Injection molding mold for plastic products
By designing an injection molding mold containing a pretreatment box and an automated injection molding assembly, the problems of uneven heating and softening of plastic raw materials and low injection molding processing efficiency are solved, and more efficient injection molding of plastic products and better finished product quality are achieved.
Patent Information
- Application Number
- CN202510142579.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2025-03-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the injection molding process of plastic products, the plastic raw materials are unevenly heated and softened, which affects the quality of the finished product, and has low single-use processing efficiency and high cost.
An injection molding mold including a base, a pretreatment box, an integrated plastic circulation crushing mechanism, a heated extrusion assembly and an automated injection molding assembly are designed. The active drive assembly drives the crushing roller to rotate for crushing treatment, ensuring that the plastic raw materials are easier to soften when heated and extruded, and multiple plastic products are processed at one time through automated injection molding components.
It improves the heating and softening efficiency of plastic raw materials, improves the injection molding processing efficiency, reduces costs, and improves the quality of finished products.
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Figure CN119704523A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plastic injection molding, in particular to a plastic product injection molding mold. Background Art
[0002] Plastic products are a general term for daily and industrial products made of plastic as the main raw material, including products made of plastic using injection molding, vacuum forming and other processes. When producing and processing plastic products, injection molding is generally used to complete the processing and production operations. When plastic is injected, different injection molds need to be used according to the shape and structure of the plastic product.
[0003] The existing Chinese patent with authorization announcement number CN117532805B discloses a home appliance shell injection molding mold, including a bracket, a male mold and a female mold. The male mold is slidably mounted on the bracket, and the female mold is fixedly mounted on the bracket to form an injection cavity between the bracket and the male mold. A shell is fixedly mounted on one side of the female mold, and a plurality of evenly distributed electric heaters are installed on the side wall of the shell. A hopper is fixedly connected to the upper end of the shell, and a conveying mechanism is installed in the shell. The conveying mechanism is used to convey molten plastic and can pressurize the plastic injected into the injection cavity. A mounting port is opened on one side of the female mold, and a mounting block is fixedly connected to the mounting port, and an exhaust mechanism is installed in the mounting block. The invention can pressurize and push the plastic in the cavity, so that the plastic is subjected to sufficient pressure to avoid hollowing and affect the quality of the plastic finished product. At the same time, the air in the cavity can be efficiently discharged to avoid blockage of the exhaust channel.
[0004] However, the injection molding die has the following defects when used specifically:
[0005] 1. When the existing injection molding mold is used to process plastic products, it is necessary to heat the plastic granular raw materials to soften the plastic granular raw materials, and then transfer the softened plastic materials to the inside of the mold by extrusion to realize the automatic production and processing of plastic products. However, for the softening operation of the plastic raw materials, due to the different sizes of the plastic raw materials, some of the plastic raw materials may not be softened completely during the softening operation by heating, which affects the effect of the injection molding of the plastic products, and the quality of the molded plastic products is poor;
[0006] 2. When existing injection molding molds are used to produce and process plastic products, generally only a single plastic product can be used for injection molding at one time. At this time, when a large batch of plastic products are produced and processed, it is necessary to purchase several injection molding devices, which is costly. When one or a small number of injection molding devices are used for injection molding of plastic products, the production and processing efficiency of plastic products is low. Summary of the invention
[0007] The object of the present invention is to provide a plastic product injection molding mold to solve the problems raised in the above background technology.
[0008] In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme:
[0009] The present invention provides a plastic product injection molding mold, comprising a base, a pretreatment box, an integrated plastic circulation crushing mechanism, a heating extrusion component and an automatic injection molding component, wherein the top of the base is provided with a pretreatment box through a bracket, the pretreatment box is arranged on the top of the heating extrusion component, and the inside of the pretreatment box is provided with an integrated plastic circulation crushing mechanism.
[0010] An automatic injection molding assembly is arranged on the side of the heating extrusion assembly, and the automatic injection molding assembly is mounted on the top of the base by screws.
[0011] Wherein, the integrated plastic recycling crushing mechanism includes:
[0012] An active drive assembly, the active drive assembly is mounted on the top of the pre-processing box, an input pipe is provided inside the active drive assembly, and the input pipe is mounted at the center of the top of the pre-processing box;
[0013] A crushing and discharging assembly, the crushing and discharging assembly is connected to an active driving assembly, the crushing and discharging assembly is arranged inside a pretreatment box, a circulating material guiding assembly is arranged on the side of the crushing and discharging assembly, the circulating material guiding assembly is connected to an active driving assembly, the circulating material guiding assembly is arranged on the inner wall of the pretreatment box, and two circulating material guiding assemblies are arranged.
[0014] As a preferred embodiment of the present invention, an output pipe is installed at the bottom of the pretreatment box, an output control valve is installed on the outside of the output pipe, and the bottom of the output pipe is connected to a heating extrusion assembly.
