Chemical liquid splash-proof pouring device
Through the coordinated design of components such as the main frame, support frame, splash guard, and hydraulic tilting module, the problems of operational difficulties and safety hazards during the pouring of large-capacity chemical liquid tanks have been solved, achieving stable and precise liquid pouring and reducing the risk of splashing and labor intensity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2026-03-10
AI Technical Summary
Existing chemical liquid pouring devices require operators to expend a lot of physical strength when handling large-capacity chemical liquid tanks. The pouring is unstable and easily leads to liquid splashing. Furthermore, it is difficult to achieve precise flow control, which poses safety hazards.
The system employs a collaborative design of components such as a main frame, support frame, splash guard, gear-type hydraulic tilting module, and opposing ladder clamping module. It utilizes hydraulic drive to achieve stable tilting, and prevents liquid from splashing out through splash guard and lifting side guard module. The PLC control panel precisely controls the tilting angle and speed.
This reduces the workload of operators, ensures the stability and accuracy of pouring large-capacity chemical liquid tanks, reduces the risk of liquid splashing, and improves operational efficiency and safety.
Smart Images

Figure CN119706405B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of liquid pouring equipment technology, specifically a chemical liquid anti-splash pouring device. Background Technology
[0002] Chemical liquid pouring devices play a crucial role in the preparation of chemical concentrates. Their main function is to safely and accurately pour bottled chemical concentrates into designated concentrate tanks, ensuring smooth production and preventing harm to the environment or personnel. These devices typically include a support frame, tilting mechanism, liquid conduit, valves, and flow control devices. The support frame supports the entire device and adjusts the tilting angle. The tilting mechanism, driven manually, hydraulically, or electrically, adjusts the tilt angle of the bottle to ensure smooth pouring of the liquid into the tank. The liquid conduit connects the bottle to the concentrate tank, and the flow control device and valves precisely regulate the liquid flow rate to prevent spillage or waste.
[0003] CN214878602U discloses a liquid pouring device, including: a support with a rotating shaft at its top; a placement plate for placing the liquid tank, the top of which is connected to the rotating shaft and the bottom of which is provided with a support rod. The device works by placing the liquid tank on the placement plate via the rotating shaft at the top of the support, and the placement plate rotating upwards around the rotating shaft to tilt the liquid tank into a container. However, this technical solution still requires an operator to tilt the liquid tank using the support rod and rotating shaft. While relatively easy to operate for low-volume liquid tanks, for larger volume chemical concentrate tanks, especially those weighing 25 kg or more, the operator needs to... A certain level of physical strength is required to successfully complete the pouring operation. Although components such as support frames and rotating shafts can help adjust the angle to some extent, tilting and rotating heavy-duty concentrate tanks by hand is still an extremely strenuous process. Furthermore, the weight of the tank and the inertia of the liquid can cause the tank to shake violently during the pouring process, and it may even fall off the support. If the tank falls off, the chemicals will splash out of the concentrate tank, increasing the risk of chemical leakage and endangering the safety of the operator. In addition, manual control is often difficult to achieve precise flow adjustment when dealing with large-capacity concentrate tanks, which can easily lead to the liquid flow rate being too fast or too slow during the pouring process, resulting in overflow or concentrate residue in the tank. Summary of the Invention
[0004] The purpose of this invention is to provide a chemical liquid anti-splashing and pouring device. A large-volume concentrate container of the chemical concentrate to be poured is placed on a support frame. The concentrate container is clamped and fixed using an opposing trapezoidal clamping module. Then, a gear-type hydraulic tilting module is used to tilt the support frame, the opposing trapezoidal clamping module, and the concentrate container as a whole. The tilting is done quickly at 95 degrees and then slowly at 40 degrees and maintained until the chemical liquid in the container is slowly poured into the concentrate tank. The anti-splash baffle in the concentrate tank and the lifting side anti-splash modules on both sides of the support frame prevent the concentrate from splashing out, thereby solving the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a chemical liquid anti-splash and anti-pouring device, comprising:
[0006] The main frame has a stock solution tank for containing chemical liquid installed on one inner wall, and both sides inside the stock solution tank are fixed with anti-splash baffles to form a gap for the chemical liquid to flow through with the bottom of the stock solution tank.
