Extrusion molding device for TPU film with lines and use method of extrusion molding device
By using an extrusion shaping device with a patterned TPU film in the processing of plastic film, the upper and lower patterns are used to form complex patterns, and the heat is reduced through the cooling tank, the problem of texture deviation in the prior art is solved, and high-precision and high-quality plastic film patterns are achieved.
Patent Information
- Application Number
- CN202510009617.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-03-28
AI Technical Summary
When processing plastic films in the prior art, it is difficult to accurately correspond to complex patterns in the lateral and moving directions, resulting in pattern deviations and affecting the effect.
An extrusion shaping device with a textured TPU film is used, which includes an extruder, an extrusion outlet mold and a shaping component. The extrusion outlet mold forms complex patterns through the cooperation of the upper and lower texture strips and the adjustment components, and uses the texture sleeve and cooling groove to achieve the shape of the plastic film.
It realizes the formation of complex patterns on plastic film with high precision, improves the position accuracy and quality of patterns, reduces heat accumulation, and improves the shaping effect of plastic film.
Smart Images

Figure CN119704602A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plastic film processing, and in particular to an extrusion shaping device for a textured TPU film and a use method thereof. Background Art
[0002] Double-glazing, also known as insulating glass, is composed of two layers of flat glass. Most system doors and windows will have inert gas filled in the middle of the double-glazing. Because of this structure, double-glazing has good heat insulation, sound insulation and thermal insulation. Some insulating glass will fill the gap with some high-density glue and then stick it with a sealing strip. Some insulating glass will use a plastic film with a certain elasticity in the middle to buffer the rigid contact between the two layers of glass. At the same time, different patterns can be formed on the surface of the plastic film and the refraction effect of the insulating glass can be changed, so that light passes through the insulating glass to form a scattering effect to prevent peeping.
[0003] When processing the plastic film, in order to form different patterns on the plastic film, different shapes are generally applied to the opening of the extruded plastic film to directly form corresponding patterns on the plastic film, or a cooling roller with a pattern on the surface is used to extrude the plastic surface that has not been completely cooled and solidified by one or two cooling rollers to form patterns. However, multiple embossings are required to form complex patterns with high precision, and after multiple embossings, the pattern on the plastic film cannot accurately correspond to the patterns on different shaping rollers (cooling rollers) in the horizontal direction and in its moving direction, which can easily cause the pattern on the next shaping roller to deviate from the pattern on the plastic film and affect the pattern effect.
[0004] Therefore, it is necessary to propose a new technical solution to solve the above problems. Summary of the invention
[0005] In view of the deficiencies in the prior art, the object of the present invention is to provide an extrusion molding device for a textured TPU film and a method of using the same.
[0006] The above technical objectives of the present invention are achieved through the following technical solutions: an extrusion shaping device for a textured TPU film and a method of using the same include an extruder, an extrusion port mold and a shaping component, wherein the extrusion port mold is arranged at the outlet of the extruder and is connected thereto, the extrusion port mold includes an upper mold and a lower mold and a plurality of adjustment components and two texture strips located therebetween, the upper mold and the lower mold are connected as a whole by a threaded connection, and an extrusion channel is provided between the two, the two texture strips are detachably connected to the top wall and the bottom wall at the outlet of the extrusion channel, and the adjustment component adjusts the two texture strips at The left and right positions in the extrusion channel are fixed, the shaping component includes two support plates, two intermediate shafts are arranged between the two support plates, both ends of the intermediate shaft are fixedly connected with connecting shafts rotatably connected to the support plates, the two ends of the connecting shaft are respectively rotatably connected to the two support plates, a sealing sleeve is sleeved on the outer periphery of the intermediate shaft, a textured sleeve is sleeved on the outer periphery of the sealing sleeve, a cooling groove is arranged between the sealing sleeve and the textured sleeve, the cooling groove is provided along the cylindrical surface of the sealing sleeve and spirally extends from one end of the sealing sleeve to the other end, and cooling water is circulated in the cooling groove, the texture of the outer periphery of the textured sleeve is opposite to the texture on the texture strip, and also includes a power component, the power component drives the connecting shaft to rotate.
[0007] By adopting the above technical scheme, the position of the upper and lower texture strips is adjusted by using the adjustment component and the two are aligned, and the texture strips are aligned with the texture on the periphery of the texture sleeve at the same time, the upper and lower texture strips are used to form strip-shaped textures on the surface of the plastic film, and the texture on the texture sleeve is used to align with the strip-shaped texture on the plastic film, thereby aligning the plastic film with the texture on the texture sleeve, and at the same time, the texture on the texture sleeve is used to press out complex textures on the surface of the plastic film, so that the texture strips can be used to press out textures with positioning effects on the plastic film, and the textures are used to align with the textures on the surface of the texture sleeve to further increase the plastic effect of the texture on the surface of the plastic film, and at the same time, the texture sleeve with complex textures on the texture strips is used to shape the texture on the surface of the plastic film, and then the heat on the texture sleeve is taken away by cooling water, and the temperature of the plastic film is reduced to complete the shaping.
