Carton and processing method thereof

By designing a carton processing device that includes components such as support frames, belt conveyors, etc., the problem of inconvenience in stacking of corrugated cardboard in the prior art is solved, automated stacking and bundling are realized, and production efficiency and transportation efficiency are improved.

CN119704776AInactive Publication Date: 2025-03-28李成玉
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Patent Information

Application Number
CN202411930136.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-03-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

It is difficult to automatically stack and place the carton raw material corrugated paper layer by layer, affecting the packaging and transportation efficiency.

Method used

A carton processing device is designed, including supporting frames, belt conveyors, lift seats, buffer frames, electric push rods, right angle frames, feeding plates, flip mechanisms and other components. Through the coordinated work of these components, the automated stacking and bundling of corrugated cardboard is realized.

Benefits of technology

It realizes automatic stacking and bundling of corrugated paper during carton processing, improves production efficiency, simplifies the operation process, and helps packaging and transportation work.

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Abstract

The invention relates to the field of carton processing, in particular to a carton and a processing method thereof. The carton and the processing method thereof have the beneficial effects that in the carton producing and processing process, carton raw material corrugated paper is conveniently and automatically stacked layer by layer, and packaging and transporting work is facilitated. According to the technical scheme, the carton processing device comprises a supporting frame and two belt conveyors installed on the left side and the right side of the top of the supporting frame, a certain gap is formed between the two belt conveyors, a lifting seat is slidably connected to the middle of the supporting frame, a buffer frame is fixedly connected to the top of the lifting seat, and the buffer frame is fixedly connected to the bottom of the supporting frame. The bottom of the lifting base is fixedly connected with the movable end of an electric push rod, and the fixed end of the electric push rod is fixedly connected to the bottom of the supporting frame.
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Description

Technical Field

[0001] The invention relates to the field of carton processing, and more particularly to a carton and a processing method thereof. Background Art

[0002] A carton is a packaging container made of corrugated cardboard or cardboard, usually composed of three parts: a box body, a box cover, and a box bottom. It has the advantages of being light, easy to assemble and disassemble, and recyclable, and is widely used for packaging and transporting various commodities. In the field of production and processing of cartons in the prior art, for example, a carton processing device with application number 202010736192.8 has the function of grooving and cutting corners of two carton boards at the same time, which increases work efficiency and has the function of placing carton boards in batches, saving the time wasted by manual single placement. However, it is not suitable for facilitating the automatic stacking and placement of corrugated paper, the raw material of cartons, layer by layer in the process of producing and processing cartons, which is helpful for packaging and transportation. Summary of the invention

[0003] The purpose of the present invention is to provide a carton and a processing method thereof, which has the beneficial effect of facilitating the automatic stacking and placement of corrugated paper, a raw material of the carton, layer by layer during the production and processing of the carton, thereby facilitating packaging and transportation work.

[0004] The objective of the present invention is achieved through the following technical scheme: a carton processing device, comprising a support frame and two belt conveyors installed on the left and right sides of the top of the support frame, with a certain gap between the two belt conveyors, a lifting seat being slidably connected to the middle part of the support frame, a buffer frame being fixedly connected to the top of the lifting seat, the top right side of the buffer frame being arc-shaped, a movable end of an electric push rod being fixedly connected to the bottom of the lifting seat, a fixed end of the electric push rod being fixedly connected to the bottom of the support frame, a right-angle frame being slidably connected to the left side of the support frame, a material receiving plate being fixedly connected to the top right side of the right-angle frame, a flipping mechanism being slidably connected to the front and rear sides of the left bottom of the support frame, and the two flipping mechanisms being mirror-imaged.

[0005] The right curved surface on the top of the buffer frame is polished.

[0006] The right side surface of the material receiving plate is provided with a rubber surface.

[0007] The front and rear sides of the left top of the material receiving plate are respectively rotatably connected with a winding wheel, and each winding wheel is wound with a binding rope.

[0008] A handle is fixedly connected to the left side of the right-angle frame.

[0009] A carton processing method, the method comprising the following steps:

[0010] S1: The corrugated paperboard produced for folding into cartons is butt-jointed and flows into the carton processing device;

[0011] S2: The corrugated cardboard is buffered and stacked by the carton processing device;

[0012] S3: The corrugated paperboards stacked into a certain number of layers are clamped along both sides and lifted by a carton processing device;

[0013] S4: The raised multi-layer corrugated cardboard is rotated by the carton processing device and the corrugated cardboard is bundled with a bundling rope.