[0007] The T-shaped sliding arms are configured in two, and the two T-shaped sliding arms are slidably installed on the inner wall of the other side of the main frame. A support plate is fixed on the outer wall of the T-shaped sliding arm near the raw liquid tank. A support frame for supporting the raw liquid tank is provided between the two support plates. A gear-type hydraulic tilting module for driving the support frame to tilt and causing the raw liquid tank to inject liquid into the raw liquid tank is installed on the outer wall of one of the support plates. Opposite trapezoidal clamping modules for limiting the raw liquid tank are installed on the outer walls of both sides of the support frame.
[0008] The lifting side splash protection module is installed on the inner walls of the other two sides of the support frame. A PLC control panel that is electrically connected to the gear-type hydraulic tilting module, the opposing ladder clamping module, and the input terminal of the lifting side splash protection module is installed on one outer wall of the main frame.
[0009] Preferably, the distance between the two splash guards is 100cm to 150cm, and a splash back plate is fixed on the outer wall of the main frame on one side of the raw liquid tank.
[0010] Preferably, a drain valve is installed on one outer wall of the raw liquid tank, and the main frame, splash-proof back plate, and splash-proof baffle are all made of stainless steel components.
[0011] Preferably, two dovetail guide rails are fixed on one inner wall of the main frame, and sliding sleeves for sliding cooperation with the dovetail guide rails are fixed at the corner positions on the back of the T-shaped sliding arm. Triangular reinforcing plates are installed on both outer walls of the T-shaped sliding arm.
[0012] Preferably, the gear-type hydraulic tilting module includes a cylinder seat fixed to one outer wall of the support plate, a hollow shaft box fixed to the outer wall of the support plate on one side of the cylinder seat, a drive shaft rotatably installed inside the hollow shaft box, and a rotating shaft rotatably installed on the outer wall of the support plate on one side of the drive shaft. The end of the rotating shaft away from the support plate is fixedly connected to one outer wall of the support frame. A gear speed-increasing transmission structure is installed between the drive shaft and the rotating shaft. A first hydraulic cylinder is installed at the top of the cylinder seat. The bottom end of the piston rod of the first hydraulic cylinder extends to the outside of the cylinder seat and is equipped with a gear and rack transmission structure for driving the drive shaft to rotate.
[0013] Preferably, the gear and rack transmission structure includes a rectangular cross seat fixed to the bottom end of the piston rod of the first hydraulic cylinder, a circular rack fixed to the top end of the rectangular cross seat, and a primary gear fixed to the surface of the transmission shaft. The primary gear is located inside the hollow shaft box, and the top end of the circular rack extends to the outside of the hollow shaft box and meshes with the primary gear.
[0014] Preferably, the gear speed-increasing transmission structure includes a driving gear fixed to one end of the transmission shaft and a driven gear fixed to one end of the rotating shaft. The driving gear and the driven gear mesh with each other, and the outer diameter of the driving gear is two to six times the outer diameter of the driven gear.
[0015] Preferably, the opposing trapezoidal clamping module includes a lead screw electric linear module fixed on the two opposing outer walls of the support frame, a slide table mounted on the moving end of the lead screw electric linear module, and a support beam fixed at the top of the slide table. The top of the support beam is fixed with a trapezoidal opening frame for contacting the outer wall of the raw liquid tank. The two lead screw electric linear modules are mirror-symmetrical about the vertical center reference plane of the support frame. One side of the outer wall of the slide table is slidably engaged with one side of the outer wall of the support frame. Rectangular protrusions are integrally formed on the two inner walls of the trapezoidal opening frame.
[0016] Preferably, the lifting side splash guard module includes steel plates installed on the outer walls of the other two sides of the support frame, a second hydraulic cylinder installed on the outer wall of the steel plate near the support frame, and a second baffle fixed to the top of the piston rod of the second hydraulic cylinder. The top of the second baffle extends upward to the outside of the support frame, and the second baffle is located on one side of the trapezoidal opening frame.
[0017] Preferably, two guide seats are fixed on the adjacent outer walls of the two steel plates, and guide rods are slidably installed inside the guide seats. The top end of the guide rods is fixedly connected to the bottom end of the second baffle. A straight groove connecting beam is installed between the top ends of the two guide rods in the same X-axis direction.