[0015] Wherein, a middle partition is installed at the inner top of the pretreatment box, an input pipeline is installed at the inner center of the middle partition, and a circulating material guiding component is installed inside the middle partition.
[0016] As a preferred embodiment of the present invention, the heating extrusion assembly comprises:
[0017] A support seat, the support seat is installed on the top of the base by screws, and a plurality of the support seats are provided, and the tops of the plurality of support seats support an extrusion tank, and the top of the extrusion tank is connected to an output pipe;
[0018] An extrusion motor, wherein the extrusion motor is installed on one side of the extrusion tank, and an output end of the extrusion motor is connected to an extrusion screw auger, and the extrusion screw auger is rotatably connected to the inside of the extrusion tank;
[0019] A guide pipe, wherein a plurality of extrusion motors are provided, and the plurality of extrusion motors are all connected to the other side of the extrusion tank, and the guide pipe is provided on the outside of the extrusion spiral auger.
[0020] As a preferred embodiment of the present invention, heating modules are installed on both sides of the top of the extrusion tank, and the heating probe portion of the heating module extends into the interior of the extrusion tank to heat the plastic material inside the extrusion tank.
[0021] Wherein, a diversion control valve is installed on the outside of the diversion pipeline, and the diversion control valve is installed on the outside of the extrusion tank. The bottom of the diversion pipeline is connected to an automated injection molding component.
[0022] As a preferred embodiment of the present invention, the automated injection molding assembly comprises:
[0023] An injection molding base, the injection molding base is mounted on the top of the base by screws, a plurality of injection molding lower mold seats are installed inside the injection molding base, and the injection molding lower mold seats are connected to the guide pipe;
[0024] A horizontal guide rod, the horizontal guide rod is installed on the left and right sides of the injection molding base, the horizontal guide rod is installed on the side of the side block, the side block is installed on the top of the base by screws, and the side block is set on the side of the injection molding base;
[0025] The injection molding electric cylinder is installed on the side of the side block, the output end of the injection molding electric cylinder is connected to an injection molding disk, the injection molding disk is arranged between the injection molding base and the side block, and the injection molding disk is slidably connected to the horizontal guide rod,
[0026] Wherein, a plurality of upper injection mold seats are installed on one side of the injection molding disk facing the injection molding base, and the upper injection mold seats match the lower injection mold seats.
[0027] As a preferred solution of the present invention, the active drive component includes:
[0028] An L-shaped base, the L-shaped base is mounted at an eccentric position on the top of the pretreatment box by screws, a DC motor is mounted on the top of the L-shaped base, an output end of the DC motor is connected to a spindle, and the spindle extends into the interior of the pretreatment box;
[0029] a first transmission belt, wherein the first transmission belt is connected to the outer side of the main shaft through a synchronous wheel key arranged on the inner side, two first transmission belts are arranged, and both of the two first transmission belts are movably arranged on the top of the pretreatment box,
[0030] Wherein, the two first transmission belts are arranged in sequence up and down;
[0031] A movable shaft, the movable shaft is connected to the inner side of the first transmission belt through a synchronous wheel connected by an outer key, the movable shaft is rotatably connected to the top of the pretreatment box, one of the movable shafts is connected to a second transmission belt through a synchronous wheel connected by an outer key, and the second transmission belt is located on the top of the first transmission belt;
[0032] The first connecting shaft is connected to the inner side of the second transmission belt through a synchronous wheel connected by an outer key, the first connecting shaft is rotatably connected to the top of the pretreatment box, and a first gear is installed at the bottom of the first connecting shaft.
[0033] As a preferred solution of the present invention, two first gears are provided, the two first gears are meshed and connected, the two first gears are rotatably connected to the top of the pretreatment box, and a second connecting shaft is installed on the top of another first gear.
[0034] The outer side of the top of the second connecting shaft is connected with a third transmission belt through a key-connected synchronous wheel, and the third transmission belt is movably arranged on the top of the pretreatment box.
[0035] As a preferred solution of the present invention, the bottom of the movable shaft is connected with a circulating material guide assembly, the inner side of the third transmission belt is connected with an operating shaft rod through a synchronous wheel key, and the operating shaft rod extends to the interior of the pretreatment box.
[0036] Among them, crushing and discharging components are installed on the outer sides of the main shaft and the working shaft, and the main shaft and the working shaft are arranged through the middle partition.
[0037] As a preferred embodiment of the present invention, the crushing and discharging assembly comprises:
[0038] Crushing rollers, two of which are provided, and the two crushing rollers are respectively installed on the outside of the main shaft and the working shaft, and the crushing rollers are movably arranged at the bottom of the middle partition;
[0039] Universal joints, two of which are connected by a side connecting rod, one of which is installed at the bottom of the main shaft, and a discharge blade is installed at the bottom of the other universal joint.
