An energy-saving prefabricated lightweight wallboard production equipment
By introducing cleaning rods, spraying parts and attached mesh frame designs in wall panel production equipment, the problems of uneven spraying of template cleaning and mold release agents and unstable fiber web laying in traditional equipment are solved, and the production efficiency and quality of wall panels are improved.
Patent Information
- Application Number
- CN202411863198.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2044-12-17
AI Technical Summary
Traditional wall panel production equipment is inefficient in cleaning formwork, spraying release agents and laying fiber webs, which affects product quality and production efficiency.
An energy-saving prefabricated lightweight wall panel production equipment is designed, using cleaning rods and spraying parts to combine scrapers and nozzles to achieve uniform spraying of concrete cleaning and mold release agents, and the mechanized laying of the fiber web is achieved through the attached mesh frame and release components.
The efficiency of template cleaning and release agent spraying is improved, the uniform coating of the release agent and the uniform laying of the fiber web are ensured, and the molding quality and production efficiency of the wall panel are improved.
Smart Images

Figure CN119704388B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wall panel production, and particularly to an energy-saving prefabricated lightweight wall panel production device. Background Art
[0002] With the rapid development of the construction industry, prefabricated buildings have gradually become an important development direction in the construction field due to their advantages such as high construction efficiency and controllable quality. As a key component of prefabricated buildings, prefabricated lightweight wall panels are currently produced by mold casting to obtain finished wall panels during the production process.
[0003] In the traditional wall panel production process, in terms of cleaning the forming template, since concrete will adhere to the template surface during pouring, traditional cleaning methods are often difficult to completely remove, which not only affects the reuse efficiency of the template but also may cause the surface of the wall panel to be uneven, reducing the product quality.
[0004] The spraying of the release agent is also difficult to achieve uniform and efficient, and it is easy to have the situation of excessive or insufficient spraying. Excessive spraying will affect the subsequent processing performance of the wall panel, and insufficient spraying will lead to difficult demolding and damage to the wall panel.
[0005] In addition, in the fiber mesh laying link, traditional processes mostly rely on manual operation, with low efficiency and it is difficult to ensure the uniformity and stability of the fiber mesh laying, affecting the structural strength and overall performance of the wall panel. Summary of the Invention
[0006] Technical Problems to be Solved
[0007] Aiming at the deficiencies of the prior art, the present invention provides an energy-saving prefabricated lightweight wall panel production device, which solves the problems of inconvenient cleaning of traditional wall panel production equipment, spraying of the release agent, and inconvenient operation of fiber mesh laying.
[0008] Technical Solutions
[0009] To achieve the above objectives, the present invention is realized through the following technical solutions: An energy-saving prefabricated lightweight wall panel production device includes a guide rail, a wall panel forming machine body, and several groups of barrier templates. The barrier templates are equidistantly arranged inside the wall panel forming machine body. The barrier templates divide the inside of the wall panel forming machine body into several equal-spacing forming cavities. The wall panel forming machine body is arranged on the top of the guide rail. Both ends of the wall panel forming machine body are provided with side plates. The surface of the side plates is equidistantly provided with core tube holes. A coating sleeve is arranged on the surface of one group of side plates, and the coating sleeve is communicated with the core tube holes.
[0010] At least one group of core pipe groups are inserted through the middle of the coated sleeve, and the core pipe groups are located between two adjacent barrier templates. A driving part is arranged at the top of the barrier template, a cleaning rod is arranged outside the driving part, cleaning components are symmetrically arranged on both sides of the cleaning rod, and a spraying part is arranged on one side of the cleaning rod. The spraying part is used for spraying a release agent on the surfaces of two adjacent barrier templates. A driving long rod is arranged on the driving part;
[0011] An attached net frame is connected to the outside of the driving long rod through a connecting block. The attached net frame is placed upside down in a "U" shape and is arranged between two adjacent barrier templates.
[0012] Furthermore, an installation cylinder is arranged at the top of the attached net frame, a release component is arranged inside the installation cylinder, a weight pressing component is arranged outside the attached net frame, a net groove is formed through one end of the attached net frame, a fiber net is arranged inside the net groove, and the weight pressing component is used in cooperation with the fiber net and the release component.
