Injection molding device and injection molding method for plastic parts of automobile parts

By introducing movable components, light sensors, adjusting parts and cooling components into the injection molding device, the problems of unstable shift of traditional molds and inaccurate temperature control are solved, and higher injection molding quality and accuracy are achieved.

CN119704535AActive Publication Date: 2025-03-28JIANGSU LV NENG AUTO PARTS SCI & TECH CO LTD
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Patent Information

Application Number
CN202510191649.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2025-03-28
Estimated Expiration
2045-02-21

AI Technical Summary

Technical Problem

Traditional injection molds are prone to unstable deviation due to wear of screw holes, and it is difficult for temperature control parts to adjust the temperature range in a small range, affecting the injection molding quality.

Method used

A plastic accessories injection molding device for automotive parts is designed, including movable components, light sensing sensors, adjusting parts and cooling components. The mold deviation state is judged through light matrix irradiation and sensing, and the mold is accurately positioned and micro-temperature adjustment is achieved using the adjustment components and cooling components.

Benefits of technology

It improves the positioning stability and temperature control accuracy of the mold, reduces the formation of injection molding bubbles, and improves the injection molding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a plastic part injection molding device for automobile parts and an injection molding method of the plastic part injection molding device, and relates to the technical field of injection molding devices.The plastic part injection molding device comprises an injection molding table, and a movable assembly is slidably arranged in the injection molding table; light sensors on the side faces of a movable top plate and a movable base plate are used for conducting light matrix irradiation and sensing so as to judge the deviation state between a lower mold and an upper mold, and a positioning assembly drives a round hole connecting plate on the side face of the upper mold and a conical block to be in a concentric circle state in the control mode that one-by-one power-on control is conducted firstly and then all power-on control is conducted; the positioning effect is improved; and the lower die is adjusted by controlling the up-and-down adjusting action of the adjusting piece and is parallel to the upper die, and it is ensured that the lower die is fixedly installed at a certain angle.
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Description

Technical Field

[0001] The invention relates to the technical field of injection molding devices, in particular to an injection molding device for plastic parts of automobile parts and an injection molding method thereof. Background Art

[0002] Automobile plastic workpieces are mainly processed by injection molding devices, which consist of extruders and injection molds and are used to manufacture plastic products of various shapes and sizes. In the injection molding process, the extruder transports the heated molten plastic to the nozzle through the rotation and propulsion of the screw, and then the nozzle injects the molten plastic into the cavity of the injection mold, and finally solidifies through the cooling process to form the desired plastic product.

[0003] Traditional molds are prone to wear of the screw holes, which can cause the mold to shift and become unstable when the mold is closed, affecting the production quality of the workpiece. At the same time, the temperature control parts of the existing molds are difficult to adjust the temperature within a small range within the mold, resulting in the mold having high requirements for the efficiency of the external heat exchange system, which can easily affect the injection quality of the molded workpiece. Summary of the invention

[0004] Therefore, in order to solve the above-mentioned shortcomings, the present invention provides a plastic parts injection molding device and an injection molding method for automobile parts.

[0005] The present invention is implemented as follows: a plastic parts injection molding device for automobile parts and an injection molding method thereof are constructed, the device comprising an injection molding table; a movable component is slidably arranged inside the injection molding table; a lower mold is fixedly arranged on the top side of the movable component; a working groove is arranged on the top side of the injection molding table, and a filling rubber is fixedly arranged on the inner wall of the working groove; a movable top plate is fixedly installed on the top end of the injection molding table lifting platform by bolts; an upper mold is fixedly installed on the bottom of the movable top plate by bolts; a main controller is fixedly installed on the front side of the injection molding table by bolts; The movable component includes a movable plate slidably arranged on the bottom side of the working groove at the top of the injection molding table; a displacement sensor with a data sensing function is fixedly installed on the top of the movable plate by bolts; an adjustment component with a regulating function is fixedly installed on the top of the movable plate by bolts; a movable base plate is fixedly installed on the top end of the adjustment component by bolts; a level detector with a data sensing function is fixedly installed on the middle side of the bottom of the movable base plate by bolts; a cooling component is fixedly installed on the top of the movable plate by bolts, and the top side of the cooling component is fixedly connected to the inner cavity through hole of the movable base plate; a positioning component with a positioning function is fixedly installed on the side of the movable base plate by bolts.