[0040] The discharging blades are movably arranged on the top of the screening net, the screening net is installed on the inner bottom of the pretreatment box, and a circulating material guiding component is installed at the eccentric position of the top of the screening net.
[0041] As a preferred embodiment of the present invention, the circulating material guiding component comprises:
[0042] A circulation drum is installed at the eccentric position of the top of the screening net. A circulation spiral rod is movably arranged inside the circulation drum. The top of the circulation drum penetrates the middle partition.
[0043] Wherein, one side of the bottom of the circulation drum is set as an opening, the circulation drum is set on the outside of the discharge blade, and the top of the circulation spiral rod is connected to the bottom of the movable shaft;
[0044] A circulation guide port is provided on one side of the top of the circulation cylinder, and the circulation guide port is provided on the top of the middle partition.
[0045] Compared with the prior art, one or more of the above technical solutions have the following beneficial effects:
[0046] 1. In the plastic product injection molding mold, when the plastic products are produced and processed, the DC motor can be started to drive the main shaft to operate, so that the two crushing rollers can rotate in opposite directions, and the plastic raw materials falling between the two crushing rollers can be automatically crushed, thereby reducing the size of each plastic raw material, ensuring that the plastic raw materials are more easily heated and softened when they fall into the extrusion tank for heating and extrusion, thereby improving the efficiency of heating, softening and injection molding of plastic raw materials. At the same time, when the main shaft rotates to drive the crushing rollers to rotate and crush the plastic raw materials, the discharge blades connected to the universal joint at the bottom can be synchronously driven to rotate, which can move the plastic raw materials on the top of the screen to facilitate the movement of plastic raw materials that meet the standards from the top of the screen to the bottom. On the other hand, plastic raw materials that do not meet the standards can be moved to the inside of the circulation drum;
[0047] 2. In the plastic product injection molding mold, when the DC motor drives the main shaft to rotate, and then drives the two crushing rollers to rotate in opposite directions, the force of the main shaft driving the crushing rollers to rotate can synchronously drive the two movable shafts to rotate, and make the circulating screw rod connected to the bottom of the movable shaft rotate, so that the plastic raw materials on the side of the circulating screw rod are moved from the bottom of the circulating drum to the top of the circulating drum, and then moved from the circulating guide port to between the two crushing rollers for circulating crushing operation, so as to ensure that the plastic raw materials transmitted to the inside of the pre-treatment box can be fully (multiple) crushed;
[0048] 3. In the plastic product injection molding mold, when the plastic product is injection molded, multiple injection mold bases and injection mold bases can be designed to perform injection molding on multiple injection molded products at one time, thereby improving the efficiency of injection molding of plastic products. At the same time, the above-mentioned injection molding of plastic raw materials is performed on crushed and small-volume plastic raw materials (after heating and extrusion). The gaps between different plastic raw materials during softening and injection molding are smaller, and the quality of the injection molded products after injection molding is better;
[0049] 4. In the plastic product injection molding mold, when the plastic product is injection molded, the crushed and heated and softened plastic raw materials can be extruded and transferred to the inside of the diversion pipe by rotating the extrusion spiral auger. At the same time, the plastic raw materials transferred inside the diversion pipe can be controlled by the design of the diversion control valve to ensure that the content of the plastic raw materials transferred to each injection mold base is consistent, thereby reducing the waste or substandard quality of plastic products during injection molding. BRIEF DESCRIPTION OF THE DRAWINGS
[0050] The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0051] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0052] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0053] Figure 2 It is a schematic structural diagram of the overall main view of the present invention;
[0054] Figure 3 It is a schematic diagram of the structure of the present invention as a whole viewed from above;
[0055] Figure 4 It is a schematic structural diagram of the overall side view of the present invention;
[0056] Figure 5 It is a schematic structural diagram of the overall cross-section of the present invention;
[0057] Figure 6 It is a schematic structural diagram of a side section of a heating extrusion assembly of the present invention;
[0058] Figure 7 It is a schematic diagram of the structure of the automated injection molding assembly of the present invention;
[0059] Figure 8 It is a structural schematic diagram of the connection section of the pretreatment box and the integrated plastic recycling crushing mechanism of the present invention;
[0060] Fig. 9 It is a schematic diagram of the structure inside the pretreatment box of the present invention;
[0061] Fig.10 It is a structural schematic diagram of the integrated plastic recycling crushing mechanism of the present invention;
[0062] Fig.11 The present invention Fig.10 Schematic diagram of the structure of the enlarged area A in the middle;
[0063] Fig.12 It is a schematic diagram of the structure of the integrated plastic recycling crushing mechanism of the present invention when viewed from above;