[0013] Furthermore, the driving part includes a guide wheel and an electric driving wheel. The guide wheels are equidistantly arranged on the outside of the driving long rod, and the electric driving wheels are arranged at positions close to both ends of the driving long rod. The electric driving wheels are movably arranged on the top of the wall panel forming machine body, and the guide wheels are movably arranged on the top of the barrier template.
[0014] Furthermore, the cleaning component includes a scraping blade. A square hole is formed through one side of the cleaning rod, the scraping blades are symmetrically arranged on both sides of the cleaning rod, an inclined surface is formed on the end face of the scraping blade, and the scraping blade is attached to the surface of the adjacent barrier template. The spraying part is located behind the cleaning component.
[0015] Furthermore, the spraying part includes a nozzle, a roller, a bevel gear set, and a transmission rod. The nozzle is movably arranged on one side of the cleaning rod, the roller is movably arranged at the bottom end of the cleaning rod, the roller contacts the inner bottom wall of the wall panel forming machine body, the bevel gear set is arranged inside the cleaning rod, and the bevel gear set is composed of two bevel gears perpendicular to each other. The vertically arranged gear is fixedly connected to the transmission rod, the horizontally arranged gear is connected to the roller through a long shaft, and the transmission rod is movably connected to the nozzle through a connecting rod.
[0016] Furthermore, the release component includes a wire reel and a strip-shaped opening. The wire reel is movably arranged inside the installation cylinder. The wire reels are arranged symmetrically about the center line of the installation cylinder in two groups. A traction wire is wound around the wire reel, the strip-shaped opening is formed on the outside of the installation cylinder, and the traction wire passes through the strip-shaped opening and is connected to the weight pressing component.
[0017] Furthermore, the dropping and pressing assembly includes a guiding groove, a traction block, and a pressing block. The guiding groove is formed on the outer side of the mesh-attaching frame. The inner end of the traction block is movably installed on the inner wall of the guiding groove, and the pressing block is fixedly installed at the bottom end of the traction block.
[0018] Furthermore, one end of the coating sleeve is provided with a jack, and the core tube group passes through the jack and enters the forming chamber. A liquid guiding tube is fixedly installed on the outer side of the coating sleeve. Among them, multiple coating sleeves are connected to the liquid guiding tube, and the liquid guiding tube is externally connected to a demolding agent delivery tube. A liquid guiding cavity is formed in the middle of the coating sleeve, and the liquid guiding cavity is communicated with one end of the liquid guiding tube.
[0019] Furthermore, an installation groove is formed in the middle of the coating sleeve. A spring rod is fixedly installed on the inner wall of the installation groove. The inner end of the spring rod is fixedly installed with a liquid storage bladder. The liquid guiding cavity is communicated with the installation groove. One end of the liquid storage bladder is provided with a wiping block.
[0020] Furthermore, the number of the liquid storage bladders is three and they are evenly distributed at equal intervals in a circumferential manner. An arc-shaped groove is formed at the inner end of the wiping block.
[0021] Beneficial effects
[0022] The present invention has the following beneficial effects:
[0023] 1. For this energy-saving prefabricated lightweight wallboard production equipment, by setting the cleaning rod and the spraying part, the scraping blades on both sides of the cleaning rod can move along the surface of the barrier template driven by the driving part, effectively scraping off the attached concrete and dust. At the same time, the nozzles of the spraying part can achieve periodic left-right reciprocating swing under the coordinated action of the rollers, bevel gear sets and transmission rods, so that the demolding agent is evenly sprayed on the surface of the barrier template, which not only ensures the demolding effect, but also improves the efficiency of cleaning and demolding agent spraying, and helps to improve the forming quality and production efficiency of the wallboard.
[0024] 2. For this energy-saving prefabricated lightweight wallboard production equipment, by setting the structure of the coating sleeve, the core tube group can evenly coat the demolding agent during the process of inserting into the forming chamber. The core tube group squeezes the liquid storage bladder, so that the demolding liquid adheres to its surface. At the same time, the wiping block is closely attached to the core tube group, ensuring the uniformity of the demolding agent coating, which is beneficial to the smooth extraction of the core tube group, reduces the influence on the wallboard forming, and improves the qualified rate of wallboard production.
