Assembly type prefabricated building component forming machine

Abstract

The invention belongs to the technical field of concrete prefabricated part forming, and particularly relates to an assembly type prefabricated building component forming machine which comprises a base plate, a pair of first formworks are installed at the top end of the base plate, and a pair of second formworks are arranged between the pair of first formworks; a push-and-pull hydraulic cylinder is arranged on one side of each second template, and the output end of each push-and-pull hydraulic cylinder is connected with one of the pair of second templates; a first support is arranged at the top end of the base plate, a lifting hydraulic cylinder is arranged at the top end of the first support, and the output end of the lifting hydraulic cylinder is connected with the other one of the pair of second templates; according to the assembly type prefabricated building component forming machine, the frame is arranged; during use, the first template and the second template are scraped and cleaned through the frame; spraying liquid water for cleaning; the efficiency is high; and production operation of large-batch prefabricated parts in a construction period is facilitated.

Description

Technical Field

[0001] The invention belongs to the technical field of concrete prefabricated component forming, in particular to an assembled prefabricated building component forming machine. Background Art

[0002] The prefabrication process of concrete components is a process of pre-processing and manufacturing concrete components of buildings or structures in factories or construction sites. The use of prefabricated concrete components for assembly construction has the advantages of saving labor, overcoming seasonal influences, and facilitating year-round construction. Formwork is required during preparation. For example, when prefabricating beams and columns, the formwork needs to be connected first, and then concrete is poured in. After solidification, the formwork can be opened.

[0003] In actual operation, it is necessary to first apply a mold opening agent on the surface of the template to facilitate the subsequent mold opening process; and each time a prefabricated part is prepared, the template needs to be cleaned to remove the residual mold opening agent on the template, and then continue to apply the mold opening agent; the existing cleaning process is to rinse the template surface with a water gun to remove the residual mold opening agent on the template surface; and because the mold opening agent is sticky, it takes a long time to clean it up, which reduces the overall preparation efficiency and is not conducive to the production of large quantities of prefabricated parts within the construction period.

[0004] To this end, the present invention provides a prefabricated building component forming machine. Summary of the invention

[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0006] The technical solution adopted by the present invention to solve the technical problem is as follows: the prefabricated building component forming machine described in the present invention comprises a backing plate, a pair of first templates are installed on the top of the backing plate, and a pair of second templates are arranged between the pair of first templates; a push-pull hydraulic cylinder is arranged on one side of the second template, and the output end of the push-pull hydraulic cylinder is connected to one of the pair of second templates; a first bracket is arranged on the top of the backing plate, and a lifting hydraulic cylinder is arranged on the top of the first bracket, and the output end of the lifting hydraulic cylinder is connected to the other of the pair of second templates;

[0007] A second bracket is arranged at the top of the pad, an output hydraulic cylinder is arranged at the top of the second bracket, a connecting frame is arranged at the output end of the output hydraulic cylinder, a receiving frame is arranged at the bottom end of the connecting frame, and a frame is arranged at the bottom end of the receiving frame; the size of the frame is adapted to the space formed by the two pairs of templates;

[0008] A water storage tank is arranged inside the receiving frame, a transition water tank is arranged on the top of the water storage tank, and the transition water tank is connected to the water storage tank; a water pump is arranged on the top of the transition water tank, and the water pump is connected to the transition water tank; a collecting box is arranged at the output end of the water pump, and a plurality of conduits are arranged on the side of the collecting box; a water spray head is arranged at the other end of the conduit; the water spray head is inserted through the side of the receiving frame, and the nozzle direction faces the outside of the receiving frame.

[0009] Preferably, a material box is arranged inside the receiving frame, and a pair of receiving ports are provided at the bottom end of the transition water tank, and the receiving ports are initially connected to the water outlet of the water storage tank but not to the material outlet of the material box;

[0010] A control hydraulic cylinder is arranged at the top of the water storage tank; an output end of the control hydraulic cylinder is connected to a transition water tank.

[0011] Preferably, a pair of sealing gaskets are provided on the sides of the transition water tank, and there is extrusion pressure between the bottom ends of the sealing gaskets and the top ends of the water storage tank and the material box.

[0012] Preferably, a magnetic plate is provided on the side of the sealing gasket, and there is magnetic attraction between the magnetic plate and the top of the water storage tank and the material box.

[0013] Preferably, a float rod is inserted through the top of the water tank, the bottom end of the float rod is inserted into the water tank, and the top end of the float rod is located above the water tank; a pressure plate is provided at the top of the float rod, and an early warning device is provided below the pressure plate and at the top of the water tank.