[0008] The present invention is further configured as follows: the shaping component also includes two end covers fixedly connected to the two end surfaces of the textured sleeve, the edge position of the end cover is provided with an annular connecting cavity connected to the cooling groove opening, the connecting cavity is rotatably connected to a rotating ring cocentric with the annular structure of the connecting cavity at the side wall away from the textured sleeve, and the rotation center of the rotating ring is the same as its center, the connecting shaft passes through the end cover, and the rotating ring passes through a connecting pipe connected to the connecting cavity.
[0009] By adopting the above technical solution, the end cover is fixedly connected to the textured sleeve, and the rotating ring is rotatably connected to the end cover, so that cooling water from the external environment enters the connecting cavity through the connecting pipe, and the cooling water then enters the cooling groove from the connecting cavity and takes away the heat from the connecting cavity, thereby allowing the textured sleeve to take away the heat from the plastic film and complete the shaping of the plastic film.
[0010] The present invention is further configured as follows: the adjustment assembly includes a clamping plate, an inwardly recessed receiving groove is provided at one end of the upper mold and the lower mold that are close to each other, and the middle position of the receiving groove is provided at the inner wall of the extrusion channel, and the two end positions of the extended receiving groove are provided at positions outside the extrusion channel, the texture strip is arranged in the receiving groove, and the two ends of the texture strip extend to the two end positions of the extended receiving groove, and the inner walls of the two ends of the extended receiving groove are upwardly opened to provide receiving grooves perpendicular to the extension direction of the receiving groove, the clamping plate is slidably connected to the inner wall of the receiving groove and abuts against the bottom wall of the receiving groove, and the clamping plate is threadedly connected to the bottom wall of the receiving groove through a locking stud, and the lower end of the clamping plate is fixedly connected with a plurality of clamping blocks abutting against the upper ends of the two ends of the texture strip.
[0011] By adopting the above technical solution, the left and right positions of the texture strip on the storage groove are adjusted, and then the locking studs are rotated to move the clamping plate and the clamping block toward the texture strip and fix the texture strip into the storage groove to complete the positioning of the texture strip. At the same time, the upper and lower texture strips can also be aligned, further increasing the position accuracy of the texture on both sides of the plastic film. The texture strip is detachably connected to the upper mold and the lower mold, and thus when processing different plastic film textures, the production of different products can be completed by replacing the texture strips.
[0012] The present invention is further configured as follows: the adjustment component also includes a threaded slider, and cavities are opened at both ends of the receiving groove in the direction away from the texture strip, and there are inner walls on the upward and downward sides of the cavity, the threaded slider slides up and down with the inner wall of the cavity, and the side of the receiving groove away from the extrusion channel extends to the upper part of the inner wall of the cavity below, and the inner wall of the cavity is penetrated by a lifting thread extending from the receiving groove to the cavity, the lifting thread located in the cavity is threadedly connected to the threaded slider and drives the threaded slider to move up and down, a sliding block is fixedly connected to the outer surface of the threaded slider, and a sliding groove extending up and down and slidably connected to the sliding block is opened on the side wall of the cavity, the threaded slider and the side wall of the texture strip are both fixedly connected to a connecting block, and a rotating shaft is fixedly connected to the connecting block, the two rotating shafts are connected by a connecting rod, and the rotating shaft is rotatably connected to the connecting rod.
[0013] By adopting the above technical solution, the lifting thread is rotated, and the threaded slider is connected to the lifting thread thread to drive the threaded slider to move up and down, the threaded slider drives the sliding groove to move, and the sliding groove drives one end of the connecting rod to move up and down. When the threaded slider moves away from the texture strip and moves upward, the two ends of the connecting rod are respectively connected to the threaded slider and one end of the texture strip in a rotatable manner, so that the connecting rod moves from a horizontal state to an inclined state. Since the length of the connecting rod is fixed and the distance of the threaded slider in the horizontal direction is fixed, the connecting rod drives the storage groove to move in the direction of the lifting thread, and then drives the storage groove to move in the horizontal direction, further increasing the control accuracy of the horizontal distance of the texture strip, and also increasing the alignment accuracy of the upper and lower texture strips, and further increasing the processing accuracy of the texture on the plastic film.
[0014] The present invention is further configured as follows: the power assembly includes a power motor fixedly connected to the outer wall of the support plate, the output shaft of the power motor is fixedly connected to the upper connecting shaft, and the upper and lower connecting shafts are respectively fixedly connected with mutually meshing transmission gears.