[0064] Fig.13 It is a schematic structural diagram of a cross-section view of a DC motor of the present invention being connected to a circulating material guiding assembly and a crushing and discharging assembly respectively;
[0065] In the figure:
[0066] 10. base; 101. bracket;
[0067] 20, pretreatment box; 200, output pipeline; 201, output control valve; 202, middle partition;
[0068] 30. Integrated plastic recycling crushing mechanism;
[0069] 40. Heating extrusion assembly; 401. Support seat; 402. Extrusion tank; 4021. Heating module; 403. Extrusion motor; 404. Extrusion screw auger; 405. Diversion pipeline; 4051. Diversion control valve;
[0070] 50. Automated injection molding assembly; 501. Injection molding base; 502. Injection molding lower mold base; 503. Horizontal guide rod; 504. Side block; 505. Injection molding electric cylinder; 506. Injection molding plate; 507. Injection molding upper mold base;
[0071] 60. Active drive assembly; 600. Input pipe; 601. L-shaped base; 602. DC motor; 603. Main shaft; 604. First transmission belt; 605. Active shaft; 606. Second transmission belt; 607. First connecting shaft; 608. First gear; 609. Second connecting shaft; 6010. Third transmission belt; 6011. Working shaft;
[0072] 70. Crushing and discharging assembly; 701. Crushing roller; 702. Universal joint; 703. Side connecting rod; 704. Discharging blade; 705. Screening net;
[0073] 80. Circulation material guide assembly; 801. Circulation cylinder; 802. Circulation screw rod; 803. Circulation guide port. DETAILED DESCRIPTION
[0074] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0075] See also Figure 1-Figure 13 The plastic product injection molding mold includes a base 10, a pretreatment box 20, an integrated plastic circulation crushing mechanism 30, a heating extrusion component 40 and an automatic injection molding component 50. The top of the base 10 is installed with the pretreatment box 20 through a bracket 101. The pretreatment box 20 is arranged on the top of the heating extrusion component 40. The pretreatment box 20 is provided with an integrated plastic circulation crushing mechanism 30 inside. The side of the heating extrusion component 40 is provided with an automatic injection molding component 50. The automatic injection molding component 50 is installed on the top of the base 10 by screws. Among them, the integrated plastic circulation crushing mechanism 30 includes an active drive group Part 60, the active driving component 60 is installed on the top of the pretreatment box 20, and an input pipe 600 is arranged on the inner side of the active driving component 60, and the input pipe 600 is installed at the center of the top of the pretreatment box 20; the crushing and discharging component 70, the crushing and discharging component 70 is connected to the active driving component 60, and the crushing and discharging component 70 is arranged inside the pretreatment box 20, and a circulating material guiding component 80 is arranged on the side of the crushing and discharging component 70, and the circulating material guiding component 80 is connected to the active driving component 60, and the circulating material guiding component 80 is arranged on the inner wall of the pretreatment box 20, and two circulating material guiding components 80 are arranged.
[0076] In the present invention, an output pipe 200 is installed at the bottom of the pretreatment box 20, an output control valve 201 is installed on the outside of the output pipe 200, and the bottom of the output pipe 200 is connected to the heating extrusion assembly 40, wherein a middle partition 202 is installed at the inner top of the pretreatment box 20, an input pipe 600 is installed at the inner center of the middle partition 202, and a circulating material guide assembly 80 is installed inside the middle partition 202.
[0077] The above working principle: when the plastic product is injection molded, the plastic raw material (particles) is first poured into the interior of the pre-treatment box 20 through the input pipe 600. Then the active drive component 60 is started to operate, driving the crushing and discharging component 70 and the circulating material guide component 80 to operate synchronously, and the plastic raw material (particles) are circulated and crushed to reduce the particle size of the plastic raw material (particles), so as to ensure that the volume of the plastic raw material (particles) transmitted to the interior of the heating extrusion component 40 is small. When the plastic raw material (particles) is subsequently heated and extruded by the heating extrusion component 40, it can flow normally to the interior of the automatic injection molding component 50, and the interior of the automatic injection molding component 50 is injection molded, thereby improving the quality of the plastic product after the injection molding process.
[0078] In the present invention, the automated injection molding assembly 50 can perform production and processing operations on multiple plastic products at one time, thereby improving the efficiency of injection molding the plastic products.
[0079] Specific reference Figure 6 The heating extrusion assembly 40 includes a support seat 401, which is installed on the top of the base 10 by screws. The support seat 401 is provided with multiple, and the tops of the multiple support seats 401 support an extrusion tank 402, and the top of the extrusion tank 402 is connected to the output pipe 200; an extrusion motor 403, the extrusion motor 403 is installed on one side of the extrusion tank 402, and the output end of the extrusion motor 403 is connected to an extrusion spiral auger 404, and the extrusion spiral auger 404 is rotatably connected to the inside of the extrusion tank 402; a guide pipe 405, the extrusion motor 403 is provided with multiple, and the multiple extrusion motors 403 are all connected to the other side of the extrusion tank 402, and the guide pipe 405 is arranged on the outside of the extrusion spiral auger 404.