[0014] Preferably, a plurality of through holes are formed at the top of the frame.

[0015] Preferably, a pair of elastic sheets are provided on both sides of the receiving frame, a plurality of interception plates are provided on the side of the second bracket, and a spring is provided between the interception plate and the second bracket; downward movement of the elastic sheet can be blocked by the interception plate.

[0016] Preferably, a spray nozzle is provided at the top of the receiving frame.

[0017] Preferably, when the receiving frame moves to the bottom, the nozzle is located above the first template.

[0018] Preferably, the catheter is made of flexible plastic.

[0019] The beneficial effects of the present invention are as follows:

[0020] 1. The prefabricated building component forming machine described in the present invention is provided with a frame; when in use, the first template and the second template are first scraped and cleaned through the frame; and then liquid water is sprayed for cleaning; the efficiency is high; and it is conducive to the production of large quantities of prefabricated parts within the construction period.

[0021] 2. The assembled prefabricated building component forming machine described in the present invention is provided with a float rod; when the liquid water in the water tank needs to be supplemented, the liquid level of the liquid water in the water tank drops; the float rod drops synchronously, and the float rod drives the pressure plate to drop synchronously, so that the pressure plate squeezes the warning device below, the switch button of the warning device is squeezed, and the warning device sends a warning signal to remind the staff to replenish the liquid water. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention will be further described below in conjunction with the accompanying drawings.

[0023] Figure 1 is a stereogram of the present invention;

[0024] Figure 2 It is a schematic diagram of the template on the pad of the present invention;

[0025] Figure 3 It is a schematic diagram of the structure on the receiving frame of the present invention;

[0026] Figure 4 It is a schematic diagram of the structure inside the receiving frame of the present invention;

[0027] Figure 5 It is a schematic diagram of the bottom end of the transition water tank of the present invention;

[0028] Figure 6 It is a schematic diagram of the structure of the water storage tank of the present invention.

[0029] In the figure: 1. pad; 11. first template; 12. second template; 13. push-pull hydraulic cylinder; 14. first bracket; 15. lifting hydraulic cylinder; 2. second bracket; 20. interception plate; 21. output hydraulic cylinder; 22. connecting frame; 23. receiving frame; 230. elastic sheet; 231. frame; 3. water storage tank; 4. material box; 5. transition water tank; 50. receiving interface; 501. sealing gasket; 502. magnetic plate; 51. water pump; 52. central box; 53. sprinkler head; 54. control hydraulic cylinder; 6. jet head; 7. float rod; 71. pressure plate; 72. early warning device. DETAILED DESCRIPTION

[0030] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0031] like Figures 1 to 6As shown, an assembled prefabricated building component forming machine according to an embodiment of the present invention comprises a backing plate 1, a pair of first templates 11 are installed on the top of the backing plate 1, and a pair of second templates 12 are arranged between the pair of first templates 11; a push-pull hydraulic cylinder 13 is arranged on one side of the second template 12, and the output end of the push-pull hydraulic cylinder 13 is connected to one of the pair of second templates 12; a first bracket 14 is arranged on the top of the backing plate 1, and a lifting hydraulic cylinder 15 is arranged on the top of the first bracket 14, and the output end of the lifting hydraulic cylinder 15 is connected to the other of the pair of second templates 12;

[0032] A second bracket 2 is provided at the top of the pad 1, an output hydraulic cylinder 21 is provided at the top of the second bracket 2, a connecting frame 22 is provided at the output end of the output hydraulic cylinder 21, a receiving frame 23 is provided at the bottom end of the connecting frame 22, and a frame 231 is provided at the bottom end of the receiving frame 23; the size of the frame 231 is adapted to the space formed by the two pairs of templates;

[0033] The receiving frame 23 is provided with a water storage tank 3 inside, and a transition water tank 5 is provided at the top of the water storage tank 3, and the transition water tank 5 is connected with the water storage tank 3; a water pump 51 is provided at the top of the transition water tank 5, and the water pump 51 is connected with the transition water tank 5; a centralizing box 52 is provided at the output end of the water pump 51, and a plurality of conduits are provided at the side of the centralizing box 52; a water spray head 53 is provided at the other end of the conduit; the water spray head 53 is inserted through the side of the receiving frame 23, and the nozzle direction faces the outside of the receiving frame 23;

