On-line breaking device for wired glass

Abstract

The invention discloses an online breaking device for wired glass. The online breaking device comprises a rack, a glass conveying unit, a first bracket, a second bracket, a detection device and a grinding wheel saw blade, the glass conveying unit is arranged on the machine frame, the first support and the second support are arranged on the machine frame in a sliding mode, the first support and the second support are connected through a first driving piece, and the first support and the machine frame are connected through a second driving piece. The first support and the second support are each provided with a clamping structure used for clamping glass, the grinding wheel saw blade is in driving connection with a third driving piece, and the grinding wheel saw blade and the detection device are located between the first support and the second support and point to the glass. Wherein the grinding wheel saw blade is pressed downwards to lengthen a steel wire in the glass, and after the detection device detects that the width of a glass seam reaches a preset width, the grinding wheel saw blade ascends and rotates at a high speed to grind off the steel wire. The device can effectively reduce the pulling force required when the iron wire is directly snapped, greatly reduces the probability that the glass is broken by pulling, and plays a role in protecting the glass.

Description

Technical Field

[0001] The invention relates to the technical field of wired glass breaking, and in particular to an online wired glass breaking device. Background Art

[0002] Wired glass is a type of safety glass. It is widely used in modern housing construction and has the characteristics of safety, fire prevention, anti-theft and beautiful appearance. China has made great progress in the field of wired glass production. From ore raw materials to finished products, the whole line process technology has been fully mastered. Online breaking of wired glass is one of the key links. At present, the mainstream method used by the online breaking device of wired glass is to cut and break the glass, leaving the wire unbroken, and directly break the wire with a strong pulling force. This method has the problems of broken glass and low yield. The foreign manufacturer Feiwei can provide similar equipment, but there are problems of broken glass, high price, long delivery cycle, and it cannot be customized according to actual needs. There are only a very small number of manufacturers in China that can design and manufacture wired glass breaking devices, and the product functions and technologies are single and aging, and cannot adapt to new needs.

[0003] Therefore, it is urgent to design an excellent online breaking device for wired glass. Summary of the invention

[0004] In view of the above problems existing in the prior art, an online breaking device for wired glass is provided.

[0005] The specific technical solutions are as follows:

[0006] A wired glass online breaking device mainly comprises: a frame, a glass conveying unit, a first bracket, a second bracket, a detection device and a grinding wheel saw blade;

[0007] The glass conveying unit is arranged on the frame, the first bracket and the second bracket are slidably arranged on the frame, the first bracket and the second bracket are connected via a first driving member, and the first bracket and the frame are connected via a second driving member;

[0008] The first bracket and the second bracket are both provided with a clamping structure for clamping the glass, the grinding wheel saw blade is drivingly connected to a third driving member, the grinding wheel saw blade and the detection device are located between the first bracket and the second bracket and point to the glass;

[0009] The grinding wheel saw blade is pressed down to stretch the steel wire in the glass. After the detection device detects that the width of the glass seam reaches a preset width, the grinding wheel saw blade rises and rotates at high speed to grind the steel wire.

[0010] The above-mentioned wired glass online breaking device also has the following feature: the clamping structure includes a first roller and a second roller, the first roller sleeve is provided with a first belt, and the second roller sleeve is provided with a second belt.

[0011] The above-mentioned wired glass online breaking device also has the following characteristics: a first sector gear is provided at the end of the first roller shaft, and a second sector gear is provided at the end of the second roller shaft, the first sector gear is meshingly connected with the second sector gear, and the first sector gear and / or the second sector gear are each driven by a fourth driving member.

[0012] The above-mentioned wired glass online breaking device also has the following feature: the first roller can be adjusted so that the gap between the first roller and the second roller is adjustable.

[0013] The above-mentioned wired glass online breaking device also has the following feature: a plurality of first follower rollers are arranged on the first bracket, and a plurality of second follower rollers are arranged on the second bracket.

[0014] The above-mentioned wired glass online breaking device also has the following characteristics: the first bracket is provided with a plurality of third shafts, and third gears are provided at both ends of the third shafts; the second bracket is provided with a plurality of fourth shafts, and fourth gears are provided at both ends of the fourth shafts; a rack is provided on the frame, and the third gears and the fourth gears are both meshed and connected with the rack.

[0015] The above-mentioned wired glass online breaking device also has the feature that the detection device is a camera module.

[0016] The above-mentioned wired glass online breaking device also has the following feature: the third driving member is arranged on the frame.