[0006] Preferably, the adjustment assembly includes an adjusting member fixedly installed on the four sides of the top of the movable plate by bolts; a limiting sphere is fixedly arranged on the fixed horizontal plate on the top side of the adjusting member; a coil with an adsorption function is fixedly arranged on the inner wall of the limiting sphere; a rotating sphere is rotatably arranged on the inner wall of the limiting sphere; a fixed screw barrel is welded and fixedly installed on the top of the rotating sphere; a pressure sensor with a data sensing function is fixedly installed on the side of the adjusting member by bolts.

[0007] Preferably, the movable base plate comprises a heat-conducting plate body fixedly mounted on the top side of the fixed screw barrel; a linkage member is fixedly mounted on the side of the heat-conducting plate body by bolts; the linkage member specifically consists of a driving motor, a gear set and a mounting housing.

[0008] Preferably, a connecting plate is inserted and fixed in the center hole of the gear group of the linkage member; a through groove is provided inside the connecting plate body, and an electric cooling fin is fixedly installed in the through groove by bolts; and a heat-conducting colloid is adhesively provided on the front and rear side plates of the connecting plate.

[0009] Preferably, the cooling assembly includes a pressure-stabilizing valve fixedly installed on the top of the movable plate by bolts, and the side pipe opening of the pressure-stabilizing valve is connected to the heat-conducting plate body by a connecting pipe; the side pipe opening of the pressure-stabilizing valve is plugged and fixedly installed with a bifurcated pipe.

[0010] Preferably, a diverter valve is fixedly installed at the end of the side of the bifurcated pipe; a collecting valve with a flow collecting function is fixedly installed on the side of the diverter valve through a connecting pipe; an external pipe is fixedly installed on the side pipe opening of the collecting valve.

[0011] Preferably, the positioning assembly comprises a heat-insulating mounting plate fixedly mounted on the side of the heat-conducting plate body by bolts; and a light sensor with data sensing function is fixedly mounted on the front side of the top of the heat-conducting plate body by bolts.

[0012] Preferably, a micro motor is fixedly installed on the rear side of the bottom of the heat conducting plate body by bolts; a conical block is plugged and fixedly installed on the transmission shaft on the top of the micro motor, and the conical block is rotatably arranged on the rear side of the top of the heat conducting plate body; a hole groove is opened on the conical surface of the conical block, and a spiral coil and a spring are arranged inside the hole groove.

[0013] Preferably, a slide rod is slidably arranged on the outer conical surface of the conical block, and a slide rod is slidably arranged inside the hole groove; the slide rod is slidably arranged with a through groove on the side of the concave block; and a ball is rolledly arranged at the outer end of the slide rod.