[0015] By adopting the above technical solution, a power motor is used to drive the connecting shaft to rotate, and the connecting shaft drives the upper textured sleeve to rotate. At the same time, the transmission gear meshing structure on the upper and lower connecting shafts is used to make the upper locking stud drive the lower connecting shaft to rotate synchronously through the meshing structure of the two transmission gears, so that the two textured sleeves rotate synchronously, further increasing the rotational position accuracy of the textured sleeves on both sides of the plastic film, further increasing the accuracy of the texture on both sides of the plastic film, and improving the product effect.
[0016] The present invention is further configured such that: the cross section at the inlet of the extrusion channel is larger than the cross section at the inlet of the extrusion channel.
[0017] By adopting the above technical solution, the end with a larger opening of the extrusion channel is connected to the extruder outlet, and the molten plastic is extruded from the end with a smaller opening of the extrusion channel, thereby reducing the impact of the fluctuation of the molten plastic extruded by the extruder on the extrusion of the plastic film and improving product quality.
[0018] The present invention is further configured such that: the pressing plate, the pressing block and the texture strip seal the opening of the receiving groove.
[0019] By adopting the above technical solution, when the locking stud is rotated and the clamping plate and the clamping block are driven to move downward, the extrusion channel and the receiving groove are separated by the groove strips and the clamping block to prevent the plastic extruded in the extrusion channel from entering the receiving groove, so as to prevent the remaining plastic from affecting the next extruded plastic film, and also reduce the subsequent cleaning work.
[0020] The present invention is further configured as follows: step one, a sealing sleeve of polyurethane foam material is sleeved on the intermediate shaft, and then a texture sleeve of suitable specifications is selected and sleeved on the outer surface of the sealing sleeve, and then the connecting shafts at both ends of the intermediate shaft are arranged between the two support plates; step two, loosening the locking stud and clamping one end of the calibration component on the texture on the surface of the texture sleeve, and rotating the lifting threads on both sides of the lower position according to the texture of the other end of the calibration component, using the lifting threads to drive the lower texture strip to move left and right and face the calibration component, and then rotating the locking stud and driving the clamping plate and the clamping block to approach the texture strip and press the texture strip; step three, covering the upper upper mold and the texture strip on the lower mold, and then adjusting the left and right positions of the texture strip on the upper mold according to the calibration component to complete the calibration of the upper and lower texture strips and the texture on the texture sleeve; step four, rotating the upper locking stud and connecting the upper texture strip with the upper mold; step five, lifting the upper mold and pulling out the calibration component, and then connecting the upper mold and the texture strip as a whole by threaded connection.
[0021] By adopting the above technical scheme, by rotating the lifting thread and controlling the position of the two grain strips in the width direction of the plastic film, the relative position of the upper and lower grain strips is calibrated by using the calibration component, and the relative position of the two grain strips and the grain on the surface of the grain sleeve is also calibrated, so that the grains on the surface of the two grain strips and the grain sleeve are relative, and then the locking stud is rotated, the locking stud moves downward and pushes the pressing plate to move downward, when the pressing block on the pressing plate abuts against the surface of the grain strip, continue to check the relative position of the grain strip and the grain on the surface of the grain sleeve through the calibration component, when the position of the grain strip changes, rotate the lifting thread again and continue to adjust the position of the grain strip, when it is determined that the three maintain a relative position, continue to rotate the locking stud and press the grain strip to the inner wall of the storage groove and connect it to complete the installation and positioning, even when there is a small distance deviation between the front and rear extrusion port molds and the shaping components, the grain strip and the grain sleeve can be relative by adjusting the position of the grain strip relative to the upper mold and the lower mold, thereby increasing the use effect.
[0022] The present invention is further configured as follows: the calibration component comprises an extension plate and a rotating block, the rotating block and the extension plate having ends away from each other provided with a connecting slide groove penetrating to a side wall, the inner wall of the connecting slide groove is slidably connected with a calibration bar, the end of the rotating block close to the extension plate is fixedly connected with a rotating protrusion, the end of the extension plate close to the rotating block is provided with a through groove for accommodating the rotating protrusion, the through groove is fixedly connected with a rotating shaft rotatably connected to the rotating protrusion, the part of the calibration bar extending outside the connecting slide groove is a texture matching the texture on the texture sleeve and the texture bar, the connecting slide groove is threadedly connected with a threaded column on the inner wall along its penetration direction, the opening of the connecting slide groove in the penetration direction is slidably connected with a stopper, and the stopper is connected to the extension plate and the side wall of the rotating block by threads.
[0023] By adopting the above technical scheme, according to the different specifications of the texture strips and texture sleeves, the calibration strips with different texture structures are slid into the connecting slot, and then the block is inserted into the opening of the connecting slot, and the block is squeezed into the calibration strip in the connecting slot by using a screw. At the same time, there is a threaded column on the other side that abuts against the surface of the calibration strip. The position of the calibration strip in the connecting slot is controlled by rotating the screw and the threaded column, and then the relative position of the two calibration strips is controlled. Then, the structure of the rotating protrusion in the through groove and rotatably connected to the rotating shaft is used to enable the two calibration strips to rotate. Then, the calibration strip is inserted into the texture on the surface of the texture strip and the texture sleeve by using the texture of the calibration strip that is embedded with the texture of the texture strip and the texture sleeve, so as to complete the position control of the extrusion die and the shaping component at a relatively long distance, thereby improving product quality.