[0025] 3. For this energy-saving prefabricated lightweight wallboard production equipment, the design of the mesh-attaching frame and its related components realizes the precise laying of the fiber mesh. The release assembly cooperates with the dropping and pressing assembly, which can separate the fiber mesh from the mesh groove and tightly buckle it on the core tube group at an appropriate time. By replacing the traditional manual laying with mechanical operation, not only the laying speed is improved, but also the uniformity and stability of the fiber mesh laying can be ensured, thereby enhancing the structural strength of the wallboard and improving the overall performance of the product.
[0026] Of course, it is not necessary for any product implementing the present invention to simultaneously achieve all the above-mentioned advantages. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a three-dimensional schematic diagram of a production device for an energy-saving prefabricated lightweight wallboard according to the present invention;
[0028] Figure 2 It is a semi-sectional schematic diagram of the main body structure of the wallboard forming machine according to the present invention;
[0029] Figure 3 It is a schematic diagram of a partial structure according to the present invention Figure 1 ;
[0030] Figure 4 It is a schematic diagram of a partial structure according to the present invention Figure 2 ;
[0031] Figure 5 It is a schematic diagram of the structure of the net-attaching frame and the fiber net in the present invention;
[0032] Figure 6 It is a schematic diagram of a partial structure according to the present invention Figure 3 ;
[0033] Figure 7 It is a sectional schematic diagram of the net-attaching frame structure in the present invention;
[0034] Figure 8 It is a schematic diagram of the connection structure of the coating sleeve and the liquid guide pipe in the present invention;
[0035] Figure 9 It is a schematic diagram of the cleaning rod structure in the present invention;
[0036] Figure 10 It is a sectional schematic diagram of the coating sleeve structure in the present invention;
[0037] Figure 11 According to the present invention Figure 9 Enlarged schematic diagram of the structure of part A.
[0038] In the figure, 1, guide rail; 2, main body of the wallboard forming machine; 3, barrier template; 4, forming chamber; 5, side plate; 6, core tube hole; 7, coating sleeve; 8, core tube group; 9, liquid guide pipe; 10, nozzle; 11, driving long rod; 12, guide wheel; 13, release agent delivery pipe; 14, net-attaching frame; 15, installation cylinder; 16, cleaning rod; 17, guide groove; 18, traction block; 19, pressing block; 20, wire reel; 21, fiber net; 22, net groove; 23, strip-shaped opening; 24, jack; 25, scraping blade; 26, roller; 27, bevel gear set; 28, transmission rod; 29, liquid guide cavity; 30, liquid storage bladder; 31, wiping block; 32, spring rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0039] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0040] In the description of the present invention, it should be understood that the terms "open hole", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery", etc. indicating the orientation or position relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention.
[0041] Please refer to Figures 1-11 , an embodiment of the present invention provides a technical solution: an energy-saving prefabricated lightweight wallboard production device, including a guide rail 1, a wallboard forming machine body 2, and several groups of barrier templates 3. The barrier templates 3 are equidistantly arranged inside the wallboard forming machine body 2. The barrier templates 3 divide the inside of the wallboard forming machine body 2 into several groups of forming cavities 4 at equal intervals. The wallboard forming machine body 2 is arranged on the top of the guide rail 1. Both ends of the wallboard forming machine body 2 are provided with side plates 5. The surface of the side plates 5 is equidistantly provided with core pipe holes 6. A coating sleeve 7 is arranged on the surface of one group of side plates 5. The coating sleeve 7 is communicated with the core pipe holes 6;
[0042] At least one group of core pipe groups 8 is inserted through the middle of the coating sleeve 7. The core pipe groups 8 are located between two adjacent barrier templates 3. A driving part is arranged on the top of the barrier templates 3. A cleaning rod 16 is arranged outside the driving part. Cleaning components are symmetrically arranged on both sides of the cleaning rod 16. A spraying part is arranged on one side of the cleaning rod 16. The spraying part is used for spraying a demolding agent on the surfaces of two adjacent barrier templates 3. A driving long rod 11 is arranged on the driving part;
[0043] An attachment net frame 14 is connected to the outside of the driving long rod 11 through a connecting block. The attachment net frame 14 is placed upside down in a "U" shape and is arranged between two adjacent barrier templates 3.