[0014] A method for injection molding plastic parts of automobile parts comprises the following steps: Step 1: Mold installation: The staff installs the lower mold and the upper mold on the top side of the movable component and the bottom of the movable top plate respectively through external equipment and bolts; Step 2: Mold positioning: The main controller controls the lifting platform of the injection molding table to drive the movable top plate to move downward, thereby driving the lower mold and the upper mold to perform a trial mold closing action. Here, the light matrix is ​​irradiated and sensed by the light sensors on the sides of the movable top plate and the movable base plate, and the main controller determines the deviation state of the lower mold and the upper mold according to the sensor data of the two groups of light sensors; Step 3, horizontal adjustment of the trial mold closing; in the trial mold closing action, the side surface of the upper mold is set on the circular hole plate body to cover and squeeze the concave block downward and make it contact and slide with the tapered block. Here, the slide bar on the concave block slides into the hole groove of the tapered block, and then the sensor data of the light sensor is used to control the internal coil of the hole groove on the side where the mold is deviated to be energized. Since the tapered block and the concave block are in a rotating state when working, the internal coil of the hole groove is energized one by one and then all of them are energized. Control mode; thereby achieving the closing of the lower mold and the upper mold During the molding process, the coil inside the hole groove that deviates to one side absorbs the slide bar, and then the micro motor drives the conical block to rotate, so that the slide bar outside the concave block is realized inside the circular hole plate body on the side of the upper mold. The slide bar on the deviated side remains in a fixed state and pushes the lower mold and the movable base plate to move to the deviated side. Here, the adjustment component performs the adjustment action synchronously, and the slide bar away from the deviated side remains in a sliding state. Retraction will not affect the adjustment action. Finally, all the slide bars are energized and remain in an extended state to ensure that the circular hole connecting plate on the side of the upper mold and the conical block are in a concentric circle state; Step 4: Trial mold level adjustment; when the adjustment components synchronously perform the adjustment action, the main controller controls the adjustment parts to perform up and down adjustment actions under the monitoring of the pressure sensor, thereby driving the height of the lower mold to be controlled singly, and the lower mold is adjusted and parallel to the upper mold under the monitoring of the horizontal detector. Here, since the fixed screw barrel is respectively connected to the bolts of the movable base plate and the lower mold, the fixed screw barrel rotates inside the limit ball with the adjustment action of the movable base plate and the lower mold. After the adjustment is completed, the coil is energized to adsorb the rotating ball to ensure that the lower mold is fixedly installed at a certain angle; Step 5, mold closing test; the movable top plate is driven downward by the lifting platform of the injection molding table to drive the lower mold and the upper mold to perform mold closing action, and then the gas is injected through the injection port through the external equipment to perform pressure test on the density and strength of the mold closing, and the heat-conducting thermal oil is introduced into the diverter valve through the collecting valve through the external pipeline by the main controller, and the heat-conducting oil is input into the pressure-stabilizing valve through the diverter valve and the bifurcated pipe for buffering, and then the heat-conducting oil is input into the internal cavity of the movable base plate through the connecting pipe, and the connecting plate, the electric refrigeration plate and the heat-conducting colloid are driven to rotate through the linkage parts, so that the connecting plate drives the cooling end and the heating end of the electric refrigeration plate to face the inner cavity flow channel of the heat-conducting plate respectively, and the heat-conducting oil in the inner cavity flow channel of the heat-conducting plate can be slightly adjusted by 1-3 degrees Celsius through the precision temperature control effect of the electric refrigeration plate, and the heat inside the lower mold and the upper mold is efficiently exchanged, which is conducive to using the high thermal conductivity of the heat-conducting oil to perform micro-temperature control on the lower mold and the upper mold; Step 6: close the mold again for injection molding; introduce the injection material through the injection port via external equipment into the lower mold and the upper mold for pressure molding, and repeat the test process of the movable base plate and the cooling component in step 4 to micro-control the internal temperature of the lower mold and the upper mold in order to improve the injection molding effect and reduce the formation of injection bubbles.

[0015] The present invention has the following advantages: The present invention provides a plastic parts injection molding device and an injection molding method for automobile parts through improvement, which have the following improvements compared with the same type of equipment: The present invention discloses a plastic accessory injection molding device for automobile parts and an injection molding method thereof. A movable component is arranged on the top of an injection molding table. Light matrix irradiation and sensing are performed through light sensors on the sides of a movable top plate and a movable base plate to judge the deviation state between a lower mold and an upper mold. A control method of first powering on one by one and then powering on all of them is used to enable the positioning component to drive the circular hole connecting plate on the side of the upper mold to be in a concentric circle state with the conical block, thereby improving the positioning effect. The lower mold is adjusted and parallel to the upper mold by controlling the up and down adjustment action of the adjusting member, thereby ensuring that the lower mold is fixedly installed at a certain angle. The electric cooling plate is driven to rotate by a linkage member so that its cooling end and heating end face the inner cavity flow channel of the heat conduction plate body respectively. Then, the temperature of the thermal oil in the inner cavity flow channel of the heat conduction plate body can be slightly adjusted by the precise temperature control effect of the electric cooling plate, thereby facilitating the use of the high thermal conductivity of the thermal oil to perform micro-temperature control on the lower mold and the upper mold, thereby improving the injection molding effect and reducing the formation of injection molding bubbles. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a schematic diagram of the shaft side structure of the movable component of the present invention; Figure 3 It is a schematic diagram of the shaft side structure of the adjustment assembly of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the cooling assembly of the present invention; Figure 5 It is a schematic diagram of the cross-sectional structure of the movable substrate of the present invention; Figure 6 It is a schematic diagram of the axial side structure of the positioning component of the present invention.