[0018] Compared with the prior art, the beneficial effects of the present invention are: the chemical liquid anti-splashing and pouring device, through the precise cooperation of the main frame, the original liquid tank, the anti-splash baffle, the support frame, the lifting side anti-splash module, the opposing ladder clamping module, the gear-type hydraulic tilting module and the PLC control panel, ensures the efficient and accurate pouring of liquid throughout the entire pouring process. Especially when handling large-capacity chemical liquid tanks, it can not only reduce the labor intensity of operators, but also ensure the precise control of liquid and environmental safety protection during the pouring process.
[0019] The use of opposing trapezoidal clamping modules to fix the crude liquid tank effectively avoids instability caused by gravity or liquid inertia during the pouring process. Especially for large-capacity tanks of 25 kg and above, the fixing mechanism ensures the stability of the tank during the pouring process, reduces liquid splashing caused by the tank falling off or shaking, and thus significantly reduces the risk of chemical leakage or operator injury. The combination of the support frame and the opposing trapezoidal clamping modules makes the center of gravity of the crude liquid tank more stable during the pouring process. This not only prevents the crude liquid tank from falling off, but also reduces the risk of muscle strain or accidents caused by operators relying too much on their physical strength.
[0020] By introducing a gear-type hydraulic tilting module, the raw liquid tank can be quickly tilted in a short time. It can be hydraulically driven to provide stable and powerful tilting force. Depending on different needs, it can tilt quickly at a 95-degree angle or slowly at a 40-degree angle. The quick tilting part is suitable for the initial pouring of chemicals in the raw liquid tank, while the slow tilting ensures the accurate pouring of the remaining liquid, avoiding spillage or waste. This solves the problem of high dependence on manual force when tilting large-capacity tanks, avoids operator fatigue caused by repeated exertion, and thus improves overall operating efficiency.
[0021] By designing anti-splash baffles in the raw liquid tank and lifting side anti-splash modules on both sides of the support frame, the risk of chemicals splashing out of the tank is effectively reduced. These anti-splash modules form a barrier in time during the pouring process, effectively guiding any liquid that may splash back into the raw liquid tank, thus avoiding potential hazards to equipment, the environment, and operators. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the main structure of the present invention;
[0023] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 ;
[0024] Figure 3 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 ;
[0025] Figure 4This is a schematic diagram of the three-dimensional structure of the present invention. Figure 3 ;
[0026] Figure 5 This is a schematic diagram of the three-dimensional structure of the gear-type hydraulic tilting module according to Embodiment 2 of the present invention. Figure 1 ;
[0027] Figure 6 This is a schematic diagram of the three-dimensional structure of the gear-type hydraulic tilting module according to Embodiment 2 of the present invention. Figure 2 ;
[0028] Figure 7 This is a three-dimensional structural diagram of the opposing trapezoidal clamping module according to Embodiment 3 of the present invention;
[0029] Figure 8 This is a three-dimensional structural diagram of the lifting side splash guard module according to Embodiment 3 of the present invention.
[0030] In the diagram: 1. Main frame; 101. Splash guard backplate; 2. Raw material tank; 3. Drain valve; 4. Splash guard; 5. T-shaped sliding arm; 6. Support plate; 7. Gear-type hydraulic tilting module; 701. Cylinder base; 702. First hydraulic cylinder; 703. Hollow shaft box; 704. Drive shaft; 705. Gear speed-increasing transmission structure; 7051. Driving gear; 7052. Driven gear; 706. Rotating shaft; 707. Gear teeth 8. Bar drive structure; 9. Support frame; 10. Opposing trapezoidal clamping module; 11. Screw electric linear module; 12. Slide table; 13. Support beam; 14. Trapezoidal opening frame; 15. PLC control panel; 16. Lifting side splash guard module; 17. Steel plate; 18. Second hydraulic cylinder; 19. Second baffle; 10. Guide seat; 1105. Guide rod; 1106. Straight groove connecting beam. Detailed Implementation
[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0032] Example 1, by Figures 1 to 4 The present invention includes a main frame 1, a raw liquid tank 2 for containing chemical liquid is installed on one inner wall of the main frame 1, and anti-splash baffles 4 are fixed on both sides of the raw liquid tank 2 to form a gap for the chemical liquid to flow through with the bottom of the raw liquid tank 2.
