Semi-automatic derusting, grinding and polishing comprehensive treatment table for ironwork and using method
By designing a semi-automatic rust removal, grinding and polishing comprehensive treatment table for iron products, using pulleys, telescopic frames, rotating rods and motor-driven chain systems, efficient automatic rust removal and grinding of iron products is achieved, solving the problem of inefficiency in the existing technology, saving manual time and improving the rust removal effect.
Patent Information
- Application Number
- CN202411878852.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-03-28
AI Technical Summary
The prior art is difficult to efficiently remove rust from the surface of iron products, and manual polishing efficiency is low, which wastes labor and time.
A comprehensive treatment table for semi-automatic rust removal, grinding and polishing of iron products is designed. Using pulleys, telescopic frames, rotating rods and motor-driven chain systems, sandpaper is automatically bonded to the surface of the iron pipe, and the rotating rod is used to drive the iron pipe to rotate to achieve automatic grinding and rust removal.
It realizes efficient automatic rust removal and grinding of iron products, saves manual time, improves work efficiency, and further improves the rust removal effect through laser rust removal devices.
Smart Images
Figure CN119704007A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a semi-automatic rust removal, grinding and polishing comprehensive processing table for iron products, in particular to a semi-automatic rust removal, grinding and polishing comprehensive processing table for iron products and a use method, belonging to the technical field of rust removal of iron products. Background Art
[0002] Iron products refer to various products made of iron or steel as raw materials through processing, forging, casting and other processes. Iron products are widely used in modern society and involve almost every aspect of life. In order to extend the service life of iron products and maintain their good performance, proper care and maintenance are required; In the field of mechanical processing, iron products are corroded and rusted due to long-term exposure to air and water. This will cause great inconvenience during use, so they need to be polished and rust-removed. Iron product polishing is an important process, which aims to improve the surface quality of iron products, remove defects, increase their aesthetics and service life. For round iron pipes with a length of 6m, a diameter of 0.3m, and a wall thickness of 3mm, it is not convenient to remove rust with current tools, and it is not convenient for staff to clean during the rust cleaning process. At the same time, the cleaning is not perfect when only sandpaper is used for polishing, which will cause secondary cleaning and polishing, wasting a lot of manpower and time.
[0003] Therefore, there is an urgent need for a semi-automatic rust removal, grinding and polishing comprehensive treatment table for iron products and a method of use to solve the above-mentioned problems. Summary of the invention
[0004] The purpose of the present invention is to provide a semi-automatic rust removal, grinding and polishing comprehensive processing table for iron products. The pulley uses a telescopic frame to lift the iron pipe to a suitable height, and then pushes the iron pipe to the surface of two rotating rods, supports it with a rotating wheel, and then descends with a first electric lifting frame to make the sandpaper fit the surface of the iron pipe. Then, the motor drives the chain to run, thereby driving the power receiving wheel to rotate, and then driving the rotating rod to rotate, thereby driving the iron pipe supported by the two rotating rods to rotate, so that the outer surface is contacted with the sandpaper for grinding, thereby achieving the rust removal effect of the iron pipe, facilitating the staff to remove rust, saving time and labor, and improving work efficiency.
[0005] In order to achieve the above-mentioned purpose, the main technical scheme adopted by the present invention includes: a semi-automatic rust removal, grinding and polishing comprehensive treatment table for iron products, including a rust removal platform, a lifting cabinet is arranged at the upper end of the rust removal platform, a telescopic frame is arranged in the lifting cabinet, and a pulley is connected to the telescopic frame away from the telescopic lifting cabinet; The rust removal platform is provided with two symmetrical rotating rods, both ends of the rotating rods are rotatably arranged on the rust removal platform through clamping blocks, and a rotating wheel is respectively arranged at both ends of the rotating rods, and a power receiving wheel is arranged at the front end of one of the rotating rods, and the power receiving wheel is connected with a chain, and the side of the chain away from the rotating rod is connected with a motor, and the motor is arranged on one side of the rust removal platform through the first platform; A first electric lifting frame is arranged on the side of the rust removal platform away from the lifting cabinet, sandpaper is connected to the upper end of the first electric lifting frame, a third electric lifting frame is arranged on the side of the sandpaper away from the motor, and a laser rust remover is arranged on the upper end of the third electric lifting frame.