[0024] In summary, the present invention has the following beneficial effects: First, a pattern strip is used to form a positioning pattern on the surface of the plastic film, and the pattern sleeve is then aligned with the pattern to complete the positioning, and the pattern sleeve is then used to press out the remaining patterns on the plastic film, thereby forming complex patterns on the plastic film, thereby preventing quality problems from occurring when complex patterns with large depths of concave and convex are formed at one time, and also increasing the quality of the patterns on the plastic film.
[0025] Secondly, the upper and lower texture strips and the texture on the texture sleeve are aligned when calibrating the assembly to further increase the positional accuracy and quality of the texture on the plastic film.
[0026] Third, by utilizing the calibration components and the detachable connection between the texture strips, calibration strips, and texture sleeves, different texture strips and texture sleeves can be replaced to extrude and shape both sides of the plastic when producing different types of plastic films. At the same time, the position of the texture strip can be adjusted by adjusting the components and aligned with the texture on the texture sleeve to increase product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the structure of the intermediate shaft in the present invention; Figure 3 It is a schematic diagram of the structure of the texture sleeve in the present invention; Figure 4 It is a schematic diagram of the structure of the end cover in the present invention; Figure 5 It is a schematic diagram of the structure of the elongation plate and the calibration bar in the present invention; Figure 6 It is a schematic diagram of the structure of the elongated plate in the present invention; Figure 7 is a schematic diagram of the structure of the calibration strip in the present invention; Figure 8 It is a cross-sectional schematic diagram of the extrusion port die in the present invention; Fig. 9 for Figure 8 The structural diagram at A in the middle; Fig.10 It is a schematic diagram of the structure of the cooperation between the lower mold and the texture strip in the present invention; Fig.11 It is a structural schematic diagram of the lower mold in the present invention; Fig.12 for Fig.11 Schematic diagram of the structure at B in the middle; Fig.13 It is a structural schematic diagram of the threaded slider in the present invention.
[0028] In the figure: 11. Upper die; 12. Texture strip; 13. Extrusion channel; 14. Receiving groove; 16. Connecting rod; 17. Connecting block; 18. Threaded slider; 19. Lifting thread; 21. Sliding groove; 22. Sliding block; 23. Pressing plate; 24. Pressing block; 25. Locking stud; 26. Receiving groove; 27. Lower die; 29. Intermediate shaft; 30. Texture sleeve; 31. Sealing sleeve; 32. Cooling groove; 33. Connecting cavity; 34. Rotating ring; 35. Connecting shaft; 36. Transmission gear; 37. Support plate; 38. Power motor; 39. Extension plate; 40. Connecting slide groove; 41. Calibration strip; 42. Rotating block; 43. Rotating protrusion; 44. Through groove; 45. Stopper; 46. End cover; 47. Connecting pipe. DETAILED DESCRIPTION
[0029] The present invention will be described in detail below with reference to the accompanying drawings in the embodiments of the present invention. Example
[0030] The extrusion shaping device of the textured TPU film and the use method thereof, such as Figures 1 to 13As shown, it includes an extruder, an extrusion port mold and a shaping component. The extrusion port mold is arranged at the outlet of the extruder and is connected thereto. The extrusion port mold includes an upper mold 11 and a lower mold 27 and a plurality of adjustment components and two texture strips 12 located therebetween. The upper mold 11 and the lower mold 27 are connected as a whole one up and one down by a threaded connection, and an extrusion channel 13 is provided between the two. The two texture strips 12 are respectively detachably connected to the top wall and the bottom wall position at the outlet of the extrusion channel 13. The adjustment component adjusts the left and right positions of the two texture strips 12 in the extrusion channel 13 and fixes them. The shaping component includes two support plates 37, two Two intermediate shafts 29 are arranged between the support plates 37, and both ends of the intermediate shafts 29 are fixedly connected with connecting shafts 35 rotatably connected to the support plates 37, and both ends of the connecting shafts 35 are rotatably connected to the two support plates 37 respectively. A sealing sleeve 31 is sleeved on the outer periphery of the intermediate shaft 29, and a textured sleeve 30 is sleeved on the outer periphery of the sealing sleeve 31. A cooling groove 32 is arranged between the sealing sleeve 31 and the textured sleeve 30, which is along the cylindrical surface of the sealing sleeve 31 and spirally extends from one end of the sealing sleeve 31 to the other end, and the cooling groove 32 is for cooling water to circulate. The texture on the outer periphery of the textured sleeve 30 is opposite to the texture on the texture strip 12. A power component is also included, and the power component drives the connecting shaft 35 to rotate.