[0017] Among them: injection molding table-1, movable component-2, lower mold-3, filling rubber-4, movable top plate-5, upper mold-6, main controller-7, movable plate-21, displacement sensor-22, adjustment component-23, movable base plate-24, level detector-25, cooling component-26, positioning component-27, adjustment part-231, limiting ball-232, coil-233, rotating ball-234, fixed screw-235, pressure sensor -236, heat conducting plate body -241, linkage part -242, connecting plate -243, electric cooling plate -244, heat conducting colloid -245, pressure regulating valve -261, bifurcated pipe -262, diverter valve -263, collecting valve -264, external pipe -265, heat insulating mounting plate -271, light sensor -272, micro motor -273, conical block -274, hole groove -275, slide rod -276, concave block -277, ball bearing -278. DETAILED DESCRIPTION

[0018] The following is combined with Figure 1 to Figure 6 The principles and features of the present invention are described, and the examples given are only used to explain the present invention and are not used to limit the scope of the present invention. In the following paragraphs, the present invention is described in more detail by way of example with reference to the accompanying drawings. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to facilitate and clearly assist in explaining the purpose of the embodiments of the present invention.

[0019] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of the embodiments of the present invention based on its overall structure.

[0021] Embodiment 1:

[0022] See also Figure 1 to Figure 6 The present invention provides a plastic accessory injection molding device for automobile parts and an injection molding method thereof, comprising an injection molding table 1; a movable component 2 is slidably arranged inside the injection molding table 1; a lower mold 3 is fixedly arranged on the top side of the movable component 2; a working groove is arranged on the top side of the injection molding table 1, and a filling rubber 4 is fixedly arranged on the inner wall of the working groove; a movable top plate 5 is fixedly installed on the top end of the injection molding table 1 lifting platform by bolts; an upper mold 6 is fixedly installed on the bottom of the movable top plate 5 by bolts, a connecting plate with a circular hole is arranged on the side of the upper mold 6, and a light sensor 272 is fixedly installed on the connecting plate by bolts; a main controller 7 is fixedly installed on the front side of the injection molding table 1 by bolts.

[0023] The movable component 2 includes a movable plate 21 slidably arranged on the bottom side of the working groove at the top of the injection molding table 1; a displacement sensor 22 with a data sensing function is fixedly installed on the top of the movable plate 21 by bolts; an adjustment component 23 with a regulating function is fixedly installed on the top and around the movable plate 21 by bolts; a movable base plate 24 is fixedly installed on the top end of the adjustment component 23 by bolts; a horizontal detector 25 with a data sensing function is fixedly installed on the middle side of the bottom of the movable base plate 24 by bolts; a cooling component 26 is fixedly installed on the top of the movable plate 21 by bolts, and the top side of the cooling component 26 is fixedly connected to the inner cavity through hole of the movable base plate 24; a positioning component 27 with a positioning function is fixedly installed on the side of the movable base plate 24 by bolts.