[0033] T-shaped sliding arms 5, two T-shaped sliding arms 5 are configured, and the two T-shaped sliding arms 5 are slidably installed on the inner wall of the other side of the main frame 1. A support plate 6 is fixed on the outer wall of the T-shaped sliding arm 5 near the original liquid tank 2. Two dovetail guide rails are fixed on the inner wall of one side of the main frame 1. Sliding sleeves for sliding cooperation with the dovetail guide rails are fixed at the corner positions on the back of the T-shaped sliding arm 5. Triangular reinforcing plates are installed on the outer walls of both sides of the T-shaped sliding arm 5.
[0034] A support frame 8 for supporting the raw liquid tank is provided between the two support plates 6. The support frame 8 adopts a robust steel structure design and can withstand raw liquid tanks of different volumes and weights. A gear-type hydraulic tilting module 7 is installed on the outer wall of one of the support plates 6 to drive the support frame 8 to tilt and allow the raw liquid tank to inject liquid into the raw liquid tank 2. Opposite trapezoidal clamping modules 9 for limiting the raw liquid tank are installed on the outer walls of both sides of the support frame 8.
[0035] The lifting side splash prevention module 11 is installed on the inner walls of the other two sides of the support frame 8. The lifting side splash prevention module 11 is located on both sides of the support frame 8 and can automatically rise and fall according to the change of the tilting angle. When the raw liquid tank is tilted to a certain angle, the lifting side splash prevention module 11 will automatically rise to form a barrier and further prevent liquid from splashing out. The design of this module can not only avoid liquid splashing out, but also not affect the smooth flow of liquid into the raw liquid tank, ensuring the safety of the operation process.
[0036] A PLC control panel 10 is installed on one outer wall of the main frame 1 and is electrically connected to the input terminals of the gear-type hydraulic tilting module 7, the opposing ladder clamping module 9, and the lifting side splash prevention module 11.
[0037] The distance between the two splash guards 4 is 100cm to 150cm. A splash guard back plate 101 is fixed on the outer wall of the main frame 1 on one side of the raw liquid tank 2. A drain valve 3 is installed on the outer wall of one side of the raw liquid tank 2. The drain valve 3 makes it convenient for staff to take the chemical raw liquid from the raw liquid tank 2. The main frame 1, splash guard back plate 101, and splash guards 4 are all made of stainless steel.
[0038] The splash guard 4 installed inside the raw liquid tank 2 can prevent the liquid from splashing out of the tank when the chemical liquid is poured into the tank. Especially when the liquid is poured at a fast speed, the splash guard 4 can guide the liquid into the tank, effectively reducing the pollution and safety hazards caused by liquid splashing. Since there is a gap between the bottom edge of the splash guard 4 and the bottom of the raw liquid tank 2, the raw liquid can flow to both sides of the raw liquid tank 2.
[0039] Example 2, based on Example 1, is... Figure 5 and Figure 6The gear-type hydraulic tilting module 7 includes a cylinder seat 701 fixed to one side of the outer wall of the support plate 6, a hollow shaft box 703 fixed to the outer wall of the support plate 6 on one side of the cylinder seat 701, a drive shaft 704 rotatably mounted inside the hollow shaft box 703, and a rotating shaft 706 rotatably mounted on the outer wall of the support plate 6 on one side of the drive shaft 704. The end of the rotating shaft 706 away from the support plate 6 is fixedly connected to one side of the outer wall of the support frame 8. A gear speed-increasing transmission structure 705 is installed between the drive shaft 704 and the rotating shaft 706. A first hydraulic cylinder is installed at the top of the cylinder seat 701. 702, the bottom end of the piston rod of the first hydraulic cylinder 702 extends to the outside of the cylinder seat 701 and is equipped with a gear and rack transmission structure 707 for driving the transmission shaft 704 to rotate. The first hydraulic cylinder 702 drives the gear and rack transmission structure 707 to drive the transmission shaft 704 in the hollow shaft box 703 to rotate. Then, the transmission shaft 704 drives the rotating shaft 706 to rotate through the gear speed-increasing transmission structure 705. At this time, the rotating shaft 706 will actively drive the support frame 8 to deflect and cause the original liquid tank to tilt. The tilting of the tank is achieved by hydraulic power, and the tilting angle and speed are controlled.