[0017] The above-mentioned wired glass online breaking device also has the feature that a plurality of grinding wheel saw blades are arranged in an array along the width direction of the glass.

[0018] The above-mentioned wired glass online breaking device also has the following feature: the glass conveying unit includes two pulleys and a conveying belt sleeved on the two pulleys.

[0019] The positive effects of the above technical solution are:

[0020] The present invention provides an online breaking device for wired glass. The grinding wheel saw blade is pressed down to stretch the steel wire in the glass. After the detection device detects that the width of the glass seam reaches a preset width, the grinding wheel saw blade rises and rotates at high speed to grind the steel wire. The grinding wheel saw blade designed by the device grinds the iron wire, which can effectively reduce the pulling force required for directly pulling the iron wire off, greatly reducing the probability of the glass being broken, thereby playing a role in protecting the glass. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A schematic structural diagram of an online breaking device for wired glass provided by the present invention;

[0022] Figure 2 A schematic diagram of the structure of the first roller and the second roller provided by the present invention;

[0023] Figure 3 A schematic structural diagram of the first sector gear and the second sector gear provided by the present invention.

[0024] In the accompanying drawings: 1. first bracket; 2. second bracket; 3. frame; 4. detection device; 5. grinding wheel saw blade; 6. pulley; 7. conveyor belt; 8. roller; 9. guide rail; 10. ring body; 11. first driving member; 12. second driving member; 14. fourth driving member; 21. first roller; 22. second roller; 31. first belt; 32. second belt; 41. first sector gear; 42. second sector gear; 51. first follower roller; 52. second follower roller; 101. long bolt; 102. nut. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below through embodiments and in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0026] The serial numbers of the components herein, such as "first", "second", etc., are only used to distinguish the objects described and do not have any order or technical meaning. The "connection" and "coupling" mentioned in this application, unless otherwise specified, include direct and indirect connections (couplings). In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. are based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.

[0027] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0028] See also Figures 1 to 3 The present invention discloses an online breaking device for wired glass, comprising: a frame 3, a glass conveying unit, a first bracket 1, a second bracket 2, a detection device 4 and a grinding wheel saw blade 5.

[0029] The glass conveying unit is arranged on the frame 3 .

[0030] Specifically, the glass conveying unit includes two pulleys 6 and a conveying belt 7 sleeved on the two pulleys 6. The design of the glass conveying unit can adopt the existing technology, which will not be described in detail here.

[0031] The first bracket 1 and the second bracket 2 are slidably arranged on the frame 3. Optionally, in this embodiment, a plurality of rollers 8 are arranged on both sides of the first bracket 1, and two guide rails 9 are arranged on the frame 3. The rollers 8 on the same side are slidably arranged on the corresponding guide rails 9. The guide rails 9 and the rollers 8 together hold up the first bracket 1 and the second bracket 2, so that the breaking and separating unit (the first bracket 1 and the second bracket 2) will not deviate in a direction perpendicular to the direction of movement of the glass. The first bracket 1 and the second bracket 2 are arranged along the direction of movement of the glass ribbon, such as Figure 1 As shown, the glass ribbon is transmitted from left to right, the first support 1 is arranged on the left side of the frame 3, and the second support 2 is arranged on the right side of the frame 3.

[0032] The first bracket 1 is connected to the second bracket 2 via a first driving member 11 , and the first bracket 1 is connected to the frame 3 via a second driving member 12 .

[0033] Optionally, the first driving member 11 may be a hydraulic cylinder, a gas cylinder or an electric cylinder, preferably, the first driving member 11 is a hydraulic cylinder. Optionally, the second driving member 12 may be a hydraulic cylinder, a gas cylinder or an electric cylinder, preferably, the second driving member 12 is a gas cylinder.

[0034] Optionally, since the width of the glass is relatively large, at least two first driving members 11 and second driving members 12 are provided, the extension direction of each first driving member 11 is along the movement direction of the glass ribbon, and the multiple first driving members 11 are arranged along the width direction of the glass ribbon, and the extension direction of each second driving member 12 is along the movement direction of the glass ribbon, and the multiple second driving members 12 are arranged along the width direction of the glass ribbon. For example, in this embodiment, the first driving member 11 is a hydraulic cylinder, and a total of two are provided. The hydraulic cylinder oil supply system has a balanced distribution function to ensure that the piston rods of the two hydraulic cylinders move synchronously; through this design and the design of the guide rail 9 and the roller 8 in front, the broken glass piece can coincide with the center line of the original glass ribbon, which is convenient for the operation of the downstream equipment.