[0024] The adjustment assembly 23 includes an adjusting member 231 fixedly installed on the top and sides of the movable plate 21 by bolts, and the adjusting member 231 is specifically a high-precision hydraulic cylinder; a limiting sphere 232 is fixedly arranged on the fixed horizontal plate on the top side of the adjusting member 231; a coil 233 with an adsorption function is fixedly arranged on the inner wall of the limiting sphere 232; a rotating sphere 234 is rotatably arranged on the inner wall of the limiting sphere 232; a fixed screw barrel 235 is welded and fixedly installed on the top of the rotating sphere 234, and the internal screw groove of the fixed screw barrel 235 is fixedly installed with the screw grooves on the sides of the lower mold 3 and the movable base plate 24 through screws; a pressure sensor 236 with a data sensing function is fixedly installed on the side of the adjusting member 231 by bolts.

[0025] The movable base plate 24 includes a heat-conducting plate body 241 fixedly installed on the top side of the fixed screw barrel 235. The upper and lower groups of heat-conducting plate bodies 241 together form the main body of the movable base plate 24, and a heat exchange flow channel is arranged at the center surrounded by the two groups of heat-conducting plate bodies 241; a linkage member 242 is fixedly installed on the side of the heat-conducting plate body 241 by bolts; the linkage member 242 is specifically composed of a driving motor, a gear set and a mounting shell; a connecting plate 243 is plugged and fixedly connected to the center hole of the gear set of the linkage member 242; a through groove is arranged inside the connecting plate 243, and an electric cooling plate 244 is fixedly installed in the through groove by bolts, and the electric cooling plate 244 specifically includes a semiconductor cooling plate; the front and rear side plates of the connecting plate 243 are both adhesively provided with a heat-conducting colloid 245.

[0026] The cooling assembly 26 includes a pressure-stabilizing valve 261 fixedly installed on the top of the movable plate 21 by bolts, and the side pipe opening of the pressure-stabilizing valve 261 is connected to the heat-conducting plate body 241 through a connecting pipe; a bifurcated pipe 262 is fixedly installed on the side pipe opening of the pressure-stabilizing valve 261; a diverter valve 263 is fixedly installed on the side end of the bifurcated pipe 262; a collecting valve 264 with a collecting function is fixedly installed on the side of the diverter valve 263 through a connecting pipe; an external pipe 265 is fixedly installed on the side pipe opening of the collecting valve 264.

[0027] Embodiment 2:

[0028] See also Figure 1 to Figure 6 , a plastic parts injection molding device and injection molding method for automobile parts of the present invention, compared with the first embodiment, this embodiment also includes: the positioning component 27 includes a heat insulation mounting plate 271 fixedly mounted on the side of the heat conducting plate body 241 by bolts; a light sensor 272 with data sensing function is fixedly mounted on the front side of the top of the heat conducting plate body 241 by bolts; a micro motor 273 is fixedly mounted on the rear side of the bottom of the heat conducting plate body 241 by bolts; a conical block 274 is fixedly mounted on the transmission shaft at the top of the micro motor 273, and the conical block 274 is rotatably arranged The top rear side of the heat conducting plate body 241; a hole groove 275 is opened on the conical surface of the conical block 274, and a spiral coil and a spring are arranged inside the hole groove 275; a slide rod 276 is slidably arranged on the outer conical surface of the conical block 274, and a slide rod 276 is slidably arranged inside the hole groove 275; the slide rod 276 is slidably arranged with a through groove on the side of the concave block 277, a key block is arranged on the outer surface of the slide rod 276, a rebound rod is arranged on the top of the conical block 274, and the rebound rod is fixedly inserted into the bottom of the concave block 277; a ball 278 is rolled at the outer end of the slide rod 276.