[0034] When cleaning the mold opening agent on the surface of the template, the template surface is rinsed with a water gun to remove the mold opening agent remaining on the template surface; and because the mold opening agent is sticky, it takes a long time to clean it out, which reduces the overall preparation efficiency and is not conducive to the production of large quantities of prefabricated parts within the construction period; to solve the above problems, the embodiment of the present invention provides a receiving frame 23, a frame 231 and other structures; the specific use process is as follows, when in use, the prepared prefabricated part is first taken out, and the prefabricated part taking out process is as follows; one of a pair of second templates 12 is controlled to move upward by the lifting hydraulic cylinder 15, and then the other second template 12 is pushed by the push-pull hydraulic cylinder 13, and the second template 12 drives the prefabricated part to move on the pad 1, and then the prefabricated part is transferred; finally, the position of the second template 12 is restored, and then the mold opening agent on the surface of the first template 11 and the second template 12 is cleaned; the specific operation is as follows; first through The output hydraulic cylinder 21 controls the receiving frame 23 at the bottom end of the connecting frame 22 to move downward. When the bottom end of the receiving frame 23 moves to the space formed by a pair of first templates 11 and a pair of second templates 12, the size of the frame 231 is adapted to the space formed by the two pairs of templates; therefore, the boundary of the frame 231 will scrape off the mold opening agent on the surface of the first template 11 and the second template 12 when moving; at the same time, the water pump 51 is started, and the water pump 51 draws liquid water from the inside of the water storage tank 3 through the transition water tank 5, and then injects liquid water into the inside of the water spray head 53 through the central tank 52 and the conduit, and the liquid water is sprayed out through the water spray head 53 to act on the surface of the first template 11 and the second template 12, and the frame 231 has scraped off the template surface; the mold opening agent remaining on the surface of the first template 11 and the second template 12 can be cleaned up by flushing with liquid water; the efficiency is high; it is conducive to the production of large quantities of prefabricated parts within the construction period.

[0035] The receiving frame 23 is provided with a material box 4 inside, and a pair of receiving ports 50 are provided at the bottom end of the transition water tank 5. Initially, the receiving ports 50 are connected to the water outlet of the water storage tank 3 but not to the material outlet of the material box 4.

[0036] A control hydraulic cylinder 54 is provided at the top of the water storage tank 3; the output end of the control hydraulic cylinder 54 is connected to the transition water tank 5; when in use, after the template is cleaned, the transition water tank 5 is driven to move by the control hydraulic cylinder 54, and the receiving interface 50 at the bottom of the transition water tank 5 is staggered with the water outlet of the water storage tank 3, and at the same time, the other receiving interface 50 is connected with the outlet of the material box 4; then the water pump 51 inputs the mold opening agent in the material box 4 into the water spray head 53, and cooperates with the vertical movement of the receiving frame 23 to apply the mold opening agent to the surface of the first template 11 and the second template 12; for convenience of subsequent use.

[0037] A pair of sealing gaskets 501 are arranged on the side of the transition water tank 5, and there is extrusion pressure between the bottom end of the sealing gasket 501 and the top end of the water storage tank 3 and the material box 4, thereby improving the sealing effect of the receiving interface 50 between the water storage tank 3 and the material box 4.

[0038] A magnetic plate 502 is provided on the side of the sealing gasket 501, and there is a magnetic attraction between the magnetic plate 502 and the top of the water tank 3 and the material box 4; the sealing gasket 501 continuously squeezes the top of the water tank 3 and the material box 4 through the magnetic force; and continuously ensures the sealing effect of the receiving interface 50 at the bottom end of the transition water tank 5.

[0039] A float rod 7 is inserted through the top of the water tank 3, and the bottom end of the float rod 7 is inserted into the water tank 3, and the top of the float rod 7 is located above the water tank 3; a pressure plate 71 is provided at the top of the float rod 7, and an early warning device 72 is provided below the pressure plate 71 and at the top of the water tank 3; when the liquid water in the water tank 3 needs to be replenished, the liquid level of the liquid water in the water tank 3 drops; the float rod 7 drops synchronously, and the float rod 7 drives the pressure plate 71 to drop synchronously, so that the pressure plate 71 squeezes the early warning device 72 below, and the switch button of the early warning device 72 is squeezed, and the early warning device 72 sends a warning signal to remind the staff to replenish liquid water; it is convenient to use; it should be pointed out that the top of the material box 4 is also provided with the same structure.

[0040] A plurality of through holes are provided at the top of the frame 231; when the water spray head 53 sprays the mold opening agent onto the surface of the template, the mold opening agent flows downward through the through holes provided at the top of the frame 231 and contacts the top surface of the pad 1, ensuring that the mold opening agent is applied to the top surface of the pad 1.