[0006] Preferably, a second electric lifting frame is provided on the rust removal platform, a rotating wheel is connected to the upper end of the second electric lifting frame, the rotating wheel is connected to a lighting lamp, and the lighting lamp is electrically connected to an external power supply.
[0007] Preferably, a lifting frame is provided at each corner of the lower end surface of the rust removal platform.
[0008] Preferably, a rust removal hole is provided in the middle of the rust removal platform, and a collection box is provided directly below the rust removal hole.
[0009] Preferably, a baffle is provided on a side of the upper end surface of the rust removal platform away from the lifting cabinet.
[0010] Preferably, the pulley is at the same level as the rotating wheel, the sandpaper and the laser rust remover.
[0011] Preferably, an electric telescopic platform is provided on the side of the rust removal platform away from the lighting lamp, the lifting cabinet is also provided on the electric telescopic platform, a telescopic column is provided on the lower end surface of the electric telescopic platform, and a universal wheel is provided on the lower end surface of the telescopic column.
[0012] A method for using a semi-automatic rust removal, grinding and polishing integrated processing table for iron products comprises the following steps: S1: First, use the pulley to lift the iron pipe to a suitable height using the telescopic frame, then push the iron pipe onto the surface of the two rotating rods and support it using the rotating wheel; S2: Then, the first electric lifting frame is lowered to make the sandpaper fit the surface of the iron pipe, and then the chain is driven by the motor to rotate, thereby driving the power receiving wheel to rotate, and then driving the rotating rod to rotate, thereby driving the iron pipe supported by the two rotating rods to rotate, so that the outer surface is in contact with the sandpaper for grinding, thereby achieving the rust removal effect of the iron pipe; S3: After rust removal with sandpaper, impurities will be discharged into the collection box through the rust removal holes for centralized collection.
[0013] The present invention has at least the following beneficial effects: 1. The pulley uses the telescopic frame to lift the iron pipe to a suitable height, and then pushes the iron pipe to the surface of the two rotating rods, supports it with a rotating wheel, and then uses the first electric lifting frame to descend, so that the sandpaper fits the surface of the iron pipe, and then uses the motor to drive the chain to run, thereby driving the power receiving wheel to rotate, and then driving the rotating rod to rotate, thereby driving the iron pipe supported by the two rotating rods to rotate, so that the outer surface is in contact with the sandpaper for grinding, thereby achieving the rust removal effect of the iron pipe, which is convenient for the staff to remove rust, saves time and labor, and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings: Figure 1 It is a side schematic diagram of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 3 For the present invention Figure 2 A is an enlarged schematic diagram.
[0015] In the figure, 1. rust removal platform; 2. lifting frame; 3. first electric lifting frame; 4. block; 5. rotating wheel; 6. lifting cabinet; 7. pulley; 8. telescopic frame; 9. baffle; 10. lighting lamp; 11. second electric lifting frame; 12. third electric lifting frame; 13. laser rust remover; 14. sandpaper; 15. motor; 16. rotating rod; 17. chain; 18. power receiving wheel; 19. rotating wheel; 20. rust removal hole; 21. first platform; 22. collection box; 23. electric telescopic platform; 24. telescopic column; 25. universal wheel. DETAILED DESCRIPTION
[0016] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.
