Positioning and punching device for thrust wheel machining

By designing a support wheel positioning and drilling device that includes positioning components, clamping mechanisms, lifting mechanisms and grinding collection mechanisms, the problem that the support wheel cannot obtain stable horizontal support before drilling and the inner surface of the hole cannot be polished, and higher processing quality and hole accuracy are achieved.

CN119703855AInactive Publication Date: 2025-03-28WENSHANG COUNTY YONGFENG MASCH CO LTD

Patent Information

Application Number
CN202510010253.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-03-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art cannot provide smooth horizontal support to the support wheels, and cannot grind the inner surface of the hole after the hole is punched.

Method used

A positioning drilling device including a positioning assembly, a clamping mechanism, a lifting mechanism and a grinding collection mechanism is designed. The device realizes horizontal positioning and height adjustment of the support wheel through the sliding chute and propulsion mechanism, the clamping mechanism ensures the accuracy of the punching position, and the lifting mechanism and the grinding collection mechanism realizes grinding and debris collection of the inner surface of the hole.

Benefits of technology

This device can ensure that the support wheel has stable horizontal support before drilling, improve the accuracy and processing quality of the drilling position, and significantly improve the finish and accuracy of the holes through the polishing and collection mechanism, extending the service life of the support wheel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The positioning and punching device comprises a shell, a base is fixedly connected to the lower end of the shell, a control box is fixedly installed at the front end of the shell, and a positioning assembly is jointly arranged in an inner cavity and the upper end of the shell; cleaning assemblies are arranged on the sides, close to each other, of the supporting frames and the rear end of the shell jointly. According to the positioning and punching device for thrust wheel machining, the clamping mechanism and the grinding and collecting mechanism are arranged, so that the thrust wheels can be located on the same horizontal plane before being punched, the positioning and punching device has the height adjusting capacity for the thrust wheels with different thicknesses, the accuracy of the punching position can be ensured, error accumulation is avoided, and the positioning and punching efficiency is improved. And the machining quality is improved, the universality and the flexibility of the device are enhanced, thrust wheels of different specifications can be properly supported and positioned, and therefore the production process is optimized, and the overall working efficiency and the machining precision are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of track wheel processing, and in particular to a positioning and punching device for track wheel processing. Background Art

[0002] The track rollers are used to support the weight of the equipment and roll on the track rails or track plates. They are also used to limit the tracks and prevent lateral slippage. When the equipment turns, the track rollers force the tracks to slide on the ground. During the production process of the track rollers, four holes are generally required to be opened on the track rollers.

[0003] Chinese patent announcement number CN216989970U discloses a drilling device for processing a supporting roller, including a mounting base, and also including: a driving part, the driving part is arranged in the mounting base, the driving part includes a motor, the output end of the motor is connected to a driving shaft, the driving shaft is connected to an adjustment component, the adjustment component includes a sliding sleeve and an electric telescopic rod, the sliding sleeve is slidably mounted on the driving shaft, and a transmission gear is respectively arranged at both ends of the sliding sleeve, and one end of the electric telescopic rod is connected to a connecting block; a clamping part for clamping the supporting roller; and a drilling part for drilling holes. The device can perform one-time drilling on the supporting roller, with high processing efficiency, and can be automatically adjusted to achieve processing of two end faces without re-disassembly and reinstallation, with high work efficiency and good use effect; However, the above patent document still has the following defects during implementation:

[0004] Although the above patent can improve the processing efficiency during the implementation process, it cannot provide a stable horizontal support for the supporting wheel, and cannot grind the inner surface of the hole after drilling. Summary of the invention

[0005] The main purpose of the present invention is to provide a positioning and punching device for supporting wheel processing, which can effectively solve the problem that the supporting wheel cannot be provided with a stable horizontal support and the inner surface of the hole cannot be polished after punching.

[0006] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a positioning and punching device for supporting wheel processing, including a shell, a base is fixedly connected to the lower end of the shell, a control box is fixedly installed on the front end of the shell, a support frame is fixedly connected to the middle of the upper end of the shell, a punching mechanism is symmetrically fixedly installed on the inner surface of the support frame, a positioning component is commonly provided at the inner cavity and the upper end of the shell, and a cleaning component is commonly provided at the side of the support frame close to each other and the rear end of the shell.

[0007] Preferably, the positioning assembly includes two slide grooves which are symmetrically arranged on the upper end of the outer shell, a propulsion mechanism is commonly provided on the inner surfaces of the two slide grooves, a clamping mechanism is provided on the upper end of the propulsion mechanism, a lifting mechanism is provided on the inner surface of the propulsion mechanism, a grinding and collecting mechanism is provided on the inner surface of the lifting mechanism, and a protective mechanism is symmetrically provided on the inner surfaces of the two slide grooves.