[0041] A pair of elastic sheets 230 are arranged on both sides of the receiving frame 23, and a plurality of interception plates 20 are arranged on the side of the second bracket 2, and a spring is arranged between the interception plate 20 and the second bracket 2; the elastic sheet 230 can be blocked by the interception plate 20 when moving downward; when in use, as the receiving frame 23 moves downward, the elastic sheet 230 is driven to move downward synchronously; the intermittent blocking of the interception plate 20 makes the elastic sheet 230 intermittently hit the interception plate 20 to vibrate; and then causes the receiving frame 23 to vibrate; the receiving frame 23 drives the frame 231 to vibrate; the mold opening agent scraped off the bottom of the frame 231 falls off; and a nozzle 6 is arranged on the top of the receiving frame 23; the nozzle 6 is externally connected to an air pump; therefore, the gas ejected by the nozzle 6 can drive the impurities scraped off the pad 1 to move, and the airflow acts downward on the surface of the pad 1 through the through hole at the top of the frame 231; at this time, the second template 12 connected to the lifting hydraulic cylinder 15 is driven upward, and the impurities on the top surface of the pad 1 will be driven out of the templates to achieve thorough cleaning.

[0042] When the receiving frame 23 moves to the bottom, the nozzle 6 is located above the first template 11 to avoid interference with the movement of the frame 231.

[0043] The conduit is made of flexible plastic; avoiding interference with the movement of the water pump 51.

[0044] When in use, the prepared preform is taken out first, and the process of taking out the preform is as follows; one of a pair of second templates 12 is controlled to move upward by the lifting hydraulic cylinder 15, and then the other second template 12 is pushed by the push-pull hydraulic cylinder 13, and the second template 12 drives the preform to move on the pad 1, and then the preform is transferred; finally, the position of the second template 12 is restored, and then the mold opening agent on the surface of the first template 11 and the second template 12 is cleaned; the specific operation is as follows; first, the receiving frame 23 at the bottom end of the connecting frame 22 is controlled to move downward by the output hydraulic cylinder 21, and when the bottom end of the receiving frame 23 moves to the space formed by a pair of first templates 11 and a pair of second templates 12, because the size of the frame 231 is adapted to the space formed by the two pairs of templates; therefore, the boundary of the frame 231 will scrape off the mold opening agent on the surface of the first template 11 and the second template 12 when moving; at the same time, the water pump 51 is started, and the water pump 51 passes through the transition water tank 5 Liquid water is extracted from the water storage tank 3, and then the liquid water is injected into the water spray head 53 through the central box 52 and the conduit, and the liquid water is sprayed out through the water spray head 53 to act on the surface of the first template 11 and the second template 12, and the frame 231 has scraped the template surface; the mold opening agent remaining on the surface of the first template 11 and the second template 12 can be cleaned by flushing with liquid water; the efficiency is high; it is conducive to the production of large quantities of prefabricated parts within the construction period; when in use, after the template is cleaned, the transition water tank 5 is driven to move by controlling the hydraulic cylinder 54, and the receiving interface 50 at the bottom of the transition water tank 5 is staggered with the water outlet of the water storage tank 3, and the other receiving interface 50 is connected with the outlet of the material box 4; then the water pump 51 inputs the mold opening agent in the material box 4 into the water spray head 53, and the mold opening agent is applied to the surface of the first template 11 and the second template 12 in cooperation with the vertical movement of the receiving frame 23; it is convenient for subsequent use.

[0045] When the liquid water in the water tank 3 needs to be replenished, the liquid level of the liquid water in the water tank 3 drops, causing the float rod 7 to drop synchronously, and the float rod 7 drives the pressure plate 71 to drop synchronously, causing the pressure plate 71 to squeeze the warning device 72 below, and the switch button of the warning device 72 is squeezed, and the warning device 72 sends out a warning signal to remind the staff to replenish the liquid water, which is convenient for use. It should be pointed out that the top of the material box 4 is also provided with the same structure; a plurality of through holes are provided at the top of the frame 231; when the water spray head 53 sprays the mold opening agent onto the surface of the template, the mold opening agent flows downward through the through holes provided at the top of the frame 231 and contacts the top surface of the pad 1 downward, ensuring that the top surface of the pad 1 is coated with the mold opening agent; during use, as the bearing The connecting frame 23 moves downward, and the elastic sheet 230 is driven to move downward synchronously; the intermittent blocking of the interception plate 20 makes the elastic sheet 230 intermittently hit the interception plate 20 to vibrate; and then the receiving frame 23 vibrates; the receiving frame 23 drives the frame 231 to vibrate; the mold opening agent scraped off the bottom of the frame 231 falls off; and a nozzle 6 is provided at the top of the receiving frame 23; the nozzle 6 is externally connected to an air pump; therefore, the gas ejected by the nozzle 6 can drive the impurities scraped off the pad 1 to move, and the airflow acts downward to the surface of the pad 1 through the through hole at the top of the frame 231; at this time, the second template 12 connected to the lifting hydraulic cylinder 15 is driven upward, and the impurities on the top surface of the pad 1 will be driven out of between the templates to achieve thorough cleaning.