[0080] In this embodiment, heating modules 4021 are installed on both sides of the top of the extrusion tank 402, and the heating probe portion of the heating module 4021 extends into the interior of the extrusion tank 402, and heats the plastic material inside the extrusion tank 402, wherein a diversion control valve 4051 is installed on the outside of the diversion pipe 405, and the diversion control valve 4051 is installed on the outside of the extrusion tank 402, and the bottom of the diversion pipe 405 is connected to an automated injection molding component 50.
[0081] In the above embodiment, the plastic raw material inside the extrusion tank 402 can be heated by the design of the heating module 4021, so that the plastic raw material can be softened. It is ensured that when the plastic raw material is transported inside the extrusion tank 402, it can be smoothly input into the inside of the diversion pipe 405. At the same time, the plastic raw material inside the diversion pipe 405 can be controlled and transported by the setting of the diversion control valve 4051, so that when the plastic raw material transported to the inside of the automatic injection molding component 50 is subjected to injection molding, there will be no problem such as insufficient plastic material.
[0082] In the plastic product injection molding mold of the present invention, when the plastic raw material is extruded, the extrusion motor 403 is operated to drive the extrusion spiral auger 404 connected to the output end of the extrusion motor 403 to rotate, and the plastic raw material arranged outside the extrusion spiral auger 404 is automatically extruded, so as to facilitate the transmission of the plastic raw material located in the extrusion tank 402 to the interior of multiple diversion pipes 405.
[0083] Specific reference Figure 7 The automated injection molding assembly 50 includes an injection molding base 501, which is mounted on the top of the base 10 by screws, and a plurality of injection molding lower mold bases 502 are mounted inside the injection molding base 501, and the injection molding lower mold bases 502 are connected to the guide pipe 405; a horizontal guide rod 503, which is mounted on the left and right sides of the injection molding base 501, and the horizontal guide rod 503 is mounted on the side of the side block 504, and the side block 504 is mounted on the top of the base 10 by screws, and the side block 504 is mounted on the top of the base 10 by screws. 04 is arranged on the side of the injection molding base 501; the injection molding electric cylinder 505, the injection molding electric cylinder 505 is installed on the side of the side block 504, the output end of the injection molding electric cylinder 505 is connected to the injection molding disk 506, the injection molding disk 506 is arranged between the injection molding base 501 and the side block 504, the injection molding disk 506 is slidably connected to the horizontal guide rod 503, wherein, the injection molding disk 506 is installed with a plurality of injection molding upper mold bases 507 on the side facing the injection molding base 501, and the injection molding upper mold base 507 matches the injection molding lower mold base 502.
[0084] In the plastic product injection molding mold of the present invention, the plastic raw material transmitted inside the guide pipe 405 can be transported to the inside of the injection lower mold base 502, and the sealing operation of the bottom opening inside the injection lower mold base 502 is realized through the sealing structure inside the injection lower mold base 502. When performing the injection molding operation of the plastic product, the injection electric cylinder 505 is started to operate, driving the injection disk 506 and multiple injection upper mold bases 507 connected to its output end to move horizontally, so that the injection upper mold base 507 can extend to the inside of the injection lower mold base 502, and automatically perform injection molding operations on the plastic raw material inside the injection lower mold base 502. The design of multiple injection lower mold bases 502 and injection upper mold bases 507 can inject multiple plastic products at one time, thereby improving the efficiency of production and processing of plastic products.
[0085] Specific reference Fig. 9 , Fig.10 , Fig.11 and Fig.12The active drive assembly 60 includes an L-shaped base 601, which is installed at the eccentric position of the top of the pretreatment box 20 by screws, and a DC motor 602 is installed on the top of the L-shaped base 601. The output end of the DC motor 602 is connected to the main shaft 603, and the main shaft 603 extends to the inside of the pretreatment box 20; a first transmission belt 604, which is connected to the outside of the main shaft 603 through a synchronous wheel key arranged on the inside, and two first transmission belts 604 are arranged, and the two first transmission belts 604 are movably arranged on the top of the pretreatment box 20, wherein the two first transmission belts 604 are arranged up and down. Arranged in sequence; a movable shaft 605, the movable shaft 605 is connected to the inner side of the first transmission belt 604 through a synchronous wheel connected by an outer key, the movable shaft 605 is rotatably connected to the top of the pretreatment box 20, a movable shaft 605 is connected to the second transmission belt 606 through a synchronous wheel connected by an outer key, the second transmission belt 606 is located on the top of the first transmission belt 604; a first connecting shaft 607, the first connecting shaft 607 is connected to the inner side of the second transmission belt 606 through a synchronous wheel connected by an outer key, the first connecting shaft 607 is rotatably connected to the top of the pretreatment box 20, and a first gear 608 is installed at the bottom of the first connecting shaft 607.