[0008] Preferably, the propulsion mechanism includes a threaded rod that passes through the front end of the shell and extends to the rear end for rotational connection, the rear end of the threaded rod is fixedly connected to a dual-axis motor fixedly connected to the rear end of the shell, the outer surface of the threaded rod is threadedly connected to a T-shaped block that is slidably connected to the inner surface of the slide groove, the upper end of the T-shaped block is fixedly connected to a working plate, and the rear end of the dual-axis motor is fixedly connected to a rotating rod via a coupling.

[0009] Preferably, the clamping mechanism includes a fixed plate that is symmetrically fixed to the upper end of the working plate front and back, the lower part of the inner surface of the outer shell is fixedly connected to an oil tank, the inner surfaces of the two fixed plates are fixedly connected to cylinders, the upper part of the inner surface of the oil tank passes through and extends to the inner surfaces of the two cylinders and is fixedly connected to a connecting pipe 1, a lower end of the connecting pipe is fixedly connected to an oil pump, the inner surfaces of the two cylinders are slidably connected to a piston rod 1, the outer surfaces of the two piston rods 1 are sleeved with a spring 1, the two ends of the two springs 1 are respectively fixedly connected to the piston on the piston rod 1 and the inner surface of the cylinder, and the ends of the two piston rods 1 that are close to each other are fixedly connected to a clamping block.

[0010] Preferably, the lifting mechanism includes two concave frames 1 fixedly connected to the inner surface of the working plate, the two concave frames 1 are slidably connected to the outer shell, the inner surfaces of the two concave frames 1 are fixedly connected to fixed blocks, the inner surfaces of the two fixed blocks are slidably connected to piston rods 2, the outer surfaces of the two piston rods 2 are sleeved with springs 2, the two ends of the two springs 2 are respectively fixedly connected to the piston on the piston rod 2 and the lower end of the fixed block, the upper ends of the two piston rods 2 are fixedly connected to the concave frame 2 slidably connected to the inner surface of the concave frame 1, the lower parts of the inner surfaces of the two concave frames 1 penetrate and extend to the inner surface of the connecting pipe 1 and are jointly fixedly connected to the connecting pipe 2, and an electromagnetic valve is jointly fixedly installed at the intersection of the outer surface of the connecting pipe 1 and the outer surface of the connecting pipe 2.

[0011] Preferably, the grinding and collecting mechanism comprises an electric telescopic rod fixedly connected to the lower part of the inner surface of the two concave frames, the upper ends of the two electric telescopic rods are fixedly connected to a rectangular plate, the inner surfaces of the two concave frames are fixedly connected to a circular hole plate, the inner surfaces of the two circular hole plates are fixedly connected to a slider, the inner surfaces of the two circular hole plates are provided with a spiral rod slidably connected to the slider, the two spiral rods are rotatably connected to the rectangular plate, the upper ends of the two spiral rods are fixedly connected to a grinding block, the inner surfaces of the two concave frames are rotatably connected to an inclined plate, and the inner surfaces of the two concave frames are movably equipped with a collection frame.

[0012] Preferably, the protective mechanism includes an annular groove opened on the inner surface of the slide groove, the inner surface of the annular groove is fixedly connected to a fixing rod, the outer surface of the fixing rod is fixedly connected to a spring, and one end of the spring is fixedly connected to a protective cloth fixedly connected to one end of the T-shaped block.

[0013] Preferably, the cleaning component includes two fixing frames 1 which are symmetrically fixed to the rear portion of the upper end of the shell, a fixing frame 2 is symmetrically arranged on one side of the inner surface of the support frame close to each other, a cleaning mechanism is commonly arranged on the inner surfaces of the fixing frame 1 and the fixing frame 2 on the same side, and a blower mechanism is arranged on the rear end of the shell.

[0014] Preferably, the cleaning mechanism includes a reciprocating rod rotatably connected to the inner surfaces of the fixing frame one and the fixing frame two, the rear end of the fixing frame two is fixedly connected to a limiting rod, the outer surface of the reciprocating rod is slidably connected to a circular hole block slidably connected to the limiting rod, the inner surface of the circular hole block is rotatably connected to a cleaning brush, one end of the cleaning brush and one side of the support frame are fixedly connected to a transmission mechanism, the outer surface of the rotating rod is fixedly connected to a one-way bearing one, and the outer surface of the one-way bearing one and the outer surface of the reciprocating rod are fixedly connected to a pulley group one.