[0044] Specifically, an installation cylinder 15 is arranged on the top of the attachment net frame 14. A release component is arranged inside the installation cylinder 15. A weight pressing component is arranged outside the attachment net frame 14. A net groove 22 is penetrated and opened at one end of the attachment net frame 14. A fiber net 21 is arranged inside the net groove 22. The weight pressing component is used in cooperation with the fiber net 21 and the release component.
[0045] In this implementation scheme, a release component is provided to release the weight pressing component, so that the weight pressing component presses the fiber web 21 arranged inside the mesh groove 22 downward under the action of gravity, separating it from the inside of the mesh groove 22. An extension part is arranged on the outer side of the fiber web 21, and the pressing block 19 in the weight pressing component presses against the extension part. By horizontally pulling the net-attaching frame 14, it is separated from the mesh groove 22. When the pressing block 19 is completely separated from the extension part, at this time the fiber web 21 is buckled with the core pipe group 8, thus completing the laying of the fiber web 21.
[0046] Specifically, the driving part includes a guide wheel 12 and an electric driving wheel. The guide wheels 12 are equidistantly arranged on the outer side of the driving long rod 11, and the electric driving wheel is arranged at positions close to both ends of the driving long rod 11. The electric driving wheel is movably arranged on the top of the wall panel forming machine body 2, and the guide wheel 12 is movably arranged on the top of the barrier template 3.
[0047] In this implementation scheme, a driving part is provided to drive the cleaning rod 16 and the net-attaching frame 14. The guide wheel 12 moves along the top of the barrier template 3, and the electric driving wheel drives the driving long rod 11 and the guide wheel 12 to walk along the tops of the wall panel forming machine body 2 and the barrier template 3. The cleaning rod 16 moves along the forming chamber 4 between two adjacent barrier templates 3, thereby realizing the movement of the nozzle 10 and the cleaning component, realizing the spraying of the release agent on the surface of the barrier template 3, and at the same time realizing the scraping and cleaning of the concrete and dust attached to the surface of the barrier template 3.
[0048] Specifically, the cleaning component includes a scraping blade 25. A square hole is penetrated through one side of the cleaning rod 16. The scraping blades 25 are symmetrically arranged on both sides of the cleaning rod 16. An inclined surface is provided on the end face of the scraping blade 25. The scraping blade 25 is attached to the surface of the adjacent barrier template 3. The spraying part is located behind the cleaning component.
[0049] In this implementation scheme, the scraping blade 25 is provided to scrape and clean the concrete and dust attached to the surface of the barrier template 3. When the driving long rod 11 drives the cleaning rod 16 to move from one end of the wall panel forming machine body 2 to the other end, at this time the scraping blade 25 will clean the surface of the barrier template 3. The square holes arranged on both sides of the cleaning rod 16 are used for the installation of the scraping blade 25, and combined with the use of the spraying part, the surface of the barrier template 3 after cleaning is subjected to a demoulding treatment.
[0050] Specifically, the spraying part includes a nozzle 10, a roller 26, a bevel gear set 27, and a transmission rod 28. The nozzle 10 is movably arranged on one side of the cleaning rod 16. The roller 26 is movably arranged at the bottom end of the cleaning rod 16. The roller 26 contacts the inner bottom wall of the wall panel forming machine body 2. The bevel gear set 27 is arranged inside the cleaning rod 16. The bevel gear set 27 is composed of two groups of bevel gears perpendicular to each other. The vertically arranged gear is fixedly connected to the transmission rod 28, and the horizontally arranged gear is connected to the roller 26 through a long shaft. The transmission rod 28 is movably connected to the nozzle 10 through a connecting rod.