[0035] The first driving member 11 is arranged so that the first bracket 1 and the second bracket 2 can be separated or brought close to each other to meet the needs of the whole process. The two ends of the second driving member 12 are respectively connected to the frame 3 of the glass ribbon conveying unit and the first bracket 1 of the breaking and separating unit, and are used to pull back the first bracket 1 so that the breaking and separating unit can return to its original position.

[0036] The first bracket 1 and the second bracket 2 are both provided with a clamping structure for clamping glass.

[0037] The clamping structure includes a first roller 21 and a second roller 22 . The first roller 21 is sleeved with a first belt 31 , and the second roller 22 is sleeved with a second belt 32 .

[0038] The first roller 21 and the second roller 22 are arranged on the first bracket 1 and the second bracket 2 .

[0039] Preferably, the first roller 21 is adjustable so that the gap between the first roller 21 and the second roller 22 is adjustable. Optionally, in a specific embodiment, the first roller 21 and the second roller 22 are arranged up and down, and the two second rollers 22 are respectively inserted into the first bracket 1 and the second bracket 2, and the two ends of the first roller 21 are sleeved with a ring body 10, and a long bolt 101 and a nut 102 are arranged above the ring body 10, and the long bolt 101 passes through the first bracket 1 or the second bracket 2, and the first roller 21 of the first bracket 1 passes through the first bracket 1, and the first roller 21 of the second bracket 2 passes through the second bracket 2, and the height of the first roller 21 can be adjusted by adjusting the height of the nut 102 on the long bolt 101.

[0040] The glass ribbon is transferred between the first belt 31 and the second belt 32 .

[0041] In order to achieve the mutual proximity between the first roller 21 and the second roller 22 to clamp the glass ribbon, a first sector gear 41 is provided at the end of the first roller 21, and a second sector gear 42 is provided at the end of the second roller 22. The first sector gear 41 is meshingly connected with the second sector gear 42, and the first sector gear 41 and / or the second sector gear 42 are each driven by a fourth driving member 14.

[0042] Optionally, the first sector gear 41 is eccentrically arranged on the first roller shaft 21, and the second sector gear 42 is eccentrically arranged on the second roller shaft 22. By driving the corresponding first sector gear 41 or the second sector gear 42 to rotate through the fourth driving member 14, the first roller shaft 21 and the second roller shaft 22 can be clamped and released.

[0043] The first sector gear 41 and / or the second sector gear 42 are each driven by a fourth driving member 14, including three cases: in the first case, the first sector gear 41 and the second sector gear 42 are each driven by a fourth driving member 14; in the second case, only the first sector gear 41 is provided with the fourth driving member 14; in the third case, only the second sector gear 42 is provided with the fourth driving member 14. One end of the fourth driving member 14 is provided on the frame 3, and the other end is connected to the first sector gear 41 or the second sector gear 42.

[0044] Optionally, the fourth driving member 14 may be a hydraulic cylinder, a gas cylinder or an electric cylinder. For example, in this embodiment, the fourth driving member 14 is a gas cylinder.

[0045] The grinding wheel saw blade 5 is drivingly connected to the third driving member. The grinding wheel saw blade 5 and the detection device 4 are located between the first bracket 1 and the second bracket 2 and point to the bottom of the glass.

[0046] The grinding wheel saw blade 5 is pressed down to stretch the steel wire in the glass. After the detection device 4 detects that the width of the glass seam reaches the preset width, the grinding wheel saw blade 5 rises and rotates at high speed to grind the steel wire.

[0047] Optionally, the third driving member is arranged on the frame 3 .

[0048] Optionally, the third driving member may be a hydraulic cylinder, a gas cylinder or an electric cylinder. For example, in this embodiment, the third driving member is a hydraulic cylinder.

[0049] Optionally, a plurality of grinding wheel saw blades 5 are arranged in an array along the width direction of the glass. Each grinding wheel saw blade 5 is respectively configured with a third driving member.

[0050] Further, a plurality of first follower rollers 51 are provided on the first support 1, and a plurality of second follower rollers 52 are provided on the second support 2. The first follower rollers 51 follow the first support 1, and the second follower rollers 52 follow the second support 2. The provision of the first follower rollers 51 and the second follower rollers 52 can increase the smoothness of conveying the glass ribbon.