[0015] Preferably, the hair dryer mechanism includes a circular hole frame fixedly connected to the rear end of the shell, the inner surface of the circular hole frame is rotatably connected to a transmission rod, the outer surface of the transmission rod is fixedly connected to a fan blade, the outer surface of the rotating rod is fixedly connected to a second one-way bearing, the outer surface of the transmission rod and the outer surface of the second one-way bearing are commonly fixedly connected to a pulley group two, and the inner surface of the circular hole frame is fixedly connected to an air outlet duct.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. In the present invention, by providing a clamping mechanism and a grinding and collecting mechanism, the positions of the supporting wheels can be on the same horizontal plane before drilling, and the device has the ability to adjust the height of supporting wheels of different thicknesses, thereby ensuring the accuracy of the drilling position, avoiding error accumulation, improving the processing quality, and enhancing the versatility and flexibility of the device, so that supporting wheels of different specifications can be properly supported and positioned, thereby optimizing the production process and improving the overall work efficiency and processing accuracy.

[0018] 2. In the present invention, by providing a grinding collection mechanism, after the track roller is punched, the grinding block can enter the inside of the hole in a rotating manner to perform grinding operations, which can significantly improve the smoothness and precision of the hole, help reduce friction and wear, and improve the overall performance and life of the track roller. Rotational grinding can also ensure uniform grinding and avoid local excessive wear, while improving production efficiency and reducing production costs.

[0019] 3. In the present invention, by providing a cleaning mechanism and a blower mechanism, the outer surface of the supporting wheel can be cleaned by a cleaning brush before drilling, which can effectively remove impurities on the surface and ensure the cleanliness of the drilling position, thereby improving the accuracy and quality of the drilling, and also helps to reduce tool wear during the drilling process. Air can also be blown by fan blades during the drilling process, which can effectively remove metal chips, dust and other impurities generated during the drilling process to prevent them from accumulating in the hole or affecting the drilling accuracy. At the same time, blowing air can also help dissipate heat, reduce the temperature of the drilling area, and reduce material deformation or tool wear caused by high temperature, thereby ensuring the efficiency of the drilling process and the quality of the holes. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the overall cross-sectional structure of the present invention;

[0022] Figure 3 It is a schematic diagram of the cross-sectional structure of the slide groove and the annular groove of the present invention;

[0023] Figure 4 It is a schematic diagram of the cross-sectional structure of the positioning component and the cleaning component of the present invention;

[0024] Figure 5 It is a schematic diagram of the cross-sectional structure of the propulsion mechanism of the present invention;

[0025] Figure 6 It is a schematic diagram of the cross-sectional structure of the clamping mechanism of the present invention;

[0026] Figure 7 It is a schematic diagram of the cross-sectional structure of the lifting mechanism and the grinding and collecting mechanism of the present invention;

[0027] Figure 8 For the present invention Figure 7 A schematic diagram of the enlarged structure at A in the middle;

[0028] Fig. 9 It is a schematic diagram of the structure of the protection mechanism of the present invention;

[0029] Fig.10 It is a schematic diagram of the cleaning mechanism structure of the present invention;

[0030] Fig.11 It is a schematic diagram of the cross-sectional structure of the hair dryer of the present invention.

[0031] In the figure: 1, shell; 2, base; 3, control box; 4, support frame; 5, punching mechanism; 6, positioning assembly; 61, slide; 62, propulsion mechanism; 621, threaded rod; 622, T-shaped block; 623, working plate; 624, double-axis motor; 625, rotating rod; 63, clamping mechanism; 631, fixed plate; 632, oil tank; 633, cylinder; 634, connecting pipe 1; 635, oil pump; 636, piston rod 1; 637, spring 1; 638, clamping block; 64, lifting mechanism; 641, concave frame 1; 642, piston rod 2; 643, fixed block; 644, spring 2; 645, concave frame 2; 646, connecting pipe 2; 647, solenoid valve; 65, grinding and collecting mechanism; 651, electric =Moving telescopic rod; 652, rectangular plate; 653, circular hole plate; 654, spiral rod; 655, grinding block; 656, slider; 657, inclined plate; 658, collecting frame; 66, protective mechanism; 661, circular groove; 662, fixing rod; 663, spring; 664, protective cloth; 7, cleaning component; 71, fixing frame one; 72, fixing frame two; 73, cleaning mechanism; 731, reciprocating rod; 732, limiting rod; 733, circular hole block; 734, cleaning brush; 735, transmission mechanism; 736, one-way bearing one; 737, pulley group one; 74, hair dryer mechanism; 741, circular hole frame; 742, transmission rod; 743, fan blade; 744, one-way bearing two; 745, pulley group two; 746, air outlet pipe. DETAILED DESCRIPTION

[0032] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0033] Embodiment 1, as Figure 1 and Figure 2As shown, a positioning and punching device for supporting wheel processing includes a shell 1, a base 2 is fixedly connected to the lower end of the shell 1, a control box 3 is fixedly installed at the front end of the shell 1, a support frame 4 is fixedly connected to the middle of the upper end of the shell 1, a punching mechanism 5 is fixedly installed on the inner surface of the support frame 4 symmetrically, a positioning component 6 is commonly provided at the inner cavity and the upper end of the shell 1, and a cleaning component 7 is commonly provided at the side of the support frame 4 close to each other and the rear end of the shell 1.