[0040] The gear and rack transmission structure 707 includes a rectangular cross seat fixed to the bottom end of the piston rod of the first hydraulic cylinder 702, a round rack fixed to the top of the rectangular cross seat, and a primary gear fixed to the surface of the transmission shaft 704. The primary gear is located inside the hollow shaft box 703, and the top of the round rack extends to the outside of the hollow shaft box 703 and meshes with the primary gear. The gear design provides stronger tilting force, adapts to the tilting requirements of large-capacity chemical raw material tanks, and ensures that large-capacity material pouring tasks can be completed efficiently.
[0041] The gear speed-increasing transmission structure 705 includes a driving gear 7051 fixed to one end of the transmission shaft 704 and a driven gear 7052 fixed to one end of the rotating shaft 706. The driving gear 7051 and the driven gear 7052 mesh with each other. The outer diameter of the driving gear 7051 is two to six times the outer diameter of the driven gear 7052. The gear speed-increasing transmission structure 705 formed by the driving gear 7051 and the driven gear 7052 can make the rotating shaft 706 rotate more times, helping the support frame 8 and the original liquid tank to obtain a larger tilting angle.
[0042] Example 3, based on Example 2, by Figure 7 and Figure 8The opposing trapezoidal clamping module 9 is also adaptable to raw material tanks of different sizes and shapes, providing stable support and fixation for different types of tanks. The opposing trapezoidal clamping module 9 includes a lead screw electric linear module 901 fixed on the two opposing outer walls of the support frame 8, a slide 902 mounted on the moving end of the lead screw electric linear module 901, and a support beam 903 fixed to the top of the slide 902. The top of the support beam 903 is fixed with a trapezoidal opening frame 904 for contacting the outer wall of the raw material tank. The two lead screw electric linear modules 901 are mirror-symmetrical about the vertical center reference plane of the support frame 8. One outer wall of the slide 902 is parallel to the support frame 8. The outer wall of the container slides together. After the raw liquid tank is placed on the top of the support frame 8, the raw liquid tank will be located between the two trapezoidal opening frames 904. The operator starts the screw electric linear module 901 through the PLC control panel 10. The two mirror-symmetrical screw electric linear modules 901 work synchronously. The screw electric linear module 901 drives the slide table 902, the support beam 903 and the trapezoidal opening frame 904 to slide until the two trapezoidal opening frames 904 approach each other and contact and clamp the outer wall of the raw liquid tank to firmly fix the tank on the support frame 8, ensuring that the tank will not move during the pouring process and avoid danger.
[0043] The trapezoidal opening frame 904 has rectangular protrusions integrally formed on its two inner walls. The rectangular protrusions formed on the two inner walls of the trapezoidal opening frame 904 are used to contact the top of the tank to prevent the original liquid tank from sliding out between the two trapezoidal opening frames 904.
[0044] The lifting side splash guard module 11 includes steel plates 1101 installed on the outer walls of the other two sides of the support frame 8, a second hydraulic cylinder 1102 installed on the outer wall of the steel plate 1101 near the support frame 8, and a second baffle 1103 fixed to the top of the piston rod of the second hydraulic cylinder 1102. The top of the second baffle 1103 extends upward to the outside of the support frame 8. The second baffle 1103 is located on one side of the trapezoidal opening frame 904. Two guide seats 1104 are fixed on the outer walls of the two steel plates 1101 that are close to each other. A guide rod 1105 is slidably installed inside the guide seat 1104. The top of the guide rod 1105 is fixedly connected to the bottom of the second baffle 1103. A straight groove connecting beam 1106 is installed between the tops of the two guide rods 1105 in the same X-axis direction.
[0045] During the pouring of chemical liquids, especially during rapid pouring, the liquid is highly fluid and prone to splashing. The splash guard 4 effectively guides the liquid flow into the original liquid tank, preventing the liquid from splashing to the outside and causing safety hazards or environmental pollution. At this time, the operator uses the PLC control panel 10 to activate the second hydraulic cylinder 1102. The second hydraulic cylinder 1102 drives one of the second baffles 1103 to move upward and position it on one side of the tank. This second baffle 1103 will drive the guide rod 1105 to slide upward inside the guide seat 1104. Meanwhile, the guide rod 1105 and the second baffle 1103 on the other side will also move upward synchronously under the action of the straight groove connecting beam 1106. At this time, there is a second baffle 1103 on both sides of the tank, which provides additional protection, effectively preventing liquid splashing and keeping the pouring process clean and safe.