[0051] In this implementation scheme, the spraying part is provided to spray the release agent on the surface of the barrier template 3. The nozzle 10 is connected to the guide wheel 12, and the liquid release agent conveyed by the guide wheel 12 is ejected through the nozzle 10. Under the action of the roller 26 and the bevel gear set 27, the transmission rod 28 drives the connecting rod and the nozzle 10 to swing left and right periodically, so as to realize the uniform spraying of the release agent. The roller 26 rotates automatically under the action of the cleaning rod 16 and the inner bottom wall of the wall panel forming machine body 2, so as to drive the bevel gear set 27 to drive the transmission rod 28. The horizontally arranged bevel gear in the bevel gear set 27 is an incomplete gear, and the periodic drive of the vertically arranged bevel gear is realized through the drive of the incomplete gear, so as to realize the swing setting of the nozzle 10 arranged outside the transmission rod 28;
[0052] A torsion spring is arranged outside the transmission rod 28. One end of the torsion spring is fixedly connected to the inner wall of the cleaning rod 16. When the bevel gear set 27 is in a non-engaged state, the torsion spring drives the transmission rod 28 to rotate in the reverse direction, and then drives the nozzle 10 to deflect in the reverse direction, so as to change the spraying direction of the nozzle 10 and make the release agent evenly sprayed on the surface of the barrier template 3.
[0053] Specifically, the release assembly includes a wire reel 20 and a strip-shaped opening 23. The wire reel 20 is movably arranged inside the installation cylinder 15. The wire reel 20 is provided in two groups symmetrically arranged about the center line of the installation cylinder 15. A traction wire is wound outside the wire reel 20. The strip-shaped opening 23 is opened on the outside of the installation cylinder 15, and the traction wire passes through the strip-shaped opening 23 and is connected to the weight pressing assembly;
[0054] The weight pressing assembly includes a guide groove 17, a traction block 18, and a pressing block 19. The guide groove 17 is opened on the outside of the attached mesh frame 14. The inner end of the traction block 18 is movably installed on the inner wall of the guide groove 17, and the pressing block 19 is fixedly installed at the bottom end of the traction block 18.
[0055] In this implementation scheme, a release component is set to cooperate with the dropping and pressing component to realize the pressing and limiting of the fiber web 21 and separate it from the mesh groove 22. Specifically, the operation is to drive the driving rod inside the nozzle 10 to drive the wire reel 20 to rotate clockwise or counterclockwise to realize the release of the traction wire wound outside the wire reel 20. The wire reel 20 is sleeved outside the driving rod, and the driving rod is composed of a motor and a long rod. The motor is externally connected to a driving power supply, and by controlling the forward and reverse rotation of the motor, the winding and unwinding of the wire reel 20 are realized. When the traction wire is released, the traction block 18 and the pressing block 19 slide downward along the inner wall of the guiding groove 17 under the action of gravity, so as to realize the dropping and pressing of the fiber web 21.
[0056] Specifically, one end of the coating sleeve 7 is provided with an insertion hole 24, the core tube group 8 passes through the insertion hole 24 and enters the forming chamber 4. A liquid guide tube 9 is fixedly installed on the outer side of the coating sleeve 7. Among them, multiple groups of coating sleeves 7 are connected to the liquid guide tube 9, and the liquid guide tube 9 is externally connected to a demoulding agent delivery tube. A liquid guide cavity 29 is provided in the middle of the coating sleeve 7, and the liquid guide cavity 29 is communicated with one end of the liquid guide tube 9;
[0057] An installation groove is provided in the middle of the coating sleeve 7, a spring rod 32 is fixedly installed on the inner wall of the installation groove, a liquid storage bladder 30 is fixedly installed at the inner end of the spring rod 32, the liquid guide cavity 29 is communicated with the installation groove, one end of the liquid storage bladder 30 is provided with a wiping block 31, and the number of the liquid storage bladders 30 is three and they are evenly distributed in a circumferential manner. An arc-shaped groove is provided at the inner end of the wiping block 31.
[0058] In this implementation scheme, the coating sleeve 7 is set to coat the surface of the core tube group 8 inserted into the forming chamber 4 with a demoulding agent. The core tube group 8 is driven by a hydraulic core inserting and extracting machine. When the core tube group 8 is inserted into the inside of the forming chamber 4 through the coating sleeve 7, at this time, the core tube group 8 will squeeze the liquid storage bladder 30, and the wiping block 31 arranged inside the liquid storage bladder 30 will be in close contact with the surface of the core tube group 8. As the core tube group 8 moves, the demoulding liquid transported to the inside of the liquid guide cavity 29 through the liquid guide tube 9 adheres to the surface of the core tube group 8.