[0034] During the implementation of this embodiment, the supporting roller is placed in the positioning component 6, and then the control box 3 is operated to support the supporting roller through the positioning component 6, and corresponding adjustments are made according to the actual thickness of the supporting roller to keep the supporting roller in a horizontal state. Then, the supporting roller is clamped and fixed to locate the center position of the supporting roller. Before punching the supporting roller, the outer surface of the hole at the upper end of the supporting roller is cleaned by the cleaning component 7. By operating the control box 3, the punching mechanism 5 performs relevant punching operations on the supporting roller. At the same time, the position of the supporting roller can be adjusted to achieve multiple punching.

[0035] The control box 3 mentioned above is a mature control technology means and equipment in the prior art. In this solution, its controllable functions are utilized, and its internal structure, principle and connection method are not further explained.

[0036] The punching mechanism 5 mentioned above is a mature punching technical means and equipment in the prior art. In this solution, its function of punching holes in the supporting wheels is utilized, and its internal structure, principle and connection method are not further explained.

[0037] Specifically, in order to achieve the positioning and support of the supporting wheels, refer to Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 In this embodiment, the positioning assembly 6 includes two symmetrical slide grooves 61 opened at the upper end of the shell 1, and the inner surfaces of the two slide grooves 61 are jointly provided with a propulsion mechanism 62, and the upper end of the propulsion mechanism 62 is provided with a clamping mechanism 63, and the inner surface of the propulsion mechanism 62 is provided with a lifting mechanism 64, and the inner surface of the lifting mechanism 64 is provided with a grinding and collecting mechanism 65, and the inner surfaces of the two slide grooves 61 are symmetrically provided with a protective mechanism 66.

[0038] For further information, see Figure 4 and Figure 6In this embodiment, the clamping mechanism 63 includes a fixed plate 631 which is symmetrically fixed to the upper end of the working plate 623, an oil tank 632 is fixedly connected to the lower part of the inner surface of the shell 1, and cylinders 633 are fixedly connected to the inner surfaces of the two fixed plates 631. The upper part of the inner surface of the oil tank 632 penetrates and extends to the inner surfaces of the two cylinders 633 and is fixedly connected to a connecting pipe 634, and the lower end of the connecting pipe 634 is fixedly connected to an oil pump 635. The inner surfaces of the two cylinders 633 are slidably connected to piston rods 636, and the outer surfaces of the two piston rods 636 are sleeved with springs 637. The two ends of the two springs 637 are respectively fixedly connected to the pistons on the piston rods 636 and the inner surface of the cylinders 633, and the ends of the two piston rods 636 that are close to each other are fixedly connected to clamping blocks 638.

[0039] For further information, see Figure 4 and Figure 7 In this embodiment, the lifting mechanism 64 includes two concave frames 641 fixedly connected to the inner surface of the working plate 623, the two concave frames 641 are slidably connected to the outer shell 1, the inner surfaces of the two concave frames 641 are fixedly connected with fixed blocks 643, the inner surfaces of the two fixed blocks 643 are slidably connected with piston rods 642, the outer surfaces of the two piston rods 642 are sleeved with springs 644, the two ends of the two springs 644 are respectively fixedly connected to the piston on the piston rod 642 and the lower end of the fixed block 643, the upper ends of the two piston rods 642 are fixedly connected with concave frames 645 slidably connected to the inner surface of the concave frame 641, the lower parts of the inner surfaces of the two concave frames 641 penetrate and extend to the inner surface of the connecting pipe 634, and are fixedly connected with connecting pipes 646, and the intersection of the outer surfaces of the connecting pipe 634 and the outer surfaces of the connecting pipe 646 is fixedly installed with a solenoid valve 647.

[0040] During the implementation process, the supporting rollers are placed on the upper ends of the two concave frames 645, and then the oil pump 635 is started to draw the hydraulic oil in the oil tank 632 into the connecting pipe 634. Then, under the action of the solenoid valve 647, the hydraulic oil enters the inner cavity of the two concave frames 641 through the connecting pipe 646, and pushes the two piston rods 642 to move upward, so that the spring 644 is in a compressed state, and at the same time pushes the concave frame 645 to slide upward on the inner surface of the concave frame 641, thereby driving the supporting rollers to adjust their positions, so that the positions of the holes punched in the supporting rollers can be on the same horizontal plane, and have the ability to adjust the height of supporting rollers of different thicknesses, which can ensure the accuracy of the punching position, avoid error accumulation, improve the processing quality, enhance the versatility and flexibility of the device, and enable supporting rollers of different specifications to be properly supported and positioned, thereby optimizing the production process and improving the overall work efficiency and processing accuracy.