[0086] In this embodiment, two first gears 608 are provided, and the two first gears 608 are meshed and connected. Both first gears 608 are rotatably connected to the top of the pretreatment box 20, and a second connecting shaft 609 is installed on the top of the other first gear 608, wherein the outer side of the top of the second connecting shaft 609 is connected to a third transmission belt 6010 through a key-connected synchronous wheel, and the third transmission belt 6010 is movably arranged on the top of the pretreatment box 20.
[0087] In the above embodiment, when the first gear 608 rotates, it drives another first gear 608 meshed with the side thereof to rotate, and causes the second connecting shaft 609 connected to the top of the other first gear 608 to rotate. When the second connecting shaft 609 rotates, it drives the synchronous wheel connected to the outer key of the top thereof and the third transmission belt 6010 disposed outside the synchronous wheel to operate.
[0088] In addition, in this embodiment, the bottom of the movable shaft 605 is connected to a circulating material guiding assembly 80, and the inner side of the third transmission belt 6010 is connected to an operating shaft 6011 through a synchronous wheel key, and the operating shaft 6011 extends to the interior of the pretreatment box 20, wherein the outer side of the main shaft 603 and the operating shaft 6011 is installed with a crushing and discharging assembly 70, and the main shaft 603 and the operating shaft 6011 are arranged through the middle partition 202.
[0089] In the above embodiment, when the third transmission belt 6010 is in operation, the working shaft 6011 connected to the inner side thereof by the synchronous wheel key will rotate, so that the main shaft 603 and the crushing and discharging assembly 70 installed outside the working shaft 6011 can operate.
[0090] In the plastic product injection molding mold of the present invention, the plastic raw material needs to be pre-treated before being heated and extruded. At this time, the DC motor 602 is started to operate, driving the main shaft 603 connected to its output end to rotate, and the synchronous wheel and the first transmission belt 604 connected to the outer key of the main shaft 603 will rotate. When the first transmission belt 604 rotates, the movable shaft 605 connected to the inner side by the synchronous wheel key will rotate, and the circulating material guide component 80 connected to the bottom of the movable shaft 605 will operate. At the same time, when the movable shaft 605 rotates, the second transmission belt 606 connected to the outer side by the synchronous wheel key will operate, and the first connecting shaft 607 connected to the inner side of the second transmission belt 606 by the synchronous wheel key will rotate. When the first connecting shaft 607 rotates, a first gear 608 connected to the bottom of the first connecting shaft 607 will rotate.
[0091] In the present invention, the two first gears 608 are meshed and connected to ensure that the main shaft 603 and the working shaft 6011 rotate in opposite directions.
[0092] Specific reference Fig.10 , Fig.12 and Fig.13 The crushing and discharging assembly 70 includes a crushing roller 701, two crushing rollers 701 are provided, and the two crushing rollers 701 are respectively installed on the outside of the main shaft 603 and the working shaft 6011, and the crushing roller 701 is movably set at the bottom of the middle partition 202; the universal joint 702, two universal joints 702 are provided, and the two universal joints 702 are connected by a side connecting rod 703, one universal joint 702 is installed at the bottom of the main shaft 603, and a discharging blade 704 is installed at the bottom of the other universal joint 702, wherein the discharging blade 704 is movably set on the top of the screening net 705, and is installed on the inner bottom of the pretreatment box 20, and the circulating material guide assembly 80 is installed at the eccentric position of the top of the screening net 705.
[0093] In the plastic product injection molding mold of the present invention, when the main shaft 603 and the working shaft 6011 rotate, the two crushing rollers 701 installed on the outside of the two will be driven to rotate (in opposite directions), and the plastic raw materials transmitted between the two crushing rollers 701 will be crushed to reduce the volume of the plastic raw materials. At the same time, when the main shaft 603 rotates to crush the plastic raw materials, it will also drive the discharge blades 704 connected by two universal joints 702 and the side connecting rods 703 to rotate, and push the crushed plastic raw materials, so that the plastic raw materials that meet the standards can be transmitted to the inside of the extrusion tank 402 through the discharge blades 704, and the plastic raw materials that do not meet the standards can be transmitted to the inside of the circulating guide assembly 80.