[0059] During use, first remove the side plates 5 at both ends of the wall panel forming machine body 2, place the guide wheel 12 and the driving long rod 11 on the top of the barrier template 3. Among them, insert the cleaning rod 16 arranged outside the driving long rod 11 into the inside of the forming chamber 4, and power on the electric driving wheel to make it move from one end of the wall panel forming machine body 2 to the other end. When the guide wheel 12 is moving, it will drive the cleaning rod 16 to move along the surfaces of two adjacent barrier templates 3, so that the cleaning component can scrape off the dust adhering to the surface. Since the spraying part is arranged behind the cleaning part, at this time, the demoulding agent sprayed by the nozzle 10 is sprayed on the surface of the barrier template 3, and then the guide wheel 12 and the cleaning rod 16 are taken out from the top and inside of the barrier template 3;
[0060] Then, the net-attached frame 14 is inserted equidistantly between two adjacent barrier templates 3, and a set of side plates 5 and the wall panel forming machine body 2 are connected by bolts. Subsequently, the hydraulic core-pulling and inserting machine provided with the core pipe group 8 is driven to insert it into the interior of the forming chamber 4 through the coating sleeve 7, and the core pipe group 8 passes through the net-attached frame 14 so that the fiber mesh 21 wraps the several groups of vertically inserted core pipe groups 8. Then, by driving the driving rod inside the nozzle 10, the wire reel 20 is driven to rotate clockwise or counterclockwise to realize the release of the traction wire wound outside the wire reel 20. The wire reel 20 is sleeved outside the driving rod, and the driving rod is composed of a motor and a long rod. The motor is externally connected to a driving power supply, and by controlling the forward and reverse rotation of the motor, the winding and unwinding of the wire reel 20 are realized. The traction block 18 and the pressing block 19 slide downward along the inner wall of the guide groove 17 under the action of gravity, so as to realize the gravity pressing of the fiber mesh 21. Then, the net-attached frame 14 is pushed horizontally and taken out from the other end of the wall panel forming machine body 2. At this time, the fiber mesh 21 is sleeved outside the core pipe group 8. Then, the other set of side plates 5 is fixed to the wall panel forming machine body 2 by bolts. Then, the concrete material is injected into the forming chamber 4 through the batching machine to realize the preparation of the wall. When the wall is formed, the core pipe group 8 is pulled out of the formed wall by the hydraulic core-pulling and inserting machine.
[0061] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0062] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and changes can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the art in the relevant technical field can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. An energy-saving prefabricated lightweight wallboard production device, comprising a guide rail (1), a wallboard forming machine body (2) and a number of groups of barrier templates (3). The barrier templates (3) are arranged at equal intervals inside the wallboard forming machine body (2). The barrier templates (3) divide the inside of the wallboard forming machine body (2) into a number of forming cavities (4) at equal intervals. The wallboard forming machine body (2) is arranged on the top of the guide rail (1), and is characterized in that: Both ends of the wall panel forming machine body (2) are provided with side plates (5). The surface of the side plates (5) is equidistantly provided with core pipe holes (6). A coating sleeve (7) is arranged on the surface of one group of side plates (5), and the coating sleeve (7) is communicated with the core pipe holes (6). At least one group of core pipe groups (8) is inserted through the middle of the coating sleeve (7). The core pipe groups (8) are located between two adjacent barrier templates (3). A driving part is arranged on the top of the barrier template (3). A cleaning rod (16) is arranged outside the driving part. Cleaning components are symmetrically arranged on both sides of the cleaning rod (16). A spraying part is arranged on one side of the cleaning rod (16). The spraying part is used for spraying a demoulding agent on the surfaces of two adjacent barrier templates (3). A driving long rod (11) is arranged on the driving part. An attachment net frame (14) is connected to the outside of the driving long rod (11) through a connecting block. The attachment net frame (14) is placed in an inverted "U" shape and is arranged between two adjacent barrier templates (3). The cleaning component includes scraping blades (25). A square hole is arranged through one side of the cleaning rod (16). The scraping blades (25) are symmetrically arranged on both sides of the cleaning rod (16). An inclined surface is arranged on the end face of the scraping blade (25). The scraping blade (25) is attached to the surface of the adjacent barrier template (3). The spraying part is located behind the cleaning component. The spraying part includes a nozzle (10), a roller (26), a bevel gear set (27), and a transmission rod (28). The nozzle (10) is movably arranged on one side of the cleaning rod (16). The roller (26) is movably arranged at the bottom end of the cleaning rod (16). The roller (26) contacts the inner bottom wall of the wall panel forming machine body (2). The bevel gear set (27) is arranged inside the cleaning rod (16). The bevel gear set (27) is composed of two bevel gears perpendicular to each other. The vertically arranged gear is fixedly connected to the transmission rod (28). The horizontally arranged gear is connected to the roller (26) through a long shaft. The transmission rod (28) is movably connected to the nozzle (10) through a connecting rod.
