sheet, the centering deformation roller 52 and the centering deformation support roller 58 cooperate to roll and roll to form the five-stage rolling treatment of the sheet, and the fully closed roller 53 and the fully closed support roller 59 cooperate to roll and roll to form the six-stage rolling treatment of the sheet, and the sheet is formed into a tube. The centering flanging roller 51 and the centering deformation roller 52 are both provided with an intermediate alignment separation ring to ensure that the conveying direction of the sheet is maintained during the rolling process of the sheet into the tube, and to ensure the alignment of the weld gap of the tube with the inner welding head 4 and the outer welding head 5.

[0028] Furthermore, when the pipe material passes over the parallel mounting frame 24, the first electric drive rod 25 works to control the transmission column 27 to move relative to the cantilever mounting tube 21. Under the transmission action of the transmission column 27, the moving transmission column 27 will realize the rotational drive of the first parallel rod 22 relative to the cantilever mounting tube 21. The first parallel rod 22 rotating relative to the cantilever mounting tube 21 can realize the distance between the parallel mounting frame 24 and the cantilever mounting tube 21, that is, the inner welding head 4 on the parallel mounting frame 24 and the double-sided roller 40 are close to the welding seam to be welded of the pipe material, and finally the double-sided roller 40 contacts the inner side wall of the pipe material and forms an interaction force, which is transmitted to the upper probe frame 39 via the double-sided roller 40, and finally passes through the elastic connected to the upper probe frame 39. The transmission of the elastic spring 43 and the pressure plate 44 in the elastic spring 43 forms a pressure value on the pressure sensor 45 in the parallel mounting frame 24, and the relative position between the inner welding head 4 and the pipe material is recognized according to the pressure value, so that the inner welding head 4 has a suitable welding distance, and in order to ensure the welding quality of the inner welding head 4, the parallel mounting frame 24 is located below the fully closed pressure roller 53, so as to ensure that the double-sided roller 40 will not cause the expansion of the weld seam of the pipe material when the double-sided roller 40 applies pressure to the pipe material. After the welding of the inner welding head 4 is completed, the pipe material will pass directly under the outer welding head 5. When the pipe material passes directly under the outer welding head 5, the second electric drive rod 38 is powered on to realize the relative position adjustment of the lifting frame 37 relative to the outer welding mounting frame 3, so as to form a relative position between the outer welding head 5 and the middle side roller 42. As the pipe approaches, the middle side roller 42 finally contacts the outer side wall of the pipe and forms an interaction force, which is transmitted to the lower probe frame 41 via the middle side roller 42, and finally forms a pressure value for the pressure sensor 45 in the lifting frame 37 through the transmission of the elastic spring 43 connected to the lower probe frame 41 and the pressure transmission plate 44 in the elastic spring 43. The relative position between the outer welding head 5 and the pipe is identified based on the pressure value, so that the inner welding head 4 has a suitable welding distance. When the detection values ​​of the two pressure sensors 45 are read and judged by the control processing computer, the welding machine is powered on to realize the welding operation of the inner welding head 4 and the outer welding head 5, and also controls the first electric drive rod 25 and the second electric drive rod 38 to stop running, so as to achieve the inner welding. The relative position of the joint 4 relative to the pipe material is maintained, and the relative position of the external welding joint 5 relative to the pipe material is maintained. After welding, the pipe material will be transported into the fixed frame 6 through the rotation of the upper conveying roller 66 and the lower conveying roller 67. According to the movement of the pipe material relative to the fixed frame 6, the two spindle motors 18 are powered on to realize the rotation drive of the two synchronous cutting blades 9 respectively, and the rotation operation state of the two synchronous cutting blades 9 is maintained. The servo motor 28 is powered on to realize the rotation drive of the driving rotating frame 29. Under the transmission action between the spiral side groove 30 and the transmission pin 33, the rotating driving rotating frame 29 will realize the movement of the mobile frame 7 relative to the fixed frame 6, and the moving speed of the mobile frame 7 is controlled to be the same as the moving speed of the pipe material, so as to realize the relative stillness between the pipe material and the mobile frame 7.After that, the electric telescopic rod 10 works to realize the synchronous motion drive of the two drive sleeves 13 through the synchronous drive ring 11. Under the transmission action of the two drive columns 19 and the two threaded grooves 20 respectively, the synchronous motion of the two drive sleeves 13 will realize the synchronous relative rotation drive of the two mounting shafts 12, so that the two rotating arms 16 form a synchronous rotation motion, and finally the relative positions of the two synchronous cutting blades 9 relative to the pipe material are close, until the two synchronous cutting blades 9 form a cutting depth relative to the pipe material that exceeds the wall thickness of the pipe material, and then the electric telescopic rod 10 stops.