[0046] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An assembled prefabricated building component forming machine, characterized in that: The invention comprises a backing plate (1), a pair of first templates (11) being installed at the top of the backing plate (1), a pair of second templates (12) being arranged between the pair of first templates (11); a push-pull hydraulic cylinder (13) being arranged on one side of the second template (12), an output end of the push-pull hydraulic cylinder (13) being connected to one of the pair of second templates (12); a first bracket (14) being arranged at the top of the backing plate (1), a lifting hydraulic cylinder (15) being arranged at the top of the first bracket (14), an output end of the lifting hydraulic cylinder (15) being connected to the other of the pair of second templates (12); A second bracket (2) is arranged at the top of the pad (1), an output hydraulic cylinder (21) is arranged at the top of the second bracket (2), a connecting frame (22) is arranged at the output end of the output hydraulic cylinder (21), a receiving frame (23) is arranged at the bottom end of the connecting frame (22), and a frame (231) is arranged at the bottom end of the receiving frame (23); the size of the frame (231) is adapted to the space formed by the two pairs of templates; A water storage tank (3) is arranged inside the receiving frame (23); a transition water tank (5) is arranged at the top of the water storage tank (3); the transition water tank (5) is connected to the water storage tank (3); a water pump (51) is arranged at the top of the transition water tank (5); the water pump (51) is connected to the transition water tank (5); a centralizing box (52) is arranged at the output end of the water pump (51); a plurality of conduits are arranged on the side of the centralizing box (52); a water spray head (53) is arranged at the other end of the conduit; the water spray head (53) is inserted through the side of the receiving frame (23), and the direction of the spray port faces the outside of the receiving frame (23).

2. The prefabricated building component forming machine according to claim 1, characterized in that: A material box (4) is arranged inside the receiving frame (23), and a pair of receiving ports (50) are provided at the bottom end of the transition water tank (5). Initially, the receiving ports (50) are connected to the water outlet of the water storage tank (3) but are not connected to the material outlet of the material box (4). A control hydraulic cylinder (54) is provided at the top end of the water storage tank (3); the output end of the control hydraulic cylinder (54) is connected to the transition water tank (5).

3. The prefabricated building component forming machine according to claim 2, characterized in that: A pair of sealing pads (501) are provided on the side of the transition water tank (5), and there is a squeezing force between the bottom end of the sealing pad (501) and the top end of the water storage tank (3) and the material box (4).

4. The prefabricated building component forming machine according to claim 3, characterized in that: A magnetic plate (502) is provided on the side of the sealing gasket (501), and there is magnetic attraction between the magnetic plate (502) and the top ends of the water storage tank (3) and the material tank (4).

5. The prefabricated building component forming machine according to claim 4, characterized in that: A float rod (7) is inserted through the top end of the water tank (3), the bottom end of the float rod (7) is inserted into the interior of the water tank (3), and the top end of the float rod (7) is located above the water tank (3); a pressure plate (71) is provided at the top end of the float rod (7), and an early warning device (72) is provided below the pressure plate (71) and at the top end of the water tank (3).

6. The prefabricated building component forming machine according to claim 2, characterized in that: A plurality of through holes are formed at the top of the frame (231).

7. The prefabricated building component forming machine according to claim 1, characterized in that: A pair of elastic sheets (230) are arranged on both sides of the receiving frame (23), a plurality of interception plates (20) are arranged on the side of the second bracket (2), and a spring is arranged between the interception plate (20) and the second bracket (2); the elastic sheet (230) can be blocked by the interception plate (20) when it moves downward.

8. The prefabricated building component forming machine according to claim 2, characterized in that: The top of the receiving frame (23) is provided with a spray head (6).

9. The prefabricated building component forming machine according to claim 8, characterized in that: When the receiving frame (23) moves to the bottom, the nozzle head (6) is located above the first template (11).

10. The prefabricated building component forming machine according to claim 1, characterized in that: The catheter is made of flexible plastic.

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