[0046] In this embodiment, before the pouring operation begins, the large-capacity chemical concentrate container must first be correctly placed on the support frame 8. The support frame 8 supports the weight of the container, ensuring that it does not slip accidentally during pouring. Then, the opposing trapezoidal clamping module 9 is activated via the PLC control panel 10. The opposing trapezoidal clamping module 9 clamps and secures the concentrate container. The opposing trapezoidal clamping module 9 uses two opposing clamping parts and tightens electrically to firmly fix the container in the support frame 8, preventing the container from slipping during pouring. If displacement or slippage occurs, the liquid tank can be secured before the tilting operation begins. The gear-type hydraulic tilting module 7 provides stable and powerful force through an external hydraulic system, driving the entire liquid tank to tilt. During this process, the tilting angle can be precisely controlled by utilizing the external hydraulic system and the opening time of the switching valve, thereby achieving adjustment between fast and slow tilting. At this time, the gear-type hydraulic tilting module 7 is activated through the PLC control panel 10. The gear-type hydraulic tilting module 7 first forces the support frame 8, the opposing trapezoidal clamping module 9, and the lifting side splash guard to engage. Module 11 and the concentrate tank quickly tilt to a 95-degree angle. This tilting mode is suitable for the initial pouring of the chemical liquid in the concentrate tank, and can quickly discharge most of the liquid into the concentrate tank 2 below. After most of the liquid has been poured out, the tilting angle will be adjusted to 40 degrees. This tilting mode helps to ensure that the final liquid is accurately poured into the concentrate tank, avoiding liquid splashing or waste due to excessive flow rate. During the tilting process, the splash guard 4 in the concentrate tank 2 and the lifting side splash guard modules 11 on both sides of the support frame 8 form a splash guard mechanism to ensure that the liquid is poured into the concentrate tank. Even if fluctuations occur during pouring, they can be effectively controlled within the original liquid tank. In the final stage of the pouring process, when the liquid is almost completely poured out, the tilt angle of the original liquid tank is adjusted to an appropriate position so that the last chemical liquid in the tank can be accurately poured into the original liquid tank 2. Once the liquid is completely poured into the original liquid tank 2, the gear-type hydraulic tilting module 7 will return the original liquid tank to its initial position. At this time, the opposing ladder clamping module 9 will release the original liquid tank, allowing the tank to be removed or further processed. The staff can then complete the final cleaning work to ensure the cleanliness and safety of the device.
[0047] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0048] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A chemical solution spatter preventing pouring device characterized by comprising: The utility model provides a kind of chemical liquid pouring device, including: Main frame (1), one side inner wall of the main frame (1) is equipped with for containing chemical liquid's raw liquid tank (2), and both sides inside the raw liquid tank (2) are fixed with for and raw liquid tank (2) bottom form the gap part for chemical liquid flow splash baffle (4); T-shaped sliding arm (5), the T-shaped sliding arm (5) is set to two, two the T-shaped sliding arm (5) sliding installation is in the other side inner wall of main frame (1), the T-shaped sliding arm (5) is fixed with support plate (6) on the one side outer wall close to raw liquid tank (2), two the support plate (6) between being provided with for supporting raw liquid bucket's support frame (8), the outer wall of one the support plate (6) is equipped with for driving support frame (8) to pour and make raw liquid bucket liquid injection to raw liquid tank (2) inside gear type hydraulic turnover module (7), the outer wall of both sides of the support frame (8) is equipped with for limiting raw liquid bucket's opposite formula ladder mouth clamping module (9); Lifting type side stop splash module (11), the lifting type side stop splash module (11) is set on the other two sides inner wall of support frame (8), one side outer wall of the main frame (1) is equipped with and gear type hydraulic turnover module (7), opposite formula ladder mouth clamping module (9), lifting type side stop splash module (11) input electric connection's PLC control panel (10); The gear type hydraulic turnover module (7) includes fixed in the one side outer wall of support plate (6) cylinder seat (701), the outer wall of the one side of cylinder seat (701) support plate (6) fixed hollow shaft box (703), the hollow shaft box (703) inside rotationally mounted transmission shaft (704) and the outer wall of the one side of transmission shaft (704) support plate (6) rotationally mounted rotating shaft (706), the one end of rotating shaft (706) away from support plate (6) is fixedly connected with the one side outer wall of support frame (8), gear speed increasing transmission structure (705) is installed between transmission shaft (704), rotating shaft (706), the top of cylinder seat (701) is equipped with first hydraulic cylinder (702), the bottom of the piston rod of first hydraulic cylinder (702) is penetrated to the outside of cylinder seat (701) and is equipped with for driving transmission shaft (704) rotation gear rack transmission structure (707); The gear rack transmission structure (707) includes fixed in the bottom of the piston rod of first hydraulic cylinder (702) rectangular cross seat, the top of rectangular cross seat fixed circular rack and fixed in the surface of transmission shaft (704) primary gear, primary gear is located in the inside of hollow shaft box (703), the top of circular rack is penetrated to the inside of hollow shaft box (703) and is engaged with primary gear.