[0017] like Figure 1-Figure 3 As shown, the semi-automatic rust removal, grinding and polishing comprehensive treatment platform for iron products provided in this embodiment includes a rust removal platform 1, a lifting cabinet 6 is arranged on the upper end of the rust removal platform 1, a telescopic frame 8 is arranged in the lifting cabinet 6, and a pulley 7 is connected to the telescopic frame 8 away from the telescopic lifting cabinet 6; the pulley 7 is used to transport the iron pipe to a certain position and then descend; A first electric lifting frame 3 is arranged on the side of the rust removal platform 1 away from the lifting cabinet 6, and a sandpaper 14 is connected to the upper end of the first electric lifting frame 3. A third electric lifting frame 12 is arranged on the side of the sandpaper 14 away from the motor 15, and a laser rust remover 13 is arranged on the upper end of the third electric lifting frame 12; the laser rust remover 13 is driven by the third electric lifting frame 12 to adjust up and down, and the laser rust remover 13 can further improve the rust removal effect of part of the rust removal; Two symmetrical rotating rods 16 are arranged on the rust removal platform 1, and both ends of the rotating rods 16 are rotatably arranged on the rust removal platform 1 through the clamping blocks 4, and a rotating wheel 5 is arranged at each end of the rotating rods 16, and a power receiving wheel 18 is arranged at the front end of one of the rotating rods 16, and the power receiving wheel 18 is connected to a chain 17, and the side of the chain 17 away from the rotating rod 16 is connected to a motor 15, and the motor 15 is arranged on one side of the rust removal platform 1 through the first platform 21; When in use, the pulley 7 uses the telescopic frame 8 to lift the iron pipe to a suitable height, and then pushes the iron pipe to the surface of the two rotating rods 16, supports it with the rotating wheel 5, and then descends with the first electric lifting frame 3 to make the sandpaper 14 fit the surface of the iron pipe. Then, the motor 15 drives the chain 17 to run, thereby driving the power receiving wheel 18 to rotate, and then driving the rotating rod 16 to rotate, thereby driving the iron pipe supported by the two rotating rods 16 to rotate, so that the outer surface is in contact with the sandpaper 14 and polished, thereby achieving the rust removal effect of the iron pipe.
[0018] A second electric lifting frame 11 is arranged on the rust removal platform 1, and a rotating wheel 19 is connected to the upper end of the second electric lifting frame 11, and the rotating wheel 19 is connected to a lighting lamp 10, and the lighting lamp 10 is electrically connected to an external power supply. The lighting lamp 10 can be used to illuminate the rust removal platform 1, and the setting of the rotating wheel 19 can achieve an angle adjustment effect of the lighting lamp 10, and it has damping properties during rotation adjustment.
[0019] A lifting frame 2 is arranged at each corner of the lower end surface of the rust removal platform 1. The lifting frame 2 can be used to adjust the lifting of the rust removal platform 2, so as to improve the flexibility of the rust removal device.
[0020] A rust removal hole 20 is provided in the middle of the rust removal platform 1, and a collection box 22 is provided directly below the rust removal hole 20. After the iron pipe is rust-removed, impurities will fall into the collection box 22 through the rust removal hole 20 for centralized collection and treatment.
[0021] A baffle plate 9 is provided on the side of the upper end surface of the rust removal platform 1 away from the lifting cabinet 6. The baffle plate 9 is used to press the iron pipe to prevent the iron pipe from leaving the rust removal platform.
[0022] The pulley 7 is at the same level as the rotating wheel 5, the sandpaper 14 and the laser rust remover 13, which further improves the rust removal effect and the stability during rust removal.
[0023] An electric telescopic platform 23 is provided on the side of the rust removal platform 1 away from the lighting lamp 10. The electric telescopic platform 23 is used to remove special positions. A lifting cabinet 6 is also provided on the electric telescopic platform 23. A telescopic column 24 is provided on the lower end surface of the electric telescopic platform 23. A universal wheel 25 is provided on the lower end surface of the telescopic column 24. The rust removal platform 1 can be extended by utilizing the setting of the electric telescopic platform 23. During the extension, the setting of the telescopic column 24 and the universal wheel 25 can realize the stable support and movement of the electric telescopic platform 23, and the telescopic column 24 will follow the lifting frame 2 for lifting and lowering.
[0024] A method for using a semi-automatic rust removal, grinding and polishing integrated processing table for iron products comprises the following steps: S1: First, the pulley 7 uses the telescopic frame 8 to lift the iron pipe to a suitable height, and then pushes the iron pipe to the surface of the two rotating rods 16 and supports it with the rotating wheel 5; S2: Then, the first electric lifting frame 3 is lowered to make the sandpaper 14 fit the surface of the iron pipe, and then the motor 15 is used to drive the chain 17 to run, thereby driving the power receiving wheel 18 to rotate, and then driving the rotating rod 16 to rotate, thereby driving the iron pipe supported by the two rotating rods 16 to rotate, so that the outer surface is in contact with the sandpaper 14 and polished, thereby achieving the rust removal effect of the iron pipe; S3: After the rust is removed by the sandpaper 14, the impurities are discharged through the rust removal holes 20 into the collection box 22 for centralized collection.
[0025] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.
[0026] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.