[0031] like Figures 1 to 4As shown, the shaping component also includes two end covers 46 fixedly connected to the two end surfaces of the texture sleeve 30, and the edge position of the end cover 46 is provided with a ring-shaped connecting cavity 33 connected to the opening of the cooling groove 32. The connecting cavity 33 is rotatably connected to a rotating ring 34 co-centered with the annular structure of the connecting cavity 33 at the side wall away from the texture sleeve 30, and the rotation center of the rotating ring 34 is the same as its center. The connecting shaft 35 passes through the end cover 46, and the rotating ring 34 passes through a connecting pipe 47 connected to the connecting cavity 33. The adjustment assembly includes a clamping plate 23, an upper mold 11 and a lower mold The ends of the two extrusion channels 13 and 14 are provided with a receiving groove 14 which is recessed inward, and the middle position of the receiving groove 14 is provided at the inner wall of the extrusion channel 13, and the two ends of the receiving groove 14 are provided at positions outside the extrusion channel 13, the texture strip 12 is provided in the receiving groove 14, and the two ends of the texture strip 12 extend to the two ends of the receiving groove 14, and the inner wall of the two ends of the receiving groove 14 is provided with a receiving groove 26 which is perpendicular to the extending direction of the receiving groove 14, and the pressing plate 23 is slidably connected with the inner wall of the receiving groove 26 and is connected with the receiving groove 26. The bottom wall is abutted, and the clamping plate 23 is threadedly connected to the bottom wall of the receiving groove 26 through a locking stud 25. The lower end of the clamping plate 23 is fixedly connected with a plurality of clamping blocks 24 abutting against the upper ends of the two ends of the texture strip 12. The adjustment component also includes a threaded slider 18. The two ends of the receiving groove 14 are provided with cavities in the direction away from the texture strip 12, and the cavity has inner walls on the upward and downward sides. The threaded slider 18 slides up and down with the inner wall of the cavity. The side of the receiving groove 26 away from the extrusion channel 13 extends to the upper side of the inner wall of the lower cavity. The inner wall of the cavity is penetrated by a threaded slider 18 extending from The lifting thread 19 extends from the accommodating groove 26 to the cavity. The lifting thread 19 located in the cavity is threadedly connected to the threaded slider 18 and drives the threaded slider 18 to move up and down. A sliding block 22 is fixedly connected to the outer surface of the threaded slider 18. A sliding groove 21 extending up and down and slidably connected to the sliding block 22 is opened on the side wall of the cavity. The threaded slider 18 and the side wall of the texture strip 12 are fixedly connected to the connecting block 17. A rotating shaft is fixedly connected to the connecting block 17. The two rotating shafts are connected by a connecting rod 16, and the rotating shaft is rotatably connected to the connecting rod 16.
[0032] like Figures 1 to 4 , Figure 8 and Fig. 9 As shown, the power assembly includes a power motor 38 fixedly connected to the outer wall of the support plate 37, the output shaft of the power motor 38 is fixedly connected to the upper connecting shaft 35, and the upper and lower connecting shafts 35 are respectively fixedly connected with mutually meshing transmission gears 36, the cross-section at the inlet of the extrusion channel 13 is larger than the cross-section at the inlet of the extrusion channel 13, and the clamping plate 23, the clamping block 24 and the groove strip 12 seal the opening of the storage groove 14.
[0033] like Figures 1 to 13As shown, in step 1, a sealing sleeve 31 made of polyurethane foam is sleeved on the intermediate shaft 29, and then a texture sleeve 30 of suitable specifications is selected and sleeved on the outer surface of the sealing sleeve 31, and then the connecting shafts 35 at both ends of the intermediate shaft 29 are placed between the two support plates 37; in step 2, the locking studs 25 are loosened and one end of the calibration component is clamped on the texture on the surface of the texture sleeve 30, and the lifting threads 19 on both sides of the lower position are rotated according to the texture of the other end of the calibration component, and the lifting threads 19 are used to drive the lower texture strip 12 to move left and right and relative to the calibration component, and then the locking studs 25 are rotated and Drive the clamping plate 23 and the clamping block 24 close to the grain strip 12 and clamp the grain strip 12; step three, cover the upper mold 11 and the grain strip 12 on the lower mold 27, and then adjust the left and right positions of the grain strip 12 on the upper mold 11 according to the calibration component to complete the calibration of the upper and lower grain strips 12 and the grain on the grain sleeve 30; step four, rotate the upper locking stud 25 and connect the upper grain strip 12 with the upper mold 11; step five, lift the upper mold 11 and pull out the calibration component, and then connect the upper mold 11 and the grain strip 12 into one by threaded connection.