2. The chemical liquid spatter preventing pouring device according to claim 1, characterized by: The interval between two the splash baffle (4) is 100cm-150cm, the outer wall of the one side of main frame (1) of raw liquid tank (2) is fixed with splash backboard (101).
3. The chemical liquid spatter preventing pouring device according to claim 2, characterized by: The outer wall of the one side of raw liquid tank (2) is equipped with drainage valve (3), the main frame (1), splash backboard (101), splash baffle (4) are all made of stainless steel material component.
4. The chemical solution spilling-preventing pouring device according to claim 1, wherein: Two dovetail guide rails are fixed on the inner wall of one side of the main frame (1), the corner positions of the back of the T-shaped sliding arm (5) are fixed with sliding sleeves for sliding cooperation with the dovetail guide rails, and triangular reinforcing plates are installed on the outer walls of the two sides of the T-shaped sliding arm (5).
5. The chemical solution spilling-preventing pouring device according to claim 1, wherein: The gear speed increasing transmission structure (705) comprises a driving gear disc (7051) fixed at one end of the transmission shaft (704) and a driven gear (7052) fixed at one end of the rotating shaft (706), the driving gear disc (7051) and the driven gear (7052) are in meshing engagement, and the outer diameter of the driving gear disc (7051) is two to six times the outer diameter of the driven gear (7052).
6. The chemical solution spilling-preventing pouring device according to claim 5, wherein: The opposite type ladder opening clamping module (9) comprises a lead screw electric linear module (901) fixed on the opposite two outer walls of the supporting frame (8), a sliding table (902) installed at the moving end of the lead screw electric linear module (901), and a supporting beam (903) fixed at the top end of the sliding table (902), the top end of the supporting beam (903) is fixed with a ladder-shaped opening frame (904) for contacting the outer wall of the raw liquid barrel, the two lead screw electric linear modules (901) are mirror-symmetric structures about the vertical center reference surface of the supporting frame (8), one side outer wall of the sliding table (902) is in sliding cooperation with one side outer wall of the supporting frame (8), and the two inner walls of the ladder-shaped opening frame (904) are integrally formed with rectangular protruding feet.
7. The chemical liquid spilling-preventing pouring device according to claim 6, characterized by: The lifting type side baffle splash-proof module (11) comprises a steel plate (1101) installed on the other two side outer walls of the supporting frame (8), a second hydraulic cylinder (1102) installed on one side outer wall of the steel plate (1101) close to the supporting frame (8), and a second baffle (1103) fixed at the top end of the piston rod of the second hydraulic cylinder (1102), the top end of the second baffle (1103) penetrates upward to the outside of the supporting frame (8), and the second baffle (1103) is located on one side of the ladder-shaped opening frame (904).
8. The chemical solution spilling-preventing pouring device according to claim 7, wherein: Two guide bases (1104) are fixed on the approaching outer walls of the two steel plates (1101), guide rods (1105) are slidably installed in the guide bases (1104), the top ends of the guide rods (1105) are fixedly connected with the bottom end of the second baffle (1103), and straight slot connecting beams (1106) are installed between the top ends of the two guide rods (1105) in the same X-axis direction.
Citation Information
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