[0041] Secondly, after the supporting operation is completed, the connecting pipe 2 646 is closed through the cooperation of the solenoid valve 647 and the oil pump 635, and the hydraulic oil enters the two cylinders 633 through the connecting pipe 1 634, and then the two piston rods 1 636 are pushed to move closer to the middle, so that the two clamping blocks 638 gradually clamp the supporting wheels, limit the front, back, left and right positions of the supporting wheels, so that the supporting wheels can be accurately positioned to avoid position deviations that lead to inaccurate punching positions, thereby further improving the efficiency and accuracy of punching.

[0042] The solenoid valve 647 mentioned above is a mature control technology means and equipment in the prior art. In this solution, it is used to control the flow direction of the liquid and close or open the connecting pipe 1 634 and the connecting pipe 2 646. Its internal structure, principle and connection method will not be explained again.

[0043] The oil pump 635 mentioned above is a mature oil pumping technology means and equipment in the prior art. In this solution, its function of collecting hydraulic oil is utilized, and its internal structure, principle and connection method are not further explained.

[0044] The connecting pipe 1 634 and the connecting pipe 2 646 are both made of soft materials.

[0045] For further information, see Figure 4 , Figure 7 and Figure 8 In this embodiment, the grinding and collecting mechanism 65 includes an electric telescopic rod 651 fixedly connected to the lower part of the inner surface of the two concave frames 645, the upper ends of the two electric telescopic rods 651 are fixedly connected to a rectangular plate 652, the inner surfaces of the two concave frames 645 are fixedly connected to a circular hole plate 653, the inner surfaces of the two circular hole plates 653 are fixedly connected to a slider 656, the inner surfaces of the two circular hole plates 653 are provided with a spiral rod 654 slidably connected to the slider 656, the two spiral rods 654 are rotatably connected to the rectangular plate 652, the upper ends of the two spiral rods 654 are fixedly connected to a grinding block 655, the inner surfaces of the two concave frames 645 are rotatably connected to an inclined plate 657, and the inner surfaces of the two concave frames 645 are movably installed with a collection frame 658.

[0046] During the implementation process, after the drilling operation is completed, since the concave frame 645 is still supporting the supporting roller, the electric telescopic rod 651 is started at this time, so that the electric telescopic rod 651 pushes the screw rod 654 on the rectangular plate 652 to move upward. Since the screw rod 654 and the slider 656 are in a sliding connection, the screw rod 654 can move upward and rotate under the action of the slider 656, so that the two grinding blocks 655 on the screw rod 654 can enter the inner surface of the hole of the supporting roller and grind the inside of the hole, which can significantly improve the smoothness and precision of the hole, help reduce friction and wear, and improve the overall performance and life of the supporting roller. Rotational grinding can also ensure uniform grinding and avoid local excessive wear, while improving production efficiency and reducing production costs.

[0047] Secondly, during the process of drilling holes in the supporting wheels, part of the debris generated by the drilling will fall into the upper space formed by the inclined plate 657 and the concave frame 645 under the action of gravity. During subsequent grinding, the grinding block 655 moves upward to push the inclined plate 657 open, so that the inclined plate 657 rotates. During the rotation process, the debris retained in the upper space will fall into the collecting frame 658 through the rectangular hole on the concave frame 645 under the action of gravity. When it is necessary to clean the collecting frame 658, the collecting frame 658 can be taken out from the inner surface of the concave frame 645. This can avoid the debris residue affecting the grinding quality and hole accuracy, and prevent the debris from damaging the device and operators. The timely collection of debris can also keep the working environment clean, improve production efficiency, and reduce cleaning costs.

[0048] For further information, see Figure 4 and Figure 5 In this embodiment, the propulsion mechanism 62 includes a threaded rod 621 that passes through the front end of the shell 1 and extends to the rear end for rotational connection. The rear end of the threaded rod 621 is fixedly connected to a dual-axis motor 624 that is fixedly connected to the rear end of the shell 1. The outer surface of the threaded rod 621 is threadedly connected to a T-shaped block 622 that is slidably connected to the inner surface of the slide groove 61. The upper end of the T-shaped block 622 is fixedly connected to a working plate 623. The rear end of the dual-axis motor 624 is fixedly connected to a rotating rod 625 through a coupling.