[0051] Furthermore, the first bracket 1 is provided with a plurality of third shafts, and the two ends of the third shafts are provided with third gears, the second bracket 2 is provided with a plurality of fourth shafts, and the two ends of the fourth shafts are provided with fourth gears, and the frame 3 is provided with a rack, and the third gears and the fourth gears are both meshed and connected with the racks. This arrangement can keep the hydraulic cylinders on both sides synchronized.

[0052] Optionally, the detection device 4 is a camera module. The detection device 4 is used to detect whether the glass seam width reaches a preset width. For example, in this embodiment, the preset width is 3 mm.

[0053] The present invention provides an online breaking device for wired glass. When the cut seam of the glass ribbon enters the working position, the first roller 21 and the second roller 22 clamp the glass ribbons on both sides of the cut seam respectively under the thrust of the fourth driving member 14, and the third driving member starts to push out the piston rod, completes the first stroke, and stretches the steel wire in the glass; after the detection device 4, such as the camera module, detects that the width of the glass seam reaches about 3 mm, the grinding wheel saw blade 5 rises upward and starts to rotate at high speed to grind the wire; the third driving member continues to push out the piston rod, completes the second stroke, and separates the broken glass from the glass ribbon by a certain distance, so as to facilitate the downstream spacing roller to adjust the glass sheets (sheet glass after the glass ribbon is broken) to a suitable spacing.

[0054] The present invention provides an online breaking device for wired glass. The grinding wheel saw blade 5 is pressed down to stretch the steel wire in the glass. After the detection device 4 detects that the width of the glass seam has reached a preset width, the grinding wheel saw blade 5 rises and rotates at high speed to grind the steel wire. The grinding wheel saw blade designed in the device grinds the iron wire, which can effectively reduce the pulling force required to directly break the iron wire, greatly reduce the probability of the glass being broken, and play a role in protecting the glass.

[0055] The technical features of the above embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0056] The above embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.

Claims

1. A wired glass online breaking device, characterized in that: include: A frame, a glass conveying unit, a first bracket, a second bracket, a detection device and a grinding wheel saw blade; The glass conveying unit is arranged on the frame, the first bracket and the second bracket are slidably arranged on the frame, the first bracket and the second bracket are connected via a first driving member, and the first bracket and the frame are connected via a second driving member; The first bracket and the second bracket are both provided with a clamping structure for clamping the glass, the grinding wheel saw blade is drivingly connected to a third driving member, the grinding wheel saw blade and the detection device are located between the first bracket and the second bracket and point to the glass; The grinding wheel saw blade is pressed down to stretch the steel wire in the glass. After the detection device detects that the width of the glass seam reaches a preset width, the grinding wheel saw blade rises and rotates at high speed to grind the steel wire.

2. The online breaking device for wired glass according to claim 1, characterized in that: The clamping structure comprises a first roller and a second roller, wherein the first roller is sleeved with a first belt, and the second roller is sleeved with a second belt.

3. The online breaking device for wired glass according to claim 2, characterized in that: A first sector gear is disposed at the end of the first roller shaft, and a second sector gear is disposed at the end of the second roller shaft. The first sector gear is meshingly connected with the second sector gear, and the first sector gear and / or the second sector gear are each driven by a fourth driving member.

4. The online breaking device for wired glass according to claim 3, characterized in that: The first roller is adjustable so that the gap between the first roller and the second roller is adjustable.

5. The on-line breaking device for wired glass according to any one of claims 1 to 4, characterized in that: The first bracket is provided with a plurality of first follower rollers, and the second bracket is provided with a plurality of second follower rollers.

6. The on-line breaking device for wired glass according to any one of claims 1 to 4, characterized in that: The first bracket is provided with a plurality of third shafts, and third gears are provided at both ends of the third shafts. The second bracket is provided with a plurality of fourth shafts, and fourth gears are provided at both ends of the fourth shafts. A rack is provided on the frame, and the third gears and the fourth gears are both meshed and connected with the rack.

7. The on-line breaking device for wired glass according to any one of claims 1 to 4, characterized in that: The detection device is a camera module.

8. The on-line breaking device for wired glass according to any one of claims 1 to 4, characterized in that: The third driving member is arranged on the frame.

9. The on-line breaking device for wired glass according to claim 8, characterized in that: A plurality of grinding wheel saw blades are arranged in an array along the width direction of the glass.

10. The on-line breaking device for wired glass according to any one of claims 1 to 4, characterized in that: The glass conveying unit comprises two belt wheels and a conveying belt sleeved on the two belt wheels.

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