[0034] like Figure 5 and Figure 6 As shown, the calibration assembly includes an extension plate 39 and a rotating block 42, and the ends of the rotating block 42 and the extension plate 39 that are away from each other are provided with a connecting slot 40 that penetrates to one side wall, and the inner wall of the connecting slot 40 is slidably connected with a calibration strip 41, and the end of the rotating block 42 close to the extension plate 39 is fixedly connected with a rotating protrusion 43, and the end of the extension plate 39 close to the rotating block 42 is provided with a through slot 44 for accommodating the rotating protrusion 43, and the through slot 44 is fixedly connected with a rotating shaft rotatably connected to the rotating protrusion 43, and the portion of the calibration strip 41 extending outside the connecting slot 40 is a pattern that matches the patterns on the pattern sleeve 30 and the pattern strip 12, and the inner wall of the connecting slot 40 along its penetration direction is threadedly connected with a threaded column, and the opening of the connecting slot 40 in the penetration direction is slidably connected with a stopper 45, and the stopper 45 is connected to the side walls of the extension plate 39 and the rotating block 42 by threads.
[0035] First, according to the product type, the texture strips 12 with different textures are installed on the upper mold 11 and the lower mold 27, the texture sleeves 30 with different textures are installed on the sealing sleeve 31, and the calibration strips 41 with different textures are installed on the extension plate 39 and the rotating block 42, wherein the calibration strip 41 on the rotating block 42 corresponds to the texture of the two texture strips 12, and the calibration strip 41 on the extension plate 39 corresponds to the texture on the texture sleeve 30. If it is necessary to shape the plastic film on one side, the upper texture strip 12 and the upper texture sleeve 30 are uneven textures, and the texture strip 12 at the lower position and the texture sleeve 30 at the lower position are flat structures, and then the corresponding texture is processed on one side of the plastic film, and then the cooling water is introduced into the connecting cavity 33 through the connecting pipe 47 by using the external water supply system, and the cooling water then passes through the cooling groove 32 and enters the other side. The cooling water flows into the connecting cavity 33 at one end and flows out to the return water port of the external water supply system through the connecting pipe 47 at the other end, thereby completing the circulation of the cooling water. The textured sleeve 30 made of copper material is used to increase the heat exchange between the cooling water and the plastic film. At the same time, the sealing sleeve 31 made of polyurethane foam material is used to reduce the heat exchange between the cooling water and the intermediate shaft 29, so that the cooling water only absorbs the heat from the textured sleeve 30 and the plastic film, and the energy loss can be further reduced when the plastic film is cooled and formed. At the same time, the sealing sleeve 31 made of polyurethane foam material also has a certain toughness, so that when the textured sleeve 30 is put on the outer periphery of the sealing sleeve 31, the concave on the outer periphery of the sealing sleeve 31 and the concave on the inner wall of the textured sleeve 30 are used to form the cooling groove 32. The toughness and softness of the textured sleeve 30 and the sealing sleeve 31 are used to increase the sealing of the cooling groove 32, thereby increasing the use effect. The calibration strip 41 on the rotating block 42 corresponds to the texture on the texture strip 12, and the texture of the calibration strip 41 on the extension plate 39 corresponds to the surface texture of the texture sleeve 30. The sealing sleeve 31 is sleeved on the intermediate shaft 29, and then the transmission gear 36 is fixedly connected to the connecting shaft 35, and the connecting shaft 35 is connected between the two supporting plates 37, and the transmission gears 36 on the upper and lower connecting shafts 35 are meshed, and the upper connecting shaft 35 is fixedly connected to the output shaft of the power motor 38 on the side of the supporting plate 37; The texture strip 12 is in the shape of a long strip, and has textures on its surface. When the texture strip 12 is installed in the receiving groove 14 on the upper mold 11 and the lower mold 27, the end of the connecting rod 16 away from the lifting thread 19 is first pulled out of the receiving groove 14, and the rotating shaft is inserted into the end of the connecting rod 16 and rotatably connected to one end of the texture strip 12, and then the texture strip 12 is inserted inward from the opening position of the receiving groove 14, and the positions of the two ends of the texture strip 12 are located outside the projection of the extrusion channel 13 on the horizontal plane, and then the pressing plate 23 is inserted into it from the opening of the receiving groove 26, and the pressing plate 23 is inserted into it. The pressing block 24 on the pressing plate 23 is in contact with the surface of the grain strip 12, and then the locking stud 25 is threadedly connected to the bottom wall of the receiving groove 26, and the locking stud 25 is rotated to drive the pressing plate 23 to move downward, and the pressing plate 23 drives the pressing block 24 to press the surface of the grain strip 12 and connect the grain strip 12 with the upper mold 11 or the lower mold 27 as a whole, wherein the grain on the grain strip 12 coincides with the extrusion channel 13 on the horizontal plane, and the grain on it extends upward into the extrusion channel 13, and then the grain of the calibration strip 41 on the extension plate 39 is inserted into the grain sleeve 30. The texture of the calibration strip 41 on the rotating block 42 is inserted into the texture strip 12 below, and the textures on the two are embedded, and then the locking studs 25 at the upper and lower positions are appropriately loosened to reduce the pressure of the