[0014] A carton, the main raw material of which includes corrugated paperboard. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0016] Figure 1 It is a partial structural schematic diagram of the support frame of the present invention;

[0017] Figure 2 It is a partial structural schematic diagram of the belt conveyor of the present invention;

[0018] Figure 3 It is a partial structural schematic diagram of the lifting seat of the present invention;

[0019] Figure 4 It is a partial structural schematic diagram of the buffer frame of the present invention;

[0020] Figure 5 It is a partial structural schematic diagram of the right angle frame of the present invention;

[0021] Figure 6 It is a partial structural schematic diagram of the material receiving plate of the present invention;

[0022] Figure 7 It is a partial structural schematic diagram of the sliding frame of the present invention;

[0023] Figure 8 It is a partial structural schematic diagram of the shovel seat of the present invention;

[0024] Fig. 9 It is a partial structural schematic diagram of the concave frame of the present invention;

[0025] Fig.10 It is a partial structural schematic diagram of the grinding seat of the present invention;

[0026] Fig.11 and Fig.12 All of them are schematic diagrams of the overall structure of the present invention.

[0027] In the figure: support frame 101; belt conveyor 102; lifting seat 201; buffer frame 202; electric push rod 203; right angle frame 301; material receiving plate 302; winding wheel 303; handle 304; sliding frame 401; square frame 402; rotating rod 403; rotating frame 404; shoveling seat 405; pressing seat 406; screw 407; hydraulic cylinder 408; two-way push rod 409; concave frame 501; grinding seat 502. DETAILED DESCRIPTION

[0028] A carton processing device comprises a support frame 101 and two belt conveyors 102 installed on the left and right sides of the top of the support frame 101, with a certain gap between the two belt conveyors 102, a lifting seat 201 is slidably connected to the middle part of the support frame 101, a buffer frame 202 is fixedly connected to the top of the lifting seat 201, the top right side of the buffer frame 202 is arc-shaped, the bottom of the lifting seat 201 is fixedly connected to the movable end of an electric push rod 203, the fixed end of the electric push rod 203 is fixedly connected to the bottom of the support frame 101, a right-angle frame 301 is slidably connected to the left side of the support frame 101, a receiving plate 302 is fixedly connected to the top right side of the right-angle frame 301, a flipping mechanism is slidably connected to the front and rear sides of the left bottom of the support frame 101 respectively, and the two flipping mechanisms are arranged in a mirror image.

[0029] This part is based on Figure 1-6 The working process expressed in 11 and 12 is: in the process of producing and processing cartons, in order to facilitate the automatic stacking and placement of corrugated paper, the raw material of cartons, layer by layer, which is helpful for packaging and transportation work, when in use, two belt conveyors 102 with a certain gap are installed on the upper side of the support frame 101. The belt conveyor 102 is a prior art product and will not be described in detail. The receiving plate 302 located on the right-angle frame 301 on the left side of the support frame 101 can block and position the corrugated paperboard that is connected and circulated, so that when the corrugated paperboard is stacked, the produced corrugated paper is connected and circulated through the belt conveyor 102 on the right side, and circulated to the belt conveyor 102 on the left side in turn. During this period, the electric push rod 203 is driven so that the electric push rod 203 is located on the right-angle frame 301 on the left side of the support frame 101. 03 The lifting seat 201 on the movable end moves upward along the middle of the support frame 101, and makes the buffer frame 202 slowly extend upward from between the two belt conveyors 102. After the corrugated cardboard is transported by the belt conveyor 102 on the right, it can pass through the right arc position of the buffer frame 202 extending upward, so that one side of the corrugated cardboard is tilted upward, and then it is stacked one by one when it reaches the surface of the belt conveyor 102 on the left. In the process of producing and processing cartons, it is convenient to automatically stack the corrugated paper, the raw material of the carton, layer by layer, and the number of stacked layers of the corrugated cardboard can be increased according to the rise of the buffer frame 202, so that the number of stacked layers can be controlled, which is helpful for packaging and transportation work, and the structure is simple and easy to use.

[0030] The top right curved surface of the buffer frame 202 is polished.

[0031] This part is based on Figure 1-6 The working process expressed in 11 and 12 is: the top right curved surface of the buffer rack 202 is polished to facilitate the corrugated cardboard to bend upward on one side when passing through the curved surface of the buffer rack 202, and multiple corrugated cardboards are stacked on the belt conveyor 102 on the left.

[0032] The right side surface of the receiving plate 302 is provided with a rubber surface.

[0033] This part is based on Figure 1-6 The working process expressed in 11 and 12 is: a rubber surface is provided on the right side surface of the receiving plate 302, so that the rubber surface on the receiving plate 302 can buffer the corrugated cardboard flowing onto the surface and prevent the contact end of the corrugated cardboard from being folded and damaged.

[0034] The front and rear sides of the left top of the receiving plate 302 are rotatably connected to a winding wheel 303 respectively, and each winding wheel 303 is wound with a binding rope.