[0029] The working principle of the above-mentioned plastic parts injection molding device and injection molding method for automobile parts is as follows: First, when using this device, first place the device in the working area, and then connect the device to an external power source to provide the device with the power required for operation; Second, the staff installs the lower mold 3 and the upper mold 6 on the top side of the movable assembly 2 and the bottom of the movable top plate 5 respectively through external equipment and bolts; the main controller 7 controls the lifting platform of the injection molding table 1 to drive the movable top plate 5 to move downward and drive the lower mold 3 and the upper mold 6 to perform a trial mold closing action, where the light sensor 272 on the side of the movable top plate 5 and the movable base plate 24 performs light matrix irradiation and sensing, and the main controller 7 determines the deviation state of the lower mold 3 and the upper mold 6 according to the sensor data of the two groups of light sensors 272; Third, in the trial mold closing action, the side of the upper mold 6 is set on the circular hole plate body to cover and squeeze the concave block 277 downward and make it contact and slide with the tapered block 274. Here, the slide bar 276 on the concave block 277 slides into the hole groove 275 of the tapered block 274, and then the sensor data of the light sensor 272 is used to control the internal coil of the hole groove 275 that deviates from the side of the mold closing to be energized. Since the tapered block 274 and the concave block 277 are in a rotating state when working, the internal coil of the hole groove 275 is energized one by one and then all of them are energized. Control mode; thereby realizing that the hole groove deviates from one side during the mold closing process of the lower mold 3 and the upper mold 6 The coil inside the groove 275 absorbs the slide bar 276, and then the micro motor 273 drives the conical block 274 to rotate, so that the slide bar 276 outside the concave block 277 is realized inside the circular hole plate body on the side of the upper mold 6. The slide bar 276 on the deviated side remains in a fixed state and pushes the lower mold 3 and the movable base plate 24 to move to the deviated side. Here, the adjustment component 23 performs the adjustment action synchronously, and the slide bar 276 on the side relatively close to the lower mold 3 and the upper mold 6 remains in a sliding state. Retraction will not affect the adjustment action. Finally, all the slide bars 276 are energized and remain in an extended state to ensure that the circular hole connecting plate on the side of the upper mold 6 and the conical block 274 are in a concentric circle state. Fourth, when the adjustment assembly 23 synchronously performs the adjustment action, the adjustment member 231 is controlled by the main controller 7 to perform the up and down adjustment action under the monitoring of the pressure sensor 236, thereby driving the height of the lower mold 3 to be controlled singly, and the lower mold 3 is adjusted and parallel to the upper mold 6 under the monitoring of the horizontal detector 25. Here, since the fixed screw barrel 235 is respectively connected with the bolts of the movable base plate 24 and the lower mold 3, the fixed screw barrel 235 rotates the rotating ball 234 inside the limiting ball 232 with the adjustment action of the movable base plate 24 and the lower mold 3. After the adjustment is completed, the coil 233 is energized to adsorb the rotating ball 234, ensuring that the lower mold 3 is fixedly installed at a certain angle; Fifth, the movable top plate 5 is driven downward by the lifting platform of the injection molding table 1 to drive the lower mold 3 and the upper mold 6 to perform a mold closing action, and then the gas is injected through the injection port by an external device to perform a pressure test on the density and strength of the mold closing, and the heat-conducting thermal oil is introduced into the diverter valve 263 through the collecting valve 264 through the main controller 7 through the external pipeline, and the heat-conducting oil is input into the pressure-stabilizing valve 261 through the diverter valve 263 and the bifurcated pipe 262 for buffering, and then the heat-conducting oil is input into the internal cavity of the movable base plate 24 through the connecting pipe, and the connecting plate 243, the electric cooling sheet 244 and the heat-conducting colloid 245 are driven to rotate through the linkage 242, so that the connecting plate 243 drives the electric cooling sheet 244 and the heat-conducting colloid 245 to rotate respectively. The cooling end and the heating end of the sheet 244 face the inner cavity flow channel of the heat conducting plate body 241, and the thermal oil in the inner cavity flow channel of the heat conducting plate body 241 can be slightly adjusted by 1-3 degrees Celsius through the precise temperature control effect of the electric refrigeration sheet 244, and the internal heat of the lower mold 3 and the upper mold 6 can be efficiently exchanged, which is beneficial to utilizing the high thermal conductivity of the thermal oil to perform micro-temperature control of the lower mold 3 and the upper mold 6; the injection material is introduced into the lower mold 3 and the upper mold 6 through the injection port by external equipment for boost molding, and the movable base plate 24 and the cooling assembly 26 are controlled again to work to perform micro-control of the internal temperature of the lower mold 3 and the upper mold 6 so as to improve the injection molding effect and reduce the formation of injection bubbles.