clamping block 24 on the texture strip 12, and then the lifting thread 19 is rotated, and the lifting thread 19 drives the threaded slider 18 to move up and down. The threaded slider 18 drives one end of the connecting rod 16 to move up and down through the connecting block 17, and then drives the height difference of one end of the connecting rod 16 relative to the texture strip 12. When the connecting rod 16 on one side is in a horizontal state, the connecting rod 16 pushes the texture strip 12. The road strip 12 is away from the position, thereby controlling the movement of the grain strip 12 along the extension direction of the receiving groove 14, thereby controlling the position of the grain strip 12, and utilizing the threaded connection structure of the threaded slider 18 and the lifting thread 19 to further increase the position control accuracy of the threaded slider 18, thereby increasing the position control accuracy of the grain strip 12, so that both the upper and lower grain strips 12 are engaged with the grain of the calibration strip 41 on the rotating block 42, and then rotating the locking stud 25 to abut the grain strip 12 against the inner wall of the receiving groove 14, completing the connection between the grain strip 12 and the upper mold 11 and the lower mold 27; When adjusting the relative positions of the upper and lower grain strips 12, first lift the upper mold 11, then clamp the calibration strip 41 on the lower grain strip 12, and keep the lower grain strip 12 and the grain sleeve 30 in relative position, then slowly move the upper mold 11 downward and check the position of the upper grain strip 12, then lift the upper mold 11 and adjust the position of the upper grain strip 12, when the upper grain strip 12 can be engaged with the calibration strip 41 on the calibration assembly, retract the upper grain strip 12, then lift the upper mold 11 and pull out the calibration assembly, and then carry out production.
[0036] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. An extrusion shaping device for a textured TPU film, comprising an extruder, an extrusion die and a shaping component, characterized in that: The extrusion port die is arranged at the outlet of the extruder and is connected thereto; The extrusion port mold comprises an upper mold (11) and a lower mold (27) and a plurality of adjustment components and two texture strips (12) located therebetween. The upper mold (11) and the lower mold (27) are connected as a whole by a threaded connection, and an extrusion channel (13) is provided between the upper mold (11) and the lower mold (27) and runs through the upper mold (11) and the lower mold (27). The two texture strips (12) are detachably connected to the top wall and the bottom wall at the exit of the extrusion channel (13), respectively. The adjustment components adjust the left and right positions of the two texture strips (12) in the extrusion channel (13) and fix them. The shaping component comprises two support plates (37), two intermediate shafts (29) are arranged between the two support plates (37), both ends of the intermediate shaft (29) are fixedly connected to connecting shafts (35) rotatably connected to the support plates (37), and both ends of the connecting shaft (35) are rotatably connected to the two support plates (37), a sealing sleeve (31) is sleeved on the outer periphery of the intermediate shaft (29), a textured sleeve (30) is sleeved on the outer periphery of the sealing sleeve (31), a cooling groove (32) is arranged between the sealing sleeve (31) and the textured sleeve (30), and the cooling groove (32) extends along the cylindrical surface of the sealing sleeve (31) and spirally extends from one end of the sealing sleeve (31) to the other end, and cooling water flows through the cooling groove (32), and the texture of the outer periphery of the textured sleeve (30) is opposite to the texture on the texture strip (12); It also includes a power assembly, wherein the power assembly drives the connecting shaft (35) to rotate.
2. The extrusion molding device of a textured TPU film according to claim 1, characterized in that: The shaping component also includes two end covers (46) fixedly connected to the two end surfaces of the texture sleeve (30), the edge position of the end cover (46) is provided with an annular connecting cavity (33) which is connected to the opening of the cooling groove (32), the connecting cavity (33) is rotatably connected to a rotating ring (34) which is coaxial with the annular structure of the connecting cavity (33) at the side wall away from the texture sleeve (30), and the rotation center of the rotating ring (34) is the same as its center, the connecting shaft (35) passes through the end cover (46), and the rotating ring (34) passes through a connecting pipe (47) which is connected to the connecting cavity (33).
3. The extrusion molding device of a textured TPU film according to claim 1, characterized in that: The adjustment assembly comprises a clamping plate (23), an inwardly recessed receiving groove (14) is provided at one end of the upper mold (11) and the lower mold (27) close to each other, and the middle position of the receiving groove (14) is provided at the inner wall of the extrusion channel (13), and the two ends of the receiving groove (14) are provided at positions outside the extrusion channel (13), and the texture strip (12) is arranged in the receiving groove (14), and the two ends of the texture strip (12) extend to the two ends of the receiving groove (14). The receiving groove (14) is provided with a receiving groove (26) perpendicular to the extending direction of the receiving groove (14) at the inner wall of the receiving groove (26) extending upward at both ends, the clamping plate (23) is slidably connected to the inner wall of the receiving groove (26) and abuts against the bottom wall of the receiving groove (26), and the clamping plate (23) and the bottom wall of the receiving groove (26) are threadedly connected via locking studs (25), and the lower end of the clamping plate (23) is fixedly connected with a plurality of clamping blocks (24) abutting against the upper ends of both ends of the texture strip (12).