[0049] During the implementation process, after the first row of holes is punched on the supporting wheels, the second row of holes needs to be punched. At this time, the front output end of the dual-axis motor 624 is started to drive the threaded rod 621 to rotate through the coupling. Under the action of the threaded connection, the T-shaped block 622 slides on the inner surface of the slide groove 61, and then the working plate 623 can be driven to move, so that the position of the supporting wheels is changed to meet the actual punching needs. There is no need to perform secondary positioning and fixing operations again, thereby improving the efficiency of punching.

[0050] For further information, see Figure 3 and Fig. 9In this embodiment, the protective mechanism 66 includes an annular groove 661 opened on the inner surface of the slide groove 61, a fixing rod 662 is fixedly connected to the inner surface of the annular groove 661, a spring 663 is fixedly connected to the outer surface of the fixing rod 662, and one end of the spring 663 is fixedly connected to a protective cloth 664 fixedly connected to one end of the T-shaped block 622.

[0051] From the above, it can be seen that the movement of the slider 656 will drive the protective cloth 664 to move, so that the spring 663 is in a deformed state, and the protective cloth 664 can always be in a taut state, which can prevent debris from entering the interior of the housing 1 during the punching operation and avoid affecting the normal operation of other components.

[0052] Embodiment 2: Based on Embodiment 1, this embodiment further includes a cleaning component 7 for cleaning the outer surface of the track roller before punching, so as to achieve the purpose of cleaning the outer surface of the track roller before punching.

[0053] Specifically, in order to clean the outer surface of the supporting wheel before drilling, refer to Figure 4 , Fig.10 and Fig.11 In this embodiment, the cleaning component 7 includes two fixing frames 71 which are symmetrically fixed to the rear portion of the upper end of the shell 1, and a fixing frame 72 is symmetrically arranged on one side of the inner surface of the support frame 4 which is close to each other. A cleaning mechanism 73 is commonly arranged on the inner surfaces of the fixing frames 1 71 and 72 on the same side, and a blower mechanism 74 is arranged at the rear end of the shell 1.

[0054] For further information, see Figure 4 and Fig.10 In this embodiment, the cleaning mechanism 73 includes a reciprocating rod 731 that is rotatably connected to the inner surfaces of the fixing frame 1 71 and the fixing frame 2 72, a limiting rod 732 is fixedly connected to the rear end of the fixing frame 2 72, a circular hole block 733 that is slidably connected to the outer surface of the reciprocating rod 731 is slidably connected to the limiting rod 732, a cleaning brush 734 is rotatably connected to the inner surface of the circular hole block 733, one end of the cleaning brush 734 and one side of the support frame 4 are fixedly connected to a transmission mechanism 735, a one-way bearing 1 736 is fixedly connected to the outer surface of the rotating rod 625, and a pulley group 1 737 is fixedly connected to the outer surface of the one-way bearing 1 736 and the outer surface of the reciprocating rod 731.

[0055] During the implementation process, after the upper end of the supporting roller is placed stably before drilling, the rear end output end of the dual-axis motor 624 is started to drive the rotating rod 625 to rotate in the positive direction through the coupling, and the two reciprocating rods 731 are driven to rotate under the cooperation of the two one-way bearings 736 and the pulley group 737. Since the reciprocating rod 731 and the circular hole block 733 are in sliding connection and under the limiting action of the limiting rod 732, the two circular hole blocks 733 reciprocate on the reciprocating rod 731 in succession. Under the cooperation of the transmission mechanism 735, the cleaning brush 734 can reciprocate to clean the debris attached to the outer surface of the upper end of the supporting roller, which can effectively remove impurities on the surface and ensure the cleanliness of the drilling position, thereby improving the accuracy and quality of the drilling, and also helping to reduce tool wear during the drilling process and improve the overall durability and reliability of the supporting roller.

[0056] The transmission mechanism 735 mentioned above is composed of a rack and a gear, and the rack and the gear are meshed with each other.

[0057] The reciprocating rod 731 and the circular hole block 733 constitute a mature ball screw mechanism in the prior art.

[0058] For further information, see Figure 4 and Fig.11 In this embodiment, the hair dryer mechanism 74 includes a circular hole frame 741 fixedly connected to the rear end of the shell 1, the inner surface of the circular hole frame 741 is rotatably connected to a transmission rod 742, the outer surface of the transmission rod 742 is fixedly connected to a fan blade 743, the outer surface of the rotating rod 625 is fixedly connected to a one-way bearing 744, the outer surface of the transmission rod 742 and the outer surface of the one-way bearing 744 are jointly fixedly connected to a pulley group 745, and the inner surface of the circular hole frame 741 is fixedly connected to an air outlet pipe 746.