2. The energy-saving prefabricated lightweight wallboard production equipment according to claim 1, characterized in that: An installation cylinder (15) is arranged on the top of the attachment net frame (14). A release component is arranged inside the installation cylinder (15). A weight pressing component is arranged outside the attachment net frame (14). A net groove (22) is arranged through one end of the attachment net frame (14). A fiber net (21) is arranged inside the net groove (22). The weight pressing component is used in cooperation with the fiber net (21) and the release component.
3. An energy-saving prefabricated lightweight wallboard production device according to claim 1, characterized in that: The driving part includes a guide wheel (12) and an electric driving wheel. The guide wheels (12) are equidistantly arranged on the outside of the driving long rod (11). The electric driving wheel is arranged at positions close to both ends of the driving long rod (11). The electric driving wheel is movably arranged on the top of the wall panel forming machine body (2). The guide wheel (12) is movably arranged on the top of the barrier template (3).
4. An energy-saving prefabricated lightweight wallboard production device according to claim 2, characterized in that: The release component includes a wire reel (20) and a strip-shaped opening (23). The wire reel (20) is movably arranged inside the installation cylinder (15). There are two groups of wire reels (20) symmetrically arranged about the central axis of the installation cylinder (15). A traction wire is wound around the wire reel (20). The strip-shaped opening (23) is opened on the outer side of the installation cylinder (15). The traction wire passes through the strip-shaped opening (23) and is connected to the weight pressing component.
5. The energy-saving prefabricated lightweight wallboard production equipment according to claim 2, characterized in that: The weight pressing component includes a guide groove (17), a traction block (18), and a pressing block (19). The guide groove (17) is opened on the outer side of the net-attaching frame (14). The inner end of the traction block (18) is movably installed on the inner wall of the guide groove (17). The pressing block (19) is fixedly installed at the bottom end of the traction block (18).
6. The energy-saving assembled lightweight wallboard production equipment according to claim 1, characterized in that: One end of the coating sleeve (7) is provided with a jack (24). The core tube group (8) passes through the jack (24) and enters the forming chamber (4). A liquid guide tube (9) is fixedly installed on the outer side of the coating sleeve (7). A plurality of coating sleeves (7) are connected to the liquid guide tube (9). The liquid guide tube (9) is externally connected to a demoulding agent delivery tube. A liquid guide cavity (29) is opened in the middle of the coating sleeve (7). The liquid guide cavity (29) is communicated with one end of the liquid guide tube (9).
7. An energy-saving prefabricated lightweight wallboard production device according to claim 6, characterized in that: An installation groove is opened in the middle of the coating sleeve (7). A spring rod (32) is fixedly installed on the inner wall of the installation groove. The inner end of the spring rod (32) is fixedly installed with a liquid storage bag (30). The liquid guide cavity (29) is communicated with the installation groove. One end of the liquid storage bag (30) is provided with a wiping block (31).
8. An energy-saving prefabricated lightweight wallboard production device according to claim 7, characterized in that: The number of the liquid storage bags (30) is three, which are evenly distributed in a circumferential manner. An arc-shaped groove is opened at the inner end of the wiping block (31).
Citation Information
Patent Citations
Precast concrete member platform cleaning and release agent spraying integrated equipment
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Fabricated building wallboard processing and forming device
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