[0027] The above description shows and describes several preferred embodiments of the present invention, but as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the invention concept described herein through the above teachings or the technology or knowledge of the relevant field. Changes and variations made by those skilled in the art do not depart from the spirit and scope of the present invention, and should be within the scope of protection of the claims attached to the present invention.
Claims
1. A semi-automatic rust removal, grinding and polishing comprehensive treatment table for iron products, comprising a rust removal platform (1), characterized in that: A lifting cabinet (6) is arranged at the upper end of the rust removal platform (1), a telescopic frame (8) is arranged inside the lifting cabinet (6), and a pulley (7) is connected to the telescopic frame (8) at a side away from the telescopic lifting cabinet (6); The rust removal platform (1) is provided with two symmetrical rotating rods (16), both ends of the rotating rods (16) are rotatably arranged on the rust removal platform (1) via clamping blocks (4), and a rotating wheel (5) is respectively arranged at both ends of the rotating rods (16), and a power receiving wheel (18) is arranged at the front end of one of the rotating rods (16), and the power receiving wheel (18) is connected to a chain (17), and the side of the chain (17) away from the rotating rod (16) is connected to a motor (15), and the motor (15) is arranged on one side of the rust removal platform (1) via a first platform (21); A first electric lifting frame (3) is arranged on the side of the rust removal platform (1) away from the lifting cabinet (6); sandpaper (14) is connected to the upper end of the first electric lifting frame (3); a third electric lifting frame (12) is arranged on the side of the sandpaper (14) away from the motor (15); and a laser rust remover (13) is arranged on the upper end of the third electric lifting frame (12).
2. The semi-automatic rust removal, grinding and polishing comprehensive treatment table for iron products according to claim 1 is characterized by: A second electric lifting frame (11) is provided on the rust removal platform (1), the upper end of the second electric lifting frame (11) is connected to a rotating wheel (19), the rotating wheel (19) is connected to a lighting lamp (10), and the lighting lamp (10) is electrically connected to an external power supply.
3. The semi-automatic rust removal, grinding and polishing comprehensive treatment table for iron products according to claim 1 is characterized by: A lifting frame (2) is provided at each corner of the lower end surface of the rust removal platform (1).
4. The semi-automatic rust removal, grinding and polishing comprehensive treatment table for iron products according to claim 1 is characterized by: A rust removal hole (20) is provided in the middle of the rust removal platform (1), and a collection box (22) is provided directly below the rust removal hole (20).
5. The semi-automatic rust removal, grinding and polishing comprehensive treatment table for iron products according to claim 1 is characterized by: A baffle (9) is provided on a side of the upper end surface of the rust removal platform (1) away from the lifting cabinet (6).
6. The semi-automatic rust removal, grinding and polishing comprehensive treatment table for iron products according to claim 1 is characterized by: The pulley (7) is at the same level as the rotating wheel (5), the sandpaper (14) and the laser rust remover (13).
7. The semi-automatic rust removal, grinding and polishing comprehensive treatment table for iron products according to claim 2 is characterized by: An electric telescopic platform (23) is provided on the side of the rust removal platform (1) away from the lighting lamp (10), the lifting cabinet (6) is also provided on the electric telescopic platform (23), a telescopic column (24) is provided on the lower end surface of the electric telescopic platform (23), and a universal wheel (25) is provided on the lower end surface of the telescopic column (24).
8. A method for using a semi-automatic rust removal, grinding and polishing integrated treatment table for iron products, characterized in that: The steps include: S1: First, the pulley (7) is used to lift the iron pipe to a suitable height using the telescopic frame (8), and then the iron pipe is pushed onto the surface of the two rotating rods (16) and supported by the rotating wheel (5); S2: Then, the first electric lifting frame (3) is lowered to make the sandpaper (14) fit the surface of the iron pipe, and then the motor (15) is used to drive the chain (17) to operate, thereby driving the power receiving wheel (18) to rotate, and then driving the rotating rod (16) to rotate, thereby driving the iron pipe supported by the two rotating rods (16) to rotate, so that the outer surface is in contact with the sandpaper (14) and polished, thereby achieving the effect of rust removal of the iron pipe; S3: After the rust is removed by the sandpaper (14), the impurities are discharged through the rust removal holes (20) into the collection box (22) for centralized collection.