[0029] Furthermore, the reduction motor 34 is powered on to realize the rotation drive of the driving gear 35. Under the meshing action of the driving gear 35 and the transmission gear 36, the rotating driving gear 35 realizes the rotation drive of the annular frame 8 relative to the moving frame 7. The rotation of the annular frame 8 will drive the two synchronous cutting blades 9 to form a synchronous rotation movement. The two synchronously rotating synchronous cutting blades 9 will realize the annular cutting of the pipe material, forming the cutting of the pipe material. After the pipe material is cut, the electric telescopic rod 10 enters the shortened state from the parked state. Under the transmission action of the synchronous driving ring 11, the two driving sleeves 13, the two driving columns 19 and the two mounting shafts 12, the reverse rotation reset of the two rotating arm frames 16 is realized, so that the two synchronous cutting blades 9 on the two rotating arm frames 16 are synchronously moved away from the pipe material, and the moving speed of the pipe material is controlled. The size of the gradual quick reset groove 31 is adapted so that after the synchronous cutting blade 9 completes the entire process of entering, circular cutting and retracting the cutting blade relative to the pipe material, the transmission pin 33 just completely moves in the spiral side groove 30, that is, the synchronous cutting blade 9 completes one cutting, and the transmission pin 33 just completely passes through the spiral side groove 30, and moves out of the spiral side groove 30 and enters the gradual quick reset groove 31, so as to facilitate the rapid movement and reset of the movable frame 7 relative to the fixed frame 6, in preparation for the cutting operation of the next pipe material cutting position. Along with the cutting of the pipe material, the pipe material to be cut will form an auxiliary forward push for the already cut pipe material to ensure the auxiliary unloading of the cut pipe material. The unloading completed pipe material can be used as the middle straight cylinder part of the fire extinguisher tank body, and the top cap and bottom cap of the fire extinguisher tank body can be prepared and welded later through other external equipment.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fire extinguisher tank production line, comprising a base (1), characterized in that: The double-sided welding system also includes a double-sided welding system and a follow-up cutting system. The base (1) is equipped with a plate rolling tube assembly and a conveying assembly. The plate rolling tube assembly is used to bend the plate into a tube material. The conveying assembly is used to maintain and convey the shape of the tube material after forming. The double-sided welding system includes an internal welding mounting frame (2) and an external welding mounting frame (3). The internal welding mounting frame (2) and the external welding mounting frame (3) are both fixedly connected to the base (1). The internal welding mounting frame (2) is equipped with a lifting suspension assembly. The lifting suspension assembly is equipped with an internal welding head (4). The external welding mounting frame ( 3) is provided with an external welding head (5), the following cutting system comprises a fixed frame (6) fixedly connected to the base (1), a movable frame (7) is slidably connected inside the fixed frame (6), a driving structure for reciprocating movement of the movable frame (7) relative to the fixed frame (6) is installed inside the base (1), an annular frame (8) is rotatably connected inside the movable frame (7), a power structure for rotationally driving the annular frame (8) is installed on the movable frame (7), a synchronous cutting structure is installed inside the annular frame (8), and two synchronous cutting blades (9) are installed inside the synchronous cutting structure.