[0035] This part is based on Figure 1-6 The working process expressed in 11 and 12 is: a winding wheel 303 is rotatably connected to the front and rear sides of the left top of the receiving plate 302, and each winding wheel 303 is wound with a binding rope, so that after multiple corrugated cardboards are stacked, the binding ropes wound on the winding wheels 303 on both sides can be pulled out and wound and tied on both sides of the corrugated paper layer.

[0036] A handle 304 is fixedly connected to the left side of the right angle frame 301 .

[0037] This part is based on Figure 1-6 The working process expressed in 11 and 12 is: a handle 304 is fixedly connected to the left side of the right-angle frame 301, so that the staff can control the lateral movement of the right-angle frame 301 at the bottom of the right-angle frame 301 through the handle 304, so that the receiving plate 302 can be moved to any position on the surface of the left belt conveyor 102 to dock and limit the corrugated cardboards of different widths.

[0038] The flipping mechanism includes a sliding frame 401 and a square frame 402 slidably connected to the top of the sliding frame 401, the rear side of the square frame 402 is rotatably connected to a rotating rod 403, the rear side of the rotating rod 403 is fixedly connected to a rotating frame 404, the middle part of the rear side of the rotating frame 404 is slidably connected to a pressing seat 406, the rear bottom of the rotating frame 404 is fixedly connected to a shoveling seat 405, the middle part of the rear side of the rotating frame 404 is rotatably connected to a lead screw 407, the lead screw 407 is transmission-connected to the front side of the pressing seat 406, the front side of the square frame 402 is fixedly connected to the movable end of a hydraulic cylinder 408, and the fixed end of the hydraulic cylinder 408 is fixedly connected to the bottom front side of the sliding frame 401.

[0039] This part is based on Figure 1-8 The working process expressed in 11 and 12 is: when winding the strapping rope on the stacked corrugated cardboard, in order to facilitate the automated winding work, thereby reducing the working steps of the staff and improving the overall work efficiency, when in use, the output shaft of a motor is fixedly connected to one side of the two lead screws 407 through a coupling, and the two motors are fixedly connected to the two rotating frames 404 through bolts, and the two hydraulic cylinders 408 are driven in advance to make the square frame 402 on the movable end move upward, so that the lower side surfaces of the two shoveling seats 405 are attached to the upper surface of the belt conveyor 102 on the left, and then the sliding frames 401 on both sides are moved toward the middle, so that the two shoveling seats 405 can use the slope position of the edge part to insert from the bottom of the stacked corrugated cardboard, and then the two motors are driven to make the two lead screws 407 rotate, and when the two lead screws 407 rotate, the pressing seat 406 threadedly connected to them moves downward, The stacked corrugated cardboard is then pressed and clamped between the pressing seats 406 and the shoveling seats 405 on both sides, and then the hydraulic cylinders 408 on both sides are driven to move the clamped stacked corrugated cardboard upward. At this time, the binding ropes on the two winding wheels 303 are pulled out and overlapped on one side of the corrugated cardboard layer through the operation of the staff. The output shafts of the second motor are fixedly connected to the outer sides of the two rotating rods 403 through couplings, and the two second motors are fixedly connected to the middle parts of the two square frames 402 through bolts, thereby driving the two second motors to rotate the rotating rods 403 and drive the two rotating frames 404 to rotate, synchronously rotating the clamped stacked corrugated cardboard, and winding the binding ropes around the corrugated cardboard to fix the corrugated cardboard. When winding the binding ropes around the stacked corrugated cardboard, it is convenient to perform automated winding work, thereby reducing the working steps of the staff and improving the overall work efficiency.

[0040] The two sliding frames 401 are respectively slidably connected to the front and rear sides of the left bottom of the support frame 101, and the right sides of the two sliding frames 401 are respectively fixedly connected to the two movable ends of the two-way push rod 409, and the fixed end of the two-way push rod 409 is fixedly connected to the left bottom of the support frame 101.

[0041] This part is based on Figure 1-8 The working process expressed in Figures 11 and 12 is: when the two sliding frames 401 move toward each other, the bidirectional push rod 409 can be driven to control the sliding frames 401 on both sides to move toward each other.

[0042] The top of each sliding frame 401 is slidably connected to a concave frame 501 , and two ends of adjacent sides of the two concave frames 501 are fixedly connected to a grinding seat 502 with a plurality of ribs on the surface.