4. The extrusion shaping device of a textured TPU film according to claim 3, characterized in that: The adjustment assembly further comprises a threaded slider (18), a cavity is formed at both ends of the receiving groove (14) in a direction away from the texture strip (12), and the cavity has inner walls on the upward and downward sides, the threaded slider (18) slides up and down with the inner wall of the cavity, the side of the receiving groove (26) away from the extrusion channel (13) extends to the upper side of the inner wall of the cavity below, and the inner wall of the cavity is penetrated by a lifting thread (19) extending from the receiving groove (26) into the cavity, and the lifting thread (19) in the cavity and the threaded slider (18) are connected to each other. The textured slider (18) is threadedly connected and drives the threaded slider (18) to move up and down; a sliding block (22) is fixedly connected to the outer surface of the threaded slider (18); a sliding groove (21) extending up and down and slidably connected to the sliding block (22) is formed on the side wall of the cavity; the threaded slider (18) and the side wall of the textured strip (12) are both fixedly connected to a connecting block (17); a rotating shaft is fixedly connected to the connecting block (17); the two rotating shafts are connected by a connecting rod (16), and the rotating shaft is rotatably connected to the connecting rod (16).
5. The extrusion molding device for a textured TPU film according to claim 1, characterized in that: The power assembly comprises a power motor (38) fixedly connected to the outer wall of the support plate (37); an output shaft of the power motor (38) is fixedly connected to an upper connecting shaft (35); and mutually meshing transmission gears (36) are respectively fixedly connected to the upper and lower connecting shafts (35).
6. The extrusion shaping device of a textured TPU film according to claim 1, characterized in that: The cross section at the inlet of the extrusion channel (13) is larger than the cross section at the inlet of the extrusion channel (13).
7. The extrusion shaping device of a textured TPU film according to claim 4, characterized in that: The pressing plate (23), the pressing block (24) and the texture strip (12) seal the opening of the storage groove (14).
8. A method for using an extrusion shaping device for a textured TPU film, the specific steps are as follows: Step 1: Put a sealing sleeve (31) made of polyurethane foam material on the intermediate shaft (29), then select a textured sleeve (30) of suitable specifications and put it on the outer surface of the sealing sleeve (31), and then place the connecting shafts (35) at both ends of the intermediate shaft (29) between the two support plates (37); Step 2, loosen the locking stud (25) and clamp one end of the calibration component on the texture on the surface of the texture sleeve (30), and rotate the lifting threads (19) on both sides of the lower position according to the texture of the other end of the calibration component, use the lifting threads (19) to drive the lower texture strip (12) to move left and right and relative to the calibration component, then rotate the locking stud (25) and drive the clamping plate (23) and the clamping block (24) to approach the texture strip (12) and clamp the texture strip (12); Step three, covering the upper mold (11) and the texture strip (12) on the lower mold (27), and then adjusting the left and right positions of the texture strip (12) on the upper mold (11) according to the calibration component to complete the calibration of the upper and lower texture strips (12) and the texture on the texture sleeve (30); Step 4, rotating the upper locking stud (25) and connecting the upper texture strip (12) to the upper mold (11); Step 5: lift the upper mold (11) and extract the calibration component, and then connect the upper mold (11) and the texture strip (12) into one piece by means of a threaded connection.
9. The method for using the extrusion shaping device for a textured TPU film according to claim 8, characterized in that: The calibration component comprises an extension plate (39) and a rotating block (42); a connecting slot (40) penetrating toward a side wall is provided at one end of the rotating block (42) and the extension plate (39) away from each other; a calibration strip (41) is slidably connected to the inner wall of the connecting slot (40); a rotating protrusion (43) is fixedly connected to the end of the rotating block (42) close to the extension plate (39); a through slot (44) for accommodating the rotating protrusion (43) is provided at the end of the extension plate (39) close to the rotating block (42); a rotating shaft rotatably connected to the rotating protrusion (43) is fixedly connected in the through slot (44); a portion of the calibration strip (41) extending outside the connecting slot (40) is a pattern that matches the patterns on the pattern sleeve (30) and the pattern strip (12); The inner wall of the connecting slide groove (40) along its penetration direction is threadedly connected with a threaded column, and the opening of the connecting slide groove (40) in the penetration direction is slidably connected with a stopper (45), and the stopper (45) is connected to the side wall of the extension plate (39) and the rotating block (42) through threads.