2. A fire extinguisher tank production line according to claim 1, characterized in that: The synchronous cutting structure comprises an electric telescopic rod (10), a synchronous drive ring (11) and two mounting shafts (12); the electric telescopic rod (10) is mounted outside the annular frame (8); the synchronous drive ring (11) is connected to the telescopic rod of the electric telescopic rod (10); the synchronous drive ring (11) is fixedly connected to two drive sleeves (13); two mounting notches (14) and two mounting slides (15) are provided on the annular frame (8); the two mounting notches (14) are respectively connected to the two mounting slides (15); the two mounting shafts (12) are respectively rotatably connected in the two mounting notches (14); and the two mounting shafts (12) are fixedly connected to a rotating arm. The two rotating arm frames (16) are each provided with a rotating spindle (17), the two synchronous cutting blades (9) are respectively detachably mounted on the two rotating spindles (17), the two rotating arm frames (16) are each provided with a spindle motor (18), the two spindle motors (18) are respectively used for rotating the two rotating spindles (17), the two driving sleeves (13) are respectively slidably connected in the two mounting sliding openings (15), the two driving sleeves (13) are respectively fixedly connected with a driving column (19), the two mounting rotating shafts (12) are each provided with a threaded groove (20), and the two driving columns (19) are respectively inserted into the two threaded grooves (20).

3. A fire extinguisher tank production line according to claim 2, characterized in that: The lifting suspension assembly comprises a cantilever mounting tube (21), the cantilever mounting tube (21) being fixedly connected to the inner welding mounting frame (2), a mounting cavity being provided on the cantilever mounting tube (21), a first parallel rod (22) and a second parallel rod (23) being rotatably connected in the mounting cavity, the first parallel rod (22) being rotatably connected to the parallel mounting frame (24), the second parallel rod (23) being rotatably connected to the parallel mounting frame (24), the inner welding head (4) being mounted on the parallel mounting frame (24), a first electric drive rod (25) being mounted at the rear end of the cantilever mounting tube (21), the first electric drive rod (25) being used for rotationally driving the first parallel rod (22) in the mounting cavity.

4. A fire extinguisher tank production line according to claim 3, characterized in that: The first parallel rod (22) is rotatably connected to a transmission rod (26), the transmission rod (26) is rotatably connected to a transmission column (27), the transmission column (27) is slidably connected in the cantilever mounting tube (21), and the drive rod of the first electric drive rod (25) is connected to the transmission column (27).

5. A fire extinguisher tank production line according to claim 4, characterized in that: The driving structure comprises a servo motor (28) and a driving rotating frame (29), wherein the servo motor (28) is installed in the base (1), and the driving rotating frame (29) is rotatably connected in the base (1). The servo motor (28) is used to drive the driving rotating frame (29) to rotate relative to the base (1). The driving rotating frame (29) is provided with a spiral side groove (30) and a gradual rapid reset groove (31), and the two ends of the spiral side groove (30) are respectively connected to the two ends of the gradual rapid reset groove (31). The bottom end of the movable frame (7) is provided with an open groove, and a transmission member is slidably engaged in the open groove. A movable pin (33), the transmission pin (33) matches the spiral side groove (30) and the gradual quick reset groove (31); a bottom cap frame is installed at the bottom end of the movable frame (7) by means of assembly bolts; a pop-up spring (32) is fixedly connected to the top end of the bottom cap frame; the pop-up spring (32) is fixedly connected to the bottom end of the transmission pin (33); the power structure comprises a reduction motor (34); a driving gear (35) is installed on the output shaft of the reduction motor (34); the driving gear (35) is meshed with a transmission gear (36); and the transmission gear (36) is fixedly connected to the annular frame (8).

6. A fire extinguisher tank production line according to claim 5, characterized in that: The external welding mounting frame (3) is slidably connected to a lifting frame (37), a second electric drive rod (38) is installed at the top end of the external welding mounting frame (3), a drive rod of the second electric drive rod (38) is connected to the top end of the lifting frame (37), and the external welding joint (5) is installed at the bottom end of the lifting frame (37).