[0094] Specific reference Fig.10 , Fig.12 and Fig.13 The circulating material guiding assembly 80 includes a circulating drum 801, which is installed at the eccentric position of the top of the screening net 705. A circulating screw rod 802 is movably arranged inside the circulating drum 801. The top of the circulating drum 801 passes through the middle partition 202, wherein one side of the bottom of the circulating drum 801 is arranged as an opening, the circulating drum 801 is arranged on the outside of the discharging blade 704, and the top of the circulating screw rod 802 is connected to the bottom of the movable shaft 605; a circulating guide port 803, which is opened on one side of the top of the circulating drum 801, and is arranged on the top of the middle partition 202.
[0095] In the plastic product injection molding mold of the present invention, the plastic raw materials that do not meet the standards can be transferred to one side of the bottom of the circulating screw rod 802 through the discharge blade 704, and the circulating screw rod 802 is driven to rotate by the movable shaft 605, so that the plastic raw materials moved to the side of the circulating screw rod 802 are transferred to one side of the circulating guide port 803. At the same time, the plastic raw materials located inside the circulating guide port 803 can be re-introduced between the two crushing rollers 701 for material crushing, thereby improving the effect of crushing pretreatment of the plastic raw materials.
[0096] Without limitation, any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent substitutions or changes according to the technical solution and inventive concept of the present invention, should be covered by the protection scope of the present invention.
Claims
1. A plastic product injection molding mold, comprising a base (10), a pretreatment box (20), an integrated plastic circulation crushing mechanism (30), a heating extrusion component (40) and an automated injection molding component (50), characterized in that: A pre-treatment box (20) is installed on the top of the base (10) via a bracket (101); the pre-treatment box (20) is arranged on the top of the heating extrusion assembly (40); an integrated plastic recycling crushing mechanism (30) is arranged inside the pre-treatment box (20); An automated injection molding component (50) is disposed on the side of the heating extrusion component (40), and the automated injection molding component (50) is mounted on the top of the base (10) by means of screws. Wherein, the integrated plastic recycling crushing mechanism (30) comprises: An active drive assembly (60), the active drive assembly (60) being mounted on the top of the pre-processing box (20), an input pipe (600) being provided on the inner side of the active drive assembly (60), and the input pipe (600) being mounted at the center of the top of the pre-processing box (20); A pulverizing and discharging component (70), the pulverizing and discharging component (70) being connected to an active driving component (60), the pulverizing and discharging component (70) being arranged inside a pretreatment box (20), a circulating material guiding component (80) being arranged on a side of the pulverizing and discharging component (70), the circulating material guiding component (80) being connected to an active driving component (60), the circulating material guiding component (80) being arranged on an inner wall of the pretreatment box (20), and two circulating material guiding components (80) being arranged.
2. The plastic product injection molding mold according to claim 1, characterized in that: An output pipe (200) is installed at the bottom of the pretreatment box (20), an output control valve (201) is installed on the outside of the output pipe (200), and the bottom of the output pipe (200) is connected to a heating extrusion assembly (40). A middle partition (202) is installed at the inner top of the pretreatment box (20), an input pipe (600) is installed at the inner center of the middle partition (202), and a circulating material guiding component (80) is installed inside the middle partition (202).
3. The plastic product injection molding mold according to claim 2, characterized in that: The heating extrusion assembly (40) comprises: A support seat (401), the support seat (401) being mounted on the top of the base (10) by means of screws, a plurality of the support seats (401) being provided, the tops of the plurality of support seats (401) supporting an extrusion tank (402), the tops of the extrusion tanks (402) being connected to an output pipe (200); An extrusion motor (403), the extrusion motor (403) being mounted on one side of the extrusion tank (402), the output end of the extrusion motor (403) being connected to an extrusion spiral auger (404), and the extrusion spiral auger (404) being rotatably connected to the interior of the extrusion tank (402); A flow guide pipe (405), a plurality of the extrusion motors (403) are provided, the plurality of extrusion motors (403) are all connected to the other side of the extrusion tank (402), and the flow guide pipe (405) is provided on the outside of the extrusion spiral auger (404).
4. The plastic product injection molding mold according to claim 3, characterized in that: Heating modules (4021) are installed on both sides of the top of the extrusion tank (402), and the heating probe portion of the heating module (4021) extends into the interior of the extrusion tank (402) to heat the plastic material inside the extrusion tank (402). A flow control valve (4051) is installed on the outside of the flow guide pipe (405), and the flow control valve (4051) is installed on the outside of the extrusion tank (402). The bottom of the flow guide pipe (405) is connected to an automated injection molding component (50).