[0043] This part is based on Figure 1-12 The working process expressed therein is: when the clamped stacked corrugated cardboard is rotated and the binding rope is wound and tied on the corrugated cardboard, in order to facilitate adaptive grinding of the edges of the corrugated cardboard on both sides to make the edges of the corrugated cardboard on both sides smoother, when in use, the clamped corrugated cardboard moves upward while the two side square frames 402 move upward to reach the top of the two sliding frames 401. At this time, the staff moves the two concave frames 501 on the top of the two sliding frames 401 from the outside of the two concave frames 501, so that the grinding seats 502 located on both sides of the concave frames 501 are close to the side positions of the corrugated cardboard. When the clamped corrugated cardboard is rotated, the ribs on the grinding seat 502 can be synchronously rubbed against the edges of the rotating corrugated cardboard, thereby making the edges of the corrugated cardboard smoother.

[0044] A carton processing method, the method comprising the following steps:

[0045] S1: The corrugated paperboard produced for folding into cartons is butt-jointed and flows into the carton processing device;

[0046] S2: The corrugated cardboard is buffered and stacked by the carton processing device;

[0047] S3: The corrugated paperboards stacked into a certain number of layers are clamped along both sides and lifted by a carton processing device;

[0048] S4: The raised multi-layer corrugated cardboard is rotated by the carton processing device and the corrugated cardboard is bundled with a bundling rope.

[0049] A carton, the main raw material of which includes corrugated paperboard.

Claims

1. A carton processing device, comprising a support frame (101) and two belt conveyors (102) installed on the left and right sides of the top of the support frame (101), characterized in that: There is a certain gap between the two belt conveyors (102), the middle part of the support frame (101) is slidably connected to a lifting seat (201), the top of the lifting seat (201) is fixedly connected to a buffer frame (202), the top right side of the buffer frame (202) is arc-shaped, the bottom of the lifting seat (201) is fixedly connected to the movable end of an electric push rod (203), the fixed end of the electric push rod (203) is fixedly connected to the bottom of the support frame (101), the left side of the support frame (101) is slidably connected to a right angle frame (301), the top right side of the right angle frame (301) is fixedly connected to a material receiving plate (302), the front and rear sides of the left bottom of the support frame (101) are respectively slidably connected to a flip mechanism, and the two flip mechanisms are arranged in a mirror image.

2. A carton processing device according to claim 1, characterized in that: The right curved surface of the top of the buffer frame (202) is polished.

3. A carton processing device according to claim 1, characterized in that: The right side surface of the material receiving plate (302) is provided with a rubber surface.

4. A carton processing device according to claim 3, characterized in that: The front and rear sides of the left top of the receiving plate (302) are rotatably connected to a winding wheel (303) respectively, and each winding wheel (303) is wound with a binding rope.

5. A carton processing device according to claim 4, characterized in that: A handle (304) is fixedly connected to the left side of the right-angle frame (301).

6. A carton processing device according to claim 1, characterized in that: The flip mechanism comprises a sliding frame (401) and a square frame (402) slidably connected to the top of the sliding frame (401); the rear side of the square frame (402) is rotatably connected to a rotating rod (403); the rear side of the rotating rod (403) is fixedly connected to a rotating frame (404); the middle part of the rear side of the rotating frame (404) is slidably connected to a pressing seat (406); the bottom of the rear side of the rotating frame (404) is fixedly connected to a shoveling seat (405); the middle part of the rear side of the rotating frame (404) is rotatably connected to a lead screw (407); the lead screw (407) is transmission-connected to the front side of the pressing seat (406); the front side of the square frame (402) is fixedly connected to the movable end of a hydraulic cylinder (408); the fixed end of the hydraulic cylinder (408) is fixedly connected to the front side of the bottom of the sliding frame (401).

7. A carton processing device according to claim 6, characterized in that: The two sliding frames (401) are respectively slidably connected to the front and rear sides of the left bottom of the support frame (101), and the right sides of the two sliding frames (401) are respectively fixedly connected to the two movable ends of the two-way push rod (409), and the fixed end of the two-way push rod (409) is fixedly connected to the left bottom of the support frame (101).

8. A carton processing device according to claim 7, characterized in that: The top of each sliding frame (401) is slidably connected to a concave frame (501), and two ends of adjacent sides of the two concave frames (501) are fixedly connected to a grinding seat (502) with a plurality of ribs on the surface.

9. A carton processing method, characterized in that: The method comprises the following steps, S1: The corrugated paperboard produced for folding into cartons is butt-jointed and flows into the carton processing device; S2: The corrugated cardboard is buffered and stacked by the carton processing device; S3: The corrugated paperboards stacked into a certain number of layers are clamped along both sides and lifted by a carton processing device; S4: The raised multi-layer corrugated cardboard is rotated by the carton processing device and the corrugated cardboard is bundled with a bundling rope.

10. A carton, characterized in that: The main raw materials of cartons include corrugated cardboard.

Citation Information

Patent Citations

  • Carton processing device

    CN111976202A