7. A fire extinguisher tank production line according to claim 6, characterized in that: An upper probe frame (39) is slidably connected to the parallel mounting frame (24), and a double-sided roller (40) is rotatably connected to the upper probe frame (39). A lower probe frame (41) is slidably connected to the lifting frame (37), and a middle side roller (42) is rotatably connected inside the lower probe frame (41). The top end of the lower probe frame (41) and the bottom end of the upper probe frame (39) are both fixedly connected to elastic springs (43), and pressure transmission plates (44) are both fixedly connected inside the two elastic springs (43). Pressure sensors (45) are installed inside the parallel mounting frame (24) and the lifting frame (37), and the two pressure transmission plates (44) respectively match the pressure detection surfaces of the two pressure sensors (45).

8. A fire extinguisher tank production line according to claim 7, characterized in that: The plate rolling tube forming assembly comprises six vertical mounting frames (46) and six horizontal mounting frames (47), the six vertical mounting frames (46) and the six horizontal mounting frames (47) are all fixedly connected to the top of the base (1), the six vertical mounting frames (46) are sequentially mounted with double-sided pressure rollers (48), gradually deformed pressure rollers (49), spherical pressure rollers (50), centering flanging pressure rollers (51), centering deformed pressure rollers (52) and fully closed pressure rollers (53) from back to front, and the six vertical mounting frames (46) are sequentially mounted with double-sided support rollers (54), gradually deformed support rollers (55), spherical support rollers (56), centering flanging support rollers (57), centering deformed support rollers (58) and fully closed support rollers (59) from back to front, the double-sided pressure rollers (48) match the double-sided support rollers (54), the gradually deformed pressure rollers (49) match the gradually deformed support rollers (55) matches, the spherical pressure roller (50) matches the spherical support roller (56), the centering flanging pressure roller (51) matches the centering flanging support roller (57), the centering deformation pressure roller (52) matches the centering deformation support roller (58), the fully closed pressure roller (53) matches the fully closed support roller (59), the six horizontal mounting frames (47) are all slidably connected to the first pair of shifting frames (60) and the second pair of shifting frames (61), the six first pairs of shifting frames (60) are all rotatably connected to the first side pressure roller (62), and the first roller pressure grooves on the six first side pressure rollers (62) are gradually deepened from the back to the front, the six second pairs of shifting frames (61) are all rotatably connected to the second side pressure rollers (63), and the second roller pressure grooves on the six second side pressure rollers (63) are gradually deepened from the back to the front.

9. A fire extinguisher tank production line according to claim 8, characterized in that: The conveying assembly comprises a plurality of vertical conveying frames (64) and a plurality of horizontal conveying frames (65), wherein the plurality of vertical conveying frames (64) and the plurality of horizontal conveying frames (65) are all mounted on the top of the base (1), wherein the plurality of vertical conveying frames (64) are rotatably connected with upper conveying rollers (66) and lower conveying rollers (67), wherein the plurality of upper conveying rollers (66) are respectively matched with the plurality of lower conveying rollers (67), wherein the plurality of horizontal conveying frames (65) are slidably connected with a first pair of slides (68) and a second pair of slides (69), and the plurality of first pairs of slides (68) and the plurality of second pairs of slides (69) are rotatably connected with side conveying rollers (70).

10. A fire extinguisher tank production line according to claim 9, characterized in that: A first hydraulic telescopic component (71) and a second hydraulic telescopic component (72) are installed in the six transverse mounting frames (47) and the plurality of transverse transport frames (65); the plurality of first hydraulic telescopic components (71) are respectively connected to the six first pairs of shifting frames (60) and the plurality of first pairs of slides (68); the six second hydraulic telescopic components (72) are respectively connected to the six second pairs of shifting frames (61) and the plurality of second pairs of slides (69); a first hydraulic nozzle (73) and a second hydraulic nozzle (74) are arranged outside the six transverse mounting frames (47) and the plurality of transverse transport frames (65); the plurality of first hydraulic nozzles (73) are respectively matched with the plurality of first hydraulic telescopic components (71); the plurality of second hydraulic nozzles (74) are respectively matched with the plurality of second hydraulic telescopic components (72).

Citation Information

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