[0030] The present invention provides an improved injection molding device and an injection molding method for plastic parts of automobile parts. The movable component 2 is arranged on the top of the injection molding table 1, and the optical sensor 272 on the side of the movable top plate 5 and the movable base plate 24 is used to perform light matrix irradiation and sensing to judge the deviation state between the lower mold 3 and the upper mold 6. The positioning component 27 drives the circular hole connecting plate on the side of the upper mold 6 and the conical block 274 to form a concentric circle state by controlling the power supply of each component one by one and then all components to improve the positioning effect. The adjusting action adjusts the lower mold 3 to achieve a parallel state with the upper mold 6, ensuring that the lower mold 3 is fixedly installed at a certain angle; the linkage part 242 drives the electric cooling plate 244 to rotate so that its cooling end and heating end respectively face the inner cavity flow channel of the heat conducting plate body 241, and the temperature of the thermal oil in the inner cavity flow channel of the heat conducting plate body 241 can be slightly adjusted by the precise temperature control effect of the electric cooling plate 244, which is beneficial to utilize the high thermal conductivity of the thermal oil to perform micro-temperature control on the lower mold 3 and the upper mold 6, so as to improve the injection molding effect and reduce the formation of injection bubbles.

[0031] The above shows and describes the basic principles, main features and advantages of the present invention, and the standard parts used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0032] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A plastic parts injection molding device for automobile parts, comprising an injection molding table (1); a movable component (2) is slidably arranged inside the injection molding table (1); Features: The movable component (2) comprises a movable plate (21) slidably arranged on the bottom side of the working groove at the top of the injection molding table (1); a displacement sensor (22) having a data sensing function is fixedly installed on the top of the movable plate (21) by bolts; an adjustment component (23) having an adjustment function is fixedly installed on the four sides of the top of the movable plate (21) by bolts; a movable base plate (24) is fixedly installed on the top end of the adjustment component (23) by bolts; a level detector (25) having a data sensing function is fixedly installed on the middle side of the bottom of the movable base plate (24) by bolts; a cooling component (26) is fixedly installed on the top of the movable plate (21) by bolts, and the top side of the cooling component (26) is fixedly connected to the inner cavity through hole of the movable base plate (24); and a positioning component (27) having a positioning function is fixedly installed on the side of the movable base plate (24) by bolts.

2. The plastic parts injection molding device for automobile parts according to claim 1, characterized in that: A lower mold (3) is fixedly arranged on the top side of the movable component (2); a working groove is arranged on the top side of the injection molding table (1), and a filling rubber (4) is fixedly arranged on the inner wall of the working groove; a movable top plate (5) is fixedly installed on the top end of the lifting platform of the injection molding table (1) by bolts; an upper mold (6) is fixedly installed on the bottom of the movable top plate (5) by bolts; and a main controller (7) is fixedly installed on the front side of the injection molding table (1) by bolts.

3. The plastic parts injection molding device for automobile parts according to claim 2, characterized in that: The adjustment assembly (23) comprises an adjusting member (231) fixedly mounted on the four sides of the top of the movable plate (21) by means of bolts; a limiting sphere (232) is fixedly arranged on a fixed horizontal plate on the top side of the adjusting member (231); a coil (233) having an adsorption function is fixedly arranged on the inner wall of the limiting sphere (232); a rotating sphere (234) is rotatably arranged on the inner wall of the limiting sphere (232); a fixing screw barrel (235) is welded and fixedly mounted on the top of the rotating sphere (234); and a pressure sensor (236) having a data sensing function is fixedly mounted on the side of the adjusting member (231) by means of bolts.