[0059] During the implementation process, after cleaning or during the drilling process, the rear end output end of the dual-axis motor 624 is started to drive the rotating rod 625 to rotate in the opposite direction through the coupling. Under the transmission action of the one-way bearing 744 and the pulley group 745, the fan blades 743 on the transmission rod 742 are driven to rotate, and the air is sucked into the air outlet duct 746 through the circular hole frame 741, and the air is blown to the drilling position through the air outlet duct 746, which can effectively remove metal chips, dust and other impurities generated during drilling to prevent them from accumulating in the hole or affecting the drilling accuracy. At the same time, blowing can also help dissipate heat, reduce the temperature of the drilling area, and reduce material deformation or tool wear caused by high temperature, thereby ensuring the efficiency of the drilling process and the quality of the holes.

[0060] The pulley group 1 737 and the pulley group 2 745 mentioned above are both composed of two pulleys and a belt.

[0061] The one-way bearing 1 736 and the one-way bearing 2 744 mentioned above are both mature one-way rotating parts in the prior art. In this scheme, their function of being able to rotate in one direction and lock in the other direction is utilized, and the locking directions between the one-way bearing 1 736 and the one-way bearing 2 744 are opposite.

[0062] The dual-axis motor 624 mentioned above is a mature driving technology means and equipment in the prior art. In this solution, the couplings on both sides thereof can rotate independently, and can stop after rotating to a set number of circles. Its internal structure, connection method and principle will not be elaborated any more.

[0063] Working process: When in use, the position of the supporting roller is positioned and fixed through the cooperation between the clamping mechanism 63 and the lifting mechanism 64, and then the debris on the upper end of the supporting roller is effectively cleaned through the cleaning mechanism 73. During the punching process, the blower mechanism 74 can be used to deal with the debris in the punching process, and the punching position can be adjusted under the action of the propulsion mechanism 62. After the drilling operation is completed, the inner surface of the hole is polished and the debris is collected through the polishing and collecting mechanism 65.

[0064] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A positioning and punching device for roller machining, comprising a housing (1), characterized in that: The lower end of the shell (1) is fixedly connected to a base (2), the front end of the shell (1) is fixedly mounted with a control box (3), the middle part of the upper end of the shell (1) is fixedly connected to a support frame (4), the inner surface of the support frame (4) is symmetrically fixedly mounted with a punching mechanism (5), the inner cavity and the upper end of the shell (1) are jointly provided with a positioning component (6), and the side of the support frame (4) close to each other and the rear end of the shell (1) are jointly provided with a cleaning component (7).

2. A positioning punching device for roller machining according to claim 1, characterized in that: The positioning assembly (6) comprises two symmetrical slide grooves (61) opened at the upper end of the shell (1); a propulsion mechanism (62) is commonly arranged on the inner surfaces of the two slide grooves (61); a clamping mechanism (63) is arranged at the upper end of the propulsion mechanism (62); a lifting mechanism (64) is arranged on the inner surface of the propulsion mechanism (62); a grinding and collecting mechanism (65) is arranged on the inner surface of the lifting mechanism (64); and a protective mechanism (66) is symmetrically arranged on the inner surfaces of the two slide grooves (61) front and back.

3. A positioning punching device for roller machining according to claim 2, characterized in that: The propulsion mechanism (62) comprises a threaded rod (621) penetrating through the front end of the housing (1) and extending to the rear end for rotational connection; the rear end of the threaded rod (621) is fixedly connected to a dual-axis motor (624) fixedly connected to the rear end of the housing (1); the outer surface of the threaded rod (621) is threadedly connected to a T-shaped block (622) slidably connected to the inner surface of the slide groove (61); the upper end of the T-shaped block (622) is fixedly connected to a working plate (623); and the rear end of the dual-axis motor (624) is fixedly connected to a rotating rod (625) via a coupling.

4. The positioning punching device for supporting wheel processing according to claim 3 is characterized in that: The clamping mechanism (63) comprises a fixing plate (631) symmetrically fixedly connected to the upper end of the working plate (623) in front and back directions; an oil tank (632) is fixedly connected to the lower part of the inner surface of the housing (1); a cylinder (633) is fixedly connected to the inner surfaces of the two fixing plates (631); a connecting pipe (634) is fixedly connected to the upper part of the inner surface of the oil tank (632) and extends to the inner surfaces of the two cylinders (633); an oil pump (635) is fixedly connected to the lower end of the connecting pipe (634); a piston rod (636) is slidably connected to the inner surfaces of the two cylinders (633); a spring (637) is sleeved on the outer surfaces of the two piston rods (636); two ends of the two springs (637) are fixedly connected to the piston on the piston rod (636) and the inner surface of the cylinder (633) respectively; and a clamping block (638) is fixedly connected to the ends of the two piston rods (636) that are close to each other.

5. The positioning punching device for track roller processing according to claim 4, characterized in that: The lifting mechanism (64) comprises two concave frames (641) fixedly connected to the inner surface of the working plate (623), the two concave frames (641) are slidably connected to the outer shell (1), the inner surfaces of the two concave frames (641) are fixedly connected to fixed blocks (643), the inner surfaces of the two fixed blocks (643) are slidably connected to piston rods (642), the outer surfaces of the two piston rods (642) are sleeved with springs (644), and the two ends of the two springs (644) are respectively connected to the movable The piston on the second plug rod (642) is fixedly connected to the lower end of the fixed block (643), and the upper ends of the two second piston rods (642) are fixedly connected to the second concave frame (645) that is slidably connected to the inner surface of the first concave frame (641). The lower parts of the inner surfaces of the two concave frames (641) penetrate and extend to the inner surface of the first connecting pipe (634) and are fixedly connected to the second connecting pipe (646). The intersection of the outer surface of the first connecting pipe (634) and the outer surface of the second connecting pipe (646) is fixedly installed with a solenoid valve (647).

6. A positioning punching device for roller machining according to claim 5, characterized in that: The grinding and collecting mechanism (65) comprises an electric telescopic rod (651) fixedly connected to the lower part of the inner surface of the two concave frames (645); the upper ends of the two electric telescopic rods (651) are fixedly connected to a rectangular plate (652); the inner surfaces of the two concave frames (645) are fixedly connected to a circular hole plate (653); the inner surfaces of the two circular hole plates (653) are fixedly connected to a slider (656); the inner surfaces of the two circular hole plates (653) are provided with a spiral rod (654) slidably connected to the slider (656); the two spiral rods (654) are rotatably connected to the rectangular plate (652); the upper ends of the two spiral rods (654) are fixedly connected to a grinding block (655); the inner surfaces of the two concave frames (645) are rotatably connected to an inclined plate (657); and the inner surfaces of the two concave frames (645) are movably mounted with a collecting frame (658).

7. The positioning and punching device for machining a track roller according to claim 3, characterized in that: The protective mechanism (66) comprises an annular groove (661) formed on the inner surface of the slide groove (61); a fixing rod (662) is fixedly connected to the inner surface of the annular groove (661); a spring (663) is fixedly connected to the outer surface of the fixing rod (662); and one end of the spring (663) is fixedly connected to a protective cloth (664) fixedly connected to one end of the T-shaped block (622).

8. The positioning punching device for supporting wheel processing according to claim 3 is characterized in that: The cleaning assembly (7) comprises two fixing frames (71) which are symmetrically fixed to the rear portion of the upper end of the outer shell (1); a fixing frame (72) is symmetrically arranged on one side of the inner surface of the support frame (4) close to each other; a cleaning mechanism (73) is arranged on the inner surfaces of the fixing frame (71) and the fixing frame (72) on the same side; and a blower mechanism (74) is arranged at the rear end of the outer shell (1).

9. A positioning punching device for machining a track roller according to claim 8, characterized in that: The cleaning mechanism (73) comprises a reciprocating rod (731) rotatably connected to the inner surfaces of the fixing frame 1 (71) and the fixing frame 2 (72); the fixing frame 2 (72) is fixedly connected to a limiting rod (732) at the rear end; the outer surface of the reciprocating rod (731) is slidably connected to a circular hole block (733) slidably connected to the limiting rod (732); the inner surface of the circular hole block (733) is rotatably connected to a cleaning brush (734); one end of the cleaning brush (734) and one side of the support frame (4) are fixedly connected to a transmission mechanism (735); the outer surface of the rotating rod (625) is fixedly connected to a one-way bearing 1 (736); the outer surface of the one-way bearing 1 (736) and the outer surface of the reciprocating rod (731) are fixedly connected to a pulley group 1 (737).

10. The positioning punching device for roller machining according to claim 8, characterized in that: The air blowing mechanism (74) comprises a circular hole frame (741) fixedly connected to the rear end of the housing (1); the inner surface of the circular hole frame (741) is rotatably connected to a transmission rod (742); the outer surface of the transmission rod (742) is fixedly connected to a fan blade (743); the outer surface of the rotating rod (625) is fixedly connected to a second one-way bearing (744); the outer surface of the transmission rod (742) and the outer surface of the second one-way bearing (744) are jointly fixedly connected to a second pulley group (745); and the inner surface of the circular hole frame (741) is fixedly connected to an air outlet pipe (746).

Citation Information

Patent Citations

  • Punching device for thrust wheel machining

    CN216989970U

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