5. The plastic product injection molding mold according to claim 4, characterized in that: The automated injection molding component (50) comprises: An injection molding base (501), the injection molding base (501) being mounted on the top of the base (10) by means of screws, a plurality of injection molding lower mold bases (502) being mounted inside the injection molding base (501), the injection molding lower mold bases (502) being connected to the guide pipe (405); A horizontal guide rod (503), the horizontal guide rod (503) being mounted on the left and right sides of the injection molding base (501), the horizontal guide rod (503) being mounted on the side of a side block (504), the side block (504) being mounted on the top of the base (10) by means of screws, and the side block (504) being arranged on the side of the injection molding base (501); An injection molding electric cylinder (505), the injection molding electric cylinder (505) being mounted on a side of the side block (504), the output end of the injection molding electric cylinder (505) being connected to an injection molding disk (506), the injection molding disk (506) being arranged between the injection molding base (501) and the side block (504), the injection molding disk (506) being slidably connected to the horizontal guide rod (503), Wherein, a plurality of upper injection mold seats (507) are installed on the side of the injection molding plate (506) facing the injection molding base (501), and the upper injection mold seats (507) match the lower injection mold seat (502).
6. The plastic product injection molding mold according to claim 2, characterized in that: The active drive component (60) comprises: An L-shaped base (601), the L-shaped base (601) being mounted at an eccentric position on the top of the pretreatment box (20) by means of screws, a DC motor (602) being mounted on the top of the L-shaped base (601), an output end of the DC motor (602) being connected to a main shaft (603), and the main shaft (603) extending into the interior of the pretreatment box (20); a first transmission belt (604), wherein the first transmission belt (604) is connected to the outer side of the main shaft (603) via a synchronous wheel key arranged on the inner side, two first transmission belts (604) are arranged, and the two first transmission belts (604) are movably arranged on the top of the pretreatment box (20), Wherein, the two first transmission belts (604) are arranged in sequence up and down; A movable shaft (605), the movable shaft (605) is connected to the inner side of the first transmission belt (604) via a synchronous wheel connected by an outer key, the movable shaft (605) is rotatably connected to the top of the pretreatment box (20), and the movable shaft (605) is connected to a second transmission belt (606) via a synchronous wheel connected by an outer key, and the second transmission belt (606) is located on the top of the first transmission belt (604); A first connecting shaft (607), wherein the first connecting shaft (607) is connected to the inner side of the second transmission belt (606) via a synchronous wheel connected by an outer key, the first connecting shaft (607) is rotatably connected to the top of the pretreatment box (20), and a first gear (608) is installed at the bottom of the first connecting shaft (607).
7. The plastic product injection molding mold according to claim 6, characterized in that: Two first gears (608) are provided, the two first gears (608) are meshed and connected, the two first gears (608) are rotatably connected to the top of the pretreatment box (20), and a second connecting shaft (609) is installed on the top of another first gear (608). The outer side of the top of the second connecting shaft (609) is connected to a third transmission belt (6010) via a key-connected synchronous wheel, and the third transmission belt (6010) is movably arranged on the top of the pretreatment box (20).
8. The plastic product injection molding mold according to claim 7, characterized in that: The bottom of the movable shaft (605) is connected to a circulating material guide assembly (80), the inner side of the third transmission belt (6010) is connected to an operating shaft (6011) via a synchronous wheel key, and the operating shaft (6011) extends into the interior of the pre-treatment box (20). Wherein, a crushing and discharging assembly (70) is installed on the outer sides of the main shaft (603) and the working shaft (6011), and the main shaft (603) and the working shaft (6011) are arranged to pass through the middle partition (202).
9. The plastic product injection molding mold according to claim 8, characterized in that: The crushing and discharging assembly (70) comprises: A crushing roller (701), wherein two crushing rollers (701) are provided, and the two crushing rollers (701) are respectively installed on the outside of the main shaft (603) and the working shaft (6011), and the crushing roller (701) is movably arranged at the bottom of the middle partition (202); Universal joints (702), two of which are provided, the two universal joints (702) being connected via a side connecting rod (703), one of which is mounted on the bottom of the main shaft (603), and a discharge blade (704) is mounted on the bottom of the other universal joint (702). The discharge blade (704) is movably arranged on the top of the screening net (705), the screening net (705) is installed on the inner bottom of the pretreatment box (20), and a circulating material guide component (80) is installed at the eccentric position of the top of the screening net (705).
10. The plastic product injection molding mold according to claim 9, characterized in that: The circulating material guiding component (80) comprises: A circulation drum (801) is installed at an eccentric position on the top of the screening net (705). A circulation spiral rod (802) is movably arranged inside the circulation drum (801). The top of the circulation drum (801) penetrates the middle partition plate (202). One side of the bottom of the circulation cylinder (801) is arranged to be open, the circulation cylinder (801) is arranged outside the discharge blade (704), and the top of the circulation spiral rod (802) is connected to the bottom of the movable shaft (605); A circulation guide port (803), wherein the circulation guide port (803) is opened on one side of the top of the circulation cylinder (801), and the circulation guide port (803) is arranged on the top of the middle partition (202).
Citation Information
Patent Citations
Injection molding mold for home appliance shell
CN117532805B
Cited By
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