4. The plastic parts injection molding device for automobile parts according to claim 3, characterized in that: The movable base plate (24) comprises a heat-conducting plate body (241) fixedly mounted on the top side of a fixed screw barrel (235); a linkage member (242) is fixedly mounted on the side of the heat-conducting plate body (241) by means of bolts; the linkage member (242) is specifically composed of a driving motor, a gear group and a mounting shell; a connecting plate (243) is plugged and fixedly mounted in the center hole of the gear group of the linkage member (242); a through groove is arranged inside the connecting plate (243), and an electric cooling plate (244) is fixedly mounted in the through groove by means of bolts; and a heat-conducting colloid (245) is adhesively mounted on the front and rear side plates of the connecting plate (243).

5. The plastic parts injection molding device for automobile parts according to claim 4, characterized in that: The cooling assembly (26) comprises a pressure-stabilizing valve (261) fixedly mounted on the top of the movable plate (21) by means of bolts, and a side pipe opening of the pressure-stabilizing valve (261) is connected to the heat-conducting plate body (241) by means of a connecting pipe; and a bifurcated pipe (262) is fixedly mounted on the side pipe opening of the pressure-stabilizing valve (261) by means of a plug.

6. The plastic parts injection molding device for automobile parts according to claim 5, characterized in that: A flow diverter valve (263) is fixedly mounted on the end of the side of the bifurcated pipe (262); a flow collecting valve (264) having a flow collecting function is fixedly mounted on the side of the flow diverter valve (263) via a connecting pipe; and an external pipe (265) is plugged and fixedly mounted on the side pipe opening of the flow collecting valve (264).

7. The plastic parts injection molding device for automobile parts according to claim 6, characterized in that: The positioning assembly (27) comprises a heat-insulating mounting plate (271) fixedly mounted on the side of the heat-conducting plate body (241) by means of bolts; a light sensor (272) having a data sensing function is fixedly mounted on the top front side of the heat-conducting plate body (241) by means of bolts.

8. The plastic parts injection molding device for automobile parts according to claim 7, characterized in that: A micro motor (273) is fixedly mounted on the rear side of the bottom of the heat conducting plate body (241) by means of bolts; a conical block (274) is plugged and fixedly mounted on the transmission shaft at the top of the micro motor (273), and the conical block (274) is rotatably arranged on the rear side of the top of the heat conducting plate body (241); a hole groove (275) is provided on the conical surface of the conical block (274), and a spiral coil and a spring are arranged inside the hole groove (275).

9. The plastic parts injection molding device for automobile parts according to claim 8, characterized in that: A slide bar (276) is slidably arranged on the outer conical surface of the conical block (274), and a slide bar (276) is slidably arranged inside the hole groove (275); the slide bar (276) is slidably arranged with a through groove on the side of the concave block (277); and a ball (278) is rollably arranged at the outer end of the slide bar (276).

10. A method for injection molding plastic parts of automobile parts, used for implementing the device for injection molding plastic parts of automobile parts as claimed in claim 9, characterized in that: The following steps are involved: Step 1: Install the lower mold (3) and the upper mold (6) on the top side of the movable component (2) and the bottom of the movable top plate (5) respectively; Step 2: collecting data on the trial mold closing action of the lower mold (3) and the upper mold (6) through the light sensor (272); Step 3: Ensure that the side connecting plate of the upper mold (6) and the conical block (274) are in a concentric circle state by using the positioning component (27) and the adjustment component (23); Step 4: adjusting the lower mold (3) by adjusting the assembly (23) so that the lower mold (3) is parallel to the upper mold (6); Step 5: After the pressure density and strength tests are performed on the lower mold (3) and the upper mold (6), the temperature of the heat transfer fluid is micro-controlled via the cooling component (26); Step 6: Injection molding to increase the pressure inside the lower mold (3) and the upper mold (6), and repeat steps 4 and 5 to control the internal temperature of the lower mold (3) and the upper mold (6) to ensure the quality of injection